CN210969491U - Batching device for air conditioner accessory production - Google Patents
Batching device for air conditioner accessory production Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及空调配件生产技术领域,特别是涉及空调配件生产用配料装置。The utility model relates to the technical field of air-conditioning accessories production, in particular to a batching device for the production of air-conditioning accessories.
背景技术Background technique
在空调配件的生产过程中,通过配料装置将色块、色母剂及各原料按重量配比需求进行混合配料的工具,各种的物料配料完成后需要在混料仓中通过搅拌装置进行搅拌均匀,目前一般都是搅拌叶在单一方向进行搅拌均匀,然后出料;且同一物料的进料也是添加到混料仓内的固定位置,增大了对物料搅拌均匀的难度。因此,现有的配料装置搅拌效率不高,且搅拌的均匀性也不好,导致最终产品的质量很差,急需一种搅拌效率高、搅拌效果好的配料装置。In the production process of air-conditioning accessories, it is a tool for mixing and batching color blocks, masterbatches and various raw materials according to the weight ratio requirements through the batching device. Evenly, at present, the stirring blade is generally used to stir evenly in a single direction, and then the material is discharged; and the feeding of the same material is also added to a fixed position in the mixing bin, which increases the difficulty of stirring the material evenly. Therefore, the existing batching device has low stirring efficiency and poor stirring uniformity, resulting in poor quality of the final product. There is an urgent need for a batching device with high stirring efficiency and good stirring effect.
实用新型内容Utility model content
本实用新型的目的就在于克服现有的技术问题,提供了空调配件生产用配料装置。The purpose of the utility model is to overcome the existing technical problems and provide a batching device for the production of air-conditioning accessories.
为达到上述目的,本实用新型是按照以下技术方案实施的:To achieve the above object, the utility model is implemented according to the following technical solutions:
空调配件生产用配料装置,包括配料架、混料仓、驱动装置及多个储料桶,所述混料仓为锥形,混料仓通过连接件与配料架转动连接,所述混料仓的外壁固定设有一圈齿环;所述储料桶通过配料架固定在混料仓进料口的上方,所述配料架上还设置有搅拌装置;The batching device for the production of air-conditioning accessories includes a batching rack, a mixing bin, a driving device and a plurality of storage buckets. A ring gear ring is fixed on the outer wall of the hopper; the storage bucket is fixed above the feed port of the mixing bin through a batching rack, and a stirring device is also arranged on the batching rack;
所述连接件包括固定杆及连接环,所述连接环通过固定杆与配料架固定连接,所述混料仓套设在连接环中并与连接环的内壁通过轴承转动连接;The connecting piece includes a fixing rod and a connecting ring, the connecting ring is fixedly connected with the batching rack through the fixing rod, and the mixing bin is sleeved in the connecting ring and is connected with the inner wall of the connecting ring through a bearing rotatably;
所述驱动装置包括转动电机、转动齿轮,所述转动电机通过转轴与转动齿轮连接,所述转动齿轮与混料仓外壁的齿环相啮合;The driving device includes a rotating motor and a rotating gear, the rotating motor is connected with the rotating gear through a rotating shaft, and the rotating gear is engaged with the gear ring on the outer wall of the mixing bin;
所述搅拌装置包括气缸、搅拌杆及搅拌桨,所述气缸固定在配料架上,气缸的活塞端与搅拌杆的上端固定连接,所述搅拌杆的下端伸入混料仓中并连接搅拌桨。The stirring device includes a cylinder, a stirring rod and a stirring paddle, the cylinder is fixed on the batching rack, the piston end of the cylinder is fixedly connected with the upper end of the stirring rod, and the lower end of the stirring rod extends into the mixing bin and is connected to the stirring paddle .
本实用新型的多个储料桶分别储存色块、色母剂及各种原料,按照一定的比例添加进混料仓中,混料仓在转动电机的带动下转动,改变了各储料桶内物料落入混料仓内的位置,使其在混料仓内的分布更加均匀,降低了混合均匀的难度,提高搅拌效率;搅拌装置的气缸驱动搅拌杆带动搅拌桨在混料仓内上下移动,与转动的混料仓相配合,从而对仓内的物料起到充分的搅拌混合作用。The multiple storage buckets of the utility model store color blocks, color masterbatches and various raw materials respectively, and are added into the mixing bin according to a certain proportion, and the mixing bin is driven by the rotating motor to rotate, changing the storage bucket The position where the material falls into the mixing silo makes the distribution in the mixing silo more uniform, reducing the difficulty of uniform mixing and improving the mixing efficiency; the cylinder of the mixing device drives the stirring rod to drive the stirring paddle up and down in the mixing silo It moves and cooperates with the rotating mixing bin, so as to fully stir and mix the materials in the bin.
优选的,所述搅拌桨包括上固定环、下固定环,所述下固定环上沿周向均匀设置有多个扇形桨叶,所述扇形桨叶的圆弧端与下固定环固定连接,扇形桨叶的圆心端向下倾斜并固定连接在一起,相邻扇形桨叶之间的间隙面积不小于扇形桨叶面积的一半,确保物料可以从间隙中完全漏出,所述上固定环与搅拌杆的下端固定连接,上固定环与下固定环之间均匀固定有多根连接杆。该处设置,上固定环在搅拌杆的带动下进行上下移动,带动下固定环及多个扇形桨叶上下移动,该运动使混料仓内的物料通过相邻扇形桨叶间的间隙进入扇形桨叶的上表面,被扇形桨叶承载后带到高处并不断落下,从而对混料仓内的物料进行竖直方向的交换翻动,达到充分搅拌混合的效果,且上、下固定环之间设置有连接杆,在混料仓转动的时候,连接杆及倾斜的扇形桨叶与混料仓内的物料发生相对运动,还可对物料进行水平方向的搅拌混合。Preferably, the stirring paddle comprises an upper fixing ring and a lower fixing ring, a plurality of fan-shaped paddles are evenly arranged on the lower fixing ring along the circumferential direction, and the arc end of the fan-shaped paddles is fixedly connected with the lower fixing ring, The central end of the fan-shaped blade is inclined downward and fixedly connected together, and the gap area between adjacent fan-shaped blades is not less than half of the fan-shaped blade area to ensure that the material can leak out of the gap completely. The lower ends of the rods are fixedly connected, and a plurality of connecting rods are evenly fixed between the upper fixing ring and the lower fixing ring. Set here, the upper fixing ring moves up and down under the driving of the stirring rod, which drives the lower fixing ring and a plurality of fan-shaped blades to move up and down. This movement makes the material in the mixing bin enter the fan-shaped through the gap between the adjacent fan-shaped blades. The upper surface of the paddle is carried by the fan blade and brought to a high place and continuously falls, so as to exchange and flip the materials in the mixing bin in the vertical direction to achieve the effect of full stirring and mixing, and the upper and lower fixing rings are connected. There is a connecting rod between them. When the mixing bin rotates, the connecting rod and the inclined fan blades move relative to the materials in the mixing bin, and the materials can also be stirred and mixed in the horizontal direction.
优选的,所述扇形桨叶的圆心端通过圆环固定连接,各扇形桨叶的圆心端沿圆环外壁的周向均匀分布。避免物料在各扇形桨叶组成的锥体内堆积。Preferably, the circular center ends of the fan-shaped blades are fixedly connected by a circular ring, and the circular central ends of each fan-shaped blade are evenly distributed along the circumference of the outer wall of the circular ring. Avoid material accumulation in the cone formed by each fan-shaped blade.
本实用新型中还包括能够使该装置正常使用的其它组件,其均属于本领域的常规选择,如储料桶定量出料的控制机构、气缸及转动电机的控制机构等。另外,本实用新型中未加限定的装置或组件均采用本领域中的常规手段,例如,储料桶、配料架、转动齿轮、齿环等设备均采用常规结构。The utility model also includes other components that can enable the device to be used normally, all of which are conventional choices in the field, such as the control mechanism for quantitative discharge of the storage tank, the control mechanism for the cylinder and the rotating motor, and the like. In addition, the devices or components not limited in the present invention all adopt conventional means in the art, for example, equipment such as storage buckets, batching racks, rotating gears, toothed rings and the like all adopt conventional structures.
本实用新型的工作原理:储料桶分别储存色块、色母剂及各种原料,按照一定的比例添加进混料仓中,启动转动电机带动转动齿轮转动,转动齿轮与齿环啮合,因此带动混料仓转动,混料仓的转动改变了各储料桶内物料落入混料仓内的位置,使其在混料仓内的分布更加均匀,降低了混合均匀的难度,提高搅拌效率;启动气缸,气缸驱动搅拌杆带动搅拌桨在混料仓内上下移动,与转动的混料仓相配合,从而对仓内的物料起到充分的搅拌混合作用;搅拌桨由上固定环、下固定环及多个扇形桨叶组成,扇形桨叶组成向下的锥形便于伸入物料内进行上下移动,上固定环在搅拌杆的带动下进行上下移动,带动下固定环及多个扇形桨叶上下移动,该运动使混料仓内的物料通过相邻扇形桨叶间的间隙进入扇形桨叶的上表面,被扇形桨叶承载后带到高处并不断落下,从而对混料仓内的物料进行竖直方向的交换翻动,达到充分搅拌混合的效果,且上、下固定环之间设置有连接杆,在混料仓转动的时候,连接杆及倾斜的扇形桨叶与混料仓内的物料发生相对运动,还可对物料进行水平方向的搅拌混合;即搅拌桨的设置可同时实现竖直及水平方向的物料混合搅拌,提高了搅拌效果及效率。The working principle of the utility model: the color blocks, color masterbatch and various raw materials are respectively stored in the storage bucket, and added into the mixing bin according to a certain proportion, the rotating motor is started to drive the rotating gear to rotate, and the rotating gear meshes with the gear ring, so Drive the mixing bin to rotate. The rotation of the mixing bin changes the position where the materials in each storage bucket fall into the mixing bin, making the distribution in the mixing bin more uniform, reducing the difficulty of uniform mixing and improving the mixing efficiency. ;Start the cylinder, the cylinder drives the stirring rod to drive the stirring paddle to move up and down in the mixing bin, and cooperate with the rotating mixing bin, so as to fully stir and mix the materials in the bin; The fixed ring is composed of a plurality of fan-shaped paddles. The fan-shaped paddles are formed into a downward cone, which is convenient for extending into the material to move up and down. The blade moves up and down, and this movement causes the material in the mixing bin to enter the upper surface of the fan-shaped blade through the gap between the adjacent fan-shaped blades, and is carried by the fan-shaped blade and brought to a high place and continuously falls, thereby affecting the mixing chamber. The materials are exchanged and flipped in the vertical direction to achieve the effect of full stirring and mixing, and a connecting rod is set between the upper and lower fixing rings. When the mixing bin rotates, the connecting rod and the inclined fan blade are connected to the mixing bin The materials in the interior move relatively, and the materials can be stirred and mixed in the horizontal direction; that is, the setting of the stirring paddle can realize the mixing and stirring of the materials in the vertical and horizontal directions at the same time, which improves the stirring effect and efficiency.
本实用新型达到了以下有益效果:结构简单,操作方便,便于维护;混料仓可转动与搅拌装置相互配合,实现物料的充分混合;混料仓的转动改变了各物料进料时,落入混料仓内的位置,使各物料在混料仓内分布更加均匀,降低了混合难度;搅拌桨的设置不仅实现物料竖直方向上的混合搅拌,还可对混料仓内物料进行上下交换翻动,还可实现水平方向的物料混合搅拌,提高了搅拌效果及效率。The utility model achieves the following beneficial effects: the structure is simple, the operation is convenient, and the maintenance is convenient; the mixing bin can be rotated to cooperate with the stirring device to realize the full mixing of materials; The position in the mixing silo makes the materials in the mixing silo more evenly distributed and reduces the difficulty of mixing; the setting of the stirring paddle not only realizes the mixing and stirring of the materials in the vertical direction, but also can exchange the materials in the mixing silo up and down. Turning can also realize the mixing and stirring of materials in the horizontal direction, which improves the stirring effect and efficiency.
附图说明Description of drawings
图1为本实用新型的外部结构示意图;Fig. 1 is the external structure schematic diagram of the utility model;
图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;
图3为本实用新型搅拌桨处的俯视图;Fig. 3 is the top view of the stirring paddle of the utility model;
图4为本实用新型搅拌桨的仰视图。Fig. 4 is the bottom view of the stirring paddle of the present invention.
图中:1、混料仓;2、配料架;3、储料桶;4、气缸;5、搅拌杆;6、连接环;7、固定杆;8、齿环;9、转动齿轮;10、转动电机;11、转轴;12、下固定环;13、连接杆;14、上固定环;15、扇形桨叶;16、圆环。In the figure: 1. Mixing bin; 2. Batching rack; 3. Storage bucket; 4. Air cylinder; 5. Stirring rod; 6. Connecting ring; 7. Fixed rod; 8. Gear ring; 9. Rotating gear; 10 11, rotating shaft; 12, lower fixing ring; 13, connecting rod; 14, upper fixing ring; 15, fan blade; 16, circular ring.
具体实施方式Detailed ways
下面结合附图以及具体实施例对本实用新型作进一步描述,在此实用新型的示意性实施例以及说明用来解释本实用新型,但并不作为对本实用新型的限定。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the present utility model are used to explain the present utility model, but are not intended to limit the present utility model.
实施例:Example:
如图1-4所示的空调配件生产用配料装置,包括配料架2、混料仓1、驱动装置及多个储料桶3,所述混料仓1为锥形,混料仓1通过连接件与配料架2转动连接,所述混料仓1的外壁固定设有一圈齿环8;所述储料桶3通过配料架2固定在混料仓3进料口的上方,所述配料架2上还设置有搅拌装置;As shown in Figures 1-4, the batching device for the production of air-conditioning accessories includes a
所述连接件包括固定杆7及连接环6,所述连接环6通过固定杆7与配料架2固定连接,所述混料仓1套设在连接环6中并与连接环6的内壁通过轴承转动连接;The connecting piece includes a
所述驱动装置包括转动电机10、转动齿轮9,所述转动电机10通过转轴11与转动齿轮9连接,所述转动齿轮9与混料仓1外壁的齿环8相啮合;The driving device includes a rotating
所述搅拌装置包括气缸4、搅拌杆5及搅拌桨,所述气缸4固定在配料架2上,气缸4的活塞端与搅拌杆5的上端固定连接,所述搅拌杆5的下端伸入混料仓1中并连接搅拌桨。The stirring device comprises a
所述搅拌桨包括上固定环14、下固定环12,所述下固定环12上沿周向均匀设置有多个扇形桨叶15,所述扇形桨叶15的圆弧端与下固定环12固定连接,扇形桨叶15的圆心端向下倾斜并固定连接在一起,相邻扇形桨叶15之间的间隙面积不小于扇形桨叶15面积的一半,确保物料可以从间隙中完全漏出,所述上固定环14与搅拌杆5的下端固定连接,上固定环14与下固定环12之间均匀固定有多根连接杆13。The stirring paddle includes an
所述扇形桨叶15的圆心端通过圆环16固定连接,各扇形桨叶的圆心端沿圆环外壁的周向均匀分布。物料可从圆环中流出,避免物料在各扇形桨叶组成的锥体内堆积The central ends of the fan-shaped
使用时,将储料桶3分别储存色块、色母剂及各种原料,按照一定的比例添加进混料仓1中,启动转动电机10带动转动齿轮9转动,转动齿轮9与齿环8啮合,因此带动混料仓1转动,混料仓1的转动改变了各储料桶3内物料落入混料仓1内的位置,使其在混料仓1内的分布更加均匀,降低了混合均匀的难度,提高搅拌效率;启动气缸4,气缸4驱动搅拌杆5带动搅拌桨在混料仓1内上下移动,与转动的混料仓1相配合,从而对仓内的物料起到充分的搅拌混合作用;搅拌桨由上固定环14、下固定环,及多个扇形桨叶15组成,扇形桨叶15组成向下的锥形便于伸入物料内进行上下移动,上固定环14在搅拌杆5的带动下进行上下移动,带动下固定环12及多个扇形桨叶15上下移动,该运动使混料仓1内的物料通过相邻扇形桨叶15间的间隙进入扇形桨叶15的上表面,被扇形桨叶15承载后带到高处并不断落下,从而对混料仓1内的物料进行竖直方向的交换翻动,达到充分搅拌混合的效果,且上、下固定环之间设置有连接杆13,在混料仓1转动的时候,连接杆13及倾斜的扇形桨叶15与混料仓1内的物料发生相对运动,还可对物料进行水平方向的搅拌混合;即搅拌桨的设置可同时实现竖直及水平方向的物料混合搅拌,提高了搅拌效果及效率。When in use, the color blocks, color masterbatch and various raw materials are respectively stored in the
本实用新型的技术方案不限于上述具体实施例的限制,凡是根据本实用新型的技术方案做出的技术变形,均落入本实用新型的保护范围之内。The technical solutions of the present invention are not limited to the limitations of the above-mentioned specific embodiments, and all technical deformations made according to the technical solutions of the present invention fall within the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720902A (en) * | 2020-12-15 | 2021-04-30 | 江西省萍乡市轩品塑胶制品有限公司 | Efficient mixing treatment device for modified plastics and treatment method thereof |
| CN113334599A (en) * | 2021-04-08 | 2021-09-03 | 苏州市职业大学 | Stepless adjusting device for mixing multiple materials |
| CN113941268A (en) * | 2021-11-30 | 2022-01-18 | 山东耀华特耐科技有限公司 | Multifunctional mixing device for refractory materials |
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2019
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720902A (en) * | 2020-12-15 | 2021-04-30 | 江西省萍乡市轩品塑胶制品有限公司 | Efficient mixing treatment device for modified plastics and treatment method thereof |
| CN113334599A (en) * | 2021-04-08 | 2021-09-03 | 苏州市职业大学 | Stepless adjusting device for mixing multiple materials |
| CN113334599B (en) * | 2021-04-08 | 2023-04-28 | 苏州市职业大学 | Stepless adjusting device for mixing multiple materials |
| CN113941268A (en) * | 2021-11-30 | 2022-01-18 | 山东耀华特耐科技有限公司 | Multifunctional mixing device for refractory materials |
| CN113941268B (en) * | 2021-11-30 | 2023-11-10 | 山东耀华特耐科技有限公司 | Multifunctional mixing device for refractory materials |
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