CN113334218B

CN113334218B - Intelligent residue removing device for precision casting product

Info

Publication number: CN113334218B
Application number: CN202110687916.9A
Authority: CN
Inventors: 王红星; 张风祥; 张晓燕; 张绍彬; 王辉; 范宝明
Original assignee: Taizhou Boshite Precision Casting Co ltd
Current assignee: Taizhou Boshite Precision Casting Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2021-12-21
Anticipated expiration: 2041-06-21
Also published as: CN113334218A

Abstract

The invention discloses an intelligent residue removing device for a precision casting product, and relates to the technical field of cast product treatment.

Description

Intelligent residue removing device for precision casting product

Technical Field

The invention relates to the technical field of cast product treatment, in particular to an intelligent residue removing device for a precision cast product.

Background

With the gradual progress of modern science and technology, the development of modern industry is very rapid, wherein the development of casting industry is not neglected, the residual iron slag is always left on the product finished by casting at present, if the product is cleaned, the product can not be normally used, and if the product is used, the potential safety hazard is always generated in the work process.

Application number is 202021458616.0's patent discloses a resin sand casting article are with thick grinding device that prevents dust, which comprises an operation bench, the upper end of operation panel is fixed with the dust proof box, two slide rails are installed to the bottom in the dust proof box, and the movable plate is installed jointly to the upper end of two slide rails, the upper end of movable plate is fixed with six connecting rods, the cover is equipped with the spring on the connecting rod, the upper end of connecting rod is fixed with places the board, the both ends of spring are fixed respectively on the movable plate and place the board, all be fixed with the mounting bracket on the relative lateral wall in the dust proof box, be fixed with an installation section of thick bamboo on the mounting bracket. The utility model discloses can stabilize the centre gripping and remove the polishing with the work piece, can restrict the dust loss scope through polishing the work piece in the dust proof box, this device has improved the efficiency of polishing, but this invention does not carry out all-round polishing and the function of changing the buffed surface to the product, and the hole grinding device that the invention set up and torsion device have realized when polishing the product that the face of polishing is changed automatically and carry out many-sided adjustment function to the product.

Disclosure of Invention

The invention aims to solve the technical problem that aiming at the defects in the prior art, the invention provides the functions of automatically replacing the polishing surface and adjusting the product in multiple aspects, and overcomes the working problem that the polishing surface cannot be automatically replaced to carry out all-dimensional polishing on the product in the prior art.

The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent residue removing device for precision casting products comprises a dumping device, wherein a torsion device is arranged on the dumping device, a surface polishing device and a hole polishing device are arranged at the upper end of the torsion device, the hole polishing device comprises a top frame, a rotating motor is fixedly arranged at the middle end of the top frame, an exchange gear is arranged on the rotating motor, an exchange master gear is arranged on the top frame in a sliding manner, the exchange gear is rotatably arranged on the rotating motor, a motor is arranged at the upper end of the exchange master gear, a rotating lead screw is arranged at the lower end of the rotating motor, a sliding sleeve column is arranged on the rotating lead screw in a sliding manner, a collision block is arranged at the lower end of the top frame, a rotating column and a sliding long plate are arranged at the lower end of the exchange master gear, a polishing column and a lower clamp are arranged on the rotating column, an upper clamp is arranged on the sliding long plate, the sliding long plate is connected with the sliding sleeve column through a connecting rod, and a top column and a top pressure spring are arranged in the upper clamp and the lower clamp, the roof-rack upper end is provided with top gear and top motor, the top gear is driven rotatoryly by the top motor, the rotating electrical machines drives rotatory lead screw and rotates, rotatory lead screw drives the slip cap post and goes up and down, the slip cap post passes through the connecting rod and drives the change master gear and slide on the roof-rack, the top gear drives the roof-rack and rotates, the roof-rack drives the post of polishing and rotates and polish the hole, when polishing the post and remove to hit piece and roof-rack, during roof pressure spring coupling, the roof-rack extrudees roof pressure spring, change the electronic motor of changing of master gear and drive the change master gear and rotate and make the post of polishing trade the face, realize that automatic change is polished and polish the face to the product.

Furthermore, the polishing column is divided into two surfaces, wherein one surface is made of hard polishing materials, and the other surface is made of soft polishing materials.

Further, empty the device and include the shell, the fixed bottom spring that is provided with on the shell, fixed mounting has the rotor plate on the bottom spring, the rotor plate middle-end has the turning block, it is provided with the weight board to slide on the shell, the material bearing plate is installed to the weight board internal rotation, it accepts the material bearing plate to be provided with extrusion spring II on the weight board, the weight board lower extreme is provided with the jacking shaft, be provided with the extrusion spring on the shell, extrusion spring one end sets up on the shell, the extrusion spring other end sets up on the weight board, the material bearing plate is pressed and is moved the weight board and slide on the shell, the weight board drives the jacking shaft and presses the rotor plate and rotates, rotor plate one end is provided with the batter post, withstand and promote the material bearing plate through the weight board and rotate on the shell.

Further, the torsion device comprises an outer side disc connected with the surface polishing device, a motor is arranged on the outer side disc, a rotating frame is installed inside the outer side disc in a rotating mode, an inner gear is installed on the rotating frame in a sliding mode, an outer clamping gear is installed in the rotating frame in a rotating mode and meshed with the inner gear, a belt is arranged on the outer clamping gear, one end of the belt is connected with the outer clamping gear, a bottom motor is arranged at the other end of the belt, an inner clamping gear is arranged at the upper end of the bottom motor, an outer clamping block used for clamping the outside of a product is arranged at the upper end of the outer clamping gear, an inner clamping block used for clamping the inside of the product is arranged at the upper end of the inner clamping gear, the motor on the outer side disc drives the outer side disc to rotate on the surface polishing device, the motor on the rotating frame drives the rotating frame to rotate on the outer side disc, and drives the outer clamping gear to rotate when the bottom motor drives the inner clamping gear to rotate, and the outer clamping block and the inner clamping block rotate simultaneously.

Furthermore, when the outer clamping block and the inner clamping block are clamped, only the inner surface or the outer surface is clamped, so that the side which is not clamped is conveniently polished.

Further, the surface polishing device comprises an edge frame, a rotating shell is rotatably mounted at the upper end of the edge frame, a motor is arranged at the upper end of the rotating shell, a screw rod drive is arranged in the rotating shell, a moving block is slidably mounted on the screw rod drive, a lifting column is arranged at the lower end of the moving block, a sliding column is arranged at the side edge of the lifting column, a rotating gear is rotatably arranged in the sliding column, a side gear is arranged at the side edge of the rotating gear, a sliding column II is arranged at the lower end of the side gear, soft polishing and hard polishing are arranged at the lower end of the sliding column II, a lifting drive is also arranged on the sliding column, a lifting rack which is meshed with the gear arranged on the lifting drive is arranged at the side edge of the lifting drive, the motor arranged at the upper end of the rotating shell is matched with the screw rod drive to move, the lifting drive rotates to drive a lifting rack to move, the lifting rack drives the soft polishing and the hard polishing to move, and the lifting column drives the soft polishing and hard polishing to move, the top gear drives the rotating gear to rotate, so that soft polishing and hard polishing are performed on the product.

Furthermore, soft polishing and hard polishing are different materials, the soft polishing material is a soft polishing material, and the hard polishing material is a hard polishing material.

Furthermore, the polishing columns are four, the sliding sleeve column drives the sliding long plate to slide on the top frame, and the polishing width of the hole polishing device is adjusted through the size of the hole to be polished of the product, so that polishing work of holes with different diameters on the product is completed.

The working principle of the device is as follows: when the polishing device works, a product is placed on the torsion device, the bottom motor drives the inner clamping gear and the outer clamping gear to rotate to clamp the product, the outer side disc and the rotating frame rotate the product to adjust the polishing angle, when surface polishing is carried out, the motor on the rotating shell drives the rotating shell to rotate, the lead screw drives the hard polishing to move, the polishing position is adjusted, the lifting column drives the soft polishing and the hard polishing to lift, the lifting drive drives the lifting rack to move, the lifting rack drives the soft polishing and the hard polishing to move, the top motor drives the top gear to rotate, the top gear drives the rotating gear to rotate, the rotating gear drives the side gear and the soft polishing to carry out rotation polishing, when hole polishing is carried out, according to the size of a hole to be polished, the rotating motor drives the rotating lead screw to rotate, the rotating lead screw drives the sliding sleeve column to move on the rotating lead screw, the sliding sleeve column drives the exchange master gear to slide on the top frame through the connecting rod, the top gear rotates and drives the roof-rack rotation, the roof-rack drives the rotation of the sliding long plate to polish the hole, when polishing surface needs to be changed, the sliding sleeve column drives the sliding long plate to slide so that the collision block is connected with the roof-post, the roof-post retracts into the upper clamp, the polishing post can rotate at the moment, the upper end motor of the exchange master gear drives the exchange master gear to rotate, the exchange master gear drives the exchange gear to rotate, the exchange master gear drives the polishing post to rotate and change the polishing surface, the polished chips fall into the material bearing plate, when the chips increase, the material bearing plate presses the weight plate to slide on the shell, the jacking shaft at the lower end of the measuring plate presses the rotating plate to rotate, the inclined column of the rotating plate pushes the material bearing plate to rotate on the weight plate through the weight plate, and the chips are removed.

Compared with the prior art, the invention has the beneficial effects that:

(1) according to the intelligent residue removing device for the precision casting product, the main gear, the collision block, the upper clamp, the lower clamp, the polishing column, the ejection column and the ejection spring are replaced through the arranged replacement, when a product hole is polished, the polished surface is replaced automatically, and only when the hole polishing device stops working can the hole polishing device be replaced through the arrangement of the ejection column and the ejection spring, so that the problems that the efficiency is reduced and the polished surface is overheated to cause personnel injury due to the fact that the polished surface cannot be replaced automatically and needs to be replaced after the work is stopped in the prior art are solved;

(2) this intelligence of precision casting product removes residue device through outside dish, the rotating turret that sets up, when polishing the product, carries out diversified adjustment to the product, improves the precision of polishing and the efficiency of polishing, can effectually find out the residue that has on the product and adjust the position, solves because prior art of polishing the position not comprehensive enough and cause the problem that breaks down and damage when the product uses.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 and 3 are schematic structural views of the pouring device of the present invention.

FIG. 4 is a schematic structural diagram of a twisting device according to the present invention.

Fig. 5, 6, 7 and 8 are schematic structural views of the surface polishing device of the present invention.

Fig. 9, 10 and 11 are schematic views of hole grinding structures according to the present invention.

Detailed Description

In the following description of the present invention, it is to be noted that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the following description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the term "connecting" may be directly or indirectly connected through an intermediate, and those skilled in the art can understand the specific meaning of the above terms in the present invention in a specific case.

The invention will be further described with reference to the drawings and illustrative embodiments, which are provided herein for the purpose of illustrating the invention by way of illustration and description, and not for the purpose of limiting the same. In addition, if a detailed description of the known art is not necessary to show the features of the present invention, it is omitted.

Example (b): referring to fig. 1, the intelligent residue removing device for precision casting products comprises a pouring device 1, wherein a torsion device 2 used for clamping and rotating products to polish is arranged on the pouring device 1, and a surface polishing device 3 used for polishing the surfaces of the products and a hole polishing device 4 used for polishing the holes of the products are arranged at the upper end of the torsion device 2.

Referring to fig. 2 and 3, the dumping device 1 includes a housing 101, a bottom end spring 102 is fixedly disposed on the housing 101, a rotating plate 103 is fixedly disposed on the bottom end spring 102, a rotating block is disposed at the middle end of the rotating plate 103, a weight plate 107 is slidably disposed on the housing 101, a material bearing plate 106 is rotatably disposed in the weight plate 107, an extrusion spring ii 105 is disposed on the weight plate 107 and bears the material bearing plate 106, a top pressing shaft 108 is disposed at the lower end of the weight plate 107, an extrusion spring 104 is disposed on the housing 101, one end of the extrusion spring 104 is disposed on the housing 101, the other end of the extrusion spring 104 is disposed on the weight plate 107, the material bearing plate 106 presses the weight plate 107 to slide on the housing 101, the weight plate 107 drives the top pressing shaft 108 to press the rotating plate 103 to rotate, a top post is disposed at one end of the rotating plate 103, and the material bearing plate 106 is pushed to rotate on the housing 101 by the weight plate 107.

Referring to fig. 4, a torsion apparatus 2 includes an outer disc 201 connected to a surface polishing apparatus 3, the outer disc 201 has a motor thereon, a rotating frame 202 is rotatably mounted inside the outer disc 201, an inner tooth 203 is slidably mounted on the rotating frame 202, an outer clamping gear 204 is rotatably mounted in the rotating frame 202, the outer clamping gear 204 is engaged with the inner tooth 203, a belt 205 is disposed on the outer clamping gear 204, one end of the belt 205 is connected to the outer clamping gear 204, a bottom motor 206 is disposed at the other end of the belt 205, an inner clamping gear 207 is disposed at the upper end of the bottom motor 206, an outer clamping block 208 for clamping the exterior of a product is disposed at the upper end of the outer clamping gear 204, an inner clamping block 209 for clamping the interior of the product is disposed at the upper end of the inner clamping gear 207, the motor drives the outer disc 201 to rotate on the surface polishing apparatus 3 on the outer disc 201, the motor drives the rotating frame 202 to rotate on the outer disc 201 on the rotating frame 202, the bottom motor 206 drives the inner clamping gear 207 to rotate and simultaneously drives the outer clamping gear 204 to rotate, so that the outer clamping block 208 and the inner clamping block 209 rotate simultaneously.

Referring to fig. 5, 6, 7, 8, the surface polishing apparatus 3 includes a side frame 301, a rotating shell 302 is installed at the upper end of the side frame 301, a screw rod drive 312 is installed inside the rotating shell 302, a moving block 313 is slidably installed at the upper end of the screw rod drive 312, a lifting column 303 is installed at the lower end of the moving block 313, a sliding column 304 is installed at the side edge of the lifting column 303, a rotating gear 305 is installed at the lower end of the lifting column 303, a side gear 306 engaged with the rotating gear 305 is installed on the rotating gear 305, a sliding column ii 307 is installed at the lower end of the side gear 306, a soft polishing 308 and a hard polishing 311 are installed on the sliding column ii 307, a lifting drive 310 is installed at the side edge of the sliding column 304, a lifting rack 309 is installed on the lifting drive 310, the upper end of the rotating shell 302 drives the motor to rotate the rotating shell 302, the screw rod drive 312 drives the moving block 313 to move, the lifting column 303 drives the soft polishing 308 and the hard polishing 311 to lift, the rotating gear 305 drives the side gear 306 to rotate, the side gear 306 drives the soft polishing 308 and the hard polishing 311 to rotate for polishing, the lifting drive 310 drives the lifting rack 309, and the lifting rack 309 drives the soft polishing 308 and the hard polishing 311 to lift and change polishing surfaces.

Referring to fig. 9, 10 and 11, the hole polishing apparatus 4 includes a top frame 401, a rotating motor 402 is fixedly disposed at the middle end of the top frame 401, an exchanging gear 403 is disposed on the rotating motor 402, an exchanging main gear 404 is slidably disposed on the top frame 401, the exchanging gear 403 is rotatably mounted on the rotating motor 402, an exchanging main gear 404 is slidably mounted on the top frame 401, a motor is disposed at the upper end of the exchanging main gear 404, a rotating lead screw 410 is disposed at the lower end of the rotating motor 402, a sliding sleeve column 412 is slidably disposed on the rotating lead screw 410, a collision block 405 is disposed at the lower end of the top frame 401, a rotating column 406 and a sliding long plate 411 are disposed at the lower end of the exchanging main gear 404, a polishing column 409 and a lower clamp 408 are disposed on the rotating column 406, an upper clamp 407 is disposed on the sliding long plate 411, the sliding long plate 411 is connected with the sliding sleeve column 412 through a connecting rod, an upper clamp 413 and a top spring 414 are disposed in the upper clamp 407 and the lower clamp 408, a top gear 416 and a top motor 415 are disposed at the upper end of the top frame 401, the rotating motor 402 drives the rotating lead screw 410 to rotate, the rotating lead screw 410 drives the sliding sleeve column 412 to ascend and descend, the sliding sleeve column 412 drives the exchange main gear 404 to slide on the top frame 401 through the connecting rod, the top gear 416 drives the top frame 401 to rotate, the top frame 401 drives the grinding column 409 to rotate to grind holes, when the grinding column 409 moves to the collision block 405 to be connected with the top column 413 and the top pressing spring 414, the top column 413 extrudes the top pressing spring 414, and the motor on the exchange main gear 404 drives the exchange main gear 404 to rotate to enable the grinding column 409 to change the surface.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.

Claims

1. The utility model provides an intelligence of precision casting product removes residue device, is provided with torsion device including empting the device on empting the device, and the torsion device upper end is provided with face grinding device and hole grinding device, its characterized in that:

the hole polishing device comprises a top frame, a rotating motor is fixedly arranged at the middle end of the top frame, an exchange gear is arranged on the rotating motor, an exchange master gear is arranged on the top frame in a sliding manner, the exchange gear is rotatably arranged on the rotating motor, a motor is arranged at the upper end of the exchange master gear, a rotating lead screw is arranged at the lower end of the rotating motor, a sliding sleeve column is arranged on the rotating lead screw in a sliding manner, a collision block is arranged at the lower end of the top frame, a rotating column and a sliding long plate are arranged at the lower end of the exchange master gear, a polishing column and a lower clamp are arranged on the rotating column, an upper clamp is arranged on the sliding long plate, the sliding long plate is connected with the sliding sleeve column through a connecting rod, a top column and a top pressure spring are arranged in the upper clamp and the lower clamp, a top gear and a top motor are arranged at the upper end of the top frame, the top gear is driven to rotate by the top motor, the rotating motor drives the rotating lead screw to rotate, the sliding sleeve column to lift, the sliding sleeve column drives the replacing main gear to slide on the top frame through the connecting rod, the top gear drives the top frame to rotate, the top frame drives the polishing column to rotate to polish holes, when the polishing column moves to the collision block to be connected with the top column and the top pressure spring, the top column extrudes the top pressure spring, and the replacing main gear drives the replacing main gear to rotate to enable the polishing column to change faces.

2. The intelligent residue removing device for the precision casting product of claim 1, wherein: the post of polishing divide into two sides, the one side is the stereoplasm material of polishing, the one side is the soft material of polishing.

3. The intelligent residue removing device for the precision casting product of claim 1, wherein: the device of empting include the shell, the fixed bottom spring that is provided with on the shell, fixed mounting has the rotor plate on the spring of bottom, the rotor plate middle-end has the turning block, it is provided with the weight board to slide on the shell, the material bearing plate is installed to the weight board internal rotation, it accepts the material bearing plate to be provided with extrusion spring II on the weight board, the weight board lower extreme is provided with the jacking shaft, be provided with the extrusion spring on the shell, extrusion spring one end sets up on the shell, the extrusion spring other end sets up on the weight board, the material bearing plate is pressed and is moved the weight board and is slided on the shell, the weight board drives the jacking shaft and presses the rotor plate and rotate, rotor plate one end is provided with the fore-set, the fore-set passes through the weight board and promotes the material bearing plate and rotate on the shell.

4. The intelligent residue removing device for the precision casting product of claim 1, wherein: the torsion device comprises an outer side disc connected with the surface polishing device, a motor is arranged on the outer side disc, a rotating frame is installed inside the outer side disc in a rotating mode, inner teeth are installed on the rotating frame in a sliding mode, outer clamping gears are installed in the rotating frame in a rotating mode and meshed with the inner teeth, a belt is arranged on the outer clamping gears, one end of the belt is connected with the outer clamping gears, a bottom motor is arranged at the other end of the belt, inner clamping gears are arranged at the upper end of the bottom motor, outer clamping blocks used for clamping the outer portion of a product are arranged at the upper ends of the outer clamping gears, inner clamping blocks used for clamping the inner portion of the product are arranged at the upper ends of the inner clamping gears, the motor on the outer side disc drives the outer side disc to rotate on the surface polishing device, the rotating frame drives the rotating frame to rotate on the outer side disc, the bottom motor drives the outer clamping gears to rotate when the inner clamping gears to rotate, and the outer clamping blocks and the inner clamping blocks rotate simultaneously.

5. The intelligent residue removing device for the precision casting product of claim 4, wherein: when the outer clamping block and the inner clamping block are clamped, only the inner surface or the outer surface is clamped, so that the unclamped surface is conveniently polished.

6. The intelligent residue removing device for the precision casting product of claim 1, wherein: the surface polishing device comprises an edge frame, a rotating shell is rotatably mounted at the upper end of the edge frame, a motor is arranged at the upper end of the rotating shell, a screw rod drive is arranged in the rotating shell, a moving block is slidably mounted on the screw rod drive, a lifting column is arranged at the lower end of the moving block, a sliding column is arranged on the side edge of the lifting column, a rotating gear is rotatably arranged in the sliding column, a side gear is arranged on the side edge of the rotating gear, a sliding column II is arranged at the lower end of the side gear, soft polishing and hard polishing are arranged at the lower end of the sliding column II, a lifting drive is also arranged on the sliding column, a lifting rack meshed with a gear arranged on the lifting drive is arranged on the side edge of the lifting drive, the motor arranged at the upper end of the rotating shell is matched with the screw rod drive to move, the lifting drive rotates to drive a lifting rack to move, the lifting rack drives the soft polishing and the hard polishing to move, and the lifting column drives the soft polishing and the hard polishing to lift, the top gear drives the rotating gear to rotate, so that soft polishing and hard polishing are performed on the product.

7. The intelligent residue removing device for the precision casting product of claim 6, wherein: the soft polishing and the hard polishing are different materials, the soft polishing material is a soft polishing material, and the hard polishing material is a hard polishing material.

8. The intelligent residue removing device for the precision casting product of claim 1, wherein: the polishing device is characterized in that the number of the polishing columns is four, the sliding sleeve column drives the sliding long plate to slide on the top frame, and the polishing width of the hole polishing device is adjusted according to the size of a hole to be polished of a product.