CN113306010B - Raw material pre-manufacturing device for silicate fiber board - Google Patents
Raw material pre-manufacturing device for silicate fiber board Download PDFInfo
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- CN113306010B CN113306010B CN202110440090.6A CN202110440090A CN113306010B CN 113306010 B CN113306010 B CN 113306010B CN 202110440090 A CN202110440090 A CN 202110440090A CN 113306010 B CN113306010 B CN 113306010B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
Abstract
The invention relates to the field of silicate, in particular to a raw material preparation device of silicate fiber boards. The invention aims to solve the technical problems that: provided is a raw material preparation device for silicate fiber boards. The technical scheme of the invention is as follows: a raw material prefabrication device of silicate fiber boards comprises a filtering system, a recycling and transferring system and the like; the filtering system is connected with the recovery and transportation system; the outer surface of the reaction box is connected with an annular heating belt. The invention realizes the preparation of the raw materials of the silicate fiber board, pays attention from the means of the raw materials, utilizes the means of carrying out secondary reaction by material reflux, improves the contact effect of silicate crystal seeds and fibers, carries out the means of heating and pressurizing the raw materials of the silicate fiber board, accelerates the reaction between the materials, ensures that the silicate crystal seeds are more refined by the pressurizing way, is beneficial to reducing the holes between the fibers and the silicate crystal seeds, and improves the strength of the fiber board.
Description
Technical Field
The invention relates to the field of silicate, in particular to a raw material preparation device of silicate fiber boards.
Background
The chemical term silicate refers to the general term for compounds of silicon, oxygen and other chemical elements (mainly aluminum, iron, calcium, magnesium, potassium, sodium, etc.); it is very widely distributed in the crust and is the main component constituting most of rock (such as granite) and soil.
The silicate fiber board can be applied to various fields, the silicate fiber board mostly uses high-purity silicon dioxide, calcium oxide and wood fibers as raw materials, the physical and mechanical properties of the silicate fiber board in the prior art are low, and the specific reason is that the silicate fiber board has defects in the preparation process of raw materials of the silicate fiber board, so that even mixing of silicate seed crystals and fiber materials cannot be well realized, more looseness exists in the fiber board after the fiber board is manufactured, and the fibers cannot be well distributed near the seed crystals in the forming process of the silicate fiber board, so that the strength of the fiber board is not high.
In order to solve the above problems, a raw material preparation device for silicate fiber boards is proposed.
Disclosure of Invention
In order to overcome the defects that the silicate fiber board in the prior art has lower physical and mechanical properties, the silicate seed crystal and the fiber material cannot be well mixed because of defects in the preparation process of raw materials of the silicate fiber board, so that the fiber board has more looseness in the fiber board after being manufactured, and the fibers cannot be well distributed near the seed crystal in the forming process of the silicate fiber board, so that the strength of the fiber board is low, the technical problems to be solved are as follows: provided is a raw material preparation device for silicate fiber boards.
The technical scheme of the invention is as follows: the raw material pre-manufacturing device of the silicate fiber board comprises a bottom column, a bottom plate, a control screen, a material bearing and conveying system, a solution adding system, a filtering system, a slideway, a recycling and transferring system, a pressurizing system, a reaction box and an annular heating belt; the bottom column is fixedly connected with the bottom plate; the bottom plate is connected with the material bearing and conveying system; the bottom plate is connected with the solution adding system; the bottom plate is connected with the filtering system; the bottom plate is welded with the slideway; the bottom plate is sequentially connected with the recovery transfer system and the pressurizing system; the bottom plate is connected with the reaction box; the control screen is connected with the pressurizing system; the solution adding system is connected with the recovery and transportation system; the filtering system is connected with the recovery and transportation system; the outer surface of the reaction box is connected with an annular heating belt.
As a preferable technical scheme of the invention, the material bearing and conveying system comprises a first fixing frame, a first electric sliding rail, a first sliding block, a material bearing box, a heating ring, a first flat gear, a supporting frame, a first electric push rod and a first blanking hopper; the first fixing frame is connected with the first electric sliding rail through bolts; the first fixing frame is fixedly connected with the bottom plate; the first electric sliding rail is in sliding connection with the first sliding block; the first fixing frame, the first electric sliding rail and the first sliding block are symmetrically provided with two groups; the first sliding block is rotationally connected with the material bearing box; two groups of heating rings are arranged on the outer ring surface of the material bearing box; the material bearing box is fixedly connected with the first flat gear; the first fixing frame which is close to one side of the first flat gear is fixedly connected with the supporting frame; the support frame is connected with the first electric push rod through bolts; the first electric push rod is fixedly connected with the first blanking hopper; the first electric push rod is symmetrically provided with two groups.
As a preferable technical scheme of the invention, the solution adding system comprises a first portal frame, a first bevel gear, a first connecting shaft, a first sliding shaft, a second bevel gear, a first supporting plate, a second electric push rod, a third bevel gear, a screw rod, a limiting rod, a second supporting plate and a transfusion tube; the first portal frame is rotationally connected with the first connecting shaft; the first portal frame is rotationally connected with the screw rod; the first portal frame is fixedly connected with the limiting rod; the first portal frame is welded with the bottom plate; the first bevel gear is fixedly connected with the first connecting shaft; the first bevel gear is connected with the recovery transfer system; the first connecting shaft is connected with the first sliding shaft; the first sliding shaft is fixedly connected with the second bevel gear; the first sliding shaft is rotationally connected with the first supporting plate; the first supporting plate is fixedly connected with the second electric push rod; the second electric push rod is connected with the first portal frame through bolts; a third bevel gear is arranged on the side face of the second bevel gear; the third bevel gear is in screwed connection with the screw rod; the screw rod is screwed with the second supporting plate; the second supporting plate is in sliding connection with the limiting rod; the second supporting plate is fixedly connected with the infusion tube; two groups of the second supporting plate and the infusion tube are symmetrically arranged.
As a preferable technical scheme of the invention, the filtering system comprises a fourth bevel gear, a first rotating shaft, a first driving wheel, a second connecting shaft, a second sliding shaft, a second flat gear, a third supporting plate, a third electric push rod, a sieve plate, a fourth electric push rod, a straight sliding rail, a fourth supporting plate, a fifth electric push rod, a baffle, a collecting box, a pump and a return pipe; the fourth bevel gear is fixedly connected with the first rotating shaft; the fourth bevel gear is connected with the recovery transfer system; the first rotating shaft is fixedly connected with the first driving wheel; the first rotating shaft is rotationally connected with the bottom plate through a bracket; the outer ring surface of the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with a second connecting shaft; the second connecting shaft is connected with the second sliding shaft; the second connecting shaft is rotationally connected with the bottom plate through a bracket; the second sliding shaft is fixedly connected with a second flat gear; the second sliding shaft is rotationally connected with the third supporting plate; the third supporting plate is fixedly connected with a third electric push rod; the third electric push rod is connected with the bottom plate through a bracket through a bolt; the lateral surface of the third electric push rod is provided with a sieve plate; the fourth electric push rods are arranged on the two sides of the sieving plate; the screening plate is rotationally connected with a group of fourth supporting plates; a fifth electric push rod is arranged on both sides of the sieving plate; the screening plate is rotationally connected with the baffle; the fourth electric push rod is in sliding connection with the straight slide rail; the straight slide rail is fixedly connected with the bottom plate; two groups of straight sliding rails are symmetrically arranged; the fourth supporting plate is fixedly connected with the bottom plate; two groups of the fourth supporting plates are symmetrically arranged; the fifth electric push rod is rotationally connected with the baffle; a collecting box is arranged below the baffle; the collecting box is fixedly connected with the bottom plate; the collecting box is connected with the pump through a connecting pipe; the pump is in threaded connection with the return pipe; the pump is connected with the bottom plate through bolts; the return pipe is sleeved with the bottom plate.
As a preferable technical scheme of the invention, the recycling and transferring system comprises a motor, an output shaft, a fifth bevel gear, a sixth bevel gear, a third driving wheel, a fourth driving wheel, a fifth driving wheel, a second rotating shaft, a third flat gear, a second portal frame, a second electric sliding rail, a second sliding block, a bearing box, a fourth flat gear, a sixth driving wheel, a third connecting shaft, a third sliding shaft, a fifth supporting plate, a sixth electric push rod and a fifth flat gear; the motor is fixedly connected with the output shaft; the motor is connected with the bottom plate through bolts; the output shaft is fixedly connected with a fifth bevel gear, a sixth bevel gear, a third driving wheel and a fourth driving wheel in sequence; the output shaft is rotationally connected with the bottom plate through a bracket; the fifth bevel gear is meshed with the first bevel gear; the sixth bevel gear is meshed with the fourth bevel gear; the outer ring surface of the third driving wheel is in driving connection with the sixth driving wheel through a belt; the outer ring surface of the fourth driving wheel is in driving connection with the fifth driving wheel through a belt; the second rotating shaft is fixedly connected with a fifth driving wheel and a third flat gear in sequence; the second rotating shaft is rotationally connected with the second portal frame; the second portal frame is connected with the second electric sliding rail through bolts; the second portal frame is fixedly connected with the bottom plate; the second electric sliding rail is in sliding connection with the second sliding block; the second electric sliding rail and the second sliding block are symmetrically provided with two groups; the bearing box is rotationally connected with the second sliding block; the bearing box is fixedly connected with the fourth flat gear; the sixth driving wheel is fixedly connected with the third connecting shaft; the third connecting shaft is connected with the third sliding shaft; the third connecting shaft is rotationally connected with the second portal frame; the third sliding shaft is rotationally connected with the fifth supporting plate; the third sliding shaft is fixedly connected with a fifth flat gear; the fifth supporting plate is fixedly connected with the sixth electric push rod; and the sixth electric push rod is connected with the second portal frame through bolts.
As a preferable technical scheme of the invention, the pressurizing system comprises a second fixing frame, a seventh electric push rod, a second blanking hopper, a third fixing frame, a hydraulic rod and a pressurizing plate; the second fixing frame is connected with the seventh electric push rod through bolts; the second fixing frame is fixedly connected with the bottom plate; the seventh electric push rod is fixedly connected with the second blanking hopper; the seventh electric push rod is symmetrically provided with two groups; a third fixing frame is arranged on the side face of the second blanking hopper; the third fixing frame is connected with the hydraulic rod through bolts; the third fixing frame is fixedly connected with the bottom plate; the hydraulic rod is fixedly connected with the pressurizing plate; the hydraulic rods are symmetrically provided with two groups.
As a preferable technical scheme of the invention, opposite threads are symmetrically arranged on two sides of the screw rod.
As a preferable technical scheme of the invention, a plurality of groups of hemispherical covers are arranged on the sieve plate, and openings are arranged on the hemispherical covers.
As a preferable technical scheme of the invention, a plurality of groups of tooth-shaped blocks are arranged on the lower end surface of the pressing plate.
The beneficial effects of the invention are as follows: the invention designs a material bearing and conveying system, a solution adding system, a filtering system, a recycling and transferring system and a pressurizing system, realizes the preparation of the raw materials of the silicate fiber board, pays attention to the means of the raw materials, utilizes the means of material reflux to carry out secondary reaction, improves the contact effect of silicate crystal seeds and fibers, carries out thermalization and pressurization on the raw materials of the silicate fiber board, accelerates the reaction between the materials, ensures that the silicate crystal seeds are more refined in a pressurizing mode, is beneficial to reducing holes between the fibers and the silicate crystal seeds, and improves the strength of the fiber board.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic view of a third perspective structure of the present invention;
FIG. 4 is a schematic view of a first perspective view of a material carrying and conveying system according to the present invention;
FIG. 5 is a schematic view of a second perspective view of the material carrying and conveying system of the present invention;
FIG. 6 is a schematic perspective view of a solution addition system according to the present invention;
FIG. 7 is a schematic perspective view of a filtration system of the present invention;
FIG. 8 is a schematic view of a portion of a filter system of the present invention in perspective;
FIG. 9 is an enlarged schematic view of the structure of the present invention G;
FIG. 10 is a schematic view of a first perspective of the recovery transport system of the present invention;
FIG. 11 is a schematic view of a second perspective of the recovery transport system of the present invention;
FIG. 12 is an enlarged schematic view of the structure of the present invention at F;
FIG. 13 is a schematic view of a first perspective of the pressurization system of the present invention;
FIG. 14 is a schematic view of a first perspective of the pressurization system of the present invention;
fig. 15 is a schematic perspective view of a pressurizing plate according to the present invention.
Wherein: 1-bottom column, 2-bottom plate, 3-control screen, 4-material carrying and conveying system, 5-solution adding system, 6-filtering system, 7-slideway, 8-recovery and transfer system, 9-pressurizing system, 10-reaction box, 11-annular heating belt, 401-first fixing frame, 402-first electric slideway, 403-first sliding block, 404-carrying box, 405-heating ring, 406-first flat gear, 407-supporting frame, 408-first electric push rod, 409-first blanking hopper, 501-first portal frame, 502-first bevel gear, 503-first connecting shaft, 504-first sliding shaft, 505-second bevel gear, 506-first supporting plate, 507-second electric push rod, 508-third bevel gear, 509-a screw rod, 5010-a limit rod, 5011-a second support plate, 5012-a transfusion tube, 601-a fourth bevel gear, 602-a first rotating shaft, 603-a first driving wheel, 604-a second driving wheel, 605-a second connecting shaft, 606-a second sliding shaft, 607-a second flat gear, 608-a third support plate, 609-a third electric push rod, 6010-a screen plate, 6011-a fourth electric push rod, 6012-a straight slide rail, 6013-a fourth support plate, 6014-a fifth electric push rod, 6015-a baffle plate, 6016-a collecting box, 6017-a pump, 6018-a return tube, 801-a motor, 802-an output shaft, 803-a fifth bevel gear, 804-a sixth bevel gear, 805-a third driving wheel, 806-a fourth driving wheel, 807-fifth driving wheel, 808-second rotating shaft, 809-third flat gear, 8010-second portal frame, 8011-second electric sliding rail, 8012-second sliding block, 8013-bearing box, 8014-fourth flat gear, 8015-sixth driving wheel, 8016-third connecting shaft, 8017-third sliding shaft, 8018-fifth supporting plate, 8019-sixth electric push rod, 8020-fifth flat gear, 901-second fixing frame, 902-seventh electric push rod, 903-second blanking hopper, 904-third fixing frame, 905-hydraulic rod, 906-pressurizing plate.
Detailed Description
The invention will now be described in more detail with reference to the drawings and specific examples, which are not intended to limit the invention thereto.
Example 1
1-15, the raw material pre-manufacturing device of silicate fiber boards comprises a bottom column 1, a bottom plate 2, a control screen 3, a material bearing and conveying system 4, a solution adding system 5, a filtering system 6, a slideway 7, a recycling and transferring system 8, a pressurizing system 9, a reaction box 10 and an annular heating belt 11; the bottom column 1 is fixedly connected with the bottom plate 2; the bottom plate 2 is connected with the material carrying and conveying system 4; the bottom plate 2 is connected with a solution adding system 5; the bottom plate 2 is connected with the filtering system 6; the bottom plate 2 is welded with the slideway 7; the bottom plate 2 is sequentially connected with a recovery transfer system 8 and a pressurizing system 9; the bottom plate 2 is connected with the reaction box 10; the control screen 3 is connected with the pressurizing system 9; the solution adding system 5 is connected with the recovery and transportation system 8; the filtering system 6 is connected with the recovery transfer system 8; the outer surface of the reaction box 10 is connected with an annular heating belt 11.
Before the device operates, the bottom post 1 is installed and fixed at a stable working place, so that the bottom plate 2 is in a flat state, a power supply is externally connected, a worker manually operates the control screen 3 to start the device, the operation transmission condition among all systems is checked, and the device is closed after no operation problem is recognized; the device is externally connected with a cellulose fiber conveying device, a quartz solution and a lime solution conveying device, the control screen 3 starting device is manually operated again, the material bearing conveying system 4 loads cellulose fibers, then the cellulose fibers are conveyed to the solution adding system 5, and the solution adding system 5 operates to realize the addition of the two solutions; then after silicate seed crystals are separated out, the material bearing and conveying system 4 is positioned to the filtering system 6 to realize separation of the seed crystals and the solution, the filtering system 6 recycles the solution, the resource utilization rate is improved, meanwhile, the dehydrated seed crystals are transported, so that the seed crystals slide down to the recycling and conveying system 8 through the slideway 7, the recycling and conveying system 8 operates, the separated seed crystals are recycled to the material bearing and conveying system 4 to realize addition of subsequent fiber materials, and meanwhile, the further reaction between the mixed materials is completed, finally, when the mixture of the raw materials of the fiber boards is separated out, the mixed raw materials of the fiber boards are transported to the pressurizing system 9, the annular heating belt 11 on the outer surface of the reaction box 10 is used for heating the mixed raw materials, meanwhile, the secondary reaction of the raw materials of the fiber boards is realized in a pressurizing mode, meanwhile, the mutual combination of the silicate seed crystals and the fibers is tighter due to the action of the pressure, and the efficiency of the fiber boards in the subsequent board making process is improved; the method is used for preparing the raw materials of the silicate fiber board, the method is emphasized from the means of the raw materials, the means of carrying out secondary reaction by using material reflux is utilized, the contact effect of silicate seed crystals and fibers is improved, the means of carrying out thermalization pressurization on the raw materials of the silicate fiber board is adopted, the reaction between the materials is accelerated, the silicate seed crystals are thinned in a pressurization mode, the reduction of holes between the fibers and the silicate seed crystals is facilitated, and the strength of the fiber board is improved.
The material bearing and conveying system 4 comprises a first fixing frame 401, a first electric sliding rail 402, a first sliding block 403, a material bearing box 404, a heating ring 405, a first flat gear 406, a supporting frame 407, a first electric push rod 408 and a first material dropping hopper 409; the first fixing frame 401 is in bolt connection with the first electric sliding rail 402; the first fixing frame 401 is fixedly connected with the bottom plate 2; the first electric sliding rail 402 is in sliding connection with the first sliding block 403; two groups of the first fixing frame 401, the first electric sliding rail 402 and the first sliding block 403 are symmetrically arranged; the first slide block 403 is rotationally connected with the material bearing box 404; two groups of heating rings 405 are arranged on the outer ring surface of the material bearing box 404; the material bearing box 404 is fixedly connected with a first flat gear 406; the first fixing frame 401 near the side of the first flat gear 406 is fixedly connected with the supporting frame 407; the supporting frame 407 is in bolt connection with the first electric push rod 408; the first electric push rod 408 is fixedly connected with a first blanking hopper 409; the first electric push rod 408 is symmetrically provided with two groups.
The external cellulose fiber conveying device conveys materials to the material bearing box 404, then the first electric sliding rails 402 on the first fixing frame 401 which are symmetrically arranged start to run, the two groups of first electric sliding rails 402 respectively drive the corresponding first sliding blocks 403 to move, the first sliding blocks 403 drive the material bearing box 404 to be positioned to the solution adding system 5, after the addition of the quartz solution and the lime solution is completed, the heating ring 405 outside the material bearing box 404 starts to generate heat, so that the quartz solution and the lime solution realize the precipitation of silicate seeds in a heated atmosphere, simultaneously deposit on cellulose in a covering manner, after the precipitation is completed, the material bearing box 404 moves again to be positioned to the filtering system 6, the first flat gears 406 mesh with the second flat gears 607 in the filtering system 6 in the following movement process, the first flat gears 406 drive the material bearing box 404 to rotate for hundred twenty degrees after power is obtained, the material bearing box 404 is dumped, then in the silicate seeds are driven by the two groups of first electric push rods 408 on the support frame 407 to run to drive the first seed crystal falling hopper 409 to move to the position to the lower part of the material bearing box 8013 in the silicate reflux process, and silicate is carried to the material bearing box 404; the system loads cellulose fibers and then conveys the cellulose fibers to the solution adding system 5, and the solution adding system 5 operates to realize the addition of two solutions.
The solution adding system 5 comprises a first portal frame 501, a first bevel gear 502, a first connecting shaft 503, a first sliding shaft 504, a second bevel gear 505, a first supporting plate 506, a second electric push rod 507, a third bevel gear 508, a screw 509, a limiting rod 5010, a second supporting plate 5011 and a transfusion tube 5012; the first portal frame 501 is rotatably connected with the first connecting shaft 503; the first portal frame 501 is rotationally connected with a screw 509; the first portal frame 501 is fixedly connected with a limiting rod 5010; the first portal frame 501 is welded with the bottom plate 2; the first bevel gear 502 is fixedly connected with a first connecting shaft 503; the first bevel gear 502 is connected with the recovery transfer system 8; the first connecting shaft 503 is connected to the first sliding shaft 504; the first sliding shaft 504 is fixedly connected with the second bevel gear 505; the first sliding shaft 504 is rotatably connected with the first supporting plate 506; the first supporting plate 506 is fixedly connected with the second electric push rod 507; the second electric push rod 507 is in bolt connection with the first portal frame 501; a third bevel gear 508 is arranged on the side surface of the second bevel gear 505; the third bevel gear 508 is screwed with a screw 509; the screw 509 is screwed with the second supporting plate 5011; the second supporting plate 5011 is in sliding connection with the limiting rod 5010; the second supporting plate 5011 is fixedly connected with the infusion tube 5012; the second support plate 5011 and the infusion tube 5012 are symmetrically provided with two sets.
When the material bearing box 404 is positioned in the middle of the first portal frame 501, the second electric push rod 507 operates to drive the first support plate 506 to move, the first sliding shaft 504 drives the second bevel gear 505 to engage the third bevel gear 508 in the following movement process, the first bevel gear 502 engages the fifth bevel gear 803, the motor 801 operates to realize the rotation of the fifth bevel gear 803, the fifth bevel gear 803 drives the first bevel gear 502 to drive the first connecting shaft 503 to rotate, the first connecting shaft 503 drives the first sliding shaft 504 to drive the second bevel gear 505, the second bevel gear 505 drives the third bevel gear 508 to drive the lead screw 509 to rotate, the lead screw 509 drives the second support plates 5011 on two sides to approach each other on the limiting rod 5010 due to the opposite rotation directions of threads on two sides of the lead screw 509, then the two sides of the liquid conveying pipe 5012 is positioned above the material bearing box 404, the liquid conveying pipe 5012 is externally connected with quartz and lime solution respectively, and therefore the addition of the synthetic raw materials of the silicate is realized.
The filtering system 6 comprises a fourth bevel gear 601, a first rotating shaft 602, a first driving wheel 603, a second driving wheel 604, a second connecting shaft 605, a second sliding shaft 606, a second flat gear 607, a third supporting plate 608, a third electric push rod 609, a sieving plate 6010, a fourth electric push rod 6011, a straight sliding rail 6012, a fourth supporting plate 6013, a fifth electric push rod 6014, a baffle 6015, a collecting tank 6016, a pump 6017 and a return pipe 6018; the fourth bevel gear 601 is fixedly connected with the first rotating shaft 602; the fourth bevel gear 601 is connected with the recovery transfer system 8; the first rotating shaft 602 is fixedly connected with a first driving wheel 603; the first rotating shaft 602 is rotatably connected with the bottom plate 2 through a bracket; the outer ring surface of the first driving wheel 603 is in driving connection with the second driving wheel 604 through a belt; the second driving wheel 604 is fixedly connected with a second connecting shaft 605; the second connecting shaft 605 is connected with the second sliding shaft 606; the second connecting shaft 605 is rotatably connected with the bottom plate 2 through a bracket; the second sliding shaft 606 is fixedly connected with the second flat gear 607; the second sliding shaft 606 is rotatably connected with the third supporting plate 608; the third supporting plate 608 is fixedly connected with a third electric push rod 609; the third electric push rod 609 is connected with the bottom plate 2 through a bracket through a bolt; a screening plate 6010 is arranged on the side surface of the third electric push rod 609; fourth electric pushing rods 6011 are arranged on two sides of the sieving plate 6010; the screen plate 6010 is rotatably connected to a set of fourth support plates 6013; fifth electric pushing rods 6014 are arranged on two sides of the sieving plate 6010; the screen plate 6010 is rotatably connected with the baffle 6015; the fourth electric push rod 6011 is in sliding connection with the straight slide rail 6012; the straight slide rail 6012 is fixedly connected with the bottom plate 2; two groups of straight sliding rails 6012 are symmetrically arranged; the fourth support plate 6013 is fixedly connected with the bottom plate 2; the fourth support plate 6013 is symmetrically provided with two groups; the fifth electric push rod 6014 is rotatably connected with the baffle 6015; a collecting box 6016 is arranged below the baffle 6015; the collecting box 6016 is fixedly connected with the bottom plate 2; the collecting box 6016 is connected with the pump 6017 through a connecting pipe; the pump 6017 is screwed with the return pipe 6018; the pump 6017 is connected with the bottom plate 2 through bolts; the return pipe 6018 is sleeved with the bottom plate 2.
After silicate seed crystal precipitation is completed, the material bearing box 404 is positioned to the side surface of the first flat gear 406, then the third electric push rod 609 operates to drive the third supporting plate 608 to move, the second sliding shaft 606 drives the second flat gear 607 to engage with the first flat gear 406 in the following movement process, as the fourth bevel gear 601 obtains power from the sixth bevel gear 804 to drive the first rotating shaft 602 to rotate, the first rotating shaft 602 drives the first driving wheel 603 to drive the second driving wheel 604, the second driving wheel 604 drives the second connecting shaft 605 to drive the second sliding shaft 606, the second sliding shaft 606 drives the second flat gear 607 to drive the first flat gear 406, the first flat gear 406 drives the material bearing box 404 to rotate for one hundred twenty degrees, then the third electric push rod 609 operates to return, the material in the material bearing box 404 is completely dropped on the sieve plate 6010, the liquid is reserved into the collection box 6016 from the sieve plate 6017, and then the pump 6017 operates to collect the liquid from the return pipe 6018 into an externally connected storage box, and the addition of subsequent solute is realized; after the silicate seeds on the screen plate 6010 drain water, the fifth electric push rods 6014 on the two sides of the screen plate 6010 operate to push the baffle plate 6015 to start rotating, so that an outlet appears on the screen plate 6010, then the fourth electric push rods 6011 on the two sides of the screen plate 6010 operate to push one end of the screen plate 6010 to ascend, and meanwhile the fourth electric push rods 6011 start micro-sliding on the straight sliding rail 6012, and the silicate seeds on the screen plate 6010 slide from the sliding rail 7 into the bearing box 8013 to realize the transportation of the seeds; the subsequent filtration of the mixed raw materials of the silicate fiber board is consistent with the filtration process of the seed crystal.
The recovery and transfer system 8 comprises a motor 801, an output shaft 802, a fifth bevel gear 803, a sixth bevel gear 804, a third driving wheel 805, a fourth driving wheel 806, a fifth driving wheel 807, a second rotating shaft 808, a third flat gear 809, a second portal frame 8010, a second electric sliding rail 8011, a second slider 8012, a carrying case 8013, a fourth flat gear 8014, a sixth driving wheel 8015, a third connecting shaft 8016, a third sliding shaft 8017, a fifth supporting plate 8018, a sixth electric push rod 8019, and a fifth flat gear 8020; the motor 801 is fixedly connected with an output shaft 802; the motor 801 is connected with the bottom plate 2 through bolts; the output shaft 802 is fixedly connected with a fifth bevel gear 803, a sixth bevel gear 804, a third driving wheel 805 and a fourth driving wheel 806 in sequence; the output shaft 802 is rotatably connected with the bottom plate 2 through a bracket; the fifth bevel gear 803 meshes with the first bevel gear 502; the sixth bevel gear 804 meshes with the fourth bevel gear 601; the outer annular surface of the third driving wheel 805 is in driving connection with a sixth driving wheel 8015 through a belt; the outer annular surface of the fourth transmission wheel 806 is in transmission connection with the fifth transmission wheel 807 through a belt; the second rotating shaft 808 is fixedly connected with the fifth driving wheel 807 and the third flat gear 809 in turn; the second rotating shaft 808 is rotatably connected with the second portal frame 8010; the second portal frame 8010 is in bolt connection with the second electric sliding rail 8011; the second portal frame 8010 is fixedly connected with the bottom plate 2; the second electric sliding rail 8011 is in sliding connection with the second sliding block 8012; two groups of second electric sliding rail 8011 and second sliding block 8012 are symmetrically arranged; the bearing box 8013 is rotatably connected with the second slider 8012; the bearing box 8013 is fixedly connected with a fourth flat gear 8014; the sixth driving wheel 8015 is fixedly connected with the third connecting shaft 8016; the third connecting shaft 8016 is connected with the third sliding shaft 8017; the third connecting shaft 8016 is rotatably connected with the second portal frame 8010; the third sliding shaft 8017 is rotatably connected with the fifth supporting plate 8018; the third sliding shaft 8017 is fixedly connected with a fifth flat gear 8020; the fifth supporting plate 8018 is fixedly connected with the sixth electric push rod 8019; the sixth electric push rod 8019 is bolted to the second portal frame 8010.
When the silicate seeds fall on the bearing box 8013, after the silicate seeds are completely collected, two groups of second electric sliding rails 8011 on the second portal frame 8010 simultaneously run, the second electric sliding rails 8011 drive the second sliding blocks 8012 to move upwards, the second sliding blocks 8012 drive the bearing box 8013 to move to the fourth flat gear 8014 to mesh with the third flat gear 809, as the motor 801 drives the output shaft 802 to rotate, the output shaft 802 drives the fifth bevel gear 803, the sixth bevel gear 804, the third driving wheel 805 and the fourth driving wheel 806 to rotate, the fourth driving wheel 806 drives the fifth driving wheel 807 to drive the second rotating shaft 808 to rotate, the second rotating shaft 808 drives the third flat gear 809 to drive the fourth flat gear 8014, the fourth flat gear 8014 drives the bearing box 8013 to rotate at the same time, the rotating speed of the motor 801 is adjusted at the moment, slow rotation of the bearing box 8013 is realized, the silicate seeds are dumped on the moving first blanking hopper 409, and the silicate seeds 409 flow back into the bearing box 404 from the first blanking hopper; then the material bearing box 404 returns to the initial position again to finish the addition of the solution and the addition of the fiber material, and finish the secondary reaction and precipitation; then, the fiber board raw material mixture obtained by secondary reaction is conveyed into the bearing box 8013 again, two groups of second electric sliding rails 8011 on the second portal frame 8010 simultaneously operate, the second electric sliding rails 8011 drive the second sliding blocks 8012 to move upwards, the second sliding blocks 8012 drive the bearing box 8013 to move to the side surface of a fifth flat gear 8020 where a fourth flat gear 8014 is located, then, a sixth electric push rod 8019 operates to drive the fifth supporting plate 8018 to move, a third sliding shaft 8017 drives the fifth flat gear 8020 to mesh with the fourth flat gear 8014 in the following movement process, and as a third driving wheel 805 drives a sixth driving wheel 8015 to drive a third connecting shaft 8016 to rotate, the third connecting shaft 8016 drives the third sliding shaft 8017 to drive the fifth flat gear 8020 to rotate, and the fifth flat gear 8020 drives the fourth flat gear 8014 to turn over the bearing box 8013, so that the fiber board raw material mixture is transported; the system recovers the precipitated seed crystals to the material bearing and conveying system 4, realizes the addition of subsequent fiber materials, simultaneously completes the reaction between further mixed materials, and finally transfers the mixed fiber board raw materials to the pressurizing system 9 when the fiber board raw material mixture is precipitated.
The pressurizing system 9 comprises a second fixing frame 901, a seventh electric push rod 902, a second blanking hopper 903, a third fixing frame 904, a hydraulic rod 905 and a pressurizing plate 906; the second fixing frame 901 is connected with a seventh electric push rod 902 through bolts; the second fixing frame 901 is fixedly connected with the bottom plate 2; the seventh electric push rod 902 is fixedly connected with the second blanking hopper 903; two groups of seventh electric push rods 902 are symmetrically arranged; a third fixing frame 904 is arranged on the side surface of the second blanking hopper 903; third mount 904 is bolted to hydraulic rod 905; the third fixing frame 904 is fixedly connected with the bottom plate 2; the hydraulic lever 905 is fixedly connected with the pressurizing plate 906; two sets of hydraulic rods 905 are symmetrically arranged.
When the carrying case 8013 reaches a position where the fifth flat gear 8020 can engage with the fourth flat gear 8014, the two groups of seventh electric push rods 902 on the second fixing frame 901 operate to drive the second blanking hopper 903 to move below the carrying case 8013, then the raw fiber board mixture falls into the reaction case 10 from the second blanking hopper 903, then the annular heating belt 11 operates to enable the reaction case 10 to be in a high-temperature atmosphere, then the two groups of hydraulic rods 905 on the third fixing frame 904 operate, the two groups of hydraulic rods 905 apply constant pressure values to drive the pressing plate 906 to move, the mixed material is extruded by the tooth-shaped blocks on the lower end face of the pressing plate 906, so that silicate seeds start to be cracked, fibers enter at gaps, the fibers and the silicate seeds are tightly combined by the high-temperature environment, and the prefabrication of the raw fiber board is realized.
The screw 509 is provided with opposite threads symmetrically on both sides.
Is beneficial to realizing the adding and mixing of two different solutions.
The screening plate 6010 is provided with a plurality of groups of hemispherical covers, and the hemispherical covers are provided with openings.
The silicate seed crystal is favorable for removing redundant water, and the seed crystal transportation is easy to realize.
A plurality of sets of tooth-shaped blocks are arranged on the lower end surface of the pressurizing plate 906.
The generation speed of silicate fiber board raw materials is improved.
It will be appreciated by persons skilled in the art that the above embodiments are not intended to limit the invention in any way, and that all technical solutions obtained by means of equivalent substitutions or equivalent transformations fall within the scope of the invention.
Claims (4)
1. The raw material preparation device of the silicate fiber board comprises a bottom column (1), a bottom plate (2), a control screen (3), a slideway (7), a reaction box (10) and an annular heating belt (11); the method is characterized in that: the device also comprises a material bearing and conveying system (4), a solution adding system (5), a filtering system (6), a recycling and transferring system (8) and a pressurizing system (9); the bottom column (1) is fixedly connected with the bottom plate (2); the bottom plate (2) is connected with the material bearing and conveying system (4); the bottom plate (2) is connected with the solution adding system (5); the bottom plate (2) is connected with the filtering system (6); the bottom plate (2) is welded with the slideway (7); the bottom plate (2) is sequentially connected with a recovery transfer system (8) and a pressurizing system (9); the bottom plate (2) is connected with the reaction box (10); the control screen (3) is connected with the pressurizing system (9); the solution adding system (5) is connected with the recovery and transportation system (8); the filtering system (6) is connected with the recycling and transferring system (8); the outer surface of the reaction box (10) is connected with an annular heating belt (11);
the material bearing and conveying system (4) comprises a first fixing frame (401), a first electric sliding rail (402), a first sliding block (403), a material bearing box (404), a heating ring (405), a first flat gear (406), a supporting frame (407), a first electric push rod (408) and a first blanking hopper (409); the first fixing frame (401) is connected with the first electric sliding rail (402) through bolts; the first fixing frame (401) is fixedly connected with the bottom plate (2); the first electric sliding rail (402) is in sliding connection with the first sliding block (403); two groups of the first fixing frame (401), the first electric sliding rail (402) and the first sliding block (403) are symmetrically arranged; the first sliding block (403) is rotationally connected with the material bearing box (404); two groups of heating rings (405) are arranged on the outer ring surface of the material bearing box (404); the material bearing box (404) is fixedly connected with the first flat gear (406); a first fixing frame (401) close to one side of the first flat gear (406) is fixedly connected with a supporting frame (407); the supporting frame (407) is connected with the first electric push rod (408) through bolts; the first electric push rod (408) is fixedly connected with a first blanking hopper (409); two groups of the first electric push rods (408) are symmetrically arranged;
the solution adding system (5) comprises a first portal frame (501), a first bevel gear (502), a first connecting shaft (503), a first sliding shaft (504), a second bevel gear (505), a first supporting plate (506), a second electric push rod (507), a third bevel gear (508), a screw rod (509), a limiting rod (5010), a second supporting plate (5011) and a transfusion tube (5012); the first portal frame (501) is rotationally connected with the first connecting shaft (503); the first portal frame (501) is rotationally connected with the screw rod (509); the first portal frame (501) is fixedly connected with the limiting rod (5010); the first portal frame (501) is welded with the bottom plate (2); the first bevel gear (502) is fixedly connected with the first connecting shaft (503); the first bevel gear (502) is connected with the recovery transfer system (8); the first connecting shaft (503) is connected with the first sliding shaft (504); the first sliding shaft (504) is fixedly connected with the second bevel gear (505); the first sliding shaft (504) is rotationally connected with the first supporting plate (506); the first supporting plate (506) is fixedly connected with the second electric push rod (507); the second electric push rod (507) is connected with the first portal frame (501) through bolts; a third bevel gear (508) is arranged on the side surface of the second bevel gear (505); the third bevel gear (508) is screwed with the screw rod (509); the screw rod (509) is screwed with the second supporting plate (5011); the second supporting plate (5011) is in sliding connection with the limiting rod (5010); the second supporting plate (5011) is fixedly connected with the infusion tube (5012); two groups of second supporting plates (5011) and infusion tubes (5012) are symmetrically arranged;
the filtering system (6) comprises a fourth bevel gear (601), a first rotating shaft (602), a first driving wheel (603), a second driving wheel (604), a second connecting shaft (605), a second sliding shaft (606), a second flat gear (607), a third supporting plate (608), a third electric push rod (609), a sieving plate (6010), a fourth electric push rod (6011), a straight sliding rail (6012), a fourth supporting plate (6013), a fifth electric push rod (6014), a baffle (6015), a collecting box (6016), a pump (6017) and a return pipe (6018); the fourth bevel gear (601) is fixedly connected with the first rotating shaft (602); the fourth bevel gear (601) is connected with the recovery transfer system (8); the first rotating shaft (602) is fixedly connected with a first driving wheel (603); the first rotating shaft (602) is rotationally connected with the bottom plate (2) through a bracket; the outer ring surface of the first driving wheel (603) is in driving connection with the second driving wheel (604) through a belt; the second driving wheel (604) is fixedly connected with a second connecting shaft (605); the second connecting shaft (605) is connected with the second sliding shaft (606); the second connecting shaft (605) is rotationally connected with the bottom plate (2) through a bracket; the second sliding shaft (606) is fixedly connected with a second flat gear (607); the second sliding shaft (606) is rotatably connected with the third supporting plate (608); the third supporting plate (608) is fixedly connected with the third electric push rod (609); the third electric push rod (609) is connected with the bottom plate (2) through a bracket through a bolt; a screen plate (6010) is arranged on the side surface of the third electric push rod (609); the two sides of the sieve plate (6010) are provided with fourth electric push rods (6011); the sieve plate (6010) is rotationally connected with a group of fourth supporting plates (6013); the fifth electric push rods (6014) are arranged on two sides of the sieving plate (6010); the sieve plate (6010) is rotationally connected with the baffle (6015); the fourth electric push rod (6011) is in sliding connection with the straight slide rail (6012); the straight sliding rail (6012) is fixedly connected with the bottom plate (2); two groups of straight sliding rails (6012) are symmetrically arranged; the fourth supporting plate (6013) is fixedly connected with the bottom plate (2); two groups of the fourth supporting plates (6013) are symmetrically arranged; the fifth electric push rod (6014) is rotationally connected with the baffle (6015); a collecting box (6016) is arranged below the baffle (6015); the collecting box (6016) is fixedly connected with the bottom plate (2); the collecting box (6016) is connected with the pump (6017) through a connecting pipe; the pump (6017) is in threaded connection with the return pipe (6018); the pump (6017) is connected with the bottom plate (2) through bolts; the return pipe (6018) is sleeved with the bottom plate (2);
the recycling and transferring system (8) comprises a motor (801), an output shaft (802), a fifth bevel gear (803), a sixth bevel gear (804), a third driving wheel (805), a fourth driving wheel (806), a fifth driving wheel (807), a second rotating shaft (808), a third flat gear (809), a second portal frame (8010), a second electric sliding rail (8011), a second sliding block (8012), a bearing box (8013), a fourth flat gear (8014), a sixth driving wheel (8015), a third connecting shaft (8016), a third sliding shaft (8017), a fifth supporting plate (8018), a sixth electric push rod (8019) and a fifth flat gear (8020); the motor (801) is fixedly connected with the output shaft (802); the motor (801) is connected with the bottom plate (2) through bolts; the output shaft (802) is fixedly connected with a fifth bevel gear (803), a sixth bevel gear (804), a third driving wheel (805) and a fourth driving wheel (806) in sequence; the output shaft (802) is rotationally connected with the bottom plate (2) through a bracket; a fifth bevel gear (803) is meshed with the first bevel gear (502); the sixth bevel gear (804) is meshed with the fourth bevel gear (601); the outer ring surface of the third driving wheel (805) is in driving connection with a sixth driving wheel (8015) through a belt; the outer ring surface of the fourth driving wheel (806) is in driving connection with the fifth driving wheel (807) through a belt; the second rotating shaft (808) is fixedly connected with a fifth driving wheel (807) and a third flat gear (809) in sequence; the second rotating shaft (808) is rotationally connected with the second portal frame (8010); the second portal frame (8010) is connected with the second electric sliding rail (8011) through bolts; the second portal frame (8010) is fixedly connected with the bottom plate (2); the second electric sliding rail (8011) is in sliding connection with the second sliding block (8012); two groups of second electric sliding rails (8011) and second sliding blocks (8012) are symmetrically arranged; the bearing box (8013) is rotationally connected with the second slider (8012); the bearing box (8013) is fixedly connected with a fourth flat gear (8014); the sixth driving wheel (8015) is fixedly connected with the third connecting shaft (8016); the third connecting shaft (8016) is connected with the third sliding shaft (8017); the third connecting shaft (8016) is rotationally connected with the second portal frame (8010); the third sliding shaft (8017) is rotatably connected with the fifth supporting plate (8018); the third sliding shaft (8017) is fixedly connected with a fifth flat gear (8020); the fifth supporting plate (8018) is fixedly connected with the sixth electric push rod (8019); the sixth electric push rod (8019) is connected with the second portal frame (8010) through bolts;
the pressurizing system (9) comprises a second fixing frame (901), a seventh electric push rod (902), a second blanking hopper (903), a third fixing frame (904), a hydraulic rod (905) and a pressurizing plate (906); the second fixing frame (901) is connected with a seventh electric push rod (902) through bolts; the second fixing frame (901) is fixedly connected with the bottom plate (2); the seventh electric push rod (902) is fixedly connected with the second blanking hopper (903); two groups of seventh electric push rods (902) are symmetrically arranged; a third fixing frame (904) is arranged on the side surface of the second blanking hopper (903); the third fixing frame (904) is connected with the hydraulic rod (905) through bolts; the third fixing frame (904) is fixedly connected with the bottom plate (2); the hydraulic rod (905) is fixedly connected with the pressurizing plate (906); two groups of hydraulic rods (905) are symmetrically arranged.
2. A silicate fiber board raw material pre-production device as in claim 1, wherein: opposite threads are symmetrically arranged on two sides of the screw rod (509).
3. A silicate fiber board raw material pre-production device as in claim 2, wherein: a plurality of groups of hemispherical covers are arranged on the sieve plate (6010), and openings are arranged on the hemispherical covers.
4. A silicate fiber board raw material preparation device as claimed in claim 3, wherein: a plurality of groups of tooth-shaped blocks are arranged on the lower end surface of the pressurizing plate (906).
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| CN202110440090.6A CN113306010B (en) | 2021-04-23 | 2021-04-23 | Raw material pre-manufacturing device for silicate fiber board |
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| CN202110440090.6A CN113306010B (en) | 2021-04-23 | 2021-04-23 | Raw material pre-manufacturing device for silicate fiber board |
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| CN113306010B true CN113306010B (en) | 2023-05-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| AUPQ468299A0 (en) * | 1999-12-15 | 2000-01-20 | James Hardie Research Pty Limited | Method and apparatus for extruding cementitious articles |
| CN205886632U (en) * | 2016-07-31 | 2017-01-18 | 山东点豆机械有限公司 | Fertile machine is joined in marriage to intelligent control's liquid |
| CN108214809A (en) * | 2017-12-29 | 2018-06-29 | 佛山市高明高森木业有限公司 | A kind of production method of fiberboard |
| CN111409289B (en) * | 2020-02-21 | 2022-04-12 | 西格马(河南)高温科技集团有限公司 | Production line equipment and preparation method of high-density mineral cotton fiberboard |
| CN213008999U (en) * | 2020-04-27 | 2021-04-20 | 昆山大拇指自动化设备科技有限公司 | Jacking type feeding and recycling device for material box |
| CN111905954B (en) * | 2020-07-07 | 2021-10-29 | 江西福德铝业有限公司 | Aluminum profile surface spraying device and operation method thereof |
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