CN113311265B - Method and system for predicting service life of metallized film capacitor - Google Patents

Method and system for predicting service life of metallized film capacitor Download PDF

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CN113311265B
CN113311265B CN202110573283.9A CN202110573283A CN113311265B CN 113311265 B CN113311265 B CN 113311265B CN 202110573283 A CN202110573283 A CN 202110573283A CN 113311265 B CN113311265 B CN 113311265B
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metallized film
film capacitor
humidity
temperature
humidity conditions
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CN113311265A (en
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李化
李征
林福昌
王燕
张钦
刘毅
李柳霞
邱天
王雨橙
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Huazhong University of Science and Technology
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Abstract

本发明公开了一种金属化膜电容器寿命预测方法和系统,属于电容器寿命预测领域。包括:拟合金属化膜电容器不同温湿度条件下的电容量变化速率kc(T,RH),计算外部大气环境中的水分侵入到电容器内部的临界时间点t0(T,RH);计算不同温湿度条件下ΔCr(T,RH)=kc(T,RH)*t0(T,RH);计算金属化膜电容器工作环境极端温湿度下的ΔCr值;将金属化膜电容器从开始工作时至电容量变化率达到ΔCr的工作时长,作为金属化膜电容器的寿命。本发明提出了一种根据外部环境温湿度计算金属化膜电容器寿命终结判据的方法,相较于传统的固定不变寿命终结判据,本发明提出的方法考虑了金属化膜电容器在不同温湿度环境下的电容量损失情况,当应用环境条件较为恶劣复杂时,电容器的使用可以更加可靠稳定。

Figure 202110573283

The invention discloses a life prediction method and system for a metallized film capacitor, belonging to the field of capacitor life prediction. Including: fitting the capacitance change rate k c (T, RH) of the metallized film capacitor under different temperature and humidity conditions, calculating the critical time point t 0 (T, RH) when the moisture in the external atmospheric environment invades into the capacitor; calculating ΔC r (T, RH)=k c (T, RH)*t 0 (T, RH) under different temperature and humidity conditions; calculate the ΔC r value under extreme temperature and humidity in the working environment of metallized film capacitors; The working time from the start of operation until the capacitance change rate reaches ΔC r is used as the life of the metallized film capacitor. The present invention proposes a method for calculating the end-of-life criterion of metallized film capacitors according to the temperature and humidity of the external environment. Capacitance loss in humidity environment, when the application environment conditions are harsh and complex, the use of capacitors can be more reliable and stable.

Figure 202110573283

Description

Method and system for predicting service life of metallized film capacitor
Technical Field
The invention belongs to the field of capacitor life prediction, and particularly relates to a method and a system for predicting the life of a metallized film capacitor.
Background
The metallized film capacitor is widely used for suppressing electromagnetic interference in a line, and is generally connected in parallel in an alternating current line to ensure stable operation of the line. In recent years, the use of metallized film capacitors in low power capacitive power supplies has expanded, where the capacitors are connected in series with a load (e.g., a smart meter) to limit the amount of current.
In a humid environment, the capacitance of the metallized film capacitor is gradually reduced, and anatomical analysis on a failed metallized film capacitor shows that electrochemical corrosion occurs on an electrode with the nanometer-scale thickness, and the electrode is converted into an oxide with better insulating property, so that the effective area of the electrode is reduced, and the capacitance is reduced. The capacitance drop further results in a reduction in the current limiting and high frequency emi filtering of the metallized film capacitor. Therefore, the electrochemical aging characteristic model of the metallized film capacitor is established based on capacitance loss, and the method has important significance for improving the operation reliability of the circuit.
The existing capacitance aging model mostly relates to the prediction of the capacitor life, namely the prediction of the working time of the capacitance which is reduced to a certain value. The metallized film capacitor generally adopts an epoxy resin encapsulation structure, and aging research aiming at the metallized film capacitor under the high-temperature and high-humidity conditions shows that the capacitance reduction process is staged, the early-stage reduction is slow, the linear law is formed along with time, and the capacitance begins to be reduced in an accelerated manner after a period of time. The existing capacitor aging model is not related to the electrochemical corrosion process of the capacitor electrode, and for the capacitor aging caused by the electrochemical corrosion of the electrode, the difference between the calculation result and the actual condition sometimes exceeds the acceptable range. Therefore, it is an urgent technical problem to research an effective electrochemical aging characteristic model of a metallized film capacitor for evaluating the performance and the service life of the capacitor.
Disclosure of Invention
The invention provides a method and a system for predicting the service life of a metallized film capacitor, aiming at the defects and improvement requirements of the prior art, and aiming at determining the service life termination criterion of the capacitor and predicting the corresponding service life according to the temperature and humidity environment applied to the metallized film capacitor.
To achieve the above object, according to a first aspect of the present invention, there is provided a metallized film capacitor life prediction method including:
fitting capacitance change rate k of metallized film capacitor under different temperature and humidity conditionsc(T, RH), calculating the critical time point T of the water in the external atmosphere entering the capacitor0(T,RH);
Calculating Delta C under different temperature and humidity conditionsr(T,RH)=kc(T,RH)*t0(T,RH);
Calculating delta C of metallized film capacitor under extreme temperature and humidity of working environmentrA value;
the metallized film capacitor is changed to the capacitance change rate to delta C from the beginning of operationrAs the life of the metallized film capacitor.
Preferably, the fitted metallized film capacitor has a capacitance change rate k under different temperature and humidity conditionsc(T, RH) comprising:
(1) carrying out accelerated aging tests under three different temperature and humidity conditions until the capacitance begins to decrease in an accelerated manner, and stopping the tests, wherein the first temperature and humidity condition is 85 ℃ plus 85% RH, the second temperature and humidity condition is t2 plus 85% RH, the third temperature and humidity condition is 85 ℃ plus RH3, t2 is more than or equal to 35 ℃ and less than 85 ℃, and RH3 is more than or equal to 35% and less than 85%;
(2) measuring the capacitance of the metallized film capacitor under different temperature and humidity conditions relative to the time-varying quantity delta C before the test1(t),ΔC2(t),ΔC3(t);
(3) Respectively corresponding to the quantity Δ C1(t),ΔC2(t),ΔC3Linear fitting is carried out on the linear section of (t) to obtain the capacitance change rate k under the temperature and humidity conditionc1,kc2,kc3
(4) Will kc1As a reference value of the Peck accelerated aging model; will kc2Substituting into Peck accelerated aging model to determine activation energy E in the modelak(ii) a Will kc3Substituting into Peck accelerated aging model to determine humidity coefficient n in the modelk(ii) a Further get kc(T,RH)。
Has the advantages that: because the reliability of the metallized film capacitor is high, the capacitance is reduced slowly under the working environment, the invention can accelerate the capacitor failure under the condition of not changing the failure mechanism of the capacitor by carrying out the accelerated aging test under higher temperature and humidity, and can obtain k by only 3 accelerated aging tests through the Peck accelerated aging modelc(T, RH), thereby achieving the effect of shortening the test time and cost.
Preferably, the capacitance is calculated as follows with respect to the amount of change with time before the test:
Figure GDA0003444816980000031
wherein, C0Representing the pre-test capacitance, and C (t) is the capacitance for the test duration t.
Has the advantages that: because the capacitance of the metallized film capacitor before the test is different, the capacitance of the capacitor at the end of the service life is different and can not be directly compared, the invention carries out normalization processing on the capacitance changing along with the time relative to the value before the test, thereby eliminating the influence of the capacitance before the test on the criterion of the end of the service life of the capacitor.
Preferably, the critical time point t of the moisture in the external atmospheric environment intruding into the capacitor is calculated0(T, RH) comprising:
obtaining the diffusion coefficient D (T, RH) of the encapsulating material of the metallized film capacitor under different temperature and humidity conditions;
calculating a critical time point
Figure GDA0003444816980000041
Wherein h represents the thickness of the potting structure of the metallized film capacitor.
Has the advantages that: because the critical time point of the capacitance accelerated decrease of the metallized film capacitor is related to the diffusion of moisture in the encapsulating material, the calculation of the critical time point under different temperature and humidity conditions is realized by obtaining the diffusion coefficient of the encapsulating material of the metallized film capacitor.
Preferably, the obtaining of the diffusion coefficient D (T, RH) of the potting material of the metallized film capacitor under different temperature and humidity conditions includes:
(1) carrying out accelerated aging tests under five different temperature and humidity conditions, stopping the tests until the mass fluctuation within 100 hours does not exceed 0.02%, wherein the first temperature and humidity condition is 85 ℃ and 85% RH, the second temperature and humidity condition and the third humidity condition are t2+ 85% RH and t3+ 85% RH, and the fourth temperature and humidity condition and the fifth temperature and humidity condition are as follows: 85 ℃ plus RH4, 85 ℃ plus RH5, t2 at a temperature of between 35 ℃ and less, t3 is less than 85 ℃, 35 percent is less than or equal to RH4, and RH5 is less than 85 percent;
(2) measuring the change quantity delta m of the mass of the metallized film capacitor under different temperature and humidity conditions relative to the time before the test1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t);
(3) Respectively fitting the values of Δ m nonlinearly according to Fick's second law1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t), further determining the diffusion coefficient D1,D2,D3,D4,D5
(4) Will D1,D2,D3Substituting into Arrhenius model to determine activation energy E in the modelaDD is1,D4,D5Substituting the humidity InversePower model into the model to determine the humidity coefficient n in the modelD(ii) a D (T, RH) is obtained.
Has the advantages that: according to the invention, accelerated aging tests are carried out at different temperatures and humidities, the diffusion coefficient is obtained according to the quality change of the capacitor under the condition that the diffusion mechanism of moisture in the encapsulating material is not changed, and D (T, RH) can be obtained through 5 accelerated aging tests only through an Arrhenius model and a humidity InversePower model, so that the effects of shortening the test time and reducing the cost are realized.
Preferably, the non-linear fit equation according to Fick's second law is as follows:
Figure GDA0003444816980000051
wherein h represents the thickness of the encapsulating structure of the metallized film capacitor, D represents the diffusion coefficient of the encapsulating material of the metallized film capacitor, and MmA value of Δ m representing a mass fluctuation of the metallized film capacitor of not more than 0.02% in 100 hours.
Has the advantages that: the diffusion coefficient of the moisture in the encapsulating material needs to be obtained through the distribution of the moisture content, and the moisture content in the encapsulating material is more difficult to measure relative to the mass.
To achieve the above object, according to a second aspect of the present invention, there is provided a metallized film capacitor life prediction system comprising:
a processor configured to execute computer-executable instructions;
a memory storing one or more computer-executable instructions that, when executed by the processor, perform the steps of the method for predicting the lifetime of a metallized film capacitor of the first aspect.
Generally, by the above technical solution conceived by the present invention, the following beneficial effects can be obtained:
according to the method, the capacitance change rate of the metallized film capacitor under different temperature and humidity conditions is fitted, the critical time point of the moisture in the external atmospheric environment invading the capacitor is calculated, and then the delta C under different temperature and humidity conditions is calculatedr(T, RH), calculating delta C under extreme temperature and humidity of working environment of the metallized film capacitorrValue, the change rate of the capacitance of the metallized film capacitor from the beginning of the operation to Δ CrAs the life of the metallized film capacitor. Compared with the traditional fixed life end criterion, the method provided by the invention considers the capacitance loss condition of the metallized film capacitor under different temperature and humidity environments, and the capacitor can be used more reliably and stably when the application environment conditions are severe and complicated.
Drawings
FIG. 1 is a flow chart of a method for predicting the lifetime of a metallized film capacitor according to the present invention;
fig. 2 is a capacitance variation curve and a weight gain curve provided by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
As shown in fig. 1, the present invention provides a method for predicting the lifetime of a metallized film capacitor, comprising:
fitting capacitance change rate k of metallized film capacitor under different temperature and humidity conditionsc(T, RH), calculating the critical time point T of the water in the external atmosphere entering the capacitor0(T,RH)。
Preferably, the fitted metallized film capacitor has a capacitance change rate k under different temperature and humidity conditionsc(T, RH) comprising:
(1) and carrying out accelerated aging tests under three different temperature and humidity conditions until the capacitance starts to decrease in an accelerated manner, and stopping the tests, wherein the first temperature and humidity condition is 85 ℃ plus 85% RH, the second temperature and humidity condition is t2 plus 85% RH, the third temperature and humidity condition is 85 ℃ plus RH3, t2 is more than or equal to 35 ℃ and less than 85 ℃, and RH3 is more than or equal to 35% and less than 85%.
And (3) placing the sample capacitor in a constant temperature and humidity test box, and applying alternating voltage to two ends of the capacitor, wherein the voltage value is at least 1 time of rated voltage. In this example, t2 was 60 ℃ and RH3 was 60%.
(2) Measuring the capacitance of the metallized film capacitor under different temperature and humidity conditions relative to the time-varying quantity delta C before the test1(t),ΔC2(t),ΔC3(t)。
To obtain the Δ c (t) curve, the capacitance needs to be measured at regular intervals. In consideration of the subsequent fitting precision problem, the data points are not too few, and the measurement interval does not exceed 24 hours.
(3) Respectively corresponding to the quantity Δ C1(t),ΔC2(t),ΔC3Linear fitting is carried out on the linear section of (t) to obtain the slope under the temperature and humidity condition, namely the capacitance change rate kc1,kc2,kc3
(4) Will kc1As a reference value of the Peck accelerated aging model; will kc2Substituting into Peck accelerated aging model to determine activation energy E in the modelak(ii) a Will kc3Substituting into Peck accelerated aging model to determine humidity coefficient n in the modelk(ii) a Further get kc(T,RH)。
Figure GDA0003444816980000071
Wherein, TA=358.15K,RHA=85%,kBIs the Boltzmann constant, kB=8.623×10-5eV/K。
Preferably, the capacitance is calculated as follows with respect to the amount of change with time before the test:
Figure GDA0003444816980000081
wherein, C0Representing the pre-test capacitance, and C (t) is the capacitance for the test duration t.
Preferably, the critical time point t of the moisture in the external atmospheric environment intruding into the capacitor is calculated0(T, RH) comprising:
and obtaining the diffusion coefficient D (T, RH) of the encapsulating material of the metallized film capacitor under different temperature and humidity conditions.
The data source can be product data of the encapsulating material and can also be calculated by an accelerated aging test.
Calculating a critical time point
Figure GDA0003444816980000082
Wherein h represents a metallized film electrodeThe thickness of the potting structure of the container.
Preferably, the obtaining of the diffusion coefficient D (T, RH) of the potting material of the metallized film capacitor under different temperature and humidity conditions includes:
(1) carrying out accelerated aging tests under five different temperature and humidity conditions, stopping the tests until the mass fluctuation within 100 hours does not exceed 0.02%, wherein the first temperature and humidity condition is 85 ℃ and 85% RH, the second temperature and humidity condition and the third humidity condition are t2+ 85% RH and t3+ 85% RH, and the fourth temperature and humidity condition and the fifth temperature and humidity condition are as follows: 85 ℃ plus RH4, 85 ℃ plus RH5, t2 at 35 ℃ or less, t3 at 85 ℃ or less, RH4 at 35% or less and RH5 at 85% or less.
In this example, t2 was 60 ℃, t3 was 35 ℃, RH4 was 60%, and RH5 was 35%.
(2) Measuring the change quantity delta m of the mass of the metallized film capacitor under different temperature and humidity conditions relative to the time before the test1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t)。
Figure GDA0003444816980000091
Wherein m (t) represents the mass of the metallized film capacitor at a test time period t, m0The quality of the metallized film capacitor before the test is shown.
(3) Respectively fitting the values of Δ m nonlinearly according to Fick's second law1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t), further determining the diffusion coefficient D1,D2,D3,D4,D5
Preferably, the non-linear fit equation according to Fick's second law is as follows:
Figure GDA0003444816980000092
wherein h represents the thickness of the encapsulating structure of the metallized film capacitor, D represents the diffusion coefficient of the encapsulating material of the metallized film capacitor, and MmIndicating the metallization of the filmThe mass fluctuation within 100 hours of the container does not exceed a value of Δ m of 0.02%, which is used to characterize the saturated weight gain of the metallized film capacitor.
(4) Will D1,D2,D3Substituting into Arrhenius model to determine activation energy E in the modelaDD is1,D4,D5Substituting the humidity InversePower model into the model to determine the humidity coefficient n in the modelD(ii) a D (T, RH) is obtained.
The Arrhenius model is as follows:
Figure GDA0003444816980000093
wherein, TA=358.15K。
The humidity InversePower model is as follows:
Figure GDA0003444816980000094
wherein RH isA=85%。
Calculating Delta C under different temperature and humidity conditionsr(T,RH)=kc(T,RH)*t0(T,RH)。
Calculating the service life and service life end criterion Delta C of the metallized film capacitor under extreme temperature and humidityrThe value:
Figure GDA0003444816980000101
Figure GDA0003444816980000102
wherein, TA=358.15K,RHA85 percent. In the case of the metallized film capacitor with the encapsulating structure, the time for the moisture in the external atmospheric environment to enter the capacitor is represented by the time for the water absorption weight increase of the capacitor to be saturated, so that the capacitance reduction process caused by the electrochemical corrosion of the electrode is largeThe body is divided into 2 stages: (1) the first stage is involved in electrode corrosion, namely the water pre-existing in the capacitor is low in content, the capacitance is slowly reduced, and the capacitance changes linearly along with time; (2) and in the second stage, moisture in the external atmospheric environment invades into the capacitor, so that the moisture participating in electrode corrosion is greatly increased, and the capacitance reduction rate is accelerated. The division point of the two phases is t0As shown in fig. 2, the corresponding capacitance amount changes by Δ CrCapacitance drop exceeding Δ CrThen, the capacitance begins to decrease in an accelerated manner, and the encapsulation structure is saturated with water, the protective effect is reduced, so that Δ CrCan be used as the criterion of the service life ending.
The metallized film capacitor is changed to the capacitance change rate to delta C from the beginning of operationrAs the life of the metallized film capacitor.
Examples
The rated capacitance of the metallized film capacitor is 470nF, the total number of the metallized film capacitors is 15, the set temperature of the constant temperature and humidity box is 85 ℃, and the relative humidity is set to be 85%. Electrically connecting the metallized film capacitor in the constant temperature and humidity box with the lead wire, leading the lead wire out from the outlet, and measuring the initial capacitance C of the metallized film capacitor by using an LCR digital bridge0(test frequency 1000Hz), initial mass m was measured using a balance0. And after the quality measurement is finished, closing an alternating current voltage source switch, adjusting an output voltage value, applying alternating current voltage to two ends of the metallized film capacitor by using an alternating current voltage source, wherein the alternating current voltage has an effective value of 305V, and monitoring the voltage at two ends of the capacitor in real time by a voltmeter. In the test process, every time T is 24h, the output voltage value of the alternating current voltage source is adjusted to zero, the alternating current voltage source switch is turned off, the capacitance C (T) and the mass m (T) of the metallized film capacitor are measured, and the capacitance variation is calculated
Figure GDA0003444816980000111
And amount of mass change
Figure GDA0003444816980000112
Test duration ttest600 h. According to the test time ttestChange in capacitance Δ c (t) line within 600hThe sex segment and the mass change Δ m (t) are analyzed, and k is calculated from the fitcAnd diffusion coefficient D, temperature 85 deg.C, relative humidity 85%,
kc(85℃,85%RH)=-4.16×10-4/h
D(85℃,85%RH)=9.54×10-3mm2/h
t0(85℃,85%RH)=205h,ΔCr(85℃,85%RH)=-8.55%。
setting the temperature of the constant temperature and humidity box to be 60 ℃, setting the relative humidity to be 85 percent, setting the rest of the test and the steps to be the same, and calculating to obtain
kc(60℃,85%RH)=-3.39×10-4/h
D(60℃,85%RH)=2.67×10-2mm2/h,t0(60℃,85%RH)=59h
ΔCr(60℃,85%RH)=-2.00%。
Setting the temperature of the constant temperature and humidity box to be 85 ℃ and the relative humidity to be 60 percent, setting the rest of the test and the steps to be the same, and calculating to obtain
kc(85℃,60%RH)=-1.14×10-4/h
D(85℃,60%RH)=6.45×10-3mm2/h
t0(85℃,60%RH)=321h
ΔCr(85℃,60%RH)=-3.67%。
The set temperature of the constant temperature and humidity box is 35 ℃, the relative humidity is set to be 85 percent, only the mass of the capacitor is measured, the other test settings and steps are the same, and the calculation is carried out to obtain
D(35℃,85%RH)=8.84×10-2mm2/h
t0(35℃,60%RH)=28h。
Setting the temperature of the constant temperature and humidity chamber to 85 ℃ and the relative humidity to 35%, measuring the mass of the capacitor only, and calculating the mass values of the capacitor by using the same test settings and steps
D(85℃,35%RH)=3.52×10-3mm2/h
t0(85℃,35%RH)=557h。
Calculating model parameters E according to the test resultsak=0.49eV,nk=3.23;EaD=0.42eV,nD1.12. The life and end-of-life criterion expression of the capacitor is as follows:
Figure GDA0003444816980000121
Figure GDA0003444816980000122
wherein, TA=358.15K,RHA=85%。
The invention also provides a life prediction system for the metallized film capacitor, which comprises:
a processor configured to execute computer-executable instructions;
and a memory storing one or more computer-executable instructions that, when executed by the processor, perform the steps of the method for predicting the life of a metallized film capacitor described above.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (6)

1.一种金属化膜电容器寿命预测方法,其特征在于,包括:1. A method for predicting the life of a metallized film capacitor, comprising: 拟合金属化膜电容器不同温湿度条件下的电容量变化速率kc(T,RH),计算外部大气环境中的水分侵入到电容器内部的临界时间点t0(T,RH);Fit the capacitance change rate k c (T, RH) of the metallized film capacitor under different temperature and humidity conditions, and calculate the critical time point t 0 (T, RH) when the moisture in the external atmospheric environment invades into the capacitor; 计算不同温湿度条件下ΔCr(T,RH)=kc(T,RH)*t0(T,RH);Calculate ΔC r (T, RH)=k c (T, RH)*t 0 (T, RH) under different temperature and humidity conditions; 计算金属化膜电容器工作环境极端温湿度下的ΔCr值;Calculate the ΔC r value of metallized film capacitors under extreme temperature and humidity; 将金属化膜电容器从开始工作时至电容量变化率达到ΔCr的工作时长,作为金属化膜电容器的寿命;The working time of the metallized film capacitor from the start of operation until the capacitance change rate reaches ΔC r is taken as the life of the metallized film capacitor; 所述计算外部大气环境中的水分侵入到电容器内部的临界时间点t0(T,RH),包括:The calculation of the critical time point t 0 (T, RH) at which moisture in the external atmospheric environment invades into the capacitor includes: 获取不同温湿度条件下的金属化膜电容器的灌封材料扩散系数D(T,RH);Obtain the diffusion coefficient D(T, RH) of the potting material of the metallized film capacitor under different temperature and humidity conditions; 计算临界时间点
Figure FDA0003444816970000011
Calculate critical time points
Figure FDA0003444816970000011
其中,h表示金属化膜电容器的灌封结构厚度。Among them, h represents the thickness of the potting structure of the metallized film capacitor.
2.如权利要求1所述的方法,其特征在于,所述拟合金属化膜电容器不同温湿度条件下的电容量变化速率kc(T,RH),包括:2. The method according to claim 1, wherein the fitting of the capacitance change rate k c (T, RH) under different temperature and humidity conditions of the metallized film capacitor comprises: (1)在三种不同温湿度条件下进行加速老化试验,直至电容量开始加速下降停止试验,第一温湿度条件为85℃+85%RH,第二温湿度条件为t2+85%RH,第三温湿度条件为85℃+RH3,其中,35℃≤t2<85℃,35%≤RH3<85%;(1) Accelerated aging test is carried out under three different temperature and humidity conditions, until the capacitance starts to decrease rapidly and stop the test. The first temperature and humidity conditions are 85℃+85%RH, and the second temperature and humidity conditions are t2+85%RH, The third temperature and humidity condition is 85℃+RH3, wherein, 35℃≤t2<85℃, 35%≤RH3<85%; (2)测量不同温湿度条件下金属化膜电容器的电容量相对试验前的随时间变化量ΔC1(t),ΔC2(t),ΔC3(t);(2) Measure the capacitance of the metallized film capacitor under different temperature and humidity conditions relative to the time change ΔC 1 (t), ΔC 2 (t), ΔC 3 (t) before the test; (3)分别对量ΔC1(t),ΔC2(t),ΔC3(t)的线性段进行线性拟合,得到该温湿度条件下电容量变化速率kc1,kc2,kc3(3) Perform linear fitting on the linear segments of the quantities ΔC 1 (t), ΔC 2 (t), and ΔC 3 (t), respectively, to obtain the capacitance change rates k c1 , k c2 , and k c3 under the temperature and humidity conditions; (4)将kc1作为Peck加速老化模型的基准值;将kc2代入Peck加速老化模型,确定模型中活化能Eak;将kc3代入Peck加速老化模型,确定模型中湿度系数nk;进而得到kc(T,RH)。(4) k c1 is used as the reference value of the Peck accelerated aging model; k c2 is substituted into the Peck accelerated aging model to determine activation energy E ak in the model; k c3 is substituted into the Peck accelerated aging model to determine the humidity coefficient n k in the model; and then Obtain k c (T, RH). 3.如权利要求2所述的方法,其特征在于,电容量相对试验前的随时间变化量计算公式如下:3. method as claimed in claim 2 is characterized in that, the formula for calculating the variation with time before the relative test of capacitance is as follows:
Figure FDA0003444816970000021
Figure FDA0003444816970000021
其中,C0表示试验前电容量,C(t)为试验时长为t时的电容量。Among them, C 0 represents the capacitance before the test, and C(t) is the capacitance when the test duration is t.
4.如权利要求1所述的方法,其特征在于,所述获取不同温湿度条件下的金属化膜电容器的灌封材料扩散系数D(T,RH),包括:4. The method according to claim 1, wherein the obtaining the diffusion coefficient D(T, RH) of the potting material of the metallized film capacitor under different temperature and humidity conditions comprises: (1)在五种不同温湿度条件下进行加速老化试验,直至100小时内的质量波动不超过0.02%停止试验,第一温湿度条件为85℃+85%RH,第二温湿度条件和第三湿度条件为t2+85%RH、t3+85%RH,第四温湿度条件和第五温湿度条件为:85℃+RH4、85℃+RH5,其中,35℃≤t2<85℃,35℃≤t3<85℃,35%≤RH4<85%,35%≤RH5<85%:(1) Carry out accelerated aging test under five different temperature and humidity conditions, and stop the test until the quality fluctuation within 100 hours does not exceed 0.02%. The first temperature and humidity conditions are 85℃+85%RH, the second temperature and humidity conditions and the third The three humidity conditions are t2+85%RH, t3+85%RH, the fourth temperature and humidity conditions and the fifth temperature and humidity conditions are: 85℃+RH4, 85℃+RH5, among which, 35℃≤t2<85℃, 35 ℃≤t3<85℃, 35%≤RH4<85%, 35%≤RH5<85%: (2)测量不同温湿度条件下金属化膜电容器的质量相对试验前的随时间的变化量Δm1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t);(2) Measure the quality of metallized film capacitors under different temperature and humidity conditions relative to the change with time before the test Δm 1 (t), Δm 2 (t), Δm 3 (t), Δm 4 (t), Δm 5 (t); (3)根据Fick第二定律,分别非线性拟合Δm1(t),Δm2(t),Δm3(t),Δm4(t),Δm5(t),进而确定扩散系数D1,D2,D3,D4,D5(3) According to Fick's second law, nonlinearly fit Δm 1 (t), Δm 2 (t), Δm 3 (t), Δm 4 (t), Δm 5 (t), and then determine the diffusion coefficient D 1 , D 2 , D 3 , D 4 , D 5 ; (4)将D1,D2,D3代入Arrhenius模型,确定模型中活化能EaD,将D1,D4,D5代入湿度InversePower模型,确定模型中湿度系数nD;进而得到D(T,RH)。(4) Substitute D 1 , D 2 , D 3 into the Arrhenius model, determine the activation energy E aD in the model, and substitute D 1 , D 4 , D 5 into the humidity InversePower model to determine the humidity coefficient n D in the model; and then obtain D ( T, RH). 5.如权利要求4所述的方法,其特征在于,根据Fick第二定律的非线性拟合公式如下:5. method as claimed in claim 4 is characterized in that, the nonlinear fitting formula according to Fick's second law is as follows:
Figure FDA0003444816970000031
Figure FDA0003444816970000031
其中,D表示金属化膜电容器灌封材料扩散系数,Mm表示金属化膜电容器100小时内的质量波动不超过0.02%的Δm值。Among them, D represents the diffusion coefficient of the metallized film capacitor potting material, and M m represents the Δm value where the quality fluctuation of the metallized film capacitor within 100 hours does not exceed 0.02%.
6.一种金属化膜电容器寿命预测系统,其特征在于,包括:6. A metallized film capacitor life prediction system, comprising: 处理器,被配置成执行计算机可执行指令;a processor configured to execute computer-executable instructions; 存储器,存储一个或多个计算机可执行指令,所述的计算机可执行指令被所述的处理器执行时,实现权利要求1至5中任一项所述的金属化膜电容器寿命预测方法的步骤。a memory, storing one or more computer-executable instructions, when the computer-executable instructions are executed by the processor, the steps of implementing the method for predicting the life of a metallized film capacitor according to any one of claims 1 to 5 .
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