CN115022379A - Ceramic production management system based on 5G cloud platform - Google Patents
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Abstract
The invention discloses a ceramic production management system based on a 5G cloud platform, which belongs to the technical field of factory equipment management and comprises the following components: the system comprises a production monitoring module, a 5G base station, a 5G cloud platform, a data transmission module and a remote terminal module, wherein the 5G cloud platform is used for analyzing and managing data information in the ceramic production process and sending the received control information to the production monitoring module, and the remote terminal module is used for sending real-time control information to the 5G cloud platform by a user Accurate and reliable execution.
Description
Technical Field
The invention belongs to the technical field of factory equipment management, and particularly relates to a ceramic production management system based on a 5G cloud platform.
Background
Digital economy is becoming the key strength of recombining global element resources, remolding global economic structures and changing global competitive patterns, and at present, the ceramic industry must stare at the leading-edge trend of digital technology and digital economy to promote full-chain and full-element transformation by digital transformation and create new advantages for industrial development.
Since the 5G business was used in 2019, the 5G technology brings a new change to an intelligent manufacturing production system, the application of the technology in various industries is mature day by day, under the drive of digitalized wave, the fusion of new-generation information communication technologies such as big data, cloud computing, artificial intelligence and the like and the manufacturing industry gradually goes from idea popularization to application popularization, the development trend of intelligentization, flexibility, service and high-end transformation of the manufacturing industry is more obvious, the demand on a wireless network with high performance and flexible networking capability is increasingly urgent, the 5G has the transmission rate of optical fibers, the ubiquitous connection characteristic of everything interconnection and the real-time capability close to an industrial bus, the technology gradually permeates into the industrial field, the innovation and the transformation of a series of fusion applications are initiated, and the historical development opportunity is brought to the transformation and upgrading of the manufacturing industry.
The robot has the advantages that the robot is extremely urgent in the processes of stacking, carrying and the like in the ceramic manufacturing industry, the work changing requirements of the robot are particularly urgent, the robot needs to be popularized and popularized preferentially, the networking transformation of equipment is accelerated, the continuous production, the networking management and the centralized management and control are realized, meanwhile, the online data acquisition, the operation analysis, the fault diagnosis and the system maintenance are carried out by establishing a data service platform and an equipment remote control system, and the service requirements of clients at the back end are met.
Therefore, it is an urgent need to solve the above problems by providing a new technical solution.
Disclosure of Invention
In view of the above, the present invention provides a ceramic production management system based on a 5G cloud platform to solve the above technical problems.
In order to achieve the purpose, the invention provides the following technical scheme:
a ceramic production management system based on a 5G cloud platform comprises: the system comprises a production monitoring module, a 5G base station, a 5G cloud platform, a data transmission module and a remote terminal module.
In the above scheme, the production monitoring module is used for collecting data information in the ceramic production process and performing ceramic production work.
In the above scheme, the 5G cloud platform communicates with the production monitoring module through the 5G base station, and the 5G cloud platform is configured to analyze and manage data information in a ceramic production process and send received control information to the production monitoring module.
In the above scheme, the remote terminal module is in communication with the 5G cloud platform through the data transmission module, and the remote terminal module is configured to receive real-time control information of the corresponding field industrial device sent by a user, send setting information and input information to the 5G cloud platform, remotely access information stored in the 5G cloud platform, and display the information sent by the 5G cloud platform.
In the above scheme, the production monitoring module includes a data acquisition terminal unit, the 5G gateway unit is built in the data acquisition terminal unit, the data acquisition terminal unit includes a plurality of robots, a camera installed on a production site, and a plurality of environmental sensors, the robots are used for performing related ceramic production work, the camera is used for acquiring video data of the ceramic production site, and the environmental sensors are used for acquiring environmental data of the ceramic production site.
In the above scheme, the production monitoring module further includes a 5G gateway unit, the 5G gateway unit includes a data aggregation module and an edge calculation module, the data aggregation module is used for receiving the data acquired by the data acquisition terminal unit, the edge calculation module is connected with the data aggregation module, and the edge calculation module is used for sending the data acquired by the data aggregation module to the 5G cloud platform after performing unified management processing on the data, receiving the operation instruction information sent by the 5G cloud platform, and sending the operation instruction information to the data acquisition terminal unit after performing protocol conversion.
In the above scheme, the 5G cloud platform includes a database unit and a data management unit, where the database unit is configured to store data sent by the production monitoring module and data entered by a user through the remote terminal module; the data management unit is connected with the database unit and comprises an equipment type management module, the equipment type management module comprises a networking adaptation unit, and the networking adaptation unit is used for dynamically allocating IP to the gateway in the production monitoring module through a DHCP technology.
In the above solution, the device type management module further includes a device configuration unit and a device model management unit, the device configuration unit includes a function division module and a function block acquisition module, the function division module is configured to receive the function requirement of the internet of things device sent by the user through the remote terminal module, divide the internet of things device into different device types, and determine the function parameter of each device according to the device function, the function block acquisition module is connected to the function division module, the function block acquisition module is configured to organize devices related to the requirement according to the corresponding relationship between the function requirement of the internet of things device sent by the user through the remote terminal module and the device type to form a function block, the device model management unit is connected to the device configuration unit, and the device model management unit includes a basic information acquisition module, a device model management module, a device management module, and a device management module, The gateway configuration module is used for acquiring the basic information of the device sent by the user through the remote terminal module, the gateway acquisition module is used for acquiring the gateway information corresponding to the device sent by the user through the remote terminal module, the device model acquisition module is connected with the basic information acquisition module and the gateway acquisition module, and the device model acquisition module is used for forming a device model according to the function block, the basic information of the device and the gateway information corresponding to the device acquired by the device configuration unit.
In the above scheme, the data management unit further includes a user center module, the user center module includes a role management unit and a registration login unit, the role management unit includes a preset role establishment module, a role permission acquisition module and a role information operation module, the preset role establishment module is configured to establish preset role information including a role name and a role description, the role permission acquisition module is connected to the preset role establishment module, the role permission acquisition module is configured to associate and bind operation permissions of preset roles to preset role information, the role information operation module is connected to the preset role establishment module, and the role information operation module is configured to add, delete, modify and query the established preset role information; the registration login unit is connected with the role management unit and is used for registering and logging in related roles according to corresponding operation authorities.
In the above solution, the data management unit further includes an equipment center module, the equipment center module includes an equipment management unit, a firmware upgrade unit, and a recording unit, the equipment management unit includes a static data management module and a dynamic data management module, the static data management module is configured to perform classification management on basic information of equipment in the production monitoring module, and the dynamic data management module is configured to perform classification management on related equipment state information acquired by the production monitoring module; the firmware upgrading unit is used for receiving an upgrading packet sent by a user through the remote terminal module and sending related upgrading information to the production monitoring module; the recording unit is connected with the equipment management unit and the firmware upgrading unit and comprises an operation recording module and a state recording module, the operation recording module is used for recording operation information sent to the production monitoring module, and the state recording module is used for recording equipment state information sent by the production monitoring module.
In the above scheme, the data management unit further includes an electronic work order management module and an external interface management module, where the electronic work order management module is configured to associate a maintenance work order and an inspection work order uploaded by a user through the remote terminal module with corresponding related device information; and the external interface management module is used for managing API interface data communicated with the enterprise core service system.
In the scheme, the remote terminal module comprises a micro applet unit installed on the remote terminal, the micro applet unit comprises an equipment information management module, an equipment installation module, an alarm management module and a log management module, the equipment information management module is used for acquiring equipment information deleting, adding and modifying instructions sent by a user and sending the instructions to the 5G cloud platform, the equipment installation module is used for acquiring equipment configuration instruction information sent by the user and sending the information to the 5G cloud platform, the alarm management module is used for receiving alarm information sent by the 5G cloud platform, and the log management module is used for receiving user operation log information sent by the 5G cloud platform and sending log query instruction information of the user to the 5G cloud platform.
In the above scheme, the remote terminal module further comprises a control display unit, the control display unit comprises a display screen, a CPU processor and an operation key, the display screen and the operation key are electrically connected with the CPU processor, the CPU processor is configured to receive the ceramic production related information sent by the 5G cloud platform and send the ceramic production related information to the display screen, and the operation key is configured to send related operation instruction information to the CPU processor.
In conclusion, the beneficial effects of the invention are as follows: through at including a plurality of robots, install camera and a plurality of environmental sensor's at production scene data acquisition terminal unit in-built 5G gateway unit, realize data acquisition terminal unit's networking, and send to 5G cloud platform and carry out data management, equipment control person accessible 5G network is long-range to obtain production scene panorama high definition video picture and relevant equipment data in real time, and realize the real-time accurate of the relevant equipment in scene and control, effectively guarantee that control command is quick, accurate and reliably carried out.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic composition diagram of a ceramic production management system based on a 5G cloud platform in the invention.
FIG. 2 is a schematic diagram of the components of the production monitoring module of the present invention.
Fig. 3 is a schematic composition diagram of a 5G cloud platform according to the present invention.
Fig. 4 is a schematic diagram of the components of the device type management module according to the present invention.
Fig. 5 is a schematic diagram of the components of the user center module according to the present invention.
FIG. 6 is a schematic diagram of the components of the center module of the apparatus of the present invention.
Fig. 7 is a schematic diagram of the remote terminal module according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following embodiments and the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
As shown in fig. 1, the ceramic production management system based on the 5G cloud platform of the present invention includes: the system comprises a production monitoring module, a 5G base station, a 5G cloud platform, a data transmission module and a remote terminal module.
The connection relationship between the above modules of the present invention will be further described in detail with reference to the accompanying drawings.
The production monitoring module is used for acquiring data information in the ceramic production process and performing ceramic production work; the 5G cloud platform is communicated with the production monitoring module through the 5G base station, and the 5G cloud platform is used for analyzing and managing data information in the ceramic production process and sending received control information to the production monitoring module; the remote terminal module is used for receiving real-time control information of corresponding field industrial equipment sent by a user, sending set information and input information to the 5G cloud platform, remotely accessing information stored in the 5G cloud platform, and displaying the information sent by the 5G cloud platform.
In this embodiment, the data transmission module includes a 5G network, and the advantages of the 5G network are as follows: the transmission rate is high, the bandwidth is greatly improved by the base station of 5G, so that the 5G can realize higher transmission rate, the frequency of the 5G is far higher than that of the prior communication technology, more information can be transmitted in the same time, the specific expression can be that the download rate is 10 times faster than that of 4G, and the peak value can reach 1 Gbps; the low delay can reduce the communication delay to about 1ms compared with 4G and 5G technologies, so that many industries needing low delay can benefit from the 5G technology, such as related industries of automatic driving and the like, a 4G network with the delay as high as 50ms is not needed, and the reaction speed of automatic driving can be improved after the 5G network is adopted; compared with 4G, the 5G system greatly improves the access of mass sensors supporting billions or even billions of data levels, can well meet the requirements of data transmission and service connection, and combines people, processes, data and things together to ensure that the connection is tighter; the method has high safety, the traditional Internet aims to solve the problems of information speed and barrier-free transmission, and the free, open and sharing are the basic spirit of the Internet, but the intelligent Internet is established on the basis of 5G, the intelligent Internet not only aims to realize information transmission, but also establishes a new mechanism and a new system of society and life, the basic spirit of the intelligent Internet is safety, management, high efficiency and convenience, in the 5G network construction, the safety problem is solved at the bottom layer, the safety mechanism is added from the beginning of network construction, information is encrypted, the network is not opened, and a special safety mechanism is established for special service.
As shown in fig. 2, the production monitoring module includes a data acquisition terminal unit, the 5G gateway unit is built in the data acquisition terminal unit, the data acquisition terminal unit includes a plurality of robots, a camera installed in a production site, and a plurality of environmental sensors, the robots are used for performing related ceramic production work, the camera is used for acquiring video data of the ceramic production site, and the environmental sensors are used for acquiring environmental data of the ceramic production site.
In the present embodiment, the plurality of robots include a palletizing robot, a transfer robot, and the like.
Further, the production monitoring module still includes 5G gateway unit, 5G gateway unit includes data aggregation module and edge calculation module, data aggregation module is used for right the data that data acquisition terminal unit gathered are received, edge calculation module with data aggregation module is connected, edge calculation module is used for right the data that data aggregation module acquireed carry out unified management processing after send to 5G cloud platform receives the operating instruction information that 5G cloud platform sent sends, send to after carrying out protocol conversion data acquisition terminal unit.
In this embodiment, the 5G gateway unit employs multiple IAPbox industrial gateways, each device of the data acquisition terminal unit is provided with a built-in 5G gateway, the IAPBox industrial gateway can be used for solving the problems of data acquisition, protocol conversion and edge calculation of an industrial Internet platform, by collecting operation data and key states of production equipment in real time, the cloud intelligent management and control system is used as a basic database for realizing cloud intelligent management and control of the equipment, provides a data basis for functions such as production information boards, key parameter checking, data analysis statistics, online maintenance and the like, and after necessary configuration work is finished, the gateway can access the industrial Internet, the configuration content comprises network addresses, communication protocol selection, communication period definition and the like, therefore, by adopting the IAPBox industrial gateway, the platform can have stronger data acquisition capacity, protocol conversion and data transmission capacity, edge cloud cooperative data processing capacity and edge computing capacity.
As shown in fig. 3 and 4, the 5G cloud platform includes a database unit and a data management unit, where the database unit is used to store data sent by the production monitoring module and data entered by a user through the remote terminal module; the data management unit is connected with the database unit and comprises an equipment type management module, the equipment type management module comprises a networking adaptation unit, and the networking adaptation unit is used for dynamically allocating IP to the gateways in the production monitoring module through a DHCP technology.
Further, the device type management module further includes a device configuration unit and a device model management unit, the device configuration unit includes a function division module and a function block acquisition module, the function division module is configured to receive the function requirements of the internet of things device sent by the user through the remote terminal module, divide the internet of things device into different device types, and determine the function parameters of each device according to the device functions, the function block acquisition module is connected to the function division module, the function block acquisition module is configured to organize the devices related to the requirements according to the corresponding relationship between the function requirements of the internet of things device sent by the user through the remote terminal module and the device types to form function blocks, the device model management unit is connected to the device configuration unit, and the device model management unit includes a basic information acquisition module, a device model management module, a device management module, a display module, and a display module, The gateway configuration module is used for acquiring the basic information of the device sent by the user through the remote terminal module, the gateway acquisition module is used for acquiring the gateway information corresponding to the device sent by the user through the remote terminal module, the device model acquisition module is connected with the basic information acquisition module and the gateway acquisition module, and the device model acquisition module is used for forming a device model according to the function block, the basic information of the device and the gateway information corresponding to the device acquired by the device configuration unit.
In this embodiment, the equipment model is a general model obtained by abstracting the same type of internet of things equipment, and the internet of things equipment is a specific example of the equipment model.
As shown in fig. 3 and 5, the data management unit further includes a user center module, the user center module includes a role management unit and a registration login unit, the role management unit includes a preset role establishment module, a role permission acquisition module and a role information operation module, the preset role establishment module is configured to establish preset role information including a role name and a role description, the role permission acquisition module is connected to the preset role establishment module, the role permission acquisition module is configured to associate and bind operation permissions of preset roles to preset role information, the role information operation module is connected to the preset role establishment module, and the role information operation module is configured to add, delete, modify and query the established preset role information; the registration login unit is connected with the role management unit and is used for registering and logging in related roles according to corresponding operation authorities.
In this embodiment, the roles established by the preset role establishing module include a platform administrator, an operation administrator, an enterprise administrator and enterprise employee users, the platform administrator is responsible for configuring platform operation parameters and authorizing enterprises and platform related users, the operation administrator is responsible for auditing information of the enterprise administrator and the enterprise employee users, the enterprise administrator is responsible for maintaining the enterprise information and setting the enterprise employee service information, and the enterprise employee users can manage personal information.
As shown in fig. 3 and fig. 6, the data management unit further includes an equipment center module, the equipment center module includes an equipment management unit, a firmware upgrade unit, and a recording unit, the equipment management unit includes a static data management module and a dynamic data management module, the static data management module is configured to perform classification management on basic information of equipment in the production monitoring module, and the dynamic data management module is configured to perform classification management on related equipment state information acquired by the production monitoring module; the firmware upgrading unit is used for receiving an upgrading packet sent by a user through the remote terminal module and sending related upgrading information to the production monitoring module; the recording unit is connected with the equipment management unit and the firmware upgrading unit and comprises an operation recording module and a state recording module, the operation recording module is used for recording operation information sent to the production monitoring module, and the state recording module is used for recording equipment state information sent by the production monitoring module.
Furthermore, the data management unit also comprises an electronic work order management module and an external interface management module, wherein the electronic work order management module is used for associating the maintenance work order and the inspection work order uploaded by the user through the remote terminal module with corresponding related equipment information; and the external interface management module is used for managing API interface data communicated with the enterprise core service system. As shown in fig. 7, the remote terminal module includes a mini-applet unit installed on the remote terminal, the mini-applet unit includes an equipment information management module, an equipment installation module, an alarm management module and a log management module, the equipment information management module is used for acquiring equipment information deleting, adding and modifying instructions sent by a user and sending the instructions to the 5G cloud platform, the equipment installation module is used for acquiring equipment configuration instruction information sent by the user and sending the instruction to the 5G cloud platform, the alarm management module is used for receiving alarm information sent by the 5G cloud platform, and the log management module is used for receiving user operation log information sent by the 5G cloud platform and sending log query instruction information of the user to the 5G cloud platform.
Further, the remote terminal module further comprises a control display unit, the control display unit comprises a display screen, a CPU (central processing unit) processor and an operation key, the display screen and the operation key are electrically connected with the CPU processor, the CPU processor is used for receiving the ceramic production related information sent by the 5G cloud platform and sending the ceramic production related information to the display screen, and the operation key is used for sending related operation instruction information to the CPU processor.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made to the embodiment of the present invention by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a ceramic production management system based on 5G cloud platform which characterized in that includes: the system comprises a production monitoring module, a 5G base station, a 5G cloud platform, a data transmission module and a remote terminal module;
the production monitoring module is used for acquiring data information in the ceramic production process and performing ceramic production work;
the 5G cloud platform is communicated with the production monitoring module through the 5G base station, and the 5G cloud platform is used for analyzing and managing data information in the ceramic production process and sending received control information to the production monitoring module;
the remote terminal module is communicated with the 5G cloud platform through the data transmission module, and is used for receiving real-time control information of corresponding field industrial equipment sent by a user, sending setting information and input information to the 5G cloud platform, remotely accessing information stored in the 5G cloud platform, and displaying the information sent by the 5G cloud platform;
the 5G cloud platform comprises a database unit and a data management unit, wherein the database unit is used for storing data sent by the production monitoring module and data input by a user through the remote terminal module; the data management unit is connected with the database unit, the data management unit comprises an equipment type management module, the equipment type management module comprises a networking adaptation unit, and the networking adaptation unit is used for dynamically allocating IP to the gateway in the production monitoring module through a DHCP technology;
the equipment type management module also comprises an equipment configuration unit and an equipment model management unit, wherein the equipment configuration unit comprises a function dividing module and a function block acquisition module, the function dividing module is used for receiving the function requirements of the equipment of the internet of things sent by a user through the remote terminal module, dividing the equipment of the internet of things into different equipment types, determining the function parameters of each equipment according to the equipment functions, the function block acquisition module is connected with the function dividing module, the function block acquisition module is used for organizing the equipment related to the requirements according to the corresponding relation between the function requirements of the equipment of the internet of things sent by the user through the remote terminal module and the equipment types to form function blocks, the equipment model management unit is connected with the equipment configuration unit, and the equipment model management unit comprises a basic information acquisition module, a gateway acquisition module and an equipment model acquisition module, the basic information acquisition module is used for acquiring basic equipment information sent by a user through the remote terminal module, the affiliated gateway acquisition module is used for acquiring gateway information corresponding to equipment sent by the user through the remote terminal module, the equipment model acquisition module is connected with the basic information acquisition module and the affiliated gateway acquisition module, and the equipment model acquisition module is used for forming an equipment model according to the function block acquired by the equipment configuration unit, the basic equipment information and the gateway information corresponding to the equipment.
2. The ceramic production management system based on the 5G cloud platform of claim 1, wherein the production monitoring module comprises a data acquisition terminal unit, the 5G gateway unit is built in the data acquisition terminal unit, the data acquisition terminal unit comprises a plurality of robots, cameras installed on a production site and a plurality of environment sensors, the robots are used for carrying out relevant ceramic production work, the cameras are used for collecting video data of the ceramic production site, and the environment sensors are used for collecting environment data of the ceramic production site.
3. The ceramic production management system based on the 5G cloud platform according to claim 2, wherein the production monitoring module further comprises a 5G gateway unit, the 5G gateway unit comprises a data aggregation module and an edge computing module, the data aggregation module is used for receiving data acquired by the data acquisition terminal unit, the edge computing module is connected with the data aggregation module, and the edge computing module is used for sending the data acquired by the data aggregation module to the 5G cloud platform after carrying out unified management processing on the data, receiving operation instruction information sent by the 5G cloud platform, and sending the operation instruction information to the data acquisition terminal unit after carrying out protocol conversion.
4. The 5G cloud platform-based ceramic production management system according to claim 1, the data management unit also comprises a user center module, the user center module comprises a role management unit and a registration login unit, the role management unit comprises a preset role establishing module, a role authority acquiring module and a role information operating module, the preset role establishing module is used for establishing preset role information containing role names and role descriptions, the role authority acquiring module is connected with the preset role establishing module and is used for binding the operation authority of the preset role in relation to the preset role information, the role information operation module is connected with the preset role establishing module and is used for adding, deleting, modifying and inquiring the established preset role information; the registration login unit is connected with the role management unit and is used for registering and logging in related roles according to corresponding operation authorities.
5. The ceramic production management system based on the 5G cloud platform according to claim 4, wherein the data management unit further comprises an equipment center module, the equipment center module comprises an equipment management unit, a firmware upgrading unit and a recording unit, the equipment management unit comprises a static data management module and a dynamic data management module, the static data management module is used for performing classification management on basic information of equipment in the production monitoring module, and the dynamic data management module is used for performing classification management on related equipment state information collected by the production monitoring module; the firmware upgrading unit is used for receiving an upgrading packet sent by a user through the remote terminal module and sending related upgrading information to the production monitoring module; the recording unit is connected with the equipment management unit and the firmware upgrading unit and comprises an operation recording module and a state recording module, the operation recording module is used for recording operation information sent to the production monitoring module, and the state recording module is used for recording equipment state information sent by the production monitoring module.
6. The ceramic production management system based on the 5G cloud platform according to claim 5, wherein the data management unit further comprises an electronic work order management module and an external interface management module, and the electronic work order management module is used for associating a maintenance work order and an inspection work order uploaded by a user through the remote terminal module with corresponding related equipment information; and the external interface management module is used for managing API interface data communicated with the enterprise core service system.
7. The 5G cloud platform-based ceramic production management system according to claim 1, the remote terminal module comprises a mini-program unit installed on the remote terminal, the mini-program unit comprises an equipment information management module, an equipment installation module, an alarm management module and a log management module, the equipment information management module is used for acquiring equipment information deleting, adding and modifying instructions sent by a user and sending the instructions to the 5G cloud platform, the equipment installation module is used for acquiring equipment configuration instruction information sent by a user and sending the equipment configuration instruction information to the 5G cloud platform, the alarm management module is used for receiving alarm information sent by the 5G cloud platform, and the log management module is used for receiving user operation log information sent by the 5G cloud platform and sending log query instruction information of a user to the 5G cloud platform.
8. The ceramic production management system based on the 5G cloud platform according to claim 7, wherein the remote terminal module further comprises a control display unit, the control display unit comprises a display screen, a CPU (central processing unit) processor and an operation key, the display screen and the operation key are electrically connected with the CPU processor, the CPU processor is used for receiving ceramic production related information sent by the 5G cloud platform and sending the ceramic production related information to the display screen, and the operation key is used for sending related operation instruction information to the CPU processor.
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