CN113313456A - Intelligent management/control/maintenance cloud platform architecture for sintering production process flow - Google Patents
Intelligent management/control/maintenance cloud platform architecture for sintering production process flow Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 79
- 238000005245 sintering Methods 0.000 title claims abstract description 72
- 238000012423 maintenance Methods 0.000 title claims abstract description 29
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Abstract
The invention relates to the technical field of intelligent informatization of sintering production, in particular to a cloud platform architecture for intelligent management/control/maintenance of a sintering production process flow, which can realize big data sharing and redundancy under the condition of information safety, improve the efficiency of information analysis and operation maintenance, and guide and optimize process operation and production management in real time; the system comprises a process equipment layer, a parameter interface layer, a data platform layer, a production application layer and an intelligent decision layer. The process equipment layer comprises production equipment and an information acquisition device; the parameter interface layer comprises an industrial gateway and a switch, and realizes data access and management functions; the data platform layer comprises a plurality of sub-layers of data preprocessing and data storage, data modeling and service; the production application layer comprises intelligent analysis, prediction and model sintering industrial intelligent control and application software and environment; the intelligent decision layer carries out intelligent information processing of process optimization and scientific decision, and intelligent optimal operation in the sintering production operation process is realized.
Description
Technical Field
The invention relates to the technical field of intelligent informatization technology and intelligent cloud platforms for sintering production, in particular to an intelligent management/control/maintenance cloud platform architecture for a sintering production process flow.
Background
The traditional mode of information management, control and maintenance in the sintering production process is that one server or computer runs one production application or one database, and the server shares information resources independently without interfering with other servers; the information isolated island structure which divides the whole sintering process information system into a plurality of independent subsystems leads to low data sharing efficiency, high information safety risk, high operation and maintenance cost, untimely information analysis, high labor cost and large process parameter fluctuation caused by that production operation is only based on experience and only aims at local processes, and further can not realize optimized production by optimizing the process parameters of the whole process.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent management/control/maintenance cloud platform architecture for sintering production process flow, which can solve the problems of low data sharing efficiency, high information safety risk, high operation and maintenance cost, untimely information analysis and incapability of guiding production in real time.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a cloud platform architecture for intelligent management/control/maintenance of sintering production process flow comprises a process equipment layer, a parameter interface layer, a data platform layer, a production application layer and an intelligent decision layer, wherein the process equipment layer comprises material preparation, mixing, sintering, cooling, screening of process equipment, machinery or pipelines, valve supporting facilities and various pumps, compressors, fan power equipment and corresponding process information; the parameter interface layer comprises an industrial gateway and an industrial switch, and realizes data acquisition and data access management functions; the data platform layer comprises a plurality of sub-layers of data preprocessing, data storage, data service, data modeling, intelligent application development/operation environment, a public component library and unified data service; the production application layer comprises a material/fuel/water intelligent ratio control model, a sintering end point intelligent analysis, prediction and control model intelligent control software sintering industrial application software and corresponding development and configuration platform environments; the intelligent decision layer is based on a physical and chemical process mechanism of a sintering production process, and carries out intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning, so that the optimal operation without manual intervention or with little manual intervention in the sintering production operation process is realized.
Preferably, the sintering production process flow intelligent management/control/maintenance cloud platform architecture integrates online data acquisition and transmission, data management and storage and data control application tasks of the whole sintering production information into a centralized shared, redundant and highly reliable data center efficiently and flexibly by using dispersed computing resources, and realizes stable control, parameter optimization and intelligent automation of a series of production process processes of fuel/water ratio and sintering air/temperature/machine speed.
Preferably, the process equipment layer is accessed by data communication with on-line real-time process parameters acquired by batching, mixing, sintering, cooling, screening, sintering production process equipment, basic power equipment and a basic automation system (including PLC/DCS), a sintering professional sensor, a detector instrument and a manual inspection (auxiliary) mode, so that heterogeneous compatibility of various bottom layer protocols is realized.
Preferably, the parameter interface layer interconnects process parameters, measurement and control parameters, operation parameters, maintenance parameter information and all connectable equipment and system parameter information in the sintering production flow, so that an information isolated island is thoroughly eliminated.
Preferably, the data platform layer obtains a highly integrated, open and shared data service platform through sintering industrial cloud (private/public) and intelligent data mining, can perform data acquisition, data storage, data analysis and data sharing across systems, platforms and devices, and connects a data source (process equipment layer) and a production application layer through the parameter interface layer to provide data integration, information management, real-time control and maintenance decision data service for intelligent production.
Preferably, the production application layer is a carrier for centralized control software, a process control system and an expert system model of each process unit to sinter production process parameter operation, modeling, tool making and data and experience knowledge of production management and operation management processes, creating a data closed loop of state perception, real-time analysis, scientific decision making and accurate execution, constructing an automatic flow rule of data and information, and aiming at the uncertainty of various external factors on people, machines and material loop sections, realizing the dynamic and efficient configuration of each process resource, and improving the sintering production management efficiency and the dynamic control accuracy.
Preferably, the intelligent decision layer is based on a physical and chemical process mechanism of a sintering production process, and performs intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning, so as to realize optimal operation without manual intervention or with little manual intervention in the sintering production operation process.
(III) advantageous effects
Compared with the prior art, the invention provides an intelligent management/control/maintenance cloud platform architecture for a sintering production process flow, which has the following beneficial effects: by constructing an intelligent management/control/maintenance cloud platform architecture of the sintering production process flow, online data acquisition and transmission, data management and storage and data control application tasks of the whole sintering production information are integrated into a data center with intensive sharing, redundant configuration and high reliability, and intelligent automation and optimization of a series of sintering production processes of fuel/water ratio control optimization and temperature control sintering optimization are realized.
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FIG. 1 is a schematic diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an intelligent management/control/maintenance cloud platform architecture for a sintering production process flow includes a process equipment layer, a parameter interface layer, a data platform layer, a production application layer and an intelligent decision layer, wherein the process equipment layer includes batching, mixing, sintering, cooling, screening process equipment, machinery or pipelines, valve supporting facilities and various pumps, compressors, fan power equipment and corresponding process information; the parameter interface layer comprises an industrial gateway and an industrial switch, and realizes the functions of data acquisition and data access management; the data platform layer comprises a plurality of sub-layers of data preprocessing, data storage, data service, data modeling, intelligent application development/operation environment, a public component library and unified data service; the production application layer comprises a material/fuel/water intelligent ratio control model, a sintering end point intelligent analysis, prediction and control model intelligent control software, sintering industrial application software and corresponding development and configuration platform environments; the intelligent decision layer is used for carrying out intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning on the basis of a physical and chemical process mechanism of a sintering production process, so that the optimal operation without manual intervention or with little manual intervention in the sintering production operation process is realized; the sintering production process flow intelligent management/control/maintenance cloud platform architecture efficiently and flexibly integrates the tasks of online data acquisition and transmission, data management and storage and data control application of the whole sintering production information into a centralized shared, redundant and highly reliable data center by using dispersed computing resources, and realizes the stable control, parameter optimization and intelligent automation of a series of production process processes of fuel/water ratio and sintering air/temperature/machine speed; the process equipment layer is used for realizing heterogeneous compatibility of various bottom layer protocols by accessing online real-time process parameters acquired by batching, mixing, sintering, cooling, screening, sintering and producing process equipment, basic power equipment, a basic automation system (comprising a PLC/DCS), a sintering professional sensor, a detector instrument and a manual inspection (auxiliary) mode through data communication; the parameter interface layer interconnects process parameters, measurement and control parameters, operation parameters, maintenance parameter information and all connectable equipment and system parameter information in the sintering production flow, and thoroughly eliminates the information island; the data platform layer is a highly integrated, open and shared data service platform obtained by sintering industrial cloud (private/public) and intelligent data mining, can perform data acquisition, data storage, data analysis and data sharing across systems, platforms and devices, is connected with a data source (process equipment layer) and a production application layer through a parameter interface layer, and provides data integration, information management, real-time control and maintenance decision data service for intelligent production; the production application layer is a carrier for modeling, tooling and data and experience knowledge of the sintering production process parameter operation, production management and operation management process of the centralized control software, the process control system and the expert system model of each process unit, creates a data closed loop of 'state perception-real-time analysis-scientific decision-accurate execution', constructs an automatic flow rule of data and information, and is required to save uncertainty of various external factors on people, machines and material rings, thereby realizing the dynamic efficient configuration of each process resource and improving the sintering production management efficiency and the dynamic control accuracy; the intelligent decision layer is based on a physical and chemical process mechanism of a sintering production process, carries out intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning, and realizes the optimal operation without manual intervention or with little manual intervention in the sintering production operation process.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A cloud platform architecture for intelligent management/control/maintenance of sintering production process flow is characterized by comprising a process equipment layer, a parameter interface layer, a data platform layer, a production application layer and an intelligent decision layer, wherein the process equipment layer comprises batching, mixing, sintering, cooling, screening process equipment, machinery or pipelines, valve supporting facilities and various pumps, compressors, fan power equipment and corresponding process information; the parameter interface layer comprises an industrial gateway and an industrial switch, and realizes data acquisition and data access management functions; the data platform layer comprises a plurality of sub-layers of data preprocessing, data storage, data service, data modeling, intelligent application development/operation environment, a public component library and unified data service; the production application layer comprises a material/fuel/water intelligent ratio control model, a sintering end point intelligent analysis, prediction and control model intelligent control software sintering industrial application software and corresponding development and configuration platform environments; the intelligent decision layer is based on a physical and chemical process mechanism of a sintering production process, and carries out intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning, so that the optimal operation without manual intervention or with little manual intervention in the sintering production operation process is realized.
2. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the intelligent management/control/maintenance cloud platform architecture integrates the tasks of online data acquisition and transmission, data management and storage and data control application of the whole sintering production information into a centralized shared, redundant and highly reliable data center efficiently and flexibly by using dispersed computing resources, and realizes the stable control, parameter optimization and intelligent automation of a series of production process processes of fuel/water ratio and sintering air/temperature/machine speed.
3. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the process equipment layer is used for realizing heterogeneous compatibility of various bottom layer protocols by accessing on-line real-time process parameters acquired by batching, mixing, sintering, cooling, screening, sintering production process equipment, basic power equipment, a basic automation system (comprising a PLC/DCS), a sintering professional sensor, a detector instrument and a manual inspection (auxiliary) mode through data communication.
4. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the parameter interface layer interconnects process parameters, measurement and control parameters, operation parameters, maintenance parameter information and all connectable equipment and system parameter information in the sintering production flow, and completely eliminates information isolated islands.
5. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the data platform layer is a highly integrated, open and shared data service platform obtained by sintering industrial cloud (private/public) and intelligent data mining, can perform data acquisition, data storage, data analysis and data sharing across systems, platforms and devices, and is connected with a data source (process equipment layer) and a production application layer through the parameter interface layer to provide data integration, information management, real-time control and maintenance decision data service for intelligent production.
6. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the production application layer is a carrier for modeling, tooling and data and experience knowledge of the sintering production process parameter operation, production management and operation management process of the centralized control software, the process control system and the expert system model of each process unit, creates a data closed loop of state perception, real-time analysis, scientific decision-accurate execution, constructs an automatic flow rule of data and information, and is required to be uncertain of various external factors on people, machines and material loops, thereby realizing the dynamic and efficient configuration of each process resource and improving the sintering production management efficiency and the dynamic control accuracy.
7. The cloud platform architecture for intelligent management/control/maintenance of sintering production process flow according to claim 1, wherein: the intelligent decision layer is based on a physical and chemical process mechanism of a sintering production process, and carries out intelligent informatization processing and calculation of process optimization and scientific decision through practical regression analysis, big data, artificial intelligence and deep learning, so that the optimal operation without manual intervention or with little manual intervention in the sintering production operation process is realized.
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CN115022379A (en) * | 2022-08-04 | 2022-09-06 | 晋江新建兴机械设备有限公司 | Ceramic production management system based on 5G cloud platform |
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