CN113334599B - Stepless adjusting device for mixing multiple materials - Google Patents

Stepless adjusting device for mixing multiple materials Download PDF

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Publication number
CN113334599B
CN113334599B CN202110376945.3A CN202110376945A CN113334599B CN 113334599 B CN113334599 B CN 113334599B CN 202110376945 A CN202110376945 A CN 202110376945A CN 113334599 B CN113334599 B CN 113334599B
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China
Prior art keywords
gear
plane
wheel
pawl
transmission shaft
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CN202110376945.3A
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Chinese (zh)
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CN113334599A (en
Inventor
张永康
朱俊
王贺
王海洋
尚同同
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Suzhou Vocational University
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Suzhou Vocational University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • B29B7/242Component parts, details or accessories; Auxiliary operations for feeding in measured doses
    • B29B7/244Component parts, details or accessories; Auxiliary operations for feeding in measured doses of several materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/12Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/12Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
    • F16H37/124Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and reciprocating motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/035Gearboxes for gearing with endless flexible members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/038Gearboxes for accommodating bevel gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion

Abstract

The invention discloses a stepless regulating device for mixing various materials, which comprises a feeding mechanism, a forced mixing mechanism, a stepless speed change mechanism and a feeding module, wherein the feeding mechanism is used for feeding various materials; the feeding mechanism consists of a spiral sheet, a feeding cylinder and the like, so that the feeding safety and stability are ensured; the forced mixing mechanism consists of a planetary gear set, a sector gear, stirring sheets and the like, and is used for compounding forced mixing and improving the mixing effect; the stepless speed change mechanism consists of a bidirectional ratchet wheel, a belt wheel, a planetary wheel, a plane thread mechanism, a ratchet wheel pawl mechanism and the like, and can achieve the stepless mixing effect by adopting a single motor, so that the mixing precision is increased; the material feeding module adopts a modularized design, can be provided with a plurality of groups according to the requirements, is suitable for corresponding stepless speed change mechanisms, and has strong practicability. The invention realizes integration of stepless feeding and mixing, is convenient to operate, saves time, and can compound mixing, thereby improving mixing effect and ensuring more uniform mixing.

Description

Stepless adjusting device for mixing multiple materials
Technical Field
The invention relates to mixer equipment, in particular to a stepless adjusting device for mixing various materials.
Background
The centralized feeding system is used for connecting various processing equipment and production equipment through design, realizing centralized drying of materials, automatic proportioning and mixing and the like through central computer management, and is commonly applied to the field of plastic processing. The plastic products produced in plastic processing production are often formed by mixing different types of plastic microparticles, and in order to ensure the physical and chemical properties of the plastic products, higher demands are often required on the proportion of different plastic microparticles in the raw materials.
The traditional method is mainly manual weighing, errors are easy to generate in manual weighing, the stability of different plastic particle proportions in raw materials is difficult to ensure, and the traditional method is subject to factors such as high labor cost and the like and is eliminated in China. In order to realize the stability of the component proportion in the raw materials in the factory, a weighing type mixer is mostly adopted, and although automatic accurate mixing is realized, the device has the defects of low efficiency, high price and the like because each part of raw materials need to be weighed, continuous operation is difficult. In view of the problems, the invention provides a stepless regulating device for mixing various materials, which adopts a modularized design, has high efficiency and high precision, can realize stepless regulation of the mixing proportion of various materials, and is simple in structure and high in efficiency, and continuous in compounding and forced mixing.
Disclosure of Invention
The invention aims to provide a stepless regulating device for mixing various materials, and aims to solve the problems of low efficiency, complex structure and the like of the existing weighing mixer. Compared with a weighing mixer, the device has high efficiency and high precision, can realize stepless adjustment of mixing proportions of different materials, and has stable mixing proportions; uninterrupted composite forced mixing ensures the uniformity of the mixture; the modular design can be combined according to actual requirements.
In order to solve the technical problems, the invention adopts the following technical scheme:
the stepless regulating device comprises a storage vat which is fixed in a suspending way, wherein the bottom of the storage vat is provided with a rotatable chassis, a motor is arranged below the chassis, a motor transmission shaft A is arranged at the power output end of the motor, the motor transmission shaft A is vertical and penetrates through the center of the chassis, a stirring shaft A is arranged on the motor transmission shaft A positioned in the storage vat, a stirring rod A is arranged on the stirring shaft A, a stirring rod B is arranged at the edge of the chassis, and the stirring rod B is positioned in the storage vat;
the side part of the storage barrel is communicated with a feeding barrel, the feeding barrel is provided with a feeding barrel, a spiral sheet shaft is arranged in the feeding barrel, and the periphery of the spiral sheet shaft is provided with spiral sheets;
the ground at the side part of the storage barrel is provided with a vertical transmission shaft A and a rack, the transmission shaft A is provided with a bevel gear A, the rack is provided with a transverse transmission shaft B, the transmission shaft B is provided with a bevel gear B, the bevel gear B is meshed with the bevel gear A, and a transmission belt is wound between the transmission shaft A and the motor transmission shaft A;
the end part of the spiral sheet shaft positioned at the outer side of the feeding cylinder is fixedly provided with a bidirectional ratchet C, the outer side surface of the bidirectional ratchet C is provided with concentric circular grooves and belt pulleys C, a central rotating disc is arranged in each circular groove, a plane thread disc C is positioned in each annular groove between each circular groove and the central rotating disc, one end of each plane thread disc C is connected with the outer ring of each circular groove, the other end of each plane thread disc C is connected with the central rotating disc, the belt pulleys C are fixed on the central rotating disc, the circumference of each belt pulley C is provided with belt grooves, a plurality of plane threaded rods C are arranged along the radial circumference of each plane thread disc C, one end of each plane threaded rod C is fixed on the middle ring layer of each plane threaded disc C, the other end of each plane threaded rod C is provided with a planetary wheel C, a bearing seat C corresponding to each plane threaded rod C one by one is limited in each bearing seat C and stretches and moves, and a bidirectional pawl C used for locking the bidirectional ratchet C is fixedly arranged outside the storage cylinder;
the outer end of the transmission shaft B is provided with a bidirectional ratchet wheel D, the inner side surface and the outer side surface of the bidirectional ratchet wheel D are respectively provided with concentric circular grooves, a circle of ratchet teeth are arranged in the circular groove on the inner side of the bidirectional ratchet wheel D, a driving disc is arranged in the circular groove on the inner side, a pawl F for driving the bidirectional ratchet wheel D to rotate is arranged at the edge of the driving disc, a central rotary disc is also arranged in the circular groove on the outer side of the bidirectional ratchet wheel D, a plane thread disc D is arranged in an annular groove between the circular groove and the central rotary disc, one end of the plane thread disc D is connected with the outer ring of the circular groove, the other end of the plane thread disc D is connected with the central rotary disc, a plurality of plane threaded rods D are arranged along the radial circle of the plane thread disc D, one end of each plane threaded rod D is fixed on the middle ring layer of the plane thread disc D, a planetary wheel D is arranged at the other end of each plane threaded rod D is provided with a bearing seat D corresponding to the plane threaded rods D one by one, the plane threaded rod D is limited in the bearing seat D and stretches out and draws back movably, the outer side of the central turntable is fixedly provided with a belt pulley D, the outer side edge of the belt pulley D is provided with a belt pulley D inner gear ring, the belt pulley D inner gear ring is a bidirectional ratchet ring, the circumference of the outer circle of the bidirectional ratchet ring is provided with a belt groove, the belt pulley D inner gear ring is internally provided with an adjusting wheel, the adjusting wheel is provided with a pawl D2 and a pawl D3 which can be respectively buckled into the bidirectional ratchet ring, a transmission shaft B penetrates through the driving disc, the plane threaded disc D, the central turntable, the belt pulley D and the adjusting wheel, the transmission shaft B is fixedly connected with the driving disc and the adjusting wheel respectively and is in rotary connection with the plane threaded disc D, the central turntable and the belt pulley D, and the lower part of the storage barrel is fixedly provided with a bidirectional pawl D for locking the bidirectional ratchet D;
a tooth-shaped synchronous belt is wound between a plurality of planetary gears C positioned at the upper part of the bidirectional ratchet wheel C and a plurality of planetary gears D positioned at the lower part of the bidirectional ratchet wheel D, and a cross belt is wound between a belt groove of the belt pulley C and a belt groove of the bidirectional ratchet ring in a crossing way;
the lower surface of the chassis at the bottom of the storage vat is provided with an annular gear and a planet carrier which are concentric, the annular gear and the planet carrier are fixed on the chassis, a motor transmission shaft A penetrates through the center of the planet carrier, a first shaft and a second shaft are arranged between the chassis and the planet carrier, a sector gear B and a sun gear which are mutually fixed are arranged on the motor transmission shaft A, a sector gear A and a gear A which are mutually fixed are arranged on the first shaft, a gear B is arranged on the second shaft, the sector gear B and the sector gear A are incomplete gears, the sun gear and the gear A are in the same layer and are mutually meshed, the sector gear B, the sector gear A and the gear B are in the same layer, the gear B is meshed with the annular gear, and the sector gear B and the sector gear A are meshed with the gear B in a staggered manner.
As a further preferable scheme, a circle of ratchets is arranged on the side part of the planet wheel C, a pawl E2 capable of being buckled into the ratchets is arranged at the end part of the plane threaded rod C, and a torsion spring E2 for keeping buckling is arranged on the pawl E2.
As a further preferable scheme, a circle of ratchets is arranged on the side part of the planet wheel D, a pawl E capable of being buckled into the ratchets is arranged at the end part of the plane threaded rod D, and a torsion spring E for keeping buckling is arranged on the pawl E.
As a further preferable scheme, the frame is provided with an electromagnet C and a return spring C, and an electromagnet D and a return spring D; the bidirectional pawl C is arranged on the electromagnet C and connected with the reset spring C, and the electromagnet C drives the bidirectional pawl C to push out to the bidirectional ratchet C to compress the reset spring C; the bidirectional pawl D is arranged on the electromagnet D and connected with the reset spring D, and the electromagnet D drives the bidirectional pawl D to push out to the bidirectional ratchet wheel D to compress the reset spring D.
As a further preferable scheme, the screw plate shaft is provided with an encoder C, and the transmission shaft B is provided with an encoder D.
As a further preferable scheme, a reset torsion spring D2 and an electromagnet D2 are arranged at the position of a pawl D2 on the adjusting wheel, and a reset torsion spring D3 and an electromagnet D3 are arranged at the position of a pawl D3 on the adjusting wheel.
As a further preferable scheme, a torsion spring F is arranged at the position of a pawl F on the driving disc and is buckled on a ratchet wheel at one circle inside the bidirectional ratchet wheel D in one way.
As a further preferred scheme, the spiral lines outside the plane thread disk C and the plane thread disk D are provided with radial distribution graduations, and the corresponding bidirectional ratchet wheel C and the bidirectional ratchet wheel D are provided with reference marks.
As a further preferable scheme, the storage barrel is provided with a discharge hole.
Compared with the prior art, the invention realizes the integration of stepless feeding and mixing, has convenient operation, saves time, combines the mixing, improves the mixing effect, ensures that the mixing is more uniform, adopts the same motor to drive the feeding module, avoids the change of the mixing proportion caused by the change of the rotating speed when a plurality of motors are adopted, has higher precision, adopts modularized design, can install a plurality of feeding modules according to actual demands, realizes the mixing of a plurality of materials, and has strong practicability.
Drawings
FIG. 1 is a schematic structural view of a stepless regulating device for mixing various materials according to the invention;
FIG. 2 is a schematic view of the structure of FIG. 1 with the left and upper portions removed;
FIG. 3 is an enlarged view of a portion of FIG. 2A;
FIG. 4 is an enlarged view of a portion of B in FIG. 2;
FIG. 5 is a schematic view of the right portion of FIG. 2;
fig. 6 is a schematic structural view of the pulley D;
FIG. 7 is a schematic view of the lower face of FIG. 5 with the toothed timing belt, pulley D removed;
FIG. 8 is a schematic view of the structure of the device adjustment wheel;
FIG. 9 is a schematic view of the structure of FIG. 7 with the adjustment wheel, the flat threaded rod D, and the bearing seat D removed;
FIG. 10 is a schematic view of the bi-directional ratchet D of FIG. 9 with the planar thread disk D removed;
fig. 11 is a schematic structural view of fig. 5 with the planar threaded rod C, the bearing seat C, and the planet gears C removed;
fig. 12 is a schematic view of the structure of fig. 11 with pulley C removed;
FIG. 13 is a schematic view of the bi-directional ratchet C of FIG. 12;
FIG. 14 is a schematic view of the back of FIG. 5;
FIG. 15 is a schematic view of the structure of FIG. 2 with the left and right portions, frame, and storage bucket removed;
FIG. 16 is a schematic view of a gear ring configuration of the device;
FIG. 17 is a schematic view of the front structure of FIG. 15 with bevel gear A, bevel gear B, and drive belt removed;
FIG. 18 is a schematic view of the motor and motor output shaft of FIG. 17 with the motor output shaft removed;
FIG. 19 is a schematic view of the overall structure of the bottom of the storage vat;
FIG. 20 is a schematic view of a planet carrier;
FIG. 21 is a schematic view of the mounting structure of the motor and belt of the device;
FIG. 22 is a schematic diagram of a control module, module control buttons;
FIG. 23 is a schematic view of a mounting structure of the apparatus for mounting a plurality of feeder modules;
FIG. 24 is a schematic side elevational view of the device;
wherein, the liquid crystal display device comprises a liquid crystal display device, 1-cross belt, 11-driving belt, 12-control module, 121-module control button, 13-bevel gear A, 131 bevel gear B, 14-adjusting wheel, 15-tooth synchronous belt, 16-feeding barrel A, 161-feeding barrel A, 17-feeding barrel B, 171-feeding barrel B, 18-frame, 19-belt pulley C, 191-belt pulley D, 2-storage barrel, 21-spiral sheet A, 211-spiral sheet shaft A, 22-spiral sheet B, 23-spiral sheet shaft B, 24-bidirectional pawl C, 241-electromagnet C, 242-return spring C, 25-bidirectional pawl D, 251-electromagnet D, 252-return spring D, 26-ring gear, 27-gear A, 271-sector gear A28-gear B, 281-sector gear B, 29-sun, 291-planet carrier, 292-encoder C, 293-encoder D, 3-flat threaded disk C, 31-planet C, 311-pawl E2, 312-torsion spring E2, 32-flat threaded rod C, 33-bearing seat C, 34-bidirectional ratchet C, 4-flat threaded disk D, 41-planet D, 411-pawl E, 412-torsion spring E, 42-flat threaded rod D, 43-bearing seat D, 44-bidirectional ratchet D, 45-pawl D2, 451-pawl D3, 46-return torsion spring D2, 461-return torsion spring D3, 47-electromagnet D2, 471-electromagnet D3, 48-pawl F, 481-torsion spring F, 49-driving disk, 5-motor, 51-motor drive shaft A, 52-drive shaft A, 53-start button, 54-speed increasing adjusting button, 541-speed reducing adjusting button, 55-stop button, 56-drive shaft B, 57-display, 6 stirring rod A, 601-stirring shaft A, 61 stirring rod B and 62-discharge port.
Detailed Description
The following describes in detail the preferred embodiments of the present invention with reference to the accompanying drawings.
According to the stepless regulating device for mixing various materials, different raw materials are respectively put into the feeding barrel A16 and the feeding barrel B17 of the device, a plurality of feeding barrel modules can be installed according to requirements, and the feeding barrel A16 and the feeding barrel B17 are fixed with the storage vat 2. The spiral sheet A21 and the spiral sheet B22 are fixedly connected with the spiral sheet shaft A211 and the spiral sheet shaft B23, and a feeding cylinder A161 and a feeding cylinder B171 are arranged on the outer side. One end of the feeding cylinder A161 and one end of the feeding cylinder B171 are fixedly connected with the storage vat 2, and the other end of the feeding cylinder A is respectively connected with the spiral sheet shaft A211 and the spiral sheet shaft B23 through bearings. The bottom of the storage vat 2 is fixedly connected with the planet carrier 291. Sector gear B281 is fixedly connected to sun gear 29 and to motor output shaft 51 via a bearing. Sector gear a271, gear a27, gear B28 are fixed to a carrier 291 by bearings. The chassis of the storage vat 2 is connected with the motor output shaft 51 through a bearing. The motor output shaft 51 is fixedly connected with the sun gear 29, and a transmission belt 11 is installed to realize power transmission.
The bidirectional ratchet C34 and the bidirectional ratchet D44 are connected with the spiral sheet shaft A211 and the transmission shaft B56 through bearings, the bidirectional ratchet C34 and the bidirectional ratchet D44 are provided with ratchet tooth shapes on two sides, and the tooth shapes are provided with two tooth shapes, and the tooth directions are opposite. The flight shafts a211 and B23 are connected to the frame 18 via bearings. The plane thread disk C3 and the plane thread disk D4 are fixedly connected with the spiral sheet shaft A211 and the transmission shaft B56 through bearings, the plane thread disk structure is in a plane spiral shape, the plane thread disk structure acts on the same spring, when the plane rotates, a point (not a circle center) on the plane is acted on, and a track obtained by constant-speed deviation from the circle center is called a plane spiral line). The flat threaded rod C32 and the flat threaded rod D42 are connected with the bidirectional ratchet C34 and the bidirectional ratchet D44 through the bearing seat C33 and the bearing seat D43, and are always fixed in the thread disc with the end parts of the flat thread disc C3 and the flat thread disc D4. The pulley C19 is connected with the spiral sheet shaft A211 through a bearing, and the pulley C19 is fixedly connected with the plane thread disc C3. Pulley D191 is connected to drive shaft B56 by a bearing and is a bi-directional internal tooth ratchet. The adjusting wheel 14 is connected with the transmission shaft B56 through a bearing, a pawl D245 and a pawl D3 451 are arranged, different meshing with the belt wheel D191 is realized through control of the electromagnet D2 47 and the electromagnet D3 471, and finally the adjusting wheel 14 drives the belt wheel D191 to rotate, and finally adjustment is realized. The stirring rod A6 is fixedly connected with the stirring shaft A601. The stirring rod B61 is fixedly connected with the annular gear 26. The motor output shaft 51 is fixedly connected with the stirring shaft A601. The planar thread disc C3, the planet wheel C31, the planar threaded rod C32, the bidirectional ratchet wheel C34 and the belt wheel C19 are the same in size as the planar thread disc D4, the planet wheel D41, the planar threaded rod D42, the bidirectional ratchet wheel D44 and the belt wheel D191.
The start button 53 on the control module 12 is pressed, the motor 5 rotates positively, the driving belt 11 drives the bevel gear A13 to rotate positively, the bevel gear A13 drives the bevel gear B131 to rotate positively, the bevel gear B131 drives the transmission shaft B56 to rotate positively, the transmission shaft B56 drives the driving disc 49 to rotate positively, the two-way ratchet wheel D44 is driven to rotate positively through the pawl F48, finally the plane threaded rod D42, the plane threaded disc D4, the planet wheel D41 and components thereof are driven to rotate positively, the planet wheel C31 and the plane threaded rod C32 are driven to rotate positively through the toothed synchronous belt 15, the two-way ratchet wheel C34, the plane threaded disc C3 and components thereof are driven to rotate positively, the spiral piece shaft A211 is driven to rotate positively, and the spiral piece A21 is driven to rotate positively, so that feeding is realized.
The motor 5 is reversed by pressing the speed reduction adjustment button 541 on the module control button 121, driving the driving disk 49 to reverse (the pawl F48 is in the idle state, and the motor 5 is powered off). Simultaneously, the electromagnet C241 and the electromagnet D251 (both reversely arranged) are powered to push out the bidirectional pawl C24 and the bidirectional pawl D25 to lock the bidirectional ratchet C34 and the bidirectional ratchet D44 respectively. At the same time, the electromagnet D2 47 is energized to lock the pulley D191 reversely. At this time, the adjusting wheel 14 is rotated counterclockwise) to drive the pulley D191 and the flat threaded disk D4 to reverse. The plane thread disk D4 drives the plane threaded rod D42 to simultaneously radially shrink (stepless adjustment), so that the distance from the center of the planet wheel D41 to the rotation center of the transmission shaft B56 is shortened. The belt wheel D191 drives the belt wheel C19 to rotate clockwise through the crossed belt 1, the belt wheel C19 drives the plane thread disk C3 to rotate clockwise, the plane thread disk C3 drives the plane threaded rod C32 to extend radially (stepless adjustment) at the same time, so that the distance from the center of the planet wheel C31 to the rotation center of the spiral sheet shaft B23 is increased (because the diameters of the belt wheel C19 and the belt wheel D191 are equal, the pitch of the plane thread disk C3 and the plane thread on the plane thread disk D4 is the same, the center distance is unchanged, the circumference of the tooth-shaped synchronous belt 15 is unchanged; i.e. after the speed-down adjusting button 541 is pressed, the electromagnet D2 47 is powered on, the electromagnet D3 471 is powered off, and the speed-up adjusting button 54 is pressed similarly.
The bottom of the storage vat 2 is fixedly connected with the planet carrier 291, the motor output shaft 51 drives the sun gear 29 and the sector gear B281 to rotate (the sun gear 29 is fixedly connected with the sector gear B281), the sun gear 29 drives the gear A27 to rotate, and the gear A27 drives the sector gear A271 to rotate (the gear A27 is fixedly connected with the sector gear A271). The gear B28, the sector gear A271 and the sector gear B281 are in different meshing states to drive the inner gear ring 26 to rotate, so that the stirring rod B61 can rotate positively and negatively, and finally the materials in the storage barrel 2 can be forcedly mixed. The stirring rod A6 is fixedly connected with the stirring shaft A601, and the stirring shaft A601 is fixedly connected with the motor output shaft 51, so that one-time mixing (continuous rotation) is realized. Stirring rod B61 realizes secondary mixing (continuous positive and negative rotation). The two components form a compound mixture, the mixing effect is improved, and the mixture is uniform (note: the sector gear A271 and the sector gear B281 are respectively coaxially arranged with the gear A27 and the sun gear 29, and the number of teeth, the modulus and the pressure angle of the sector gear A271 and the sector gear B281 are the same as those of the gear A27 and the sun gear 29). Ring gear 26 meshes with only gear B28, and gear B28 meshes with only sector gear a271 and sector gear B281. The sector gears A271 and B281 are staggered in installation angle, so that the gear B28 is meshed with one of the gears at the same time, the inner gear ring 26 continuously rotates positively and negatively, and the aim of secondary mixing is fulfilled.
The stop button 55 is pressed, and the motor 5 stops rotating. Meanwhile, the electromagnet C241, the electromagnet D251, the electromagnet D2 47 and the electromagnet D3 471 are all powered off, and the device is in a static state.
When the mixture needs to be taken out, the discharge hole 62 is opened, the speed reduction adjusting button 541 or the speed increase adjusting button 54 is pressed, and the motor 5 is reversed to drive the stirring rod A6 and the stirring rod B61 to rotate, so that the mixture is driven to flow out from the discharge hole 62. Since the adjustment disk 14 is not rotated, the feed ratio is not changed. Since the pawl F48 is in the idle state, no feed is made.
The planetary gear C31 and the planetary gear D41 are radially distributed with ratchet tooth shapes, when the motor 5 rotates positively, the pawl E2 312 and the pawl E411 lock the planetary gear C31 and the planetary gear D41 in a single direction respectively, the planetary gear D41 drives the tooth-shaped synchronous belt 15 to rotate, the tooth-shaped synchronous belt 15 drives the plane threaded rod C32 to rotate through the planetary gear C31, and the plane threaded rod C32 drives the bidirectional ratchet wheel C34, the plane threaded plate C3 and components thereof to rotate. When the speed-up adjusting button 54 or the speed-down adjusting button 541 is pressed, and the adjusting wheel 14 is rotated to a required scale, the planetary wheel C31 and the planetary wheel D41 realize unidirectional rotation due to the pawls E2 and E312 and E411, so as to adapt to the change of the required tooth number caused by the radial change of the toothed synchronous belt 15 in the adjusting process.
The ratchet teeth are radially distributed on the planet wheel C31 and the planet wheel D41, when the motor 5 rotates positively, the pawl E2 312 and the pawl E411 lock the planet wheel C31 and the planet wheel D41 in one direction respectively (namely, the locking state can realize power transmission, the reverse direction is free from motion transmission), the planet wheel C31 drives the tooth-shaped synchronous belt 15 to rotate (the process of transmitting motor power to the planet wheel C is omitted, the 2 nd (after the starting part is pressed down)) of the original specific embodiment, the tooth-shaped synchronous belt 15 drives the plane threaded rod C32 to rotate through the planet wheel D41, and the plane threaded rod C32 drives the bidirectional ratchet C34, the plane threaded disc C3 and components thereof to rotate. When the speed-up adjusting button 54 or the speed-down adjusting button 541 is pressed, the pulley D191 and the flat threaded disk D4 are reversed by rotating the adjusting wheel 14 to the required scale (rotating the adjusting wheel 14 counterclockwise). The plane thread disk D4 drives the plane threaded rod D42 to simultaneously radially shrink (stepless adjustment), so that the distance from the center of the planet wheel D41 to the rotation center of the transmission shaft B56 is shortened. The belt wheel D191 drives the belt wheel C19 to rotate clockwise through the crossed belt 1, the belt wheel C19 drives the plane thread disc C3 to rotate clockwise, the plane thread disc C3 drives the plane threaded rod C32 to extend radially (stepless adjustment) simultaneously, the distance from the center of the planet wheel C31 to the rotation center of the spiral sheet shaft B23 is increased), the planet wheel C31 and the planet wheel D41 realize unidirectional rotation due to the pawls E2 and E411, so that the change of the required tooth number caused by the radial change of the toothed synchronous belt 15 in the adjustment process (the change of the required tooth number caused by the radial distance change in the adjustment process can be compensated by unidirectional rotation of the planet wheel itself) is adapted.
When the adjustment is not needed, the belt wheel D191 drives the belt wheel C19 to rotate through the toothed synchronous belt 15, and the pawl D2 and the belt wheel D191 are in an unengaged state, so that the adjustment wheel 14 is in a static state, and the mixing proportion is not changed. The feeding amount is accurate. The plane thread disk D4 is radially provided with scales, so that the feeding proportion can be accurately adjusted, and the feeding precision is ensured.
After the speed regulating button is pressed, the encoder C292 and the encoder D293 respectively detect the rotating speeds of the spiral sheet shaft 211 and the transmission shaft B56, feed back the rotating speeds to the control module 12 in real time, display the rotating speeds on the display 57 in a proportional mode, and the rotating speeds do not need to be calculated, are convenient for a user to check, and improve the efficiency.
Continuously variable part feed power transmission introduction
The start button 53 on the control module 12 is pressed, the motor 5 rotates positively, the driving belt 11 drives the bevel gear A13 to rotate positively, the bevel gear A13 drives the bevel gear B131 to rotate positively, the bevel gear B131 drives the transmission shaft B56 to rotate positively, the transmission shaft B56 drives the driving disc 49 to rotate positively, the two-way ratchet wheel D44 is driven to rotate positively through the pawl F48, finally the plane threaded rod D42, the plane threaded disc D4, the planet wheel D41 and components thereof are driven to rotate positively, the planet wheel C31 and the plane threaded rod C32 are driven to rotate positively through the toothed synchronous belt 15, the two-way ratchet wheel C34, the plane threaded disc C3 and components thereof are driven to rotate positively, the spiral piece shaft A211 is driven to rotate positively, and the spiral piece A21 is driven to rotate positively, so that feeding is realized.
Introduction of power transmission of mixing mechanism
The motor output shaft drives the sun gear 29 and the sector gear a271 to rotate forward (the sun gear 29 and the sector gear B281 are fixed with the motor output shaft 51), and the sun gear 29 drives the gear a27 and the sector gear a271 to rotate backward (the gear a27 is fixed with the sector gear a 271). Namely, the sun gear rotates positively, the sector gear B rotates positively, and the sector gear A rotates reversely, and the sector gear A and the sector gear B can be meshed with the gear B, namely, the gear B has two steering directions. Because sector gear A and sector gear B are installed in a staggered way, gear B is only meshed (staggered) with any one of the sector gears at the same time, and gear B is in a forward rotation-reverse rotation-forward rotation-reverse rotation alternate meshing state. Because the gear B is meshed with the inner gear ring, the inner gear ring is in an alternate meshed state, so that the inner gear ring continuously rotates positively and negatively, and the aim of secondary mixing is fulfilled.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.

Claims (9)

1. A stepless adjusting device for mixing multiple materials is characterized in that: the automatic stirring device comprises a storage vat (2) which is fixed in a suspended manner, wherein a rotatable chassis is arranged at the bottom of the storage vat (2), a motor (5) is arranged below the chassis, a motor transmission shaft A (51) is arranged at the power output end of the motor (5), the motor transmission shaft A (51) is vertical and penetrates through the center of the chassis, a stirring shaft A (601) is arranged on the motor transmission shaft A (51) positioned in the storage vat (2), a stirring rod A (6) is arranged on the stirring shaft A (601), a stirring rod B (61) is arranged at the edge of the chassis, and the stirring rod B (61) is positioned in the storage vat (2);
the side part of the storage vat (2) is communicated with a feeding barrel, the feeding barrel is provided with a feeding barrel, a spiral sheet shaft is arranged in the feeding barrel, and the periphery of the spiral sheet shaft is provided with spiral sheets;
the ground at the side part of the storage vat (2) is provided with a vertical transmission shaft A (52) and a frame (18), the transmission shaft A (52) is provided with a bevel gear A (13), the frame (18) is provided with a transverse transmission shaft B (56), and the transmission shaft B (56) is provided with a bevel gear B
(131) The bevel gear B (131) is meshed with the bevel gear A (13), and a transmission belt (11) is wound between the transmission shaft A (52) and the motor transmission shaft A (51);
the spiral sheet shaft end part positioned at the outer side of the feeding cylinder is fixedly provided with a bidirectional ratchet C (34), the outer side surface of the bidirectional ratchet C (34) is provided with concentric circular grooves and a belt wheel C (19), a central rotary table is arranged in the circular grooves, a plane thread disc C (3) is positioned in an annular groove between the circular grooves and the central rotary table, one end of the plane thread disc C (3) is connected with an outer ring of the circular grooves, the other end of the plane thread disc C is connected with the central rotary table, the belt wheel C (19) is fixed on the central rotary table, a belt groove is formed in the circumference of the belt wheel C (19), a plurality of plane threaded rods C (32) are arranged along the radial circumference of the plane thread disc C (3), one end of each plane threaded rod C (32) is fixed on an intermediate ring layer of the plane thread disc C (3), the other end of each plane threaded rod C (32) is provided with a planet wheel C (31), the plane threaded rods C (33) corresponding to the plane threaded rods C (32) one by one are limited in the annular grooves, the plane threaded rods C (32) are in the annular grooves, the annular grooves are in the annular grooves, and the annular grooves C (33) are in a telescopic action, and the bidirectional pawl C (24) used for locking the bidirectional ratchet C (34) is fixedly arranged outside the storage cylinder (2);
the outer end of the transmission shaft B (56) is provided with a bidirectional ratchet D (44), concentric circular grooves are formed in the inner side surface and the outer side surface of the bidirectional ratchet D (44), a circle of ratchet teeth are arranged in the circular groove on the inner side of the bidirectional ratchet D (44), a driving disc (49) is arranged in the circular groove on the inner side, a pawl F (48) for driving the bidirectional ratchet D (44) to rotate is arranged at the edge of the driving disc (49), a central turntable is also arranged in the circular groove on the outer side of the bidirectional ratchet D (44), a plane thread disc D (4) is arranged in an annular groove between the circular groove and the central turntable, one end of the plane thread disc D (4) is connected with the outer ring of the circular groove, the other end of the plane thread disc is connected with the central turntable, a plurality of plane threaded rods D (42) are arranged along the radial circle of the plane thread disc D (4), one end of the plane threaded rod D (42) is fixed on the middle ring layer of the plane threaded disc D (4), a planet wheel D (41) is arranged at the other end of the plane threaded rod D (44), a bearing seat D (43) which is in one-to-one correspondence with the plane threaded rod D (42), the plane threaded rod D (42) is limited in the bearing seat D (43) to stretch, a pulley D (191) is fixedly arranged at the outer side, one end of the pulley D (191) is arranged in the annular groove, one annular groove is arranged in the annular groove, one annular ring is arranged on the annular ring D is provided with an inner gear, one inner gear ring 14, the regulating wheel (14) is provided with a pawl D2 (45) and a pawl D3 (451) which can be respectively buckled into the bidirectional ratchet ring, the transmission shaft B (56) penetrates through the driving disc (49), the plane thread disc D (4), the central turntable, the belt wheel D (191) and the regulating wheel (14), the transmission shaft B (56) is respectively fixedly connected with the driving disc (49) and the regulating wheel (14) and is rotationally connected with the plane thread disc D (4), the central turntable and the belt wheel D (191), and the lower part of the storage barrel (2) is fixedly provided with a bidirectional pawl D (25) for locking the bidirectional ratchet wheel D (44);
a tooth-shaped synchronous belt (15) is wound between a plurality of planet gears C (31) positioned at the upper part of the bidirectional ratchet wheel C (34) and a plurality of planet gears D (41) positioned at the lower part of the bidirectional ratchet wheel D (44), and a cross belt (1) is wound between a belt groove of a belt pulley C (19) and a belt groove of the bidirectional ratchet ring in a crossing way;
the lower surface of the chassis at the bottom of the storage barrel (2) is provided with a concentric annular gear (26) and a planet carrier (291), the annular gear (26) and the planet carrier (291) are fixed on the chassis, a motor transmission shaft A (51) penetrates through the center of the planet carrier (291), a first shaft and a second shaft are further arranged between the chassis and the planet carrier (291), and a sector gear B which is mutually fixed is arranged on the motor transmission shaft A (51)
(281) And a sun gear (29), wherein the first shaft is provided with a sector gear A (271) and a gear A (27) which are mutually fixed, the second shaft is provided with a gear B (28), the sector gear B (281) and the sector gear A (271) are incomplete gears, the sun gear (29) and the gear A (27) are positioned on the same layer and are mutually meshed, and the sector gear B (281), the sector gear A (271) and the gear B
(28) In the same layer, gear B (28) meshes with ring gear (26), and sector gear B (281) and sector gear a (271) are interleaved with gear B (28).
2. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: planet wheel C
(31) The side part is provided with a circle of ratchets, the end part of the plane threaded rod C (32) is provided with a pawl E2 (311) which can be buckled into the ratchets, and a torsion spring E2 (312) which keeps buckling is arranged on the pawl E2 (311).
3. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: planet wheel D
(41) The side part is provided with a circle of ratchets, the end part of the plane threaded rod D (42) is provided with a pawl E (411) which can be buckled into the ratchets, and the pawl E (411) is provided with a torsion spring E (412) which keeps buckling.
4. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: the frame is provided with an electromagnet C (241) and a return spring C (242), and an electromagnet D (251) and a return spring D (252);
the bidirectional pawl C (24) is arranged on the electromagnet C (241) and is connected with the return spring C (242), and the electromagnet C
(241) The driving bidirectional pawl C (24) is pushed out to the bidirectional ratchet C (34) to compress the return spring C (242);
the bidirectional pawl D (25) is arranged on the electromagnet D (251) and is connected with the return spring D (252), and the electromagnet D
(251) The driving bi-directional pawl D (25) is pushed out to the bi-directional ratchet D (44), compressing the return spring D (252).
5. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: the screw plate shaft is provided with an encoder C (292), and the transmission shaft B (56) is provided with an encoder D (293).
6. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: the pawl D2 (45) on the adjusting wheel (14) is provided with a reset torsion spring D2 (46) and an electromagnet D2 (47), and the pawl D3 (451) on the adjusting wheel (14) is provided with a reset torsion spring D3 (461) and an electromagnet D3 (471).
7. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: a torsion spring F (481) is arranged at the position of a pawl F (48) on the driving disc (49), and one-way buckles on the ratchet teeth at the inner side of the two-way ratchet wheel D (44) in a circle.
8. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: the storage barrel (2) is provided with a discharge hole (62).
9. A stepless regulator for mixing multiple materials according to claim 1, characterized in that: the spiral lines outside the plane thread disk C (3) and the plane thread disk D (4) are provided with radial distribution scales, and the corresponding bidirectional ratchet C (34) and the corresponding bidirectional ratchet D (44) are provided with reference marks.
CN202110376945.3A 2021-04-08 2021-04-08 Stepless adjusting device for mixing multiple materials Active CN113334599B (en)

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CN116175795B (en) * 2022-12-01 2023-08-29 福建凯邦锦纶科技有限公司 Masterbatch raw material proportioning and proportioning equipment and method for nylon 6 production
CN116082061B (en) * 2023-02-09 2024-03-19 汕头市宏基混凝土构件有限公司 Compression-resistant carbonization-resistant recycled concrete and preparation method thereof
CN116620737B (en) * 2023-07-20 2023-09-19 世纪福鑫健康产业集团有限公司 Collagen peptide storage device and storage method thereof

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CN203342691U (en) * 2013-06-25 2013-12-18 绵阳沃思测控技术有限公司 Mixer
CN206216945U (en) * 2016-11-15 2017-06-06 上海大觉包装制品有限公司 A kind of plastic grain mixer
CN208946405U (en) * 2018-08-16 2019-06-07 福建天瑞塑业有限公司 Stirring apparatus is used in a kind of production of Polywoven Bag
CN210969491U (en) * 2019-10-24 2020-07-10 河南恒翔塑业科技有限公司 Batching device for air conditioner accessory production

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203342691U (en) * 2013-06-25 2013-12-18 绵阳沃思测控技术有限公司 Mixer
CN206216945U (en) * 2016-11-15 2017-06-06 上海大觉包装制品有限公司 A kind of plastic grain mixer
CN208946405U (en) * 2018-08-16 2019-06-07 福建天瑞塑业有限公司 Stirring apparatus is used in a kind of production of Polywoven Bag
CN210969491U (en) * 2019-10-24 2020-07-10 河南恒翔塑业科技有限公司 Batching device for air conditioner accessory production

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