CN113334662A - Full-automatic hollow capsule production facility with ozone sterilization - Google Patents

Full-automatic hollow capsule production facility with ozone sterilization Download PDF

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Publication number
CN113334662A
CN113334662A CN202110596144.8A CN202110596144A CN113334662A CN 113334662 A CN113334662 A CN 113334662A CN 202110596144 A CN202110596144 A CN 202110596144A CN 113334662 A CN113334662 A CN 113334662A
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China
Prior art keywords
sterilization
capsule
ozone
frame
box
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CN202110596144.8A
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Chinese (zh)
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CN113334662B (en
Inventor
黄家骏
潘勇
高文举
刘稳宝
曹忠
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Jiangsu Changhe Capsule Co ltd
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Jiangsu Changhe Capsule Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/14Dipping a core
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/0005Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts
    • A61L2/0011Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts using physical methods
    • A61L2/0029Radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/0005Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts
    • A61L2/0082Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts using chemical substances
    • A61L2/0094Gaseous substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26Accessories or devices or components used for biocidal treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34Component parts, details or accessories; Auxiliary operations
    • B29C41/38Moulds, cores or other substrates
    • B29C41/40Cores
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10Apparatus features
    • A61L2202/11Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20Targets to be treated
    • A61L2202/21Pharmaceuticals, e.g. medicaments, artificial body parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7174Capsules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/30Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • Chemical & Material Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Biomedical Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Molecular Biology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention discloses full-automatic hollow capsule production equipment with ozone sterilization, which comprises a rack, wherein a control console and a raw material tank are fixedly arranged on the rack, a conveying rail is arranged on the rack, a capsule forming structure with air inlet and two-side sealing functions is arranged on the conveying rail, a camera bellows is fixedly arranged on the rack, a sterilizing lamp structure with an intermittent sterilization function is arranged in the camera bellows, a pressing groove is arranged on the camera bellows, a bottom plate is fixedly arranged on the rack, a telescopic driving structure is arranged on the bottom plate, the driving structure is fixedly connected with a sterilizing box, and an ozone sterilization structure with a point-to-point function is arranged in the sterilizing box; according to the invention, the mold type capsule forming structure is used for automatic production of the hollow capsule, and in order to ensure the sterile state of the hollow capsule, the sterilization structure is used on the rack to complete sterilization, so that the produced capsule can meet the medical grade requirement.

Description

Full-automatic hollow capsule production facility with ozone sterilization
Technical Field
The invention relates to the technical field of medicines, in particular to full-automatic hollow capsule production equipment with ozone sterilization.
Background
With the progress of science and technology, various medicinal materials are developed, so that the pain of a patient can be effectively relieved, and diseases can be treated in a targeted manner. However, many of the existing medicines are contained in hollow capsules.
The empty capsule is a protective shell of the drug, and is generally prepared in advance by adopting materials which can be digested by human bodies, such as gelatin and the like, and then drug particles are encapsulated in the empty capsule. The prepared capsule medicine mainly has the effect of fixed-point delivery, the capsule body of the capsule can not be digested and dissolved at once, and the medicine can be completely delivered into intestines and stomach, so that the medicine property of the medicine is protected, and the damage to digestive organs and esophagus caused by certain medicines is avoided.
At present, the hollow capsule is mostly prepared by adopting a mould, the mould which is stained with the demoulding oil is immersed into the prefabricated capsule liquid, a thin layer is formed on the surface of the mould, and the hollow capsule can be formed after solidification. However, the existing hollow capsule equipment is difficult to realize complete automation, and still needs manual intervention, such as setting operation environment and the like, although production is usually carried out in a dust-free workshop, and workers can wear protective clothing, but bacteria and viruses are inevitably carried in human bodies, so that the capsules are easily stained with the bacteria, and the existing production equipment does not have an effective sterilization structure, particularly, the cavity wall of the capsule is difficult to sterilize, so that the produced capsules are not easy to meet the requirements of food grade and medical grade.
In view of this, we propose a full-automatic empty capsule production facility with ozone sterilization.
Disclosure of Invention
The invention aims to provide full-automatic hollow capsule production equipment with ozone sterilization, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic hollow capsule production facility with ozone sterilization, includes the frame, fixed mounting has control cabinet and former feed tank in the frame, and installs the transport rail in the frame, install the capsule shaping structure that has the sealed function of admitting air and two sides on the transport rail, and fixed mounting has the camera bellows in the frame, install the sterilamp structure that has intermittent type sterilization function in the camera bellows, and be provided with on the camera bellows and press the recess, and fixed mounting has the bottom plate in the frame, install telescopic drive structure on the bottom plate, and drive the structural fixedly connected with sterilization case that goes up, install the ozone sterilization structure that has point-to-point function in the sterilization case, and be connected with two segmentation ozone recovery structures on the sterilization case, the cooperation is provided with the outer seal structure who has the drive function of borrowing power between camera bellows and the sterilization case.
Preferably, control cabinet fixed mounting is at the front end of frame, and the raw material tank installs at the middle part of frame, and the afterbody of frame is provided with the capsule collecting vat, carry rail horizontal installation in the frame, and be provided with the guide way on carrying the rail, the capsule shaping structure is connected with the guide way of carrying the rail.
Preferably, the capsule forming structure comprises a movable frame, a lower pressing rod is slidably mounted on the movable frame, a pressing block is fixedly connected to the lower pressing rod, a balance spring is fixedly connected to the pressing block, a template is fixedly connected to the lower pressing rod, a retainer ring and a capsule mold are fixedly mounted on the template, and an air vent is formed in the capsule mold.
Preferably, the movable frame is a square frame, the four lower pressure rods are arranged and are respectively arranged in the through grooves at the four corners of the movable frame, the pressure blocks and the templates are respectively connected at the two ends of the lower pressure rods, the balance springs are sleeved on the lower pressure rods, the retainer rings are square-frame rubber pads, the capsule molds are transversely and longitudinally arranged and are arranged at the middle parts of the retainer rings, and the vent holes comprise air inlet round holes formed in the tops of the capsule molds and micropores formed in the bottoms of the capsule molds.
Preferably, the sterilamp structure is including installing drive shaft and the heat-conducting plate in the camera bellows, and fixed mounting has the commentaries on classics roller in the drive shaft, fixed mounting has the sterilization lamp pearl on changeing the roller, and fixed mounting has the refrigeration board on the heat-conducting plate, fixed mounting has sealed frame on the camera bellows.
Preferably, motor drive is passed through to the drive shaft, and changes roller fixed connection in the drive shaft, sterilization lamp pearl is concentrated to be arranged and is set up at changeing the roller surface, and sterilization lamp pearl is preferred the ultraviolet lamp, the heat-conducting plate is installed in the bottom of camera bellows, and the refrigeration board is arranged and is installed on the heat-conducting plate surface, the preferred semiconductor refrigeration structure of refrigeration board, sealed frame is square frame type structure, installs the top at the camera bellows.
Preferably, the drive structure is including connecting cylinder and the guide arm on the bottom plate, and has cup jointed supporting spring on the guide arm, fixedly connected with slider on the supporting spring, and slider and cylinder all are connected with the side of sterilization case, ozone sterilization structure is including installing ozone gassing pipe and the division board in the sterilization case, and is provided with logical groove on the division board, and fixed mounting has the air supply pipe on the division board, fixedly connected with air supplement pipe on the sterilization case.
Preferably, the bottom plate is installed two in the both sides of sterilization case, and the equal vertical installation on the bottom plate of cylinder and guide arm, the slider is connected with the guide arm through the spout that the middle part set up, and supporting spring connects in the slider bottom, and the sterilization case passes through the support of side and is connected with cylinder and slider, ozone bleeder is located the top of sterilization case, and the division board all around with sterilization case tank wall sealing connection, constitutes the ozone chamber, moisturizing pipe and ozone chamber top intercommunication, and lead to the range of the horizontal vertical formula of groove and set up on the division board, give trachea and logical groove intercommunication, and give the trachea tip and be provided with the sealing washer.
Preferably, the ozone recovery structure is including installing the roof and the second recovery tube that communicates with the sterilization case in the sterilization case side, and fixed mounting has caisson down on the roof, fixed mounting has the exhaust tube on the caisson down, and the caisson intercommunication has first recovery tube, first recovery tube and second recovery tube are connected on the recovery case, the external seal structure is including rotating the board of installing the commentaries on classics in the camera bellows side and connecting the inserted bar in the sterilization case side, and changes fixed mounting on the board and have cage and connecting rod, connecting rod fixed connection is on the lever, and the lever rotates and installs on hollow block, hollow block installs on the camera bellows, and is provided with the jack on the hollow block.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, a mold type capsule forming structure is used for automatic production of the hollow capsule, and in order to ensure the sterile state of the hollow capsule, a sterilization structure is used on a rack for sterilization, the sterilization structure comprises a sterilization lamp structure and an ozone sterilization structure, the sterilization structure is respectively arranged aiming at the outer wall and the inner wall of the capsule, so that the omnibearing sterilization work can be carried out, particularly, the sterilization work of the inner wall of the capsule which is difficult to process in the past is finished by using ozone, and the produced capsule can meet the medical grade requirement;
2. the capsule forming structure comprises a double-layer structure formed by a movable frame and a template, wherein the template has mobility, so that a capsule mold on the template can also move up and down and enter and exit structures such as a raw material tank, a dark box and the like, and the movable frame and the template can also respectively seal an upper sterilization box and a bottom dark box to form an airtight and opaque integral sterilization structure, so that the sterilization structure is prevented from damaging the external environment and people, and the capsule mold can enter ozone through a vent hole to sterilize the capsule from the inside;
3. the sterilizing lamp structure intermittently performs a light upward irradiation process, so that light is prevented from leaking in the sealing unfinished process when the capsule forming structure feeds and discharges materials, the sterilizing lamp bead is normally open, the problem that the service life is influenced because the lamp bead is continuously impacted by high-voltage pulse when the light is not continuously turned on is solved, and a large amount of heat is accumulated because the sterilizing lamp bead is normally open is considered, so that when the sterilizing lamp bead rotates to the bottom of a dark box, rapid heat exchange can be performed through a low-temperature area formed by a refrigerating plate, the temperature of the sterilizing lamp bead is reduced, and the service life is ensured;
4. the number of the air supply pipes of the ozone sterilization structure is consistent with that of the capsule molds, point-to-point connection can be carried out, oxygen is converted into ozone in the ozone discharge pipe by utilizing a high-voltage discharge principle, and the ozone is sent to the inside of the capsule molds along the vent holes and then enters the cavity wall of the hollow capsule to effectively sterilize the inner wall of the capsule;
5. in the invention, the situation that ozone escapes is considered when an ozone sterilization structure is used for sterilization, the air supply pipe is connected with the top of the capsule mould in a contact way and is not completely sealed, and after sterilization is finished, residual ozone exists in the capsule mould and the capsule, and the ozone has foul smell after escaping into the air, so that the ozone recovery structure is used for recovering the ozone at the two positions, the capsule is ensured to have no residual ozone, and meanwhile, production equipment is more environment-friendly;
6. according to the invention, due to the structural requirement, the sterilization box is provided with the pressing groove, so that a neutral stop of a contact part of the pressing groove and the pressure block is reserved during sealing, the external sealing structure is used for supplementary sealing, the external sealing structure is driven by the sterilization box, and the isolation cover can be covered at the position of the pressing groove on the sterilization box when the sterilization box is in place, so that effective supplementary sealing is carried out, the integrity of the whole structure is ensured, and the sterilization work of capsules is safely carried out.
Drawings
FIG. 1 is a first schematic view of the overall structure of the present invention;
FIG. 2 is a second schematic view of the overall structure of the present invention;
FIG. 3 is a schematic top view of a sterilization section of the present invention;
FIG. 4 is a bottom schematic view of a sterilization section of the present invention;
FIG. 5 is a front schematic view of a sterilization configuration of the present invention;
FIG. 6 is a rear schematic view of a sterilization configuration of the present invention;
FIG. 7 is an exploded view of the sterilization structure of the present invention;
FIG. 8 is a disassembled view of the light sterilizing structure of the present invention;
FIG. 9 is a schematic view of a capsule mold of the present invention;
FIG. 10 is a schematic view of an ozone sterilization structure and a recovery structure according to the present invention;
FIG. 11 is a disassembled view of the ozone sterilization structure of the present invention;
fig. 12 is an enlarged view of the area a in fig. 8.
In the figure: the device comprises a frame 1, a control console 2, a raw material groove 3, a conveying rail 4, a moving frame 5, a pressing rod 6, a pressed block 7, a balance spring 8, a template 9, a retainer ring 10, a capsule mold 11, an air vent 12, a dark box 13, a driving shaft 14, a rotary roller 15, a sterilizing lamp bead 16, a sealing frame 17, a heat conducting plate 18, a refrigerating plate 19, a bottom plate 20, a cylinder 21, a guide rod 22, a supporting spring 23, a sliding block 24, a sterilizing box 25, an ozone discharging pipe 26, a separating plate 27, a through groove 28, an air feeding pipe 29, an air supplementing pipe 30, a top plate 31, a sinking box 32, an air pumping pipe 33, a first recovery pipe 34, a second recovery pipe 35, a recovery box 36, a rotary plate 37, a separating cover 38, a connecting rod 39, a lever 40, a hollow block 41, a jack 42 and an inserting rod 43.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 12, the present invention provides a technical solution: the utility model provides a full-automatic hollow capsule production facility with ozone sterilization, which comprises a frame 1, fixed mounting has control cabinet 2 and former feed tank 3 in the frame 1, and install transport rail 4 in the frame 1, install the capsule shaping structure that has the function of admitting air and two-sided sealing on the transport rail 4, and fixed mounting has camera bellows 13 in the frame 1, install the sterilamp structure that has intermittent type sterilization function in the camera bellows 13, and be provided with on the camera bellows 13 and press the recess, and fixed mounting has bottom plate 20 in the frame 1, install telescopic drive structure on the bottom plate 20, and drive structural fixedly connected with sterilization case 25, install the ozone sterilization structure that has point-to-point function in the sterilization case 25, and be connected with two segmentation ozone recovery structures on the sterilization case 25, the cooperation is provided with the outer seal structure that has the function of borrowing power between camera bellows 13 and the sterilization case 25.
As shown in fig. 1 and 2, a console 2 is fixedly installed at the front end of a frame 1, a raw material tank 3 is installed in the middle of the frame 1, a capsule collecting tank is arranged at the tail of the frame 1, a conveying rail 4 is horizontally installed in the frame 1, a guide groove is arranged on the conveying rail 4, and a capsule forming structure is connected with the guide groove of the conveying rail;
the machine frame 1 with the control console 2 is used as a main structure of capsule production equipment, a capsule forming structure is driven to move through a conveying rail 4 on the machine frame, when the machine frame passes through a raw material tank 3, a capsule mould 11 is immersed into raw material glue solution, then the raw material glue solution is cooled to carry out rapid forming on hollow capsules, but in order to ensure the sterile state of the hollow capsules, a sterilization structure is needed to complete sterilization, and finally the hollow capsules are demoulded and enter a capsule collecting tank;
as shown in fig. 5 to 7 and 9, the capsule forming structure includes a moving frame 5, a lower pressing rod 6 is slidably mounted on the moving frame 5, a pressed block 6 is fixedly connected to the lower pressing rod 6, a balance spring 8 is fixedly connected to the pressed block 6, a template 9 is fixedly connected to the lower pressing rod 6, a retainer ring 10 and a capsule mold 11 are fixedly mounted on the template 9, and a vent hole 12 is formed in the capsule mold 11;
the capsule forming structure is a double-layer structure formed by a movable frame 5 and a template 9, the template 9 has mobility, so a capsule mould 11 on the template can also move up and down and enter and exit the structures such as the raw material tank 3, the dark box 13 and the like, meanwhile, the movable frame 5 and the template 9 can also respectively seal an upper sterilizing box 25 and a bottom dark box 13 to form an airtight and lightproof integral sterilizing structure, the sterilizing structure is prevented from damaging the external environment and people, and the capsule mould 11 can enter ozone to sterilize capsules from the inside;
as shown in fig. 9, the moving frame 5 is a square frame, four lower pressing rods 6 are provided, and are respectively installed in through grooves at four corners of the moving frame 5, the pressed blocks 7 and the templates 9 are respectively connected at two ends of the lower pressing rods 6, the balance springs 8 are sleeved on the lower pressing rods 6, the retainer rings 10 are square rubber pads, the capsule molds 11 are transversely and longitudinally arranged at the middle parts of the retainer rings 10, and the vent holes 12 comprise air inlet circular holes arranged at the top parts of the capsule molds 11 and micro holes arranged at the bottom parts of the capsule molds 11;
the movable frame 5 is driven in a stepping mode through the conveying rail 4, when the movable frame moves between the dark box 13 and the sterilization box 25, the movable frame is stopped moving, the sterilization box 25 moves downwards, the pressing groove on the side face of the sterilization box is in contact connection with the pressed block 7, the pressing rod 6 is pressed downwards, the template 9 is driven to move downwards to overcome the elasticity of the balance spring 8, the capsule mold 11 connected with the hollow capsule enters the dark box 13, the sterilization and disinfection processes are carried out, the sterilization box 25 is in tight contact with the movable frame 5 at the moment, the sterilization box 25 is sealed integrally, ozone is prevented from leaking, only the part where the pressing groove is in contact with the pressed block 7 is reserved, meanwhile, the template 9 is in tight contact with the sealing frame 17 on the dark box 13 through the retainer ring 10, sealing is carried out, and sterilization light is prevented from leaking;
as shown in fig. 5 to 8, the sterilizing lamp structure comprises a driving shaft 14 and a heat conducting plate 18 which are installed in a dark box 13, wherein a roller 15 is fixedly installed on the driving shaft 14, sterilizing beads 16 are fixedly installed on the roller 15, a refrigerating plate 19 is fixedly installed on the heat conducting plate 18, and a sealing frame 17 is fixedly installed on the dark box 13;
when the capsule mold 11 drives the molded hollow capsule to enter the dark box 13, the outer surface of the capsule is irradiated for sterilization through the sterilizing lamp structure, and the sterilizing lamp structure intermittently performs a light upward irradiation process, so that light is prevented from leaking in the unfinished sealing process when the capsule molding structure feeds and discharges materials;
as shown in fig. 8, the driving shaft 14 is driven by a motor, the rotating roller 15 is fixedly connected to the driving shaft 14, the sterilizing lamp beads 16 are intensively arranged on the surface of the rotating roller 15, the sterilizing lamp beads 16 are preferably ultraviolet lamps, the heat conducting plate 18 is installed at the bottom of the dark box 13, the refrigerating plate 19 is arranged on the surface of the heat conducting plate 18, the refrigerating plate 19 is preferably a semiconductor refrigerating structure, and the sealing frame 17 is a square frame structure and is installed at the top of the dark box 13;
specifically, the driving shaft 14 drives the rotating roller 15 to rotate continuously, when the sterilizing lamp beads 16 on the rotating roller 15 face upwards, capsule sterilization is performed, when the sterilizing lamp beads 16 face downwards, light can be absorbed through the dark box 13, the sterilizing lamp beads 16 are normally open, the phenomenon that the lamp beads are continuously impacted by high-voltage pulses when the light is not turned on to affect the service life is avoided, but a large amount of heat is accumulated when the sterilizing lamp beads 16 are normally open is considered, when the sterilizing lamp beads 16 rotate to the bottom of the dark box 13, rapid heat exchange can be performed through a low-temperature area formed by the refrigerating plate 19, the temperature of the sterilizing lamp beads 16 is reduced, and the service life is ensured;
as shown in fig. 5 to 7, 10 and 11, the driving structure includes an air cylinder 21 and a guide rod 22 connected to the bottom plate 20, the guide rod 22 is sleeved with a supporting spring 23, the supporting spring 23 is fixedly connected with a sliding block 24, the sliding block 24 and the air cylinder 21 are both connected with the side surface of the sterilization box 25, the ozone sterilization structure includes an ozone discharging pipe 26 and a partition plate 27 installed in the sterilization box 25, the partition plate 27 is provided with a through groove 28, the partition plate 27 is fixedly installed with an air supply pipe 29, and the sterilization box 25 is fixedly connected with an air supply pipe 30;
the sterilization box 25 is driven to ascend and descend by using a telescopic driving structure, so that the sterilization box 25 can avoid when the capsule forming structure enters and exits, and the capsule forming structure moves downwards when the capsule forming structure is paused and is pressed on the capsule forming structure to sterilize;
as shown in fig. 10 and 11, two bottom plates 20 are installed on two sides of a sterilization box 25, an air cylinder 21 and a guide rod 22 are both vertically installed on the bottom plate 20, a slide block 24 is connected with the guide rod 22 through a sliding groove arranged in the middle, a supporting spring 23 is connected to the bottom of the slide block 24, the sterilization box 25 is connected with the air cylinder 21 and the slide block 24 through a bracket on the side surface, an ozone discharging pipe 26 is located on the top of the sterilization box 25, the periphery of a partition plate 27 is hermetically connected with the wall of the sterilization box 25 to form an ozone cavity, an air supplementing pipe 30 is communicated with the top of the ozone cavity, through grooves 28 are arranged on the partition plate 27 in a transverse and longitudinal mode, an air supply pipe 29 is communicated with the through grooves 28, and a sealing ring is arranged at the end of the air supply pipe 29;
the driving structure mainly drives the sterilization box 25 to move through the air cylinder 21, and uses the guide structure formed by the guide rod 22, the support spring 23 and the slide block 24 to carry out the auxiliary support of the sterilization box 25, so that the sterilization box 25 moves more smoothly and straightly, when the sterilization box 25 is driven by the driving structure to press down, on one hand, the capsule forming structure is unfolded and forms a sealed cavity with the sterilization box, on the other hand, the air supply pipe 29 in the sterilization box 25 is tightly connected with the vent holes 12 on the capsule mould 11, and the number of the air supply pipes 29 is consistent with the number of the capsule mould 11, point-to-point connection is carried out, when sterilization starts, air is supplied in the sterilization box 25 through the air supply pipe 30, oxygen is converted into ozone in the ozone discharge pipe 25 by using the high-pressure discharge principle, the ozone is sent to the inside of the capsule mould 11 along the vent holes 12, and then enters the cavity wall of the hollow, to effectively sterilize the inner wall of the capsule;
as shown in fig. 5 to 7 and 11 to 12, the ozone recovery structure includes a top plate 31 installed on a side surface of the sterilization box 25 and a second recovery pipe 35 communicated with the sterilization box 25, a lower caisson 32 is fixedly installed on the top plate 31, an air suction pipe 33 is fixedly installed on the lower caisson 32, the lower caisson 32 is communicated with a first recovery pipe 34, the first recovery pipe 34 and the second recovery pipe 25 are connected to the recovery box 26, the outer sealing structure includes a rotating plate 37 rotatably installed on a side surface of the dark box 13 and an insertion rod 43 connected to a side surface of the sterilization box 25, an isolation cover 38 and a connecting rod 39 are fixedly installed on the rotating plate 37, the connecting rod 39 is fixedly connected to a lever 40, the lever 40 is rotatably installed on a hollow block 41, the hollow block 41 is installed on the dark box 13, and the hollow block 41 is provided with an insertion hole 42;
considering that when the ozone sterilization structure is used for sterilization, the air supply pipe 30 is connected with the top of the capsule mold 11 in a contact way and is not completely sealed, so that ozone escapes, the ozone mainly exists below the isolation plate 27, and is in a cavity formed by the sterilization box 25 and the capsule molding structure, after the sterilization is completed, the capsule mold 11 and the capsule have residual ozone, and the ozone has foul smell and is very difficult to feel after escaping into the air, so that the ozone recovery structure is used for recovering the ozone at the two places;
in the ozone recovery structure, the second recovery pipe 35 is directly connected with the sterilization box 25 to absorb ozone dissipated from the connecting position of the air supply pipe 30 and the capsule mold 11, the top plate 31 is connected with the side surface of the sterilization box 25 and can move downwards along with the sterilization box, when the sterilized capsule forming structure moves to the bottom of the sterilization box, the air exhaust pipe 33 on the lower caisson 32 is connected with the vent hole 12 on the capsule mold 11 point to point, so that the first recovery pipe 34 connected with the lower caisson 32 is used for extraction, and no ozone residue is ensured in the capsule;
due to the existence of the upper and lower pressure rods 6 of the movable frame 5, a pressing groove is arranged on the sterilization box 25 due to structural requirements, so that a neutral stop of the contact part of the pressing groove and the pressure block 7 is reserved during sealing, and an external sealing structure is used for supplementary sealing;
the outer sealing structure uses the inserted link 43 as a drive, which is connected to the sterilization box 25 and can move down along with the inserted link 43, when the inserted link 43 enters the hollow block 41 from the jack 42, the inserted link can contact with one end of the lever 40 to tilt the lever, so that the connecting rod 39 drives the rotating plate 37 to rotate, the isolation cover 38 covers the sterilization box 25 at the position of the pressing groove, effective supplementary sealing is performed, the integrity of the whole structure is ensured, and the sterilization work of the capsule can be safely performed;
the working principle is as follows: firstly, a machine frame 1 with a control console 2 is used as a main structure of capsule production equipment, a capsule forming structure is driven to move by a conveying rail 4 on the machine frame, when the machine frame passes through a raw material tank 3, a capsule mould 11 is immersed in raw material glue solution, then the raw material glue solution is cooled to carry out rapid forming on hollow capsules, but in order to ensure the sterile state of the hollow capsules, a sterilization structure is needed to complete sterilization, finally the hollow capsules are demoulded and enter a capsule collecting tank, the capsule forming structure is of a double-layer structure formed by a movable frame 5 and a template 9, the template 9 has mobility, so the capsule mould 11 on the machine frame can also move up and down and enter the raw material tank 3, a dark box 13 and other structures, meanwhile, the movable frame 5 and the template 9 can respectively carry out sealing of an upper sterilizing box 25 and a bottom dark box 13 to form an airtight and lightproof integral sterilizing structure, and the sterilizing structure is prevented from damaging the external environment and people, the capsule mold 11 can be filled with ozone to sterilize the capsule from the inside, more specifically, the moving frame 5 is driven step by step through the conveying rail 4, when the moving frame moves between the dark box 13 and the sterilizing box 25, the moving frame is stopped and moved, the sterilizing box 25 moves downwards, the pressing groove on the side surface of the moving frame is in contact connection with the pressed block 7, the pressing rod 6 is pressed downwards, the template 9 is driven to move downwards to overcome the elasticity of the balance spring 8, the capsule mold 11 connected with the hollow capsule enters the dark box 13 to perform a sterilization and disinfection process, the sterilizing box 25 is in close contact with the moving frame 5 at the moment, the whole sealing of the sterilizing box 25 is performed, the ozone is prevented from leaking, only the part where the pressing groove is in contact with the pressed block 7 is reserved, and meanwhile, the template 9 is in close contact with the sealing frame 17 on the dark box 13 through the retainer ring 10 to perform sealing, and the light of sterilization is prevented from leaking;
the sterilization structure mainly comprises a sterilization lamp structure and an ozone sterilization structure which are respectively aimed at the outer wall and the inner wall of the capsule;
when the capsule mold 11 drives the formed hollow capsule to enter the dark box 13, the outer surface of the capsule is irradiated for sterilization through the sterilizing lamp structure, and the sterilizing lamp structure intermittently performs a light upward irradiation process, so that the light can be prevented from leaking in the sealing process when the capsule forming structure is fed and discharged, specifically, the driving shaft 14 drives the rotating roller 15 to rotate continuously, when the sterilizing lamp beads 16 on the rotating roller 15 face upward, the capsule sterilization is performed, and when the sterilizing lamp beads 16 rotate downward, the light can be absorbed through the dark box 13, the sterilizing lamp beads 16 adopt a normally open arrangement, the phenomenon that the lamp beads are subjected to the impact of continuous high-voltage pulse when the light is continuously turned on to influence the service life is prevented, but considering that the sterilizing lamp beads 16 normally open can accumulate a large amount of heat, when the sterilizing lamp beads 16 rotate to the bottom of the dark box 13, through a low-temperature area formed by the refrigerating plate 19, the rapid heat exchange can be carried out, the temperature at the sterilizing lamp bead 16 is reduced, and the service life is ensured;
the sterilization box 25 is driven to ascend and descend by using a telescopic driving structure, so that the sterilization box 25 can avoid when the capsule forming structure goes in and out, and the capsule forming structure moves downwards when the capsule forming structure is paused and is pressed on the capsule forming structure to sterilize, concretely, the driving structure mainly drives the sterilization box 25 to move by using the air cylinder 21, and uses a guide structure formed by the guide rod 22, the support spring 23 and the slide block 24 to carry out auxiliary support on the sterilization box 25, so that the movement of the sterilization box 25 is smoother, smoother and straighter, when the sterilization box 25 is pressed downwards by the driving structure, on one hand, the capsule forming structure is unfolded and forms a sealed cavity with the sterilization box, on the other hand, the air supply pipes 29 in the sterilization box 25 are tightly connected with the vent holes 12 on the capsule mold 11, and the number of the air supply pipes 29 is consistent with the number of the capsule molds 11, and point-to-point connection is carried out, when the sterilization starts, the air is supplied to the sterilization box 25 through the air supply pipe 30, oxygen is converted into ozone in the ozone discharge pipe 25 by using the high-voltage discharge principle, and the ozone is sent to the inside of the capsule mold 11 along the vent hole 12 and enters the cavity wall of the hollow capsule to effectively sterilize the inner wall of the capsule;
considering that the air supply pipe 30 is connected with the top of the capsule mold 11 in a contact way and is not completely sealed when the ozone sterilization structure is used for sterilization, ozone is dissipated, the ozone is mainly present below the isolation plate 27, the sterilization box 25 and the cavity formed by the capsule molding structure, after the sterilization is finished, the capsule mold 11 and the capsule have residual ozone, the ozone has foul smell and is very difficult to eat after being dissipated into the air, so the ozone recovery structure is used for recovering the ozone at the two places, in the ozone recovery structure, the second recovery pipe 35 is directly connected with the sterilization box 25, the ozone dissipated at the connecting position of the air supply pipe 30 and the capsule mold 11 is absorbed, the top plate 31 is connected with the side surface of the sterilization box 25 and can move downwards along with the side surface, when the capsule molding structure which is sterilized moves to the bottom, the air suction pipe 33 on the caisson 32 is connected with the vent hole 12 on the capsule mould 11 point to point, so that the first recovery pipe 34 connected with the caisson 32 is used for extraction, and no ozone residue is ensured in the capsule;
and because the existence of the upper and lower pressure levers 6 of the movable frame 5, because of the structural requirement, the sterilization box 25 is provided with a pressing groove, so a gap of the contact part of the pressing groove and the pressure block 7 is reserved during sealing, the external sealing structure is used for supplementary sealing, the external sealing structure uses the insertion rod 43 as a drive, the insertion rod 43 is connected to the sterilization box 25 and can move downwards along with the insertion rod, when the insertion rod 43 enters the sterilization box from the insertion hole 42 on the hollow block 41, the insertion rod can contact one end of the lever 40 to tilt the lever, so that the rotating plate 37 is driven to rotate through the connecting rod 39, the isolation cover 38 covers the sterilization box 25 at the position of the pressing groove, the effective supplementary sealing is carried out, the integrity of the whole structure is ensured, and the sterilization work of the capsule can be safely carried out.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a full-automatic hollow capsule production facility with ozone sterilization, includes frame (1), its characterized in that: a control console (2) and a raw material groove (3) are fixedly arranged on the frame (1), and the machine frame (1) is provided with a conveying rail (4), the conveying rail (4) is provided with a capsule forming structure with air inlet and two-side sealing functions, a dark box (13) is fixedly arranged on the frame (1), a sterilizing lamp structure with an intermittent sterilizing function is arranged in the dark box (13), a pressing groove is arranged on the camera bellows (13), a bottom plate (20) is fixedly arranged on the frame (1), a telescopic driving structure is arranged on the bottom plate (20), and the drive structure is fixedly connected with a sterilization box (25), an ozone sterilization structure with a point-to-point function is arranged in the sterilization box (25), and the sterilization box (25) is connected with a two-section ozone recovery structure, and an outer sealing structure with a force-assisted driving function is arranged between the dark box (13) and the sterilization box (25) in a matching manner.
2. The full-automatic empty capsule production equipment with ozone sterilization as claimed in claim 1, wherein: control cabinet (2) fixed mounting is at the front end of frame (1), and just former feed trough (3) are installed at the middle part of frame (1), and the afterbody of frame (1) is provided with the capsule collecting vat, carry rail (4) horizontal installation in frame (1), and be provided with the guide way on carrying rail (4), the capsule shaping structure is connected with the guide way of carrying the rail.
3. The full-automatic empty capsule production equipment with ozone sterilization as claimed in claim 1, wherein: capsule forming structure is including moving frame (5), and slidable mounting has depression bar (6) down on moving frame (5), fixedly connected with receives piece (6) down on depression bar (6), and receives fixedly connected with balance spring (8) on piece (6), fixedly connected with template (9) is gone up in depression bar (6) down, and fixed mounting has retaining ring (10) and capsule mould (11) on template (9), be provided with air vent (12) on capsule mould (11).
4. The full-automatic empty capsule production equipment with ozone sterilization of claim 3, wherein the equipment comprises: moving frame (5) are square frame, and push rod (6) are provided with four down, install respectively in the logical groove of moving frame (5) four corners department, the both ends of pushing rod (6) are connected respectively down in compression piece (7) and template (9), and balance spring (8) cup joint under on push rod (6), retaining ring (10) are square frame type rubber pad, and the range of capsule mould (11) horizontal and vertical formula installs the middle part at retaining ring (10), air vent (12) are including setting up the micropore of the round hole of admitting air and capsule mould (11) bottom at capsule mould (11) top.
5. The full-automatic empty capsule production equipment with ozone sterilization as claimed in claim 1, wherein: the sterilamp structure is including installing drive shaft (14) and heat-conducting plate (18) in camera bellows (13), and fixed mounting has commentaries on classics roller (15) on drive shaft (14), change roller (15) and go up fixed mounting and have sterilization lamp pearl (16), and fixed mounting has refrigeration board (19) on heat-conducting plate (18), fixed mounting has seal frame (17) on camera bellows (13).
6. The full-automatic empty capsule production equipment with ozone sterilization of claim 5, wherein the equipment comprises: drive shaft (14) pass through motor drive, and change roller (15) fixed connection on drive shaft (14), sterilization lamp pearl (16) are concentrated to be arranged and are set up and change roller (15) surface, and sterilization lamp pearl (16) are preferred to be the ultraviolet lamp, the bottom at camera bellows (13) is installed in heat-conducting plate (18) is arranged in and refrigeration board (19), refrigeration board (19) are preferred semiconductor refrigeration structure, sealed frame (17) are square frame type structure, install the top at camera bellows (13).
7. The full-automatic empty capsule production equipment with ozone sterilization as claimed in claim 1, wherein: drive structure is including connecting cylinder (21) and guide arm (22) on bottom plate (20), and has cup jointed supporting spring (23) on guide arm (22), fixedly connected with slider (24) on supporting spring (23), and slider (24) and cylinder (21) all are connected with the side of sterilization case (25), ozone sterilization structure is including installing ozone gassing pipe (26) and division board (27) in sterilization case (25), and is provided with logical groove (28) on division board (27), and fixed mounting has air feed pipe (29) on division board (27), fixedly connected with air supplement pipe (30) on sterilization case (25).
8. The full-automatic empty capsule production equipment with ozone sterilization of claim 7, wherein: two are installed in the both sides of sterilization case (25) to bottom plate (20), and cylinder (21) and guide arm (22) are all vertically installed on bottom plate (20), slider (24) are connected with guide arm (22) through the spout that the middle part set up, and supporting spring (23) connect in slider (24) bottom, and sterilization case (25) are connected with cylinder (21) and slider (24) through the support of side, ozone bleeder (26) are located the top of sterilization case (25), and division board (27) all around with sterilization case (25) wall sealing connection, constitute the ozone chamber, moisturizing pipe (30) and ozone chamber top intercommunication, and lead to the range of groove (28) horizontal vertical formula and set up on division board (27), give trachea (29) and lead to groove (28) intercommunication, and give trachea (29) tip and be provided with the sealing washer.
9. The full-automatic empty capsule production equipment with ozone sterilization as claimed in claim 1, wherein: the ozone recovery structure comprises a top plate (31) arranged on the side face of a sterilization box (25) and a second recovery pipe (35) communicated with the sterilization box (25), a lower caisson (32) is fixedly arranged on the top plate (31), an air exhaust pipe (33) is fixedly arranged on the lower caisson (32), the lower caisson (32) is communicated with a first recovery pipe (34), the first recovery pipe (34) and the second recovery pipe (25) are connected onto a recovery box (26), the outer sealing structure comprises a rotating plate (37) rotatably arranged on the side face of the camera box (13) and an inserted rod (43) connected onto the side face of the sterilization box (25), an isolation cover (38) and a connecting rod (39) are fixedly arranged on the rotating plate (37), the connecting rod (39) is fixedly connected onto a lever (40), the lever (40) is rotatably arranged on a hollow block (41), and the hollow block (41) is arranged on the camera box (13), and the hollow block (41) is provided with an insertion hole (42).
CN202110596144.8A 2021-05-30 2021-05-30 Full-automatic hollow capsule production facility with ozone sterilization Active CN113334662B (en)

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JP2001182346A (en) * 1999-12-28 2001-07-06 Daikin Ind Ltd Sleeping module
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