Disclosure of Invention
In view of the above problems, a first object of the present invention is to provide an assembly structure adapted to a deformed steel pipe column, which can be used in an assembly deformed steel pipe column structure system, further improve the construction efficiency, shorten the construction period, and fill up the gap in the prior art; a second object of the present invention is to provide a construction method of a fabricated structure adapted to a deformed steel pipe column.
The technical scheme of the first object of the invention is as follows: an assembled structure adaptive to a special-shaped steel pipe column comprises a first precast slab, a second precast slab, a foundation beam and the special-shaped steel pipe column;
the concrete foundation beam is characterized in that a second precast slab is fixedly arranged above the first precast slab, a mortise matched with the deformed steel pipe column is formed in the side wall of the second precast slab, tenons matched with the mortises are arranged at two ends of the concrete foundation beam, the tenons are clamped into the mortises to connect the concrete foundation beam with the second precast slab in a mortise-and-tenon mode, a plurality of bolt rods are embedded in the upper portion of the second precast slab, an outer reinforcing ring plate is welded to the lower end of the deformed steel pipe column and used for pressing the tenons on the concrete foundation beam, the outer reinforcing ring plate limits the displacement of the concrete foundation beam in the vertical direction, a plurality of bolt holes matched with the bolt rods are formed in the outer reinforcing ring plate, and the deformed steel pipe column is connected with the precast concrete foundation through the outer reinforcing ring plate.
Due to the arrangement of the structure, the foundation member can be prefabricated in a factory, the template can be recycled, and the foundation member is adopted in large-scale construction, so that manpower is greatly saved, and the manufacturing cost is lower than that of the traditional foundation.
Further, the special-shaped steel pipe column is L-shaped, cross-shaped or T-shaped.
Due to the arrangement of the structure, the mortises reserved on the side walls of the second prefabricated plate can be changed according to the shape of the deformed steel pipe column.
Furthermore, the special-shaped steel pipe column is L-shaped, and corresponding mortises are reserved on two side walls of the second prefabricated plate corresponding to the two branches of the L-shaped special-shaped steel pipe column.
Due to the arrangement of the structure, the foundation beams can be arranged in the two branch directions of the L-shaped special-shaped steel pipe column.
Furthermore, the special-shaped steel pipe column is T-shaped, and corresponding mortises are reserved on three side walls of the second prefabricated plate corresponding to three branches of the T-shaped special-shaped steel pipe column.
Due to the arrangement of the structure, the foundation beams can be arranged in the three branch directions of the T-shaped special-shaped steel pipe column.
Furthermore, the special-shaped steel pipe column is cross-shaped, and corresponding mortises are reserved on four side walls of the second prefabricated plate corresponding to the four branches of the cross-shaped special-shaped steel pipe column.
Due to the arrangement of the structure, the foundation beams can be arranged in the four branch directions of the cross-shaped special-shaped steel pipe column.
Further, the tenon is matched with the mortise, so that the concrete foundation beam and the second precast slab are locked in the horizontal direction, and the concrete foundation beam can be disassembled and assembled in the vertical direction.
Due to the arrangement of the structure, the connection stability of the concrete foundation beam and the precast concrete foundation is enhanced.
Further, the area of the first prefabricated plate is larger than that of the second prefabricated plate; the shape of the external reinforcing ring plate is the same as that of the special-shaped steel pipe column, and the area of the external reinforcing ring plate is larger than the cross-sectional area of the special-shaped steel pipe column.
Further, the first precast slab, the second precast slab and the foundation beam are all precast concrete, and the inner cavity of the special-shaped steel pipe column is filled with high-performance concrete.
The second objective technical scheme of the invention is as follows:
a construction method of an assembly structure adaptive to a deformed steel pipe column is characterized in that: the method comprises the following construction steps:
s1, pouring the first precast slab and the second precast slab by using concrete, embedding a plurality of bolt rods at the top of the second precast slab, and reserving mortises on the side faces of the second precast slab;
s2, pouring a foundation beam mold with two ends provided with tenon shapes matched with the mortises to obtain a foundation beam;
s3, welding an outer reinforcing ring plate at the lower end of the special-shaped steel pipe column through full penetration, wherein the outer reinforcing ring plate is provided with bolt holes matched with the bolt rods;
s4, after the foundation pit foundation is excavated and tamped, the first precast slab and the second precast slab obtained in the step S1 are placed into the foundation pit foundation to be assembled, the foundation beam is clamped into the second precast slab through a mortise, and the foundation is connected into a whole;
s5, hoisting the deformed steel pipe column obtained in the S4, enabling a bolt hole reserved in an outer reinforcing ring plate at the lower end of the deformed steel pipe column to penetrate through a bolt rod pre-buried at the upper part of the second prefabricated plate, pressing a tenon on the foundation beam at the same time, and fixing the foundation beam by using a nut to perform subsequent pit foundation construction.
Because the prefabricated foundation member is adopted and then transported to the construction site, the prefabricated foundation member is convenient to process, convenient and fast to construct, reasonable in structure, safe and stable. The building can be installed in a multi-storey house one day, and the bottleneck problem of the construction period of a low-storey house is solved.
In conclusion, the beneficial effects of the invention are as follows:
1. the special-shaped steel pipe column is connected with the foundation by adopting the external reinforcing ring plate, so that the whole special-shaped steel pipe column structure system is more reasonable in stress, and stress concentration is not easily caused at a node when force is transferred.
2. The invention adopts an assembly type construction method that the base components are prefabricated in factories and then transported to the site, not only has simple and rapid operation, but also responds to the call of national green buildings, and greatly shortens the construction period.
3. The invention can be installed in multi-storey houses one day, thus solving the bottleneck problem of the construction period of low-storey houses; in addition, the prefabricated template is reused in factory, and is adopted in large-scale construction, so that a large amount of labor is saved, and the cost is lower than that of the traditional foundation due to the use of the templates with few specifications and multiple combinations; the invention provides a new idea for the basic form of the special-shaped steel pipe column structure, and has better application value and scientific research benefit.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "fixed," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
It should be noted that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1: as shown in fig. 1 to 4, the fabricated structure adapted to the deformed steel pipe column comprises a first prefabricated plate 1, a second prefabricated plate 2, a foundation beam 3 and a deformed steel pipe column 4; the second precast slab 2 is fixedly arranged above the first precast slab 1, a mortise 8 matched with the deformed steel pipe column 4 is formed in the side wall of the second precast slab 2, tenons 9 matched with the mortise 8 are arranged at two ends of the concrete foundation beam 3, the tenons 9 are clamped into the mortise 8 to connect the concrete foundation beam 3 with the second precast slab 2 in a mortise-and-tenon manner, a plurality of bolt rods 6 are pre-embedded in the upper portion of the second precast slab 2, an external reinforcement ring plate 5 is welded at the lower end of the deformed steel pipe column 4, the external reinforcement ring plate 5 is used for pressing the tenons 9 on the concrete foundation beam 3, the external reinforcement ring plate 5 limits the displacement of the concrete foundation beam 3 in the vertical direction, a plurality of bolt holes 7 matched with the bolt rods 6 are formed in the external reinforcement ring plate 5, and the deformed steel pipe column 4 is connected with the second precast slab 2 through the external reinforcement ring plate 5 in a bolt manner.
As shown in fig. 3 and 5, the deformed steel pipe column 4 is L-shaped, and corresponding mortises 8 are reserved on two side walls of the second precast slab 2 corresponding to two branches of the L-shaped deformed steel pipe column 4; a plurality of bolt rods 6 matched with the L-shaped deformed steel pipe column 4 in shape are embedded in the upper part of the second prefabricated plate 2.
Preferably, the tenon 9 is matched with the mortise 8 so that the concrete foundation beam 3 and the second precast slab 2 are locked in the horizontal direction and the concrete foundation beam 3 can be disassembled and assembled in the vertical direction.
Preferably, the area of the first prefabricated panel 1 is larger than that of the second prefabricated panel 2; the shape of the external reinforcing ring plate 5 is the same as that of the deformed steel pipe column 4, and the area of the external reinforcing ring plate 5 is larger than the cross-sectional area of the deformed steel pipe column 4.
Preferably, the first precast slab 1, the second precast slab 2 and the foundation beam 3 are all precast concrete, and the inner cavity of the deformed steel pipe column 4 is filled with high-performance concrete.
Example 2, as shown in fig. 1 to 4, a fabricated structure adapted to a deformed steel pipe column includes a first precast slab 1, a second precast slab 2, a foundation beam 3, and a deformed steel pipe column 4; the second precast slab 2 is fixedly arranged above the first precast slab 1, a mortise 8 matched with the deformed steel pipe column 4 is formed in the side wall of the second precast slab 2, tenons 9 matched with the mortise 8 are arranged at two ends of the concrete foundation beam 3, the tenons 9 are clamped into the mortise 8 to connect the concrete foundation beam 3 with the second precast slab 2 in a mortise-and-tenon manner, a plurality of bolt rods 6 are pre-embedded in the upper portion of the second precast slab 2, an external reinforcement ring plate 5 is welded at the lower end of the deformed steel pipe column 4, the external reinforcement ring plate 5 is used for pressing the tenons 9 on the concrete foundation beam 3, the external reinforcement ring plate 5 limits the displacement of the concrete foundation beam 3 in the vertical direction, a plurality of bolt holes 7 matched with the bolt rods 6 are formed in the external reinforcement ring plate 5, and the deformed steel pipe column 4 is connected with the second precast slab 2 through the external reinforcement ring plate 5 in a bolt manner.
As shown in fig. 6, the deformed steel pipe column 4 is T-shaped, and corresponding mortises 8 are reserved on three side walls of the second precast slab 2 corresponding to three branches of the T-shaped deformed steel pipe column 4; a plurality of bolt rods 6 matched with the T-shaped deformed steel pipe column 4 in shape are embedded in the upper part of the second prefabricated plate 2.
Preferably, the tenon 9 is matched with the mortise 8 so that the concrete foundation beam 3 and the second precast slab 2 are locked in the horizontal direction and the concrete foundation beam 3 can be disassembled and assembled in the vertical direction.
Preferably, the area of the first prefabricated panel 1 is larger than that of the second prefabricated panel 2; the shape of the external reinforcing ring plate 5 is the same as that of the deformed steel pipe column 4, and the area of the external reinforcing ring plate 5 is larger than the cross-sectional area of the deformed steel pipe column 4.
Preferably, the first precast slab 1, the second precast slab 2 and the foundation beam 3 are all precast concrete, and the inner cavity of the deformed steel pipe column 4 is filled with high-performance concrete.
Example 3, as shown in fig. 1 to 4, there is shown a fabricated structure adapted to a deformed steel pipe column, including a first precast slab 1, a second precast slab 2, a foundation beam 3, and a deformed steel pipe column 4; the second precast slab 2 is fixedly arranged above the first precast slab 1, a mortise 8 matched with the deformed steel pipe column 4 is formed in the side wall of the second precast slab 2, tenons 9 matched with the mortise 8 are arranged at two ends of the concrete foundation beam 3, the tenons 9 are clamped into the mortise 8 to connect the concrete foundation beam 3 with the second precast slab 2 in a mortise-and-tenon manner, a plurality of bolt rods 6 are pre-embedded in the upper portion of the second precast slab 2, an external reinforcement ring plate 5 is welded at the lower end of the deformed steel pipe column 4, the external reinforcement ring plate 5 is used for pressing the tenons 9 on the concrete foundation beam 3, the external reinforcement ring plate 5 limits the displacement of the concrete foundation beam 3 in the vertical direction, a plurality of bolt holes 7 matched with the bolt rods 6 are formed in the external reinforcement ring plate 5, and the deformed steel pipe column 4 is connected with the second precast slab 2 through the external reinforcement ring plate 5 in a bolt manner.
As shown in fig. 7, the deformed steel pipe column 4 is cross-shaped, and corresponding mortises 8 are reserved on four side walls of the second precast slab 2 corresponding to four branches of the cross-shaped deformed steel pipe column 4; a plurality of bolt rods 6 matched with the cross-shaped deformed steel pipe column 4 in shape are embedded in the upper part of the second prefabricated plate 2.
Preferably, the tenon 9 is matched with the mortise 8 so that the concrete foundation beam 3 and the second precast slab 2 are locked in the horizontal direction and the concrete foundation beam 3 can be disassembled and assembled in the vertical direction.
Preferably, the area of the first prefabricated panel 1 is larger than that of the second prefabricated panel 2; the shape of the external reinforcing ring plate 5 is the same as that of the deformed steel pipe column 4, and the area of the external reinforcing ring plate 5 is larger than the cross-sectional area of the deformed steel pipe column 4.
Preferably, the first precast slab 1, the second precast slab 2 and the foundation beam 3 are all precast concrete, and the inner cavity of the deformed steel pipe column 4 is filled with high-performance concrete.
Embodiment 5, a construction method of an assembly structure adapted to a deformed steel pipe column, comprising the following construction steps:
s1, pouring the first precast slab 1 and the second precast slab 2 by using concrete, embedding a plurality of bolt rods 6 at the top of the second precast slab 2, and reserving mortises 8 on the side surface of the second precast slab 2;
s2, pouring a foundation beam mold with two ends provided with tenons 9 matched with the mortises 8 to obtain a foundation beam 3;
s3, welding an outer reinforcing ring plate 5 at the lower end of the deformed steel pipe column 4 through full penetration, wherein a bolt hole 7 matched with the bolt rod 6 is formed in the outer reinforcing ring plate 5;
s4, after the foundation pit foundation is excavated and tamped, the first precast slab 1 and the second precast slab 2 obtained in the step S1 are placed into the foundation pit foundation to be assembled, the foundation beam 3 is clamped into the second precast slab 2 through the mortise 8, and the foundations are connected into a whole;
s5, hoisting the deformed steel pipe column 4 obtained in the S4, enabling a bolt hole 7 reserved on an outer reinforcing ring plate 5 at the lower end of the deformed steel pipe column 4 to penetrate through a bolt rod 6 pre-buried at the upper part of the second prefabricated plate 2, meanwhile, pressing a tenon 9 on the foundation beam 3, and fixing by using a nut to carry out subsequent pit foundation construction.
According to the invention, the special-shaped steel pipe column is connected with the foundation by adopting the external reinforcing ring plate, so that the whole special-shaped steel pipe column structure system is more reasonable in stress, and stress concentration is not easily caused at a node when force is transmitted. Because the assembly type construction method that the base components are prefabricated in factories and then transported to the site is adopted, the operation is simple and quick, the call of national green buildings is responded, and the construction period is greatly shortened. The invention can be installed in common low-rise buildings in one day, thus solving the bottleneck problem of the construction period of the low-rise buildings; in addition, the prefabricated template is reused in factory, and is adopted in large-scale construction, so that a large amount of labor is saved, and the cost is lower than that of the traditional foundation due to the use of the templates with few specifications and multiple combinations; the invention provides a new idea for the basic form of the special-shaped steel pipe column structure, and has better application value and scientific research benefit.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.