CN203737158U - Intermediate bulk container blender - Google Patents
Intermediate bulk container blender Download PDFInfo
- Publication number
- CN203737158U CN203737158U CN201420050746.9U CN201420050746U CN203737158U CN 203737158 U CN203737158 U CN 203737158U CN 201420050746 U CN201420050746 U CN 201420050746U CN 203737158 U CN203737158 U CN 203737158U
- Authority
- CN
- China
- Prior art keywords
- rotating shaft
- frame
- slip ring
- conducting slip
- reduction gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002156 mixing Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000009467 reduction Effects 0.000 claims description 24
- 230000002708 enhancing effect Effects 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 16
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 10
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 9
- -1 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 4
- 210000000056 organ Anatomy 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000003028 elevating effect Effects 0.000 abstract 3
- 239000003638 chemical reducing agent Substances 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007600 charging Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Accessories For Mixers (AREA)
Abstract
The utility model discloses an intermediate bulk container blender. The intermediate bulk container blender comprises a left rack, a right rack and a rotating shaft, wherein the rotating shaft is arranged on the left rack and the right rack, a driving device is arranged on the left rack, a rotary power transmission device is arranged on the right rack, the left end of the rotating shaft is connected with the driving device, the right end of the rotating shaft is connected with the rotary power transmission device by a right connecting flange, a mixing device is arranged on the rotating shaft, and an included angle of the mixing device and the rotating shaft is 25-35 degrees; the driving device comprises a speed reducer and a left connecting flange, the rotating shaft is connected with the shaft extension of the speed reducer by the left connecting flange; the mixing device comprises an elevating clamping mechanism and a mixing hopper, and the mixing hopper is arranged in the elevating clamping mechanism. The provided intermediate bulk container blender is simple in installation and maintenance, stable in working and low in noise, the mixing hopper and an elevating chassis are clamped firmly, and therefore, the use is very convenient.
Description
Technical field
The utility model relates to a kind of turnover hopper mixer.
Background technology
Hopper mixer is the mixing apparatus that international pharmaceutical industry uses the most general solid powder and granule shape medicine.Its mixture homogeneity is high, and hopper is removable, greatly facilitates charging, mixing, discharging and cleaning; Can organically be connected into streamline with front and back process equipment, effectively overcome the cross pollution and the dust that cause owing to repeatedly turning material; This function is joined the hopper of different size, the mixing requirement of, many kinds in enormous quantities to meet.This machine is always mixed, batch mixed ideal equipment of pharmaceutical factory, also has been widely used in industries such as chemical industry, food, light industrys simultaneously.But all there are a little problems in the structure of existing mixer, is mainly manifested in: (1) promotes and steps up mechanism's complexity, installation and maintenance inconvenience; (2) locate inaccurately, particularly, in the time that hopper loading amount changes, existed and locate or owe positioning phenomenon, need to again position operation, affect operating efficiency; (3) hopper clamping inconvenience, needs manually repeatedly contraposition, just can put in place; (4) hopper clamping is unreliable, and mixer exists sliding problem while rotation, causes extraordinary noise; (5) adopt steel-steel clamping area, required power is large, causes strengthening the structural strength of complete machine, has increased the bulk of equipment; (6) control mode is single, does not possess internet debug function, thereby, can not meet in time user's remote control, remote regulating demand.
Utility model content
The technical problems to be solved in the utility model is to overcome existing defect, and a kind of turnover hopper mixer is provided.
In order to solve the problems of the technologies described above, the utility model provides following technical scheme:
A kind of turnover of the utility model hopper mixer, comprise left frame, right frame and rotating shaft, described rotating shaft is arranged in described left frame and described right frame, on described left frame, be provided with drive unit, in described right frame, be provided with pivoting power transmission device, the left end of described rotating shaft is connected with described drive unit, and the right-hand member of described rotating shaft is connected with described pivoting power transmission device by right adpting flange; In described rotating shaft, be provided with mixing arrangement, the angle between described mixing arrangement and described rotating shaft is 25 °～35 °.
After drive unit switches on power, just can drive the mixing arrangement being located in rotating shaft to be rotated.
Further, described drive unit comprises reductor and left adpting flange, and described rotating shaft is connected by the shaft extension of described left adpting flange and described reductor.
Further, described mixing arrangement comprises that lifting steps up mechanism and mixed-hopper, and described mixed-hopper is arranged on described lifting to be stepped up in mechanism.
Further, described lifting steps up mechanism and comprises mixing frame, and the chassis of described mixing frame is provided with several clamping heads; The left and right two ends of described mixing frame are separately installed with left worm reduction gear and right worm reduction gear, between described left and right worm reduction gear, be provided with motor for double-ended drive, described left worm reduction gear is connected with described motor for double-ended drive with the Liang Ge Left-wing Federation axial organ that is arranged on described left connecting axle two ends by left connecting axle, and described right worm reduction gear is connected with described motor for double-ended drive with two right shaft couplings that are arranged on described right connecting axle two ends by right connecting axle; The centre bore of described left and right worm reduction gear is respectively installed with left and right enhancing screw, and described left and right enhancing screw is separately fixed in the left and right vertical pipe of described mixing frame; The lower end of described left and right enhancing screw connects respectively left and right riser, and described left and right riser is separately fixed on left and right lifting chassis, between described left and right riser and described left and right lifting chassis, is respectively arranged with left and right fairlead.
After motor for double-ended drive switches on power, drive left and right enhancing screw to move up and down, like this, left and right lifting chassis just can be along with left and right enhancing screw moves up and down together, until mixed-hopper is stepped up by left and right lifting chassis and clamping head, realize the lifting of mixed-hopper and stepped up process.
Further, described left and right fairlead is all set to polytetrafluoroethylene (PTFE) fairlead.
Further, the bearing position on described left and right lifting chassis all adopts a bowl type pore structure, and the installation supporting leg of mixed-hopper is set to the bullet structure adapting with bearing position, makes hopper convenient and swift with the contraposition that promotes chassis.
Further, described left and right shaft coupling is all set to removable coupling.
Further, described pivoting power transmission device comprises conducting slip ring and supporting revolving shaft, and described conducting slip ring is arranged on one end of described supporting revolving shaft, and described supporting revolving shaft is fixed in described right frame by boss rod bearing; Described conducting slip ring is set to the overall structure that inside and outside circle can rotate respectively, and the inner ring of described conducting slip ring is fixed on described supporting revolving shaft, and the outer ring of described conducting slip ring is provided with stop component, and described stop component is fixed in described right frame; Two approach switch induction arc-like sheets are installed between described boss rod bearing and described conducting slip ring, in described right frame, by support level, two approach switchs are installed with described approach switch induction arc-like sheet opposite position, described approach switch induction arc-like sheet can rotate on described supporting revolving shaft.
Further, the inside and outside circle of described conducting slip ring is respectively equipped with into and out of power line.
Further, in described conducting slip ring outside, safety guard is installed.
In addition, the startup of this turnover hopper mixer, stopped process, by PLC-Frequency Converter Control, have linear speed and change, smooth running, and braking is reliable.
The beneficial effect that the utility model reaches is:
(1) promote and step up the succinct kind of drive reliably of mechanism's employing, Modular Structure Design, makes installation, maintenance work be easy to carry out; Promote power and adopt motor for double-ended drive, both sides transmission device full symmetric, be after two shaft couplings and be connected with worm reduction gear, worm reduction gear is arranged on and mixes in frame, worm reduction gear centre bore suit enhancing screw, adopt worm reduction gear to drive enhancing screw, stable working, noise are little; Enhancing screw is fixed on by pair of bearings in the vertical tube that mixes frame, the fairlead of riser is polytetrafluoroethylene (PTFE), movement clearance is little, working resistance is little, the bearing position that promotes chassis adopts bowl type pore structure, below mixed-hopper is installed supporting leg, adopt the bullet structure adapting with bearing position simultaneously, make mixed-hopper convenient and swift with the contraposition that promotes chassis.
(2) simple in structure, the simple installation, easy to use of pivoting power transmission device, pivoting power transmission device is without exposing rotating element, and non-carbonate, therefore, safe and reliable, do not pollute working environment and stable and reliable operation.
Brief description of the drawings
Accompanying drawing is used to provide further understanding of the present utility model, and forms a part for description, is used from explanation the utility model with embodiment mono-of the present utility model, does not form restriction of the present utility model.In the accompanying drawings:
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is plan structure schematic diagram of the present utility model;
Fig. 3 promotes the structural representation that steps up mechanism;
Fig. 4 is the main TV structure schematic diagram of pivoting power transmission device;
Fig. 5 is the backsight structural representation of pivoting power transmission device.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the utility model, and be not used in restriction the utility model.
As shown in Figures 1 to 5, a kind of turnover of the utility model hopper mixer, comprise left frame 1, right frame 2 and rotating shaft 3, rotating shaft 3 is arranged in left frame 1 and right frame 2, on left frame 1, be provided with drive unit 4, in right frame 2, be provided with pivoting power transmission device 5, the left end of rotating shaft 3 is connected with drive unit 4, and the right-hand member of rotating shaft 3 is connected with pivoting power transmission device 5 by right adpting flange 6; In rotating shaft 3, be provided with mixing arrangement 7, the angle between mixing arrangement 7 and rotating shaft 3 is 25 °～35 °.
After drive unit 4 switches on power, just can drive the mixing arrangement 7 being located in rotating shaft 3 to be rotated.
Drive unit 4 comprises reductor 41 and left adpting flange 42, and rotating shaft 3 is connected with the shaft extension of reductor 41 by left adpting flange 42.
Mixing arrangement 7 comprises that lifting steps up mechanism 8 and mixed-hopper 9, and mixed-hopper 9 is arranged on to promote and steps up in mechanism 8.
Promote clamp mechanism 8 and comprise mixing frame 81, on the chassis of mixing frame 81, be fixed with several clamping heads 83, mixed-hopper 9 is fixed in clamping head 83 lower ends; Mix the left and right two ends of frame 81 and be separately installed with left worm reduction gear 8401 and right worm reduction gear 8402, between left worm reduction gear 8401 and right worm reduction gear 8402, be provided with motor for double-ended drive 85, left worm reduction gear 8401 is connected with motor for double-ended drive 85 with two left removable couplings 8701 that are arranged on left connecting axle 8601 two ends by left connecting axle 8601, and right worm reduction gear 8402 is connected with motor for double-ended drive 85 with two right removable couplings 8702 that are arranged on right connecting axle 8602 two ends by right connecting axle 8602; The centre bore of left worm reduction gear 8401 and right worm reduction gear 8402 is respectively installed with left enhancing screw 8801 and right enhancing screw 8802, and left enhancing screw 8801 and right enhancing screw 8802 are separately fixed in the left vertical tube 8901 and right vertical tube 8902 that mixes frame 81; The lower end of left enhancing screw 8801 and right enhancing screw 8802 is connected respectively left riser 81001 and right riser 81002, left riser 81001 and right riser 81002 are separately fixed on left lifting chassis 81101 and right lifting chassis 81102, left riser 81001 and left liter are provided with left polytetrafluoroethylene (PTFE) fairlead 81201 between chassis, right riser 81001 and right liter are provided with right polytetrafluoroethylene (PTFE) fairlead 81202 between chassis.
The bearing position 813 on left lifting chassis 81101 and right lifting chassis 81102 all adopts bowl type pore structure, and installation supporting leg 814 lower ends of mixed-hopper 9 are set to the bullet structure adapting with bearing position 813.
Pivoting power transmission device 5 comprises conducting slip ring 51 and hollow support rotating shaft 52, and conducting slip ring 51 is arranged on one end of hollow support rotating shaft 52, and hollow support rotating shaft 52 is fixed on mainframe 2 by boss rod bearing 53; Conducting slip ring 51 is set to the overall structure that inside and outside circle can rotate respectively, and the inner ring of conducting slip ring 51 is fixed in hollow support rotating shaft 52, and the outer ring of conducting slip ring 51 is provided with stop component 55, and stop component 55 is fixed on mainframe 2; Two approach switch induction arc-like sheets 56 are installed between boss rod bearing 53 and conducting slip ring 51, on mainframe 2, be horizontally installed with two approach switchs 57 with approach switch induction arc-like sheet 56 opposite positions by support 59, approach switch induction arc-like sheet 56 can rotate in hollow support rotating shaft 52, to adjust sensed position.
The inside and outside circle of conducting slip ring 51 is respectively equipped with into and out of power line, can set flexibly motor power-supply wire and signal control line.
In conducting slip ring 51 outsides, safety guard 58 is installed, for the protection of conducting slip ring 51.
Finally it should be noted that: these are only preferred embodiment of the present utility model, be not limited to the utility model, although the utility model is had been described in detail with reference to previous embodiment, for a person skilled in the art, its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. a turnover hopper mixer, it is characterized in that, comprise left frame, right frame and rotating shaft, described rotating shaft is arranged in described left frame and described right frame, on described left frame, be provided with drive unit, in described right frame, be provided with pivoting power transmission device, the left end of described rotating shaft is connected with described drive unit, and the right-hand member of described rotating shaft is connected with described pivoting power transmission device by right adpting flange; In described rotating shaft, be provided with mixing arrangement, the angle between described mixing arrangement and described rotating shaft is 25 °～35 °.
2. a kind of turnover hopper mixer according to claim 1, is characterized in that, described drive unit comprises reductor and left adpting flange, and described rotating shaft is connected by the shaft extension of described left adpting flange and described reductor.
3. a kind of turnover hopper mixer according to claim 1, is characterized in that, described mixing arrangement comprises that lifting steps up mechanism and mixed-hopper, and described mixed-hopper is arranged on described lifting to be stepped up in mechanism.
4. a kind of turnover hopper mixer according to claim 3, is characterized in that, described lifting steps up mechanism and comprises mixing frame, and the chassis of described mixing frame is provided with several clamping heads; The left and right two ends of described mixing frame are separately installed with left worm reduction gear and right worm reduction gear, between described left and right worm reduction gear, be provided with motor for double-ended drive, described left worm reduction gear is connected with described motor for double-ended drive with the Liang Ge Left-wing Federation axial organ that is arranged on described left connecting axle two ends by left connecting axle, and described right worm reduction gear is connected with described motor for double-ended drive with two right shaft couplings that are arranged on described right connecting axle two ends by right connecting axle; The centre bore of described left and right worm reduction gear is respectively installed with left and right enhancing screw, and described left and right enhancing screw is separately fixed in the left and right vertical pipe of described mixing frame; The lower end of described left and right enhancing screw connects respectively left and right riser, and described left and right riser is separately fixed on left and right lifting chassis, between described left and right riser and described left and right lifting chassis, is respectively arranged with left and right fairlead.
5. a kind of turnover hopper mixer according to claim 4, is characterized in that, described left and right fairlead is all set to polytetrafluoroethylene (PTFE) fairlead.
6. a kind of turnover hopper mixer according to claim 5, is characterized in that, the bearing position on described left and right lifting chassis all adopts a bowl type pore structure.
7. a kind of turnover hopper mixer according to claim 6, is characterized in that, described left and right shaft coupling is all set to removable coupling.
8. according to the arbitrary described one turnover of claim 1 to 7 hopper mixer, it is characterized in that, described pivoting power transmission device comprises conducting slip ring and supporting revolving shaft, described conducting slip ring is arranged on one end of described supporting revolving shaft, and described supporting revolving shaft is fixed in described right frame by boss rod bearing; Described conducting slip ring is set to the overall structure that inside and outside circle can rotate respectively, and the inner ring of described conducting slip ring is fixed on described supporting revolving shaft, and the outer ring of described conducting slip ring is provided with stop component, and described stop component is fixed in described right frame; Two approach switch induction arc-like sheets are installed between described boss rod bearing and described conducting slip ring, in described right frame, by support level, two approach switchs are installed with described approach switch induction arc-like sheet opposite position, described approach switch induction arc-like sheet can rotate on described supporting revolving shaft.
9. a kind of turnover hopper mixer according to claim 8, is characterized in that, the inside and outside circle of described conducting slip ring is respectively equipped with into and out of power line.
10. a kind of turnover hopper mixer according to claim 9, is characterized in that, in described conducting slip ring outside, safety guard is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050746.9U CN203737158U (en) | 2014-01-26 | 2014-01-26 | Intermediate bulk container blender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050746.9U CN203737158U (en) | 2014-01-26 | 2014-01-26 | Intermediate bulk container blender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203737158U true CN203737158U (en) | 2014-07-30 |
Family
ID=51337023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420050746.9U Expired - Lifetime CN203737158U (en) | 2014-01-26 | 2014-01-26 | Intermediate bulk container blender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203737158U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801222A (en) * | 2014-01-26 | 2015-07-29 | 钱勇 | Intermediate bulk container blender |
| CN105032259A (en) * | 2015-08-31 | 2015-11-11 | 嘉善县双菱拉链厂 | Material mixer with lifting and controlling functions |
| CN105523500A (en) * | 2014-09-28 | 2016-04-27 | 天津市升发工贸有限公司 | Lifting device of aluminum door and window corner crimping machine |
-
2014
- 2014-01-26 CN CN201420050746.9U patent/CN203737158U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801222A (en) * | 2014-01-26 | 2015-07-29 | 钱勇 | Intermediate bulk container blender |
| CN104801222B (en) * | 2014-01-26 | 2017-06-27 | 钱勇 | One kind turnover hopper mixer |
| CN105523500A (en) * | 2014-09-28 | 2016-04-27 | 天津市升发工贸有限公司 | Lifting device of aluminum door and window corner crimping machine |
| CN105032259A (en) * | 2015-08-31 | 2015-11-11 | 嘉善县双菱拉链厂 | Material mixer with lifting and controlling functions |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160408 Address after: 226000 yuan kitchen street, two Jia town, Nantong, Jiangsu, Tongzhou District Patentee after: NANTONG FENGWEI MACHINERY Co.,Ltd. Address before: 226399, room 8, building 306, Ankang District, Jinsha Town, Nantong, Jiangsu, Tongzhou Patentee before: Qian Yong Patentee before: Xu Baolin |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140730 |
|
| CX01 | Expiry of patent term |