CN210506489U

CN210506489U - Environment-friendly surface treatment device

Info

Publication number: CN210506489U
Application number: CN201921510575.2U
Authority: CN
Inventors: 王瑛; 周鑫彤
Original assignee: Foshan Nanhai Qilian Decoration Material Co ltd
Current assignee: Foshan Nanhai Qilian Decoration Material Co ltd
Priority date: 2019-09-11
Filing date: 2019-09-11
Publication date: 2020-05-12
Anticipated expiration: 2029-09-11

Abstract

The utility model relates to the technical field of galvanization, in particular to an environment-friendly surface treatment device, which comprises a base, a galvanized boiler, a filter box, a rotating case, a rotating stand column, a galvanized net frame and a drying box, wherein the galvanized net frame is provided with a plurality of layers of partition plates, a plurality of small metal pieces can be placed, and the metal pieces can be positioned by positioning pins, so that the metal pieces can be prevented from moving, and the metal pieces can be prevented from being impacted; by arranging the drying box, the galvanized metal piece can be placed and dried, meanwhile, waste liquid on the surface of the metal piece can be collected, and the collected waste liquid falls to the bottom of the drying box and is discharged through the liquid outlet pipe for recycling, so that resources are saved; the airing box is provided with the truckle, can freely remove, conveniently moves the position and carries out the short distance transportation.

Description

Environment-friendly surface treatment device

Technical Field

The utility model belongs to the technical field of the galvanizing technique and specifically relates to an environment-friendly surface treatment device.

Background

Galvanization refers to a surface treatment technique for plating a layer of zinc on the surface of metal, alloy or other materials to play the roles of beauty, rust prevention and the like, and the mainly adopted method is hot galvanizing. In the production of workpieces such as mechanical parts, steel structures and the like, metal surfaces are generally required to be treated, and zinc plating is the most common way; the existing galvanizing equipment has certain defects when in use, the galvanizing equipment needs to manually carry the to-be-galvanized metal when in use, the time and the labor are consumed, the manual carrying efficiency is low, the production cost is high, a filtering device is not arranged, a large amount of metal residues are contained in the waste liquid after galvanizing, the metal residues easily cause the waste of pollution and resources, and certain influence is brought to the use of the galvanizing equipment.

Therefore, the industry has improved, for example, the environment-friendly metal surface treatment device disclosed in the chinese patent, application No.: 201821962038.7, comprising a base and a rotary case, wherein one side of the upper surface of the base is fixedly provided with a supporting leg, the upper end of the supporting leg is provided with a galvanized boiler, the other side of the upper surface of the base is fixedly provided with a filter box, the upper end of the filter box is provided with a box top cover, the box top cover is fixedly provided with a connecting pipe, the tail end of the connecting pipe is connected with the galvanized boiler, the interior of the filter box is fixedly provided with a filter screen, the lower end of one side of the filter box is provided with a drainage port, the bottom end of the interior of the rotary case is fixedly provided with a stepping motor, the stepping motor is provided with a first gear, the rotary case is provided with a rotary stand column, the rotary stand column is fixedly provided with a second gear, the second gear is positioned in the rotary case, the upper end of the rotary stand column is fixedly provided with a bracket, the outer side of, and the pivot No. two of the inboard other end of support, the winding has the rope in the pivot, and the terminal fixed mounting of rope has the couple, be equipped with the zinc-plated screen frame on the couple, and be equipped with the framework side door on the zinc-plated screen frame, this environment-friendly metal surface treatment device, through the rotatory stand that adds, can help user's transport metal, save physical power, adopt rope and motor, the putting down and the rise of the zinc-plated metal of being convenient for, guarantee user's personal safety, through the rose box that sets up, the cooperation filter screen is used, can filter the metal residue in the collection waste liquid, has practiced thrift metal resources when the environmental protection again.

But still have the disadvantages: 1. for some small metal pieces, the galvanized net frame can only be stacked, the stacking can affect the treatment effect of the metal pieces, and the metal pieces can be damaged due to mutual collision; 2. waste liquid still remains on the processed metal piece, and the metal piece needs to be dried in the air, and a small amount of waste liquid can be recovered while the metal piece is dried in the air, and the device has no drying and recovering device; 3. the galvanized metal piece does not need to be dried and then the next operation is carried out, so that the production speed is increased.

Disclosure of Invention

The utility model provides a to prior art not enough, the utility model provides a can protect the metal of treating, and can retrieve and the environment-friendly surface treatment device who dries the remaining waste liquid of metal after handling.

The technical scheme of the utility model is that: an environment-friendly surface treatment device, which is characterized in that: the galvanized boiler comprises a base, a galvanized boiler, a filter box, a rotating case, a rotating stand column, a galvanized net frame and a drying box, wherein the galvanized boiler is installed on the upper surface of the base through support legs, the filter box is installed on the right side of the galvanized boiler, a top cover is hinged to the top of the filter box, the top cover is communicated with the galvanized boiler through a connecting pipe, a control valve is arranged on the connecting pipe, a multi-layer filter screen is arranged in the filter box, a liquid discharge pipe is arranged on the right side of the filter box, a valve is arranged on the liquid discharge pipe, the rotating case is further installed on the base, a stepping motor is fixedly installed at the bottom end in the rotating case, a first gear is arranged on the stepping motor, the rotating stand column is arranged on the rotating case, a second gear is fixedly installed on the rotating stand column, the second gear is located in the rotating case, and a support is fixedly, and the one end outside of support is equipped with the motor, the inboard one end of support is equipped with the pivot No. one, and the pivot No. two of the inboard other end of support, the winding has the rope in the pivot, and the terminal fixed mounting of rope has the couple, be equipped with the zinc-plated wire frame on the couple, the zinc-plated wire frame is the cuboid, the zinc-plated wire frame articulates there is the frame door, all weld on the both sides inner wall of zinc-plated wire frame has many card strips, one side of card strip is provided with the draw-in groove, slidable mounting has the division board in the draw-in groove, the left side of base is provided with the top and is provided with the open-ended case that dries, the top surface of case that dries is provided with many strengthening ribs, the iron wire frame has been laid to the top surface of strengthening rib, the specification of the frame.

Further, be equipped with the rotation axis on the step motor, and a gear passes through the rotation axis and is connected with the step motor rotation, rotatory quick-witted incasement fixed mounting has the bearing, and the lower extreme of rotatory stand is located the bearing, be equipped with the pulley in the pivot No. two, and the rope passes through pulley and pivot swing joint No. two, step motor and motor all with external controller electric connection.

Further, evenly laid the through-hole on the division board, detachable cartridge has the fixed pin in the through-hole, the fixed pin is the cylinder, the periphery at the middle part of fixed pin sets up ring baffle for it is spacing and fixed to treat the piece, prevents that the piece of treating from removing, and bumps between other pieces of treating.

Further, the bottom of the drying box is provided with a liquid outlet pipe, and a valve is arranged on the liquid outlet pipe.

Furthermore, the connecting pipe is a telescopic hose, so that the top cover can be conveniently opened.

Furthermore, the frame door is a double-opening door, and a bolt is arranged on the frame door.

Furthermore, the bottom of the drying box is provided with brake casters through a mounting frame, and the top surface of the drying box can be provided with at least two galvanized net frames.

Furthermore, the tail ends of the liquid discharge pipe and the liquid outlet pipe are detachably connected with a waste liquid treatment device and used for recycling waste liquid.

Further, a cooling pool is arranged on the left side of the base.

Furthermore, the bottom of the galvanized net frame is provided with a forklift hole, so that the galvanized net frame can be conveniently carried by a forklift.

The utility model discloses a use method:

when in use, the stepping motor and the motor are externally connected with the controller, the whole equipment can be controlled by the controller, firstly, the zinc block is put into a galvanizing boiler to be heated and melted, when the zinc block becomes liquid, a worker opens the frame door on the galvanizing net frame, the metal piece needing galvanizing is put on the partition plate, the fixed pin is inserted on the through hole to limit and fix the metal piece, then the partition plate is pushed into the galvanizing net frame, the partition plate is placed layer by layer from low to high, after the placement is finished, the frame door is covered, then the stepping motor in the rotating case is started by the controller, the stepping motor drives the first gear on the rotating shaft to rotate, the first gear is meshed with the second gear, when the first gear rotates, the second gear drives the rotating upright post to rotate, when the first gear rotates to a certain position, the hook is put down, the galvanizing net frame is hung, and after the galvanizing net frame is hooked by the hook, the motor is started through the controller, the motor drives the first rotating shaft to rotate and wind the rope, the rope slides on the pulley on the second rotating shaft, the galvanized net frame is lifted, after the galvanized net frame is lifted to a certain height, the rotating upright post is controlled to rotate, the galvanized net frame is positioned right above the galvanized boiler, then the galvanized net frame is placed into the galvanized boiler through the control of the motor, the metal surface is galvanized, the galvanized metal is convenient to put down and lift through the arranged motor and the rope, manual carrying is avoided, the processing efficiency is improved while the personal safety of a user is guaranteed, the time cost is saved, after the galvanized surface is galvanized, the galvanized net frame is lifted through the motor and the rope, the rotating upright post is rotated, the top surface of the dry airing box is placed on the galvanized net frame, and then the next feeding and galvanizing operation are carried out, every other dead time, need discharge the waste liquid of galvanizing, open the control valve on the connecting pipe, flow into the filter box with the waste liquid in the galvanizing boiler from the connecting pipe, and discharge from the escape orifice behind the filter screen in the filter box, the metal residue in the waste liquid can be filtered to the filter screen, be convenient for carry out recycle to these metal residues, avoid the waste of metal residue, practiced thrift the resource, comparatively practical, the bottom of drying the case is provided with the brake truckle, can remove the case that dries.

The utility model has the advantages that: the galvanized net frame is provided with the multilayer partition plates, a plurality of small metal pieces can be placed, and the positioning pins are used for positioning, so that the metal pieces can be prevented from moving, and the metal pieces are prevented from being impacted; by arranging the drying box, the galvanized metal piece can be placed and dried, meanwhile, waste liquid on the surface of the metal piece can be collected, and the collected waste liquid falls to the bottom of the drying box and is discharged through the liquid outlet pipe for recycling, so that resources are saved; the airing box is provided with the truckle, can freely remove, conveniently moves the position and carries out the short distance transportation.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a galvanized screen frame;

FIG. 3 is a top view of the drying box;

FIG. 4 is a schematic diagram of an internal structure of a rotating chassis;

fig. 5 is a schematic view of the structure at the stent.

In the figure, 1, a base; 2. a zinc-plated boiler; 3. a filter box; 4. rotating the case; 5. rotating the upright post; 6. a galvanized screen frame; 7. drying in the air; 8. a liquid discharge pipe; 9. a stepping motor; 10. a first gear; 11. a second gear; 12. a support; 13. an electric motor; 14. a first rotating shaft; 15. a second rotating shaft; 16. hooking; 17. a frame door; 18. a rotating shaft; 19. a bearing; 20. a pulley; 21. clamping the strip; 22. a partition plate; 23. reinforcing ribs; 24. a wire netting frame; 25. a fixing pin; 26. a liquid outlet pipe; 27. braking the caster; 28. a connecting pipe; 29. a rope.

Detailed Description

The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:

example 1

As shown in fig. 1 to 5, an environment-friendly surface treatment apparatus, characterized in that: the galvanized steel wire mesh drying machine comprises a base 1, a galvanized boiler 2, a filter box 3, a rotary machine case 4, a rotary stand column 5, a galvanized steel mesh frame 6 and a drying box 7, wherein the galvanized boiler 2 is installed on the upper surface of the base 1 through supporting legs, the filter box 3 is installed on the right side of the galvanized boiler 2, a top cover is hinged to the top of the filter box 3 and is communicated with the galvanized boiler 2 through a connecting pipe 28, a control valve is arranged on the connecting pipe 28, a multi-layer filter screen is arranged in the filter box 3, a liquid discharge pipe 8 is arranged on the right side of the filter box 3, a valve is arranged on the liquid discharge pipe 8, the rotary machine case 4 is further installed on the base 1, a stepping motor 9 is fixedly installed at the bottom end in the rotary machine case 4, a gear 10 is arranged on the stepping motor 9, the rotary machine case 4 is provided with the rotary stand column 5, and a gear, the second gear 11 is located inside the rotating case 4, the upper end fixed mounting of the rotating column 5 has a support 12, and the one end outside of the support 12 is provided with a motor 13, the inboard one end of the support 12 is provided with a rotating shaft 14, and the inboard other end of the support 12 is provided with a rotating shaft 15, a rope 29 is wound on the rotating shaft 14, and the tail end fixed mounting of the rope 29 has a hook 16, the hook 16 is provided with a galvanized net frame 6, the galvanized net frame 6 is a cuboid, the galvanized net frame 6 is hinged with a frame door 17, a plurality of clamping strips 21 are welded on the inner walls of the two sides of the galvanized net frame 6, one side of each clamping strip 21 is provided with a clamping groove, a separation plate 22 is slidably mounted in the clamping groove, the left side of the base 1 is provided with a drying case 7 with an opening at the top, the top surface of the drying case 7 is provided with a plurality of reinforcing ribs 23, a wire net frame 24 is laid on, the specification of the outer frame of the wire netting frame 24 is adapted to the airing box 7.

Be equipped with rotation axis 18 on step motor 9, and No. one gear 10 rotates through rotation axis 18 and step motor 9 to be connected, fixed mounting has bearing 19 in rotatory quick-witted case 4, and the lower extreme of rotatory stand 5 is located bearing 19, be equipped with pulley 20 on No. two pivots 15, and rope 29 passes through pulley 20 and No. two pivots 15 swing joint, step motor 9 and motor 13 all with external controller electric connection.

The through-hole has evenly been laid on division board 22, detachable cartridge has fixed pin 25 in the through-hole, fixed pin 25 is the cylinder, the periphery at the middle part of fixed pin 25 sets up ring baffle for it is spacing and fixed to treat, prevents that the piece of treating from removing, bumps with between other pieces of treating.

The bottom of the drying box 7 is provided with a liquid outlet pipe 26, and the liquid outlet pipe 26 is provided with a valve.

The connecting tube 28 is a flexible tube to facilitate opening the top cover.

The frame door 17 is a double-opening door, and a bolt is arranged on the frame door 17.

The bottom of the drying box 7 is provided with brake casters 27 through a mounting frame, and the top surface of the drying box 7 can be provided with at least two galvanized wire frames 6.

Example 2

The tail ends of the liquid discharge pipe 8 and the liquid outlet pipe 26 are connected with a waste liquid treatment device in a detachable mode and used for recycling waste liquid.

The left side of base 1 is provided with the cooling bath, and the injection has the coolant liquid in the cooling bath for put into need be equipped with the metalwork zinc-plating net frame after the zinc-plating, cool off the metalwork, say again after the cooling that zinc-plating net frame is placed on the case that dries.

The bottom of the galvanized mesh frame 6 is provided with a forklift hole, so that a forklift can be used for carrying conveniently, and other structures are the same as those of the embodiment 1.

The waste liquid treatment apparatus, cooling tank, stepping motor, control valve and controller in the

present embodiments

1 and 2 are all the prior art, and the installation and connection manner are the same as those in the prior art.

The stepper motor is a three-phase hybrid stepper motor model 110BYG 350D.

The motor is a single-phase asynchronous motor with the model number of 5GE60 KBF.

The control valve adopts a brass electromagnetic valve with the model number of 2W-160-15.

The controller adopts a Minx numerical control JDK-1 controller.

The waste liquid treatment device adopts an electrogalvanizing waste liquid environmental protection treatment device disclosed by Chinese patent, and has the application number: 201820619081.7.

the foregoing embodiments and description have been provided to illustrate the principles and preferred embodiments of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed.

Claims

1. An environment-friendly surface treatment device, which is characterized in that: it comprises a base (1), a galvanized boiler (2), a filter box (3), a rotating case (4), a rotating stand column (5), a galvanized net frame (6) and a drying box (7), wherein the galvanized boiler (2) is installed on the upper surface of the base (1) through supporting legs, the filter box (3) is installed on the right side of the galvanized boiler (2), a top cover is hinged to the top of the filter box (3), the top cover is communicated with the galvanized boiler (2) through a connecting pipe (28), a control valve is arranged on the connecting pipe (28), a multi-layer filter screen is arranged in the filter box (3), a liquid discharge pipe (8) is arranged on the right side of the filter box (3), a valve is arranged on the liquid discharge pipe (8), the rotating case (4) is also installed on the base (1), and a stepping motor (9) is fixedly installed at the bottom end inside the rotating case (4), a first gear (10) is arranged on the stepping motor (9), a rotating stand column (5) is arranged on the rotating case (4), a second gear (11) is fixedly arranged on the rotating stand column (5), the second gear (11) is located inside the rotating case (4), a support (12) is fixedly arranged at the upper end of the rotating stand column (5), a motor (13) is arranged at the outer side of one end of the support (12), a first rotating shaft (14) is arranged at one end of the inner side of the support (12), a second rotating shaft (15) is arranged at the other end of the inner side of the support (12), a rope (29) is wound on the first rotating shaft (14), a hook (16) is fixedly arranged at the tail end of the rope (29), a galvanized net frame (6) is arranged on the hook (16), the galvanized net frame (6) is cuboid, and the galvanized net frame (6) is hinged to a frame door (17), all welded many card strip (21) on the both sides inner wall of zinc-plated net frame (6), one side of card strip (21) is provided with the draw-in groove, slidable mounting has division board (22) in the draw-in groove, the left side of base (1) is provided with top and is provided with open-ended case (7) of drying, the top surface of case (7) of drying is provided with many strengthening ribs (23), wire netting frame (24) have been laid to the top surface of strengthening rib (23), the specification and the case (7) of drying of the frame of wire netting frame (24) suit.

2. The environment-friendly surface treatment device according to claim 1, wherein: be equipped with rotation axis (18) on step motor (9), and gear (10) rotate with step motor (9) through rotation axis (18) and be connected, fixed mounting has bearing (19) in rotatory quick-witted case (4), and the lower extreme of rotatory stand (5) is located bearing (19), be equipped with pulley (20) on No. two pivot (15), and rope (29) are through pulley (20) and No. two pivot (15) swing joint, step motor (9) and motor (13) all with external controller electric connection.

3. The environment-friendly surface treatment device according to claim 2, wherein: the partition plate is characterized in that through holes are uniformly distributed in the partition plate (22), fixing pins (25) are detachably inserted into the through holes, the fixing pins (25) are cylinders, and ring-shaped baffle plates are arranged on the periphery of the middle of the fixing pins (25).

4. The environment-friendly surface treatment device according to claim 3, wherein: a liquid outlet pipe (26) is arranged at the bottom of the drying box (7), and a valve is arranged on the liquid outlet pipe (26).

5. The environment-friendly surface treatment device according to claim 4, wherein: the connecting pipe (28) is a telescopic hose.

6. The environment-friendly surface treatment device according to claim 5, wherein: the frame door (17) is a double-door, and a bolt is arranged on the frame door (17).

7. The environment-friendly surface treatment device according to claim 6, wherein: the bottom of the drying box (7) is provided with brake casters (27) through a mounting frame, and the top surface of the drying box (7) can be provided with at least two galvanized mesh frames (6).

8. The environment-friendly surface treatment device according to claim 7, wherein: the tail ends of the liquid discharge pipe (8) and the liquid discharge pipe (26) are detachably connected with the waste liquid treatment device.

9. The environment-friendly surface treatment device according to claim 8, wherein: and a cooling pool is also arranged on the left side of the base (1).

10. The environment-friendly surface treatment device according to claim 9, wherein: the bottom of the galvanized net frame (6) is provided with a forklift hole.