CN113333387A - Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control - Google Patents

Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control Download PDF

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Publication number
CN113333387A
CN113333387A CN202110757757.5A CN202110757757A CN113333387A CN 113333387 A CN113333387 A CN 113333387A CN 202110757757 A CN202110757757 A CN 202110757757A CN 113333387 A CN113333387 A CN 113333387A
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CN
China
Prior art keywords
stainless steel
cleaning equipment
ultrasonic cleaning
seamless stainless
frequency ultrasonic
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Granted
Application number
CN202110757757.5A
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Chinese (zh)
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CN113333387B (en
Inventor
李华国
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Guangdong Yuegang New Material Technology Co ltd
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Guangdong Yuegang New Material Technology Co ltd
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Priority to CN202110757757.5A priority Critical patent/CN113333387B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a high-frequency ultrasonic cleaning device for a seamless stainless steel workpiece based on PLC control, which relates to the technical field of stainless steel workpiece cleaning devices and aims at solving the problems that a workpiece is easy to fall and damage when the stainless steel workpiece is put into the cleaning device, the surface integrity of the workpiece is damaged, or the workpiece is inconvenient to take after cleaning is finished. The automatic cleaning machine has a compact structure, reduces the complex steps of a cleaning system, integrates cleaning and drying, can adjust and lift the height of a placed workpiece, avoids directly placing and damaging the surface integrity of the workpiece, is convenient to take out the workpiece after cleaning, is more convenient and rapid to use, and is suitable for popularization and use.

Description

Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control
Technical Field
The invention relates to the technical field of stainless steel workpiece cleaning equipment, in particular to seamless stainless steel workpiece high-frequency ultrasonic cleaning equipment based on PLC control.
Background
The ultrasonic cleaning is to utilize the cavitation, acceleration and direct current action of ultrasonic waves in liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and stripped to achieve the purpose of cleaning. In all ultrasonic cleaning machines, cavitation and straight-through flow are more used. The ultrasonic wave has high frequency and short wavelength, so the propagation directivity is good, the penetration capacity is strong, and the application of the ultrasonic cleaning technology to the cleaning field is the most effective means, so the cleaning effect is improved; the ultrasonic cleaning equipment is controlled and cleaned by combining with a PLC, so that the automation degree of definition is improved; the ultrasonic cleaning machine is widely used in ultrasonic technology, and is also quite common when being used for cleaning after processing of metal parts, the stainless steel metal parts are cleaned by putting the machined parts into the ultrasonic cleaning machine generally, and the workpieces are cleaned by combining cleaning agents, but the storage space in the existing ultrasonic cleaning machine is fixed, and the storage depth is deep, so that when the stainless steel machined parts are put in, due to the fact that the putting depth is deep, the stainless steel machined parts are easy to fall and collide, the surface integrity of the machined parts is damaged, or the stainless steel machined parts are inconvenient to take after the cleaning is finished, and the like, and therefore the seamless stainless steel workpiece high-frequency ultrasonic cleaning equipment based on PLC control is provided.
Disclosure of Invention
In view of the above, the invention aims to provide a high-frequency ultrasonic cleaning device for a seamless stainless steel workpiece based on PLC control, which is used for solving the problems that when the existing cleaning device is used for throwing a stainless steel workpiece, the workpiece is easy to fall and damage, the surface integrity of the workpiece is damaged, or the workpiece is inconvenient to take after cleaning.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a seamless stainless steel work piece high frequency supersound cleaning equipment based on PLC control, includes the box and rotates the lid of installing at the box top, the motor is installed at the top of lid, the one end fixed mounting that the output of motor runs through the lid has the fan, still be equipped with the inlet tube in the lid, run through on the lid and be equipped with the mounting panel, the storage box is installed to one side outer wall of box, the inside of box is provided with deposits the mechanism, it includes the basket body to deposit the mechanism, be equipped with the lifter plate in the basket body, the top fixedly connected with division board of lifter plate.
Preferably, the clamping plates are welded on two sides of the top of the basket body, the positioning rods are welded at the bottoms of the clamping plates, the positioning grooves are formed in the wall of the top of the box body, and the positioning rods are matched with the positioning grooves.
Preferably, one of the clamping plates is provided with a first through hole, the cover body is provided with a through hole, the first through hole and the through hole are the same in size, and the mounting plate penetrates through the first through hole and the through hole.
Preferably, one side of the positioning groove is provided with a limiting groove arranged on the top plate wall of the box body, and the bottom of the mounting plate is matched with the limiting groove.
Preferably, the two sides of the lifting plate are welded with sliding blocks, the sliding blocks are connected with the inner wall of the lifting plate in a sliding mode, and the top of one sliding block is connected with a pull rope.
Preferably, the pull rope penetrates through the top plate wall of the sliding groove, and the other end of the sliding groove is fixedly connected with the pull block.
Preferably, the top welding of lifter plate has the division board, and the division board is a plurality of, and the division board is "ten" shape and distributes.
Preferably, a plurality of ultrasonic generators are installed on the inner wall of the box body, a control board is arranged on one side of the storage box, and the control board is connected with the control end of the ultrasonic generator.
Preferably, the bottom outer lane of fan is equipped with the heating plate cover, and the heating plate cover is connected with the top inner wall fixed connection of lid, the inlet tube inlays and establishes in the inside of lid, and the bottom of inlet tube has seted up a plurality of apopores, inlet tube and drain pipe are ring structure.
Preferably, the outer wall of one side of box fixedly connected with outlet pipe, install the control valve on the outlet pipe, the filter screen is installed to the one end inner circle of outlet pipe, and the filter screen can be dismantled with the outlet pipe and be connected.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the scheme, the cleaning device comprises a box body, a cover body, a motor, a fan, a water inlet pipe, a mounting plate, a storage box, a liquid outlet pipe, an ultrasonic generator, a water outlet pipe, a filter screen, a control panel and the like, wherein cleaning water is thrown and sprayed on a workpiece through the water inlet pipe, the water can be stored in the box body, auxiliary cleaning liquid in the storage box is input into the box body through the liquid outlet pipe, the ultrasonic generator carries out ultrasonic cleaning on the workpiece, the cleaned liquid is discharged through the water outlet pipe after the cleaning is finished, the filter screen filters dregs, the filter screen can be rotatably disassembled, impurities are uniformly recovered and treated, and the workpiece is dried through the fan;
2. according to the scheme, the storage mechanism, the basket body, the lifting plate, the sliding block, the sliding groove, the pulling rope, the pulling block, the clamping plate, the positioning rod, the partition plate, the water outlet pipe and the like are adopted, the pulling rope is used for upwards lifting the sliding block along the sliding groove through upwards pulling of the pulling ring, meanwhile, the lifting plate is upwards lifted to a high degree, after a workpiece is placed on the lifting plate, the pulling ring is slowly loosened, so that the lifting plate is located in the basket body for processing and cleaning;
to sum up, the device compact structure reduces cleaning system's numerous and diverse step, collects and washs stoving as an organic whole, and places the adjustable promotion of machined part height, avoids directly placing and damages machined part surface integrality, and it is convenient to take the machined part after the washing is accomplished, uses more convenient and fast, is fit for using widely.
Drawings
Fig. 1 is a schematic front view structural diagram of a high-frequency ultrasonic cleaning device for a seamless stainless steel workpiece based on PLC control according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional front view of the structure of FIG. 1;
fig. 3 is a schematic view of the storage mechanism.
In the figure: the ultrasonic wave generator comprises a box body 1, a cover body 2, a motor 3, a fan 4, a water inlet pipe 5, a mounting plate 6, a storage box 7, a liquid outlet pipe 8, an ultrasonic generator 9, a storage mechanism 10, a basket body 101, a lifting plate 102, a sliding block 103, a sliding groove 104, a pull rope 105, a pull block 106, a clamping plate 107, a positioning rod 108, a partition plate 109, a water outlet pipe 11, a filter screen 12 and a control panel 13.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, a high-frequency ultrasonic cleaning device for seamless stainless steel workpieces based on PLC control comprises a box body 1 and a cover body 2 rotatably mounted on the top of the box body 1, a motor 3 is mounted on the top of the cover body 2, the motor 3 is connected with the cover body 2 through a plurality of bolts, a fan 4 is fixedly mounted at one end of the output end of the motor 3 penetrating through the cover body 2, the fan 4 is used for blowing workpieces sprayed with cleaning water, a water inlet pipe 5 is further arranged in the cover body 2, the water inlet pipe 5 is any one of a metal pipe or a composite plastic pipe, a heating plate sleeve is arranged on the outer ring of the bottom of the fan 4 and fixedly connected with the inner wall of the top of the cover body 2, the water inlet pipe 5 is embedded in the cover body 2, a plurality of water outlet holes are formed in the bottom of the water inlet pipe 5, the water outlet pipe 8 is of a circular structure, a mounting plate 6 is penetratingly arranged on the cover body 2, and the mounting plate 6 is of a T-shaped structure, the mounting plate 6 is used for closing and mounting the cover body 2, a limiting groove formed in the top plate wall of the box body 1 is formed in one side of the positioning groove, the bottom of the mounting plate 6 is matched with the limiting groove, the storage box 7 is mounted on the outer wall of one side of the box body 1, the control panel 13 is arranged on one side of the storage box 7 and is a PLC control end, the outer wall of one side of the box body 1 is fixedly connected with the water outlet pipe 11, the control valve is mounted on the water outlet pipe 11, the filter screen 12 is mounted on the inner ring of one end of the water outlet pipe 11, the filter screen 12 is detachably connected with the water outlet pipe 11 and comprises a bolt connection and a buckle matching connection, and the buckle matching connection is selected in the scheme;
referring to fig. 2, a storage mechanism 10 is arranged inside a box body 1, the storage mechanism 10 includes a basket body 101, a lifting plate 102 is arranged in the basket body 101, the vertical section of the basket body 101 is of a U-shaped structure, the lifting plate 102 is of a rectangular structure, a separation plate 109 is fixedly connected to the top of the lifting plate 102, clamping plates 107 are welded to two sides of the top of the basket body 101, the clamping plates 107 are matched and attached to the top plate wall of the box body 1, positioning rods 108 are welded to the bottoms of the two clamping plates 107, positioning grooves are formed in the top box wall of the box body 1, the positioning rods 108 are matched with the positioning grooves, the positioning grooves and the positioning rods 108 are used for placing the basket body 101 and are more stable, a first through hole is formed in one clamping plate 107, a through hole is formed in a cover body 2, the first through hole is the same as the through hole, a mounting plate 6 penetrates through the first through hole and the through hole, and sliders 103 are welded to two sides of the lifting plate 102, the sliding blocks 103 are connected with the inner wall of the lifting plate 102 in a sliding mode, the top of one sliding block 103 is connected with a pull rope 105, the pull rope 105 is a metal cable, the pull rope 105 penetrates through the top plate wall of the sliding groove 104, and the other end of the sliding groove 104 is fixedly connected with a pull block 106; a plurality of ultrasonic generators 9 are installed on the inner wall of the box body 1, and the control panel 13 is connected with the control ends of the ultrasonic generators 9.
Referring to fig. 3, the top of the lifting plate 102 is welded with a plurality of partition plates 109, the partition plates 109 are distributed in a cross shape, the partition plates 109 are used for partitioning the placing space of the basket 101, and a plurality of water inlet and outlet through holes are formed in the partition plates 109 and the basket 101.
Specifically, in use, the mounting plate 6 is firstly pulled to remove the limitation of the cover body 2, the cover body 2 is rotated to open the box body 1, the pull ring 106 is pulled to pull the pull rope 105 106, the slide block 103 is pulled upwards along the direction of the sliding groove 104 while the pull rope 105 is pulled, the slide block 103 is moved to lift the lifting plate 102, the lifting plate 102 is lifted to lift the height to facilitate the placement of the workpiece, the workpiece is placed in different areas through the division plate 109 to facilitate the identification and taking, the pull ring 106 is slowly released after the placement, the lifting plate 102 slides downwards along the sliding groove 104, when the lifting plate 102 is positioned at the bottom of the basket body 101, the workpiece is placed, the cover body 2 is reversely covered, the mounting plate 6 penetrates through the cover body 2 to correspond to the top of the box body 1, the cover body 2 is closed, water is sprayed through the water inlet pipe 5, the liquid outlet pipe 8 inputs auxiliary cleaning liquid in the storage tank 7 into the box body 1, soaking the workpiece, starting the ultrasonic generator 9 through the control panel 13, and ultrasonically cleaning the workpiece, wherein the water inlet pipe 5 and the liquid outlet pipe 8 are both circular rings, so that the liquid outlet is more uniform; accomplish after the cleanness and put down water through outlet pipe 11 to the filter screen 12 of installation filters impurity on the outlet pipe 11, and filter screen 12 can be dismantled, accomplishes the back of draining, and motor 3 rotates fan 4, and the hot plate that combines the bottom goes out hot-blast, makes the surface moisture of machined part obtain drying, and the lid 2 upset is opened, and pull ring 106 pulling makes the machined part take out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The utility model provides a seamless stainless steel work piece high frequency supersound cleaning equipment based on PLC control, includes box (1) and rotates and installs lid (2) at box (1) top, its characterized in that, motor (3) are installed at the top of lid (2), the one end fixed mounting that the output of motor (3) runs through lid (2) has fan (4), still be equipped with inlet tube (5) in lid (2), it is equipped with mounting panel (6) to run through on lid (2), storage box (7) are installed to one side outer wall of box (1), the inside of box (1) is provided with deposits mechanism (10), it includes basket (101) to deposit mechanism (10), be equipped with lifter plate (102) in basket (101), the top fixedly connected with division board (109) of lifter plate (102).
2. The PLC-control-based high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpieces is characterized in that clamping plates (107) are welded to two sides of the top of the basket body (101), positioning rods (108) are welded to the bottoms of the two clamping plates (107), positioning grooves are formed in the wall of the top of the box body (1), and the positioning rods (108) are matched with the positioning grooves.
3. The PLC-control-based high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece is characterized in that one clamping plate (107) is provided with a first through hole, the cover body (2) is provided with a through hole, the size of the first through hole is the same as that of the through hole, and the mounting plate (6) penetrates through the first through hole and the through hole.
4. The high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece based on PLC control as claimed in claim 2, wherein one side of the positioning groove is provided with a limiting groove arranged on the top plate wall of the box body (1), and the bottom of the mounting plate (6) is matched with the limiting groove.
5. The high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece based on PLC control according to claim 1, wherein sliding grooves (104) are formed in the inner walls of two sides of the lifting plate (102), sliding blocks (103) are welded to two sides of the lifting plate (102), the sliding blocks (103) are connected with the inner walls of the lifting plate (102) in a sliding mode, and a pull rope (105) is connected to the top of one sliding block (103).
6. The PLC-control-based high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpieces is characterized in that the pull rope (105) penetrates through the top plate wall of the sliding groove (104), and the other end of the sliding groove (104) is fixedly connected with the pull block (106).
7. The PLC-control-based high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpieces is characterized in that partition plates (109) are welded to the tops of the lifting plates (102), the number of the partition plates (109) is multiple, and the partition plates (109) are distributed in a cross shape.
8. The high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece based on PLC control according to claim 1, characterized in that a plurality of ultrasonic generators (9) are installed on the inner wall of the box body (1), a control board (13) is arranged on one side of the storage box (7), and the control board (13) is connected with the control ends of the ultrasonic generators (9).
9. The high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece based on the PLC control as claimed in claim 1, wherein a heating plate sleeve is arranged on the outer ring of the bottom of the fan (4), the heating plate sleeve is fixedly connected with the inner wall of the top of the cover body (2), the water inlet pipe (5) is embedded in the cover body (2), a plurality of water outlet holes are formed in the bottom of the water inlet pipe (5), and the water inlet pipe (5) and the water outlet pipe (8) are of a circular structure.
10. The high-frequency ultrasonic cleaning equipment for the seamless stainless steel workpiece based on the PLC control according to claim 1, wherein a water outlet pipe (11) is fixedly connected to the outer wall of one side of the box body (1), a control valve is installed on the water outlet pipe (11), a filter screen (12) is installed on an inner ring at one end of the water outlet pipe (11), and the filter screen (12) is detachably connected with the water outlet pipe (11).
CN202110757757.5A 2021-07-05 2021-07-05 Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control Active CN113333387B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110757757.5A CN113333387B (en) 2021-07-05 2021-07-05 Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control

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Application Number Priority Date Filing Date Title
CN202110757757.5A CN113333387B (en) 2021-07-05 2021-07-05 Seamless stainless steel work piece high frequency ultrasonic cleaning equipment based on PLC control

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CN113333387A true CN113333387A (en) 2021-09-03
CN113333387B CN113333387B (en) 2022-07-15

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580429A (en) * 2018-04-25 2018-09-28 王禄龙 A kind of high-frequency ultrasonic cleaning machine
CN109622501A (en) * 2018-11-21 2019-04-16 江西赣亮医药原料有限公司 A kind of ultrasonic cleaner
CN210788422U (en) * 2019-09-25 2020-06-19 河南日盛综合检测有限公司 Ultrasonic cleaner
CN111397323A (en) * 2020-04-22 2020-07-10 郑州大学第一附属医院 Automatic disinfection drying-machine
CN211613607U (en) * 2020-01-14 2020-10-02 池州市祥泰机电科技有限公司 Lithium battery accessory processing belt cleaning device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580429A (en) * 2018-04-25 2018-09-28 王禄龙 A kind of high-frequency ultrasonic cleaning machine
CN109622501A (en) * 2018-11-21 2019-04-16 江西赣亮医药原料有限公司 A kind of ultrasonic cleaner
CN210788422U (en) * 2019-09-25 2020-06-19 河南日盛综合检测有限公司 Ultrasonic cleaner
CN211613607U (en) * 2020-01-14 2020-10-02 池州市祥泰机电科技有限公司 Lithium battery accessory processing belt cleaning device
CN111397323A (en) * 2020-04-22 2020-07-10 郑州大学第一附属医院 Automatic disinfection drying-machine

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Denomination of invention: A PLC controlled high-frequency ultrasonic cleaning equipment for seamless stainless steel workpieces

Effective date of registration: 20231215

Granted publication date: 20220715

Pledgee: Yangdong sub branch of Yangjiang Rural Commercial Bank Co.,Ltd.

Pledgor: Guangdong YUEGANG New Material Technology Co.,Ltd.

Registration number: Y2023980071917

PE01 Entry into force of the registration of the contract for pledge of patent right