CN210885588U - A kind of industrial tail water environmental protection treatment system - Google Patents
A kind of industrial tail water environmental protection treatment system Download PDFInfo
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- CN210885588U CN210885588U CN201920643753.2U CN201920643753U CN210885588U CN 210885588 U CN210885588 U CN 210885588U CN 201920643753 U CN201920643753 U CN 201920643753U CN 210885588 U CN210885588 U CN 210885588U
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Abstract
本实用新型公开了一种工业尾水环保治理系统,包括尾水预处理单元、尾水浓密析水单元、泥浆脱水制饼单元、微固捕收及应急单元、清水汇集泵送单元和中央操作控制单元,通过尾水浓密析水单元,在无药剂、常温、常压条件下实现尾水的固液分离,产出清水返回供水系统再用,经潜水渣浆泵抽吸产出高浓度泥浆,为尾水固相物脱水制饼准备条件,通过泥浆脱水制饼单元,脱除来自浓密析水单元的泥浆水分,产出低含水泥饼,经皮带运输机外运堆存,产出清水返回供水系统再用,进而实现了在常温、常压、无絮凝药剂条件下实现尾水的固、液分离,可将尾水浓密泥浆脱水产出低含水泥饼,同时可将生产过程中产品携带、蒸发、浸漏后的清水全部返回再用。
The utility model discloses an environmental protection treatment system for industrial tail water, comprising a tail water pretreatment unit, a tail water thickening water separation unit, a mud dehydration cake-making unit, a micro-solid collection and emergency unit, a clean water collection and pumping unit and a central operation unit. The control unit realizes the solid-liquid separation of the tail water under the conditions of no chemicals, normal temperature and normal pressure through the tail water thickening and water separation unit, and produces clean water and returns it to the water supply system for reuse. , to prepare the conditions for the dehydration of tail water solids to make cakes, through the mud dehydration cake making unit, remove the mud moisture from the dense water separation unit, and produce low cement cakes, which are transported and stored by the belt conveyor, and the clean water is returned. The water supply system is reused, thereby realizing the solid and liquid separation of tail water under the conditions of normal temperature, normal pressure, and no flocculating agent. , Evaporation, leakage of water after all return to reuse.
Description
技术领域technical field
本实用新型涉及环境保护设备技术领域,更具体的说是涉及一种工业尾水环保治理系统。The utility model relates to the technical field of environmental protection equipment, in particular to an environmental protection treatment system for industrial tail water.
背景技术Background technique
在矿山选矿、沙石洗涤及上述行业的生产过程中会产生大量的生产尾水,即含固体、离子化合物的污水(废水),是目前国内环境危害的重要源头之一,治理技术难度大、治理成本高。目前国内技术方案多样,归纳起来基本划分为三类:(1)耙式浓密机+尾矿库技术方案;(2)深锥浓密机+带式压滤机/板框过滤机技术方案;(3)多级沉淀池+带式压滤机/板框过滤机技术方案。In the production process of mine beneficiation, sand washing and the above industries, a large amount of production tail water, that is, sewage (wastewater) containing solid and ionic compounds, is one of the important sources of domestic environmental hazards. Management costs are high. At present, there are various domestic technical solutions, which are basically divided into three categories: (1) technical solutions for rake thickener + tailings pond; (2) technical solutions for deep cone thickener + belt filter press/plate and frame filter; ( 3) Technical scheme of multi-stage sedimentation tank + belt filter press/plate and frame filter.
其中,耙式浓密机+尾矿库技术方案工作流程为:尾水、絮凝药剂进入耙式浓密机,经沉淀后固、液分离,溢流产出清水回用,底流(高浓度泥浆) 送入尾矿库堆存管理,此方案广泛用于矿山选矿尾水、沙石洗涤尾水治理;深锥浓密桶+板框/带式压滤机方案的工作流程为:尾水、絮凝药剂送入深锥浓密桶,尾固与絮凝药剂反应结晶后固、液分离,清水溢流返回再用,尾固结晶送板框/带式压滤机脱水制饼;多级沉淀池+板框/带式压滤机方案的工作流程为:絮凝药剂伴随尾水沉淀池组,固相结晶后逐级沉淀,一、二级结絮凝晶体采用潜水泵泵送至过滤机脱水制饼,超细粒级沉淀于之后各级池底 (呈浓稠状),采用挖掘机或其他设备定期清理,此方案在沙石洗涤尾水、化工生产尾水、牲畜养殖尾水、水产养殖业尾水治理中较为普遍。Among them, the working process of the rake thickener + tailings pond technical scheme is as follows: tail water and flocculation agents enter the rake thickener, and after sedimentation, solid and liquid are separated, the overflow produces clean water for reuse, and the underflow (high-concentration mud) is sent into the rake thickener. Tailings pond storage management, this scheme is widely used in mine beneficiation tail water, sand washing tail water treatment; the working process of the deep cone thick barrel + plate frame/belt filter press scheme is: tail water, flocculation agent feeding Deep cone dense barrel, the tail solids react with the flocculating agent to crystallize and separate the solid and liquid, and the clean water is overflowed and returned for reuse. The working process of the filter press scheme is as follows: flocculation agent is accompanied by the tail water sedimentation tank group, and the solid phase is crystallized and then precipitated step by step. It is deposited on the bottom of the ponds at all levels (thick), and is cleaned regularly by excavators or other equipment. This solution is more suitable for the treatment of tail water from sand and gravel washing, chemical production tail water, livestock breeding tail water and aquaculture tail water. universal.
但是,耙式浓密机+尾矿库技术方案有如下缺陷:However, the technical solution of rake thickener + tailings pond has the following defects:
a.占地面积:系统占地+尾矿库占地,占地面积大;a. Covering area: the system covers the area + the tailings pond covers the area, and the area is large;
b.工程造价:系统造价+尾矿库造价+征地租地+林木青苗赔偿+安评环评费用,故造价高;b. Project cost: system cost + tailings pond cost + land acquisition and lease + compensation for trees and young crops + safety and environmental assessment costs, so the cost is high;
c.环保隐患:药剂残留+颗粒扬尘环保隐患,环保隐患大;c. Hidden dangers of environmental protection: the hidden dangers of chemical residues + particle dust, and the hidden dangers of environmental protection are great;
d.安全隐患:存在溃坝次生地质灾害隐患;d. Hidden dangers of safety: there are hidden dangers of secondary geological disasters caused by dam failure;
e.生产成本:投资征地摊销+系统运转成本+清水返还+后期管理费用,治理成本高;e. Production cost: amortization of investment land acquisition + system operation cost + return of clean water + late management cost, high governance cost;
深锥浓密桶+板框/带式压滤机方案有如下缺陷:The deep cone dense barrel + plate and frame/belt filter press scheme has the following defects:
a.环保隐患:泥饼及回水残留大量药剂,回水污染产品;a. Hidden dangers of environmental protection: a large amount of chemicals remain in the mud cake and backwater, and the backwater pollutes the products;
b.生产成本:投资征地摊销+系统运转成本+清水返还+后期管理费用,特别是药剂生产成本占比大;b. Production cost: amortization of investment land acquisition + system operation cost + return of clean water + post-management expenses, especially the production cost of pharmaceuticals accounts for a large proportion;
c.生产能力:有限,不适合大规模处理尾水;c. Production capacity: limited, not suitable for large-scale treatment of tail water;
d.同比造价:由于产能受限,同比造价偏高。d. Year-on-year construction cost: Due to limited production capacity, the year-on-year construction cost is on the high side.
多级沉淀池+板框/带式压滤机方案的缺陷如下:The defects of the multi-stage sedimentation tank + plate and frame/belt filter press scheme are as follows:
a.环保隐患:存在泥饼、回水残留药剂危害隐患、回水利用污染产品;a. Hidden dangers of environmental protection: there are hidden dangers of mud cakes, residual chemicals in backwater, and polluted products from backwater utilization;
b.生产成本:药剂费用+系统运转成本+淤泥清除费用,生产成本偏高;b. Production cost: pharmaceutical cost + system operation cost + sludge removal cost, the production cost is high;
c.生产能力:有限,不适合大规模处理尾水;c. Production capacity: limited, not suitable for large-scale treatment of tail water;
d.同比造价:由于产能受限,同比造价偏高;d. Year-on-year cost: due to limited production capacity, the year-on-year cost is high;
e.微固处理困难:由于逐级沉淀,导致第二级沉淀之后产出的尾固呈高浓度泥浆状,一般采用挖掘机清理、罐车外运,泥饼运输、堆存均存在严重的环保隐患,且治理费用偏高。e. Difficulty in the treatment of micro-solids: Due to the gradual precipitation, the tail solids produced after the second-stage precipitation are in the form of high-concentration mud. Generally, excavators are used for cleaning, tank truck transportation, and mud cake transportation and storage. There are serious environmental problems Hidden dangers and high cost of treatment.
因此,提供一种从根本上提高尾水治理环保等级、大幅度降低治理成本的工业尾水环保治理系统是本领域技术人员亟需解决的问题。Therefore, it is an urgent problem for those skilled in the art to provide an industrial tail water environmental protection treatment system that fundamentally improves the environmental protection level of tail water treatment and greatly reduces treatment costs.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种工业尾水环保治理系统,能够从根本上提高尾水治理环保等级、大幅度降低治理成本。In view of this, the utility model provides an industrial tail water environmental protection treatment system, which can fundamentally improve the environmental protection level of tail water treatment and greatly reduce the treatment cost.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种工业尾水环保治理系统,包括尾水预处理单元、尾水浓密析水单元、泥浆脱水制饼单元和中央操作控制单元;An industrial tail water environmental protection treatment system, comprising a tail water pretreatment unit, a tail water dense water separation unit, a mud dehydration cake making unit and a central operation control unit;
所述尾水预处理单元包括第一沉淀池、螺旋绞龙机构、皮带输送机和杂物清除滚动筛;所述螺旋绞龙机构安装在所述第一沉淀池的底部;所述皮带输送机一端位于所述螺旋绞龙机构的排料出口下方,其另一端位于堆料场;所述杂物清除滚动筛安装在所述第一沉淀池的尾水进水口一侧,所述杂物清除滚动筛内部设置有用于导出杂物的导流螺旋板,杂物在所述导流螺旋板旋转推动下导入到输送带上,并由所述输送带输送到所述第一沉淀池外堆放;The tail water pretreatment unit includes a first sedimentation tank, a screw auger mechanism, a belt conveyor and a sundries removal rolling screen; the screw auger mechanism is installed at the bottom of the first sedimentation tank; the belt conveyor One end is located below the discharge outlet of the screw auger mechanism, and the other end is located in the stockyard; the sundries removal rolling screen is installed on the side of the tail water inlet of the first sedimentation tank, and the sundries remove The rolling screen is provided with a guide spiral plate for exporting sundries, and the sundries are introduced into the conveyor belt under the rotating push of the guide spiral plate, and are transported by the conveyor belt to the outside of the first sedimentation tank for stacking;
所述尾水浓密析水单元包括第二沉淀池、尾固收集机构、尾水消力机构和清水回用机构,所述尾固收集机构、所述尾水消力机构和所述清水回用机构均安装在所述第二沉淀池上;所述第二沉淀池的池底上具有环形集料槽;所述第一沉淀池中的尾水经尾水输送管、尾水导管输送到所述尾水消力机构中,经所述尾水消力机构消力的尾水再进入到所述第二沉淀池,尾水分离为清水和固相物,所述清水流入到所述清水回用机构中,所述固相物在所述第二沉淀池内下沉,所述固相物在所述尾固收集机构的作用下输送到环形集料槽,再输送至所述泥浆脱水制饼单元;The dense tail water separation unit includes a second sedimentation tank, a tail water collecting mechanism, a tail water stilling mechanism and a clean water reuse mechanism, and the tail solid collecting mechanism, the tail water stilling mechanism and the clean water reuse The mechanisms are installed on the second sedimentation tank; the bottom of the second sedimentation tank is provided with an annular collecting tank; the tail water in the first sedimentation tank is transported to the In the tail water stilling mechanism, the tail water that has been eliminated by the tail water stilling mechanism enters the second sedimentation tank, and the tail water is separated into clean water and solid phase, and the clean water flows into the clean water for reuse. In the mechanism, the solid phase sinks in the second sedimentation tank, and the solid phase is transported to the annular collecting tank under the action of the tail solid collecting mechanism, and then transported to the mud dehydration cake making unit ;
所述泥浆脱水制饼单元包括真空盘式过滤机组、第一泵池和溢流泵;所述皮带输送机的皮带经过所述真空盘式过滤机组下方,所述皮带的两侧设有挡泥板,所述真空盘式过滤机组通过水汽分离管与所述清水回用机构连通;所述真空盘式过滤机组后端设有溢流槽;所述第一泵池设置在所述溢流槽的排水管下方,所述第一泵池与所述溢流泵进水口相通,所述溢流泵出水口通过管道与所述第一沉淀池连通。The mud dehydration and cake-making unit includes a vacuum disc filter unit, a first pump pool and an overflow pump; the belt of the belt conveyor passes under the vacuum disc filter unit, and mud guards are provided on both sides of the belt The vacuum disc filter unit is communicated with the clean water reuse mechanism through a water vapor separation pipe; an overflow groove is arranged at the rear end of the vacuum disc filter unit; the first pump pool is arranged in the overflow groove Below the drainage pipe, the first pump pool communicates with the overflow pump water inlet, and the overflow pump water outlet communicates with the first sedimentation tank through a pipeline.
进一步的,所述尾固收集机构包括中心轴下体、两端贯通的中心轴中体和中心轴上体、驱动臂、泥浆抽吸泵固定管、泥浆抽吸组件、液压升降油缸、悬挂臂、悬挂架、刮板架、平行杆、第一刮板和第二刮板,Further, the tail solid collecting mechanism includes a central shaft lower body, a central shaft middle body and a central shaft upper body with two ends passing through, a drive arm, a mud suction pump fixing pipe, a mud suction assembly, a hydraulic lift cylinder, a suspension arm, Suspension frame, scraper frame, parallel rod, first scraper and second scraper,
所述中心轴下体浇筑在所述池体的中央;所述中心轴中体下端焊接在所述中心轴下体上;所述中心轴上体的下端固定在所述中心轴中体上端;所述尾水导管焊接在所述中心轴上体的内部,且所述尾水导管的入水口位于所述中心轴上体内,所述尾水导管的出水口延伸到所述中心轴中体内部;所述尾水导管靠近下端的外侧壁通过法兰与所述中心轴上体的内壁焊接为一体,三者形成环形受水槽;所述环形受水槽与所述环形集料槽通过管道连通;The lower body of the central shaft is cast in the center of the pool body; the lower end of the middle body of the central shaft is welded on the lower body of the central shaft; the lower end of the upper body of the central shaft is fixed on the upper end of the middle body of the central shaft; the The draft water conduit is welded inside the upper body of the central shaft, the water inlet of the draft water conduit is located in the upper body of the central shaft, and the water outlet of the draft water conduit extends into the interior of the central shaft middle body; The outer side wall of the draft water conduit near the lower end is welded into one body with the inner wall of the upper body of the central shaft through a flange, and the three form an annular water receiving tank; the annular water receiving tank is communicated with the annular collecting tank through a pipeline;
所述尾水输送管中的尾水进入所述中心轴上体,再经所述尾水导管输送到所述中心轴中体,所述中心轴中体的下部沿周向开设有很多出水口,所述出水口与所述尾水消力机构连通,所述尾水消力机构与所述第二沉淀池连通;The tail water in the tail water conveying pipe enters the upper body of the central shaft, and then is transported to the middle body of the central shaft through the tail water conduit. The lower part of the middle body of the central shaft is provided with many water outlets in the circumferential direction. , the water outlet is communicated with the tail water stilling mechanism, and the tail water stilling mechanism is communicated with the second sedimentation tank;
所述中心轴上体的下端焊接有推力轴承座,所述推力轴承座的上端面开设有环形钢球轨道槽,所述环形钢球轨道槽内放置有钢球;所述中心轴上体套装有滑动轴套,所述滑动轴套的下端面上开设有环形钢球轨道且与所述环形钢球轨道槽相对应,所述滑动轴套支撑在所述钢球上;所述滑动轴套两侧焊接有横轴,所述横轴与所述驱动臂内端的半轴座活动连接,所述驱动臂位于所述第二沉淀池顶部,所述驱动臂环绕所述横轴转动;所述滑动轴套的上端设有注油孔;所述中心轴上体的上端套装有接电滑环,所述接电滑环与接电碳刷架滑动配合形成电源回路;The lower end of the upper body of the central shaft is welded with a thrust bearing seat, the upper end surface of the thrust bearing seat is provided with an annular steel ball track groove, and steel balls are placed in the annular steel ball track groove; the upper body of the central shaft is sleeved There is a sliding bushing, an annular steel ball track is opened on the lower end surface of the sliding bushing and corresponds to the groove of the annular steel ball track, and the sliding bushing is supported on the steel ball; the sliding bushing A horizontal shaft is welded on both sides, the horizontal shaft is movably connected with the half shaft seat at the inner end of the driving arm, the driving arm is located on the top of the second sedimentation tank, and the driving arm rotates around the horizontal shaft; the The upper end of the sliding shaft sleeve is provided with an oil filling hole; the upper end of the upper body of the central shaft is sleeved with an electric connection slip ring, and the electric connection slip ring is slidably matched with the electric connection carbon brush holder to form a power circuit;
泥浆抽吸组件包括泥浆抽吸泵固定管、泥浆抽吸泵和泥浆转送泵,所述泥浆抽吸泵固定管的上端焊接在所述驱动臂上;所述泥浆抽吸泵滑动设置在所述泥浆抽吸泵固定管内部,所述泥浆抽吸泵的上端的吊环通过钢丝绳与安装在所述驱动臂上的升降葫芦连接,其下端与所述环形集料槽位置对应,且所述泥浆抽吸泵可升降的位于所述环形集料槽;所述泥浆抽吸泵出口通过泥浆输送管、管道与所述环形受水槽连通;所述泥浆输送管焊接固定在所述驱动臂上,并且随着所述驱动臂作圆周运动;所述泥浆转送泵安装在所述环形受水槽内部底端,所述泥浆转送泵的出口通过所述管道与所述真空盘式过滤机组连通;The mud suction assembly includes a mud suction pump fixed pipe, a mud suction pump and a mud transfer pump. The upper end of the mud suction pump fixed pipe is welded on the drive arm; the mud suction pump is slidably arranged on the Inside the fixed pipe of the mud suction pump, the lifting ring on the upper end of the mud suction pump is connected with the lifting hoist installed on the driving arm through the wire rope, and the lower end of the lifting ring corresponds to the position of the annular collecting trough, and the mud pumping The suction pump can be raised and lowered in the annular collecting tank; the outlet of the mud suction pump is communicated with the annular water receiving tank through a mud conveying pipe and a pipeline; the mud conveying pipe is welded and fixed on the driving arm, and is move circularly with the drive arm; the mud transfer pump is installed at the inner bottom end of the annular water receiving tank, and the outlet of the mud transfer pump is communicated with the vacuum disc filter unit through the pipeline;
所述液压升降油缸沿竖直方向安装在所述驱动臂上;所述悬挂臂、所述悬挂架、所述刮板架和所述平行杆形成可拆卸的平行四边形结构;所述悬挂架下部连接活动吊环;所述液压升降油缸的驱动端连接拉杆,所述拉杆另一端通过螺栓与所述活动吊环固定连接,所述平行四边形结构随着液压升降油缸作升降运动;The hydraulic lift cylinder is installed on the drive arm in the vertical direction; the suspension arm, the suspension frame, the scraper frame and the parallel rod form a detachable parallelogram structure; the lower part of the suspension frame Connect the movable lifting ring; the driving end of the hydraulic lifting cylinder is connected to a pull rod, the other end of the pulling rod is fixedly connected to the movable lifting ring through a bolt, and the parallelogram structure moves up and down with the hydraulic lifting cylinder;
所述悬挂架、所述平行杆设置在所述悬挂臂与所述刮板架之间;所述悬挂臂一端焊接在所述驱动臂的下侧;所述悬挂臂另一端上开设有不同大小的第一轴销孔和第二轴销孔,第一轴销贯穿尺寸较大的所述第一轴销孔与所述悬挂架的上端活动连接,第二轴销贯穿尺寸较小的所述第二轴销孔与所述平行杆的上端活动连接;所述刮板架上开设有大小不同的第三轴销孔和第四轴销孔,第三轴销贯穿尺寸较大的所述第三轴销孔与所述悬挂架的下端活动连接,第四轴销贯穿尺寸较小的所述第四轴销孔与所述平行杆的下端活动连接;所述刮板架的横梁焊接在所述刮板架下方;The suspension frame and the parallel rod are arranged between the suspension arm and the scraper frame; one end of the suspension arm is welded to the lower side of the drive arm; the other end of the suspension arm is provided with different sizes The first axle pin hole and the second axle pin hole, the first axle pin penetrates the larger size of the first axle pin hole and is connected to the upper end of the hanger, and the second axle pin penetrates the smaller size of the The second shaft pin hole is movably connected with the upper end of the parallel rod; the scraper frame is provided with a third shaft pin hole and a fourth shaft pin hole of different sizes, and the third shaft pin penetrates the larger size of the third shaft pin hole. The triaxial pin hole is movably connected with the lower end of the suspension frame, and the fourth shaft pin is movably connected with the lower end of the parallel rod through the fourth shaft pin hole with a smaller size; the beam of the scraper frame is welded on the below the scraper frame;
所述第一刮板和所述第二刮板设置为多个,成组布置的所述第一刮板和所述第二刮板成一定角度焊接在所述刮板架的下侧。The first scraper and the second scraper are provided in plural, and the first scraper and the second scraper arranged in groups are welded at a certain angle on the lower side of the scraper frame.
进一步的,所述尾水浓密析水单元还包括轴承座、驱动轮、驱动电机减速器和微固周边捕收管;所述轴承座、所述驱动电机减速器均固定在所述驱动臂上,并且所述轴承座主轴一端与所述驱动电机减速器连接,所述轴承座主轴另一端延伸出所述驱动臂与所述驱动轮的轮毂连接,所述驱动轮设置在所述沉淀池的池体顶部的所述环形跑道内;所述池体靠近下端位置埋设有微固周边捕收管。Further, the tail water thickening water separation unit also includes a bearing seat, a driving wheel, a driving motor reducer and a micro-solid peripheral collecting tube; the bearing seat and the driving motor reducer are all fixed on the driving arm. , and one end of the bearing seat main shaft is connected with the drive motor reducer, and the other end of the bearing seat main shaft extends out of the drive arm to connect with the hub of the drive wheel, and the drive wheel is arranged in the sedimentation tank. Inside the annular track on the top of the pool body; a micro-solid peripheral collecting tube is embedded near the lower end of the pool body.
进一步的,所述尾水消力机构包括消力罩、消力盘、消波罩和消气管,所述消力罩由上法兰、下法兰和外弧板焊接而成,所述消力罩的所述上法兰内孔与所述中心轴中体焊接连接,所述消力罩的所述下法兰内孔与所述中心轴中体预留间隙,所述间隙形成环形尾水通道,所述外弧板与所述中心轴中体上的出水口位置对应;所述消力盘焊接安装在所述中心轴中体的下部且与所述环形尾水通道位置对应;所述消波罩通过多根支杆焊接在中心轴上体上部,来自所述消力盘的水流被所述消波罩束缚;所述消气管采用多根无缝钢管环绕所述消力罩外沿布置,所述消气管下端焊接在所述消力罩上且与所述消力罩内部相通,其上端延伸到所述消波罩内部。Further, the tail water damping mechanism includes a damping hood, a damping disc, a wave damping hood and a gas damping pipe, and the damping hood is formed by welding an upper flange, a lower flange and an outer arc plate. The inner hole of the upper flange of the force shield is connected with the central shaft middle body by welding, the inner hole of the lower flange of the force reduction shield and the middle body of the central shaft reserve a gap, and the gap forms an annular tail a water channel, the outer arc plate corresponds to the position of the water outlet on the middle body of the central shaft; the damping plate is welded and installed at the lower part of the middle body of the central shaft and corresponds to the position of the annular draft water channel; The wave absorber is welded on the upper part of the upper body of the central shaft through a plurality of struts, and the water flow from the stilling plate is bound by the wave absorber; Along the arrangement, the lower end of the exhaust pipe is welded on the damping cover and communicated with the interior of the damping cover, and the upper end thereof extends into the interior of the wave damping cover.
进一步的,所述清水回用机构包括溢流槽组件、清水周转池和清水泵,所述溢流槽组件包括溢流槽底板、溢流板和排水管,所述溢流槽底板焊接在所述池体内预埋角钢上,所述溢流板下沿焊接在所述预埋角钢和所述溢流槽底板内沿上,所述溢流板上沿与所述池体、所述溢流槽底板连接形成环形水槽;所述排水管为多根,多根所述排水管呈放射状环绕在所述溢流槽底板外周侧,并且与所述溢流板固定;所述排水管入水口与所述环形水槽连通,所述排水管出水口延伸到所述清水周转池内,所述清水周转池内的清水通过所述清水泵输送至沙石生产车间。Further, the clean water reuse mechanism includes an overflow tank assembly, a clean water turnover tank and a clean water pump, and the overflow tank assembly includes an overflow tank bottom plate, an overflow plate and a drain pipe, and the overflow tank bottom plate is welded at the place. On the pre-embedded angle steel in the pool body, the lower edge of the overflow plate is welded on the embedded angle steel and the inner edge of the bottom plate of the overflow tank, and the edge of the overflow plate is connected with the pool body and the overflow. The tank bottom is connected to form an annular water tank; the drain pipes are multiple, and the multiple drain pipes radially surround the outer peripheral side of the overflow tank bottom plate and are fixed with the overflow plate; the water inlet of the drain pipes is connected to the The annular water tank is connected, and the water outlet of the drain pipe extends into the clean water turnover pool, and the clean water in the clean water turnover pool is transported to the sand and gravel production workshop through the clean water pump.
进一步的,所述尾水预处理单元还包括第二泵池、第一渣浆泵、混凝土基础、立柱、尾水天桥和第一梯步;所述第二泵池与所述第一沉淀池为相邻布置的混凝土浇筑构件;所述第一渣浆泵安装在所述第二泵池内,所述第一渣浆泵的出口通过所述尾水输送管与所述中心轴上体内腔连通;所述混凝土基础浇筑于所述池体与所述第二泵池之间;Further, the tail water pretreatment unit also includes a second pump tank, a first slurry pump, a concrete foundation, a column, a tail water overpass and a first step; the second pump tank and the first sedimentation tank are adjacently arranged concrete pouring components; the first slurry pump is installed in the second pump pool, and the outlet of the first slurry pump is communicated with the upper body cavity of the central shaft through the tail water conveying pipe ; Described concrete foundation is poured between described pool body and described second pump pool;
所述尾水天桥一端支撑在所述中心轴上体顶部,所述尾水天桥另一端通过所述立柱支撑在所述混凝土基础上;所述尾水天桥支承所述尾水输送管;所述第一梯步焊接在靠近所述混凝土基础的所述尾水天桥端面上。One end of the tailrace flyover is supported on the top of the upper body of the central shaft, and the other end of the tailrace flyover is supported on the concrete foundation through the vertical column; the tailrace flyover supports the tailrace conveying pipe; The first step is welded on the end face of the tailrace flyover near the concrete foundation.
进一步的,所述螺旋绞龙机构包括第一支承座、第二支承座、主轴、螺旋绞龙和驱动装置,所述第一支承座、第二支承座通过预埋件固定在所述第一沉淀池池底底板上;所述主轴安装在所述第一支承座、所述第二支承座上;所述螺旋绞龙焊接在所述主轴上;所述驱动装置的减速器输出端与所述主轴一端通过法兰盘连接。Further, the screw auger mechanism includes a first support seat, a second support seat, a main shaft, a screw auger and a driving device, and the first support seat and the second support seat are fixed on the first support seat and the second support seat through embedded parts. the bottom plate of the sedimentation tank; the main shaft is installed on the first support seat and the second support seat; the spiral auger is welded on the main shaft; the output end of the reducer of the driving device is connected to the One end of the main shaft is connected by a flange.
进一步的,所述泥浆脱水制饼单元还包括第一安装平台、防护围栏和质式第二梯步,所述真空盘式过滤机组安装在所述第一安装平台上;所述防护围栏环绕焊接在所述第一安装平台周侧;所述质式第二梯步安装在所述第一安装平台与地面之间。Further, the mud dehydration and cake-making unit further includes a first installation platform, a protective fence and a second mass-type step, and the vacuum disc filter unit is installed on the first installation platform; the protective fence is surrounded by welding On the peripheral side of the first installation platform; the mass-type second step is installed between the first installation platform and the ground.
进一步的,还包括微固捕收及应急单元,所述微固捕收应急单元包括絮凝搅拌桶和固液分离罐、负压罐、吸管、潜水泵、含微固尾水管、第二安装平台、第二渣浆泵、药剂搅拌储存桶和给药泵;Further, it also includes a micro-solid capture and emergency unit, the micro-solid capture emergency unit includes a flocculation stirring tank and a solid-liquid separation tank, a negative pressure tank, a suction pipe, a submersible pump, a draft tube containing micro-solids, and a second installation platform. , the second slurry pump, the pharmaceutical stirring storage tank and the dosing pump;
所述第二安装平台上安装有所述絮凝搅拌桶和所述固液分离罐,所述固液分离罐罐体下部通过连通管与所述絮凝搅拌桶下端连通;所述固液分离罐上端开口外沿焊接有溢流槽,所述溢流槽槽底设有出水管,所述出水管与清水汇入周转池连通;The flocculation stirring barrel and the solid-liquid separation tank are installed on the second installation platform, and the lower part of the solid-liquid separation tank is communicated with the lower end of the flocculation stirring barrel through a communication pipe; the upper end of the solid-liquid separation tank An overflow groove is welded on the outer edge of the opening, and a water outlet pipe is arranged at the bottom of the overflow groove, and the water outlet pipe is communicated with the clean water into the turnover pool;
所述负压罐固定安装在所述中心轴下体的预埋件上,所述负压罐上端通过螺栓与所述潜水泵进水口连接,所述潜水泵出水口通过所述含微固尾水管与所述絮凝搅拌桶连通;在所述含微固尾水管上焊接有加药斗;The negative pressure tank is fixedly installed on the embedded part of the lower body of the central shaft, the upper end of the negative pressure tank is connected with the water inlet of the submersible pump through bolts, and the water outlet of the submersible pump passes through the micro-solid draft tube. communicated with the flocculation stirring barrel; a dosing bucket is welded on the micro-solid-containing draft water pipe;
多根所述吸管环绕在所述负压罐呈放射状焊接布置,所述吸管焊接固定在所述中心轴中体上,且所述吸管延伸端穿过所述中心轴中体,从所述消力罩与所述消力盘之间伸入到第二沉淀池内;A plurality of the straws are arranged around the negative pressure tank by welding in a radial shape, the straws are welded and fixed on the central shaft middle body, and the extension end of the straws passes through the central axis central body, from the extending into the second sedimentation tank between the force cover and the stilling plate;
所述药剂搅拌储存桶安装在所述第二安装平台下方,所述药剂搅拌储存桶内置搅拌潜水泵,所述药剂搅拌储存桶下端通过管道与所述给药泵进水口连通,所述给药泵出水口通过管道与所述加药斗连通;The medicament stirring storage bucket is installed under the second installation platform, the medicament stirring storage bucket has a built-in stirring submersible pump, and the lower end of the medicament stirring storage bucket is communicated with the water inlet of the dosing pump through a pipeline, and the dosing The water outlet of the pump is communicated with the dosing bucket through a pipeline;
所述第二渣浆泵安装在所述固液分离罐的下方,所述第二渣浆泵进水口通过管道与所述固液分离罐下端焊接连通,所述第二渣浆泵出水口通过管道与第一沉淀池连通。The second slurry pump is installed below the solid-liquid separation tank, the water inlet of the second slurry pump is connected to the lower end of the solid-liquid separation tank by welding through a pipeline, and the water outlet of the second slurry pump passes through The pipeline is communicated with the first sedimentation tank.
进一步的,所述中央操作控制单元包括中控台,夜视彩色高清摄像头、电源、提示警示装备、中控房和信号传输线;所述中控台为琴式操作台,所述琴式操作台由平台、电视屏、操作台和元件柜组成,所述平台下方设有个所述元件柜,所述电视屏内镶嵌安装有视频显示器,所述操作台上镶嵌安装有开启按钮、停止按钮和变频器控制板;多个所述夜视彩色高清摄像头分别安装在所述尾水预处理单元、所述尾水浓密析水单元和所述泥浆脱水制饼单元;在驱动臂端头上安装有声、快闪提示灯,在所述操作台下方安装延时、有声提示器。Further, the central operation control unit includes a central console, a night vision color high-definition camera, a power supply, prompting and warning equipment, a central control room and a signal transmission line; the central console is a piano-type console, and the piano-type console It consists of a platform, a TV screen, an operation console and a component cabinet. The component cabinet is arranged below the platform. A video display is inlaid in the TV screen, and a start button, a stop button and Inverter control board; a plurality of the night vision color high-definition cameras are respectively installed in the tail water pretreatment unit, the tail water thickening water separation unit and the mud dehydration cake making unit; , Quick flashing prompt light, and a time-delayed and audible prompter is installed under the operating table.
通过采取以上方案,本实用新型的有益效果是:By taking the above scheme, the beneficial effects of the present utility model are:
1)全过程无药剂:本系统尾水可在常温、常压条件下实现固液分离,治理过程不添加絮凝药剂,能有效避免产品药剂残留隐患;1) No chemicals in the whole process: the tail water of this system can realize solid-liquid separation under normal temperature and pressure conditions, and no flocculation agent is added during the treatment process, which can effectively avoid the hidden danger of product residues;
2)尾固脱水制饼:尾水中固体经浓密后脱水制饼,产出含水8-15%的泥饼,并可转化为建筑工程填料或工业产品原料;2) Tail solid dehydration cake: the solid in the tail water is thickened and dehydrated to make a cake, and a mud cake with a water content of 8-15% is produced, which can be converted into construction engineering fillers or industrial product raw materials;
3)清水全部还用:固液分离产出的清水全部返还供水系统再用,可大幅度节约水资源和用水生产成本,同时避免尾水外排对地表经流水和地下水体的污染隐患;3) All clean water is reused: all clean water produced by solid-liquid separation is returned to the water supply system for reuse, which can greatly save water resources and water production costs, and at the same time avoid the potential pollution of tail water efflux to surface flowing water and groundwater bodies;
4)操作维护方便:本系统采用全系数码和远程可视控制,故操作控制简单、日常维护方便;4) Convenient operation and maintenance: The system adopts full-scale code and remote visual control, so the operation control is simple and the daily maintenance is convenient;
5)运转成本低:由于不添加絮凝药剂、无泥浆外运环节等因素,尾水治理生产成本约为同类浓密技术方案的10%至20%,故生产成本极低(案例参数);5) Low operating cost: Due to factors such as no flocculation agent added and no outbound slurry transportation, the production cost of tail water treatment is about 10% to 20% of similar thickening technical solutions, so the production cost is extremely low (case parameters);
6)工程造价低:较之于其他浓密技术方案,本系统工程造价只及传统耙式浓密机、板框或带式压滤机技术方案的50%;6) Low engineering cost: compared with other thickening technical solutions, the engineering cost of this system is only 50% of that of traditional rake thickener, plate and frame or belt filter press technical solutions;
7)占地面积小:较之于其他浓密技术方案,本系统占地面积要相当于只及同类、同产能技术方案的三分之一。7) Small footprint: Compared with other dense technical solutions, the system covers an area equivalent to only one third of that of similar technical solutions with the same production capacity.
经由上述的技术方案可知,与现有技术相比,本实用新型公开提供了一种工业尾水环保治理系统,解决了以下技术问题:As can be seen from the above technical solutions, compared with the prior art, the present utility model discloses an environmental protection treatment system for industrial tail water, which solves the following technical problems:
1)残留药剂危害:传统尾水治理技术方案必须大剂量使用聚丙烯酰胺、聚合氯化铝等絮凝药剂;本实用新型可在无药剂、常温、常压条件下实现尾水固、液分离,解决了产品污染、残留药剂危害问题,从根本上保证了生产系统在环保条件下运行;1) Residual chemical hazards: the traditional tail water treatment technical scheme must use flocculation agents such as polyacrylamide and polyaluminum chloride in large doses; It solves the problems of product pollution and residual chemical hazards, and fundamentally ensures that the production system operates under environmental protection conditions;
2)治理成本偏高:传统尾水治理技术方案的生产成本主要由药剂费、电费、人工费等组成,其中药剂成本占比大,故成本偏高;本实用新型由于不添加药剂、用电省、自动化程度高,故可大幅度减低综合生产成本;2) Treatment cost is high: the production cost of the traditional tail water treatment technical scheme is mainly composed of pharmaceutical fee, electricity fee, labor fee, etc., wherein the pharmaceutical cost accounts for a large proportion, so the cost is high; Economical, high degree of automation, it can greatly reduce the overall production cost;
3)泥饼转化利用:传统尾水治理技术方案产出的泥饼含水高、多为浓稠泥浆,堆存消化存在严重问题;本实用新型产出泥饼含水分低(8-12%),可转化为农业土地改造或建筑工程填料,避免大面积占用土地和避免二次环境污染;3) Conversion and utilization of mud cake: the mud cake produced by the traditional tail water treatment technical scheme has high water content and is mostly thick mud, which has serious problems in storage and digestion; the mud cake produced by the utility model has low water content (8-12%) , which can be converted into agricultural land renovation or construction engineering fillers, avoiding large-scale land occupation and secondary environmental pollution;
4)水资源消耗:传统尾水治理技术方案由于泥饼、泥浆含水高,再加上系统“跑、冒、滴、漏”问题无法克服,导致水资源浪费;本实用新型除产品携带、自然蒸发外的生产用水可全部返还,大幅度节约生产用水及用水成本。4) Water resource consumption: the traditional tail water treatment technical solution has high water content in the mud cake and mud, and the problems of "running, running, dripping, and leaking" in the system cannot be overcome, resulting in waste of water resources; All production water other than evaporation can be returned, which greatly saves production water and water costs.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative efforts.
图1附图为本实用新型提供的一种工业尾水环保治理系统的主视图;Fig. 1 accompanying drawing is a front view of a kind of industrial tail water environmental protection treatment system provided by the utility model;
图2附图为本实用新型提供的图1中Ⅰ部分的放大结构示意图;Fig. 2 accompanying drawing is the enlarged structural representation of part I in Fig. 1 provided by the utility model;
图3附图为本实用新型提供的图1中Ⅱ部分的放大结构示意图;Fig. 3 accompanying drawing is the enlarged structure schematic diagram of II part in Fig. 1 provided by the utility model;
图4附图为本实用新型提供的图1中Ⅲ部分的放大结构示意图;Fig. 4 accompanying drawing is the enlarged structural representation of part III in Fig. 1 provided by the utility model;
图5附图为本实用新型提供的图1中Ⅳ部分的放大结构示意图;Fig. 5 accompanying drawing is the enlarged structural schematic diagram of IV part in Fig. 1 provided by the utility model;
图6附图为本实用新型提供的图1中Ⅴ部分的放大结构示意图;Fig. 6 accompanying drawing is the enlarged structural schematic diagram of the V part in Fig. 1 provided by the utility model;
图7附图为本实用新型提供的一种工业尾水环保治理系统的俯视图;Fig. 7 accompanying drawing is a top view of a kind of industrial tail water environmental protection treatment system provided by the utility model;
图8附图为图1中A-A面的剖视图;Fig. 8 accompanying drawing is the sectional view of A-A surface in Fig. 1;
图9附图为图2中A部分的局部放大结构示意图;Fig. 9 accompanying drawing is the partial enlarged structure schematic diagram of A part in Fig. 2;
图10附图为图2中B部分的局部放大结构示意图;Fig. 10 accompanying drawing is a partial enlarged structural schematic diagram of part B in Fig. 2;
图11附图为本实用新型提供的一种工业尾水环保治理系统的工艺流程图。Figure 11 is a process flow diagram of an industrial tail water environmental protection treatment system provided by the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-11所示,本实用新型实施例公开了一种工业尾水环保治理系统,包括尾水预处理单元Ⅲ、尾水浓密析水单元Ⅳ、泥浆脱水制饼单元Ⅱ和中央操作控制单元;As shown in Figures 1-11, an embodiment of the present utility model discloses an environmental protection treatment system for industrial tail water, including a tail water pretreatment unit III, a tail water thickening water separation unit IV, a mud dehydration and cake making unit II, and a central operation control unit. unit;
尾水预处理单元Ⅲ包括第一沉淀池15、螺旋绞龙机构、皮带输送机75和杂物清除滚动筛17;螺旋绞龙机构安装在第一沉淀池15的底部;皮带输送机 75一端位于螺旋绞龙机构的排料出口下方,其另一端位于堆料场;杂物清除滚动筛17安装在第一沉淀池15的尾水进水口一侧,杂物清除滚动筛17内部设置有用于导出杂物的导流螺旋板,杂物在导流螺旋板旋转推动下导入到输送带16上,并由输送带16输送到第一沉淀池15外堆放;The tail water pretreatment unit III includes a
尾水浓密析水单元Ⅳ包括第二沉淀池34、尾固收集机构、尾水消力机构和清水回用机构,尾固收集机构、尾水消力机构和清水回用机构均安装在第二沉淀池34上;第二沉淀池34的池底100上具有环形集料槽101;第一沉淀池15中的尾水经尾水输送管20、尾水导管44输送到尾水消力机构中,经尾水消力机构消力的尾水再进入到第二沉淀池34,尾水分离为清水和固相物,清水流入到清水回用机构中,固相物在第二沉淀池34内下沉,固相物在尾固收集机构的作用下输送到环形集料槽101,再输送至泥浆脱水制饼单元Ⅱ;The tail water dense water separation unit IV includes the
泥浆脱水制饼单元Ⅱ包括真空盘式过滤机组13、第一泵池77和溢流泵 78;皮带输送机75的皮带经过真空盘式过滤机组13下方,皮带的两侧设有挡泥板,真空盘式过滤机组13通过水汽分离管与清水回用机构连通;真空盘式过滤机组13后端设有溢流槽;第一泵池77设置在溢流槽的排水管下方,第一泵池77与溢流泵78进水口相通,溢流泵78出水口通过管道与第一沉淀池15连通。The mud dehydration and cake-making unit II includes a vacuum
进一步的,尾固收集机构包括中心轴下体93、两端贯通的中心轴中体49 和中心轴上体45、驱动臂33、泥浆抽吸泵固定管98、泥浆抽吸组件、液压升降油缸103、悬挂臂106、悬挂架56、刮板架110、平行杆108、第一刮板53 和第二刮板54,Further, the tail solid collecting mechanism includes a central shaft
中心轴下体93浇筑在池体80的中央;中心轴中体49下端焊接在中心轴下体上;中心轴上体45的下端固定在中心轴中体49上端;尾水导管44焊接在中心轴上体45的内部,且尾水导管44的入水口位于中心轴上体45内,尾水导管44的出水口延伸到中心轴中体49内部;尾水导管44靠近下端的外侧壁通过法兰与中心轴上体45的内壁焊接为一体,三者形成环形受水槽43;环形受水槽43与环形集料槽101通过管道连通;The
尾水输送管20中的尾水进入中心轴上体45,再经尾水导管44输送到中心轴中体49,中心轴中体49的下部沿周向开设有很多出水口90,出水口90 与尾水消力机构连通,尾水消力机构与第二沉淀池34连通;The tail water in the tail
中心轴上体45的下端焊接有推力轴承座41,推力轴承座41的上端面开设有环形钢球轨道槽,环形钢球轨道槽内放置有钢球;中心轴上体45套装有滑动轴套48,滑动轴套48的下端面上开设有环形钢球轨道且与环形钢球轨道槽相对应,滑动轴套48支撑在钢球上;滑动轴套48两侧焊接有横轴113,横轴113与驱动臂33内端的半轴座114活动连接,驱动臂位于第二沉淀池34 顶部,驱动臂33环绕横轴113转动;滑动轴套48的上端设有注油孔;中心轴上体45的上端套装有接电滑环47,接电滑环47与接电碳刷架滑动配合形成电源回路;The lower end of the
泥浆抽吸组件包括泥浆抽吸泵固定管98、泥浆抽吸泵97和泥浆转送泵 46,泥浆抽吸泵固定管98的上端焊接在驱动臂33上;泥浆抽吸泵97滑动设置在泥浆抽吸泵固定管98内部,泥浆抽吸泵97的上端的吊环通过钢丝绳与安装在驱动臂33上的升降葫芦连接,其下端与环形集料槽101位置对应,且泥浆抽吸泵97可升降的位于环形集料槽101;泥浆抽吸泵97出口通过泥浆输送管99、管道50与环形受水槽43连通;泥浆输送管99焊接固定在驱动臂33上,并且随着驱动臂33作圆周运动;泥浆转送泵46安装在环形受水槽43 内部底端,泥浆转送泵46的出口通过管道24与真空盘式过滤机组13连通;The mud suction assembly includes a mud suction pump fixed
液压升降油缸103沿竖直方向安装在驱动臂33上;悬挂臂106、悬挂架 56、刮板架110和平行杆108形成可拆卸的平行四边形结构;悬挂架56下部连接活动吊环109;液压升降油缸103的驱动端连接拉杆,拉杆另一端通过螺栓与活动吊环109固定连接,平行四边形结构随着液压升降油缸103作升降运动;The
悬挂架56、平行杆108设置在悬挂臂106与刮板架110之间;悬挂臂106 一端焊接在驱动臂33的下侧;悬挂臂106另一端上开设有不同大小的第一轴销孔和第二轴销孔,第一轴销贯穿尺寸较大的第一轴销孔与悬挂架56的上端活动连接,第二轴销贯穿尺寸较小的第二轴销孔与平行杆108的上端活动连接;刮板架110上开设有大小不同的第三轴销孔和第四轴销孔,第三轴销贯穿尺寸较大的第三轴销孔与悬挂架56的下端活动连接,第四轴销贯穿尺寸较小的第四轴销孔与平行杆108的下端活动连接;刮板架110的横梁焊接在刮板架110下方;The
第一刮板53和第二刮板54设置为多个,成组布置的第一刮板53和第二刮板54成一定角度焊接在刮板架110的下侧。The
具体的,尾水浓密析水单元还包括轴承座116、驱动轮60、驱动电机减速器115和微固周边捕收管64;轴承座116、驱动电机减速器115均固定在驱动臂 33上,并且轴承座116主轴一端与驱动电机减速器115连接,轴承座116主轴另一端延伸出驱动臂与驱动轮的轮毂连接,驱动轮设置在沉淀池的池体80顶部的环形跑道62内;池体80靠近下端位置埋设有微固周边捕收管64。Specifically, the tail water thickening water separation unit further includes a
具体的,尾水消力机构包括消力罩96、消力盘95、消波罩51和消气管89,消力罩96由上法兰、下法兰和外弧板焊接而成,消力罩96的上法兰内孔与中心轴中体49焊接连接,消力罩96的下法兰内孔与中心轴中体49预留间隙,间隙形成环形尾水通道,外弧板与中心轴中体49上的出水口位置对应;消力盘 95焊接安装在中心轴中体49的下部且与环形尾水通道位置对应;消波罩51通过多根支杆焊接在中心轴上体上部,来自消力盘95的水流被消波罩51束缚;消气管89采用多根无缝钢管环绕消力罩96外沿布置,消气管89下端焊接在消力罩96上且与消力罩96内部相通,其上端延伸到消波罩51内部。Specifically, the tail water damping mechanism includes a damping
具体的,清水回用机构包括溢流槽组件、清水周转池67和清水泵68,溢流槽组件包括溢流槽底板59、溢流板58和排水管63,溢流槽底板59焊接在池体80内预埋角钢61上,溢流板58下沿焊接在预埋角钢61和溢流槽底板59内沿上,溢流板58上沿与池体80、溢流槽底板59连接形成环形水槽;排水管63为多根,多根排水管63呈放射状环绕在溢流槽底板59外周侧,并且与溢流板58 固定;排水管63入水口与环形水槽连通,排水管63出水口延伸到清水周转池 67内,清水周转池67内的清水通过清水泵68输送至沙石生产车间。Specifically, the clean water reuse mechanism includes an overflow tank assembly, a clean
具体的,尾水预处理单元Ⅲ还包括第二泵池21、第一渣浆泵22、混凝土基础、立柱27、尾水天桥29和第一梯步25;第二泵池21与第一沉淀池15 为相邻布置的混凝土浇筑构件;第一渣浆泵22安装在第二泵池21内,第一渣浆泵22的出口通过尾水输送管20与中心轴上体45内腔连通;混凝土基础浇筑于池体80与第二泵池21之间;Specifically, the tail water pretreatment unit III also includes a
尾水天桥29一端支撑在中心轴上体45顶部,尾水天桥29另一端通过立柱27支撑在混凝土基础上;尾水天桥29支承尾水输送管20;第一梯步25焊接在靠近混凝土基础的尾水天桥29端面上。One end of the
具体的,螺旋绞龙机构包括第一支承座、第二支承座、主轴、螺旋绞龙 14和驱动装置,第一支承座、第二支承座通过预埋件固定在第一沉淀池15池底底板上;主轴安装在第一支承座、第二支承座上;螺旋绞龙14焊接在主轴上;驱动装置的减速器输出端与主轴一端通过法兰盘连接。Specifically, the screw auger mechanism includes a first support seat, a second support seat, a main shaft, a screw auger 14 and a driving device, and the first support seat and the second support seat are fixed on the bottom of the
具体的,泥浆脱水制饼单元Ⅱ还包括第一安装平台12、防护围栏和质式第二梯步76,真空盘式过滤机组13安装在第一安装平台12上;防护围栏环绕焊接在第一安装平台12周侧;质式第二梯步76安装在第一安装平台12与地面之间。Specifically, the mud dehydration and cake making unit II also includes a
具体的,还包括微固捕收及应急单元Ⅰ,微固捕收应急单元Ⅰ包括絮凝搅拌桶5和固液分离罐3、负压罐91、吸管92、潜水泵94、含微固尾水管8、第二安装平台9、第二渣浆泵69、药剂搅拌储存桶73和给药泵74;Specifically, it also includes the micro-solids collection and emergency unit I. The micro-solids collection and emergency unit I includes a
第二安装平台9上安装有絮凝搅拌桶5和固液分离罐3,固液分离罐3罐体下部通过连通管72与絮凝搅拌桶5下端连通;固液分离罐3上端开口外沿焊接有溢流槽,溢流槽槽底设有出水管,出水管与清水汇入周转池连通;The
负压罐91固定安装在中心轴下体93的预埋件上,负压罐91上端通过螺栓与潜水泵94进水口连接,潜水泵94出水口通过含微固尾水管8与絮凝搅拌桶5连通;在含微固尾水管8上焊接有加药斗6;The negative pressure tank 91 is fixedly installed on the embedded part of the
多根吸管92环绕在负压罐91呈放射状焊接布置,吸管92焊接固定在中心轴中体49上,且吸管92延伸端穿过中心轴中体49,从消力罩96与消力盘 95之间伸入到第二沉淀池34内;A plurality of
药剂搅拌储存桶73安装在第二安装平台9下方,药剂搅拌储存桶73内置搅拌潜水泵,药剂搅拌储存桶73下端通过管道与给药泵74进水口连通,给药泵74出水口通过管道与加药斗6连通;The medicine stirring
第二渣浆泵69安装在固液分离罐3的下方,第二渣浆泵69进水口通过管道与固液分离罐3下端焊接连通,第二渣浆泵69出水口通过管道与第一沉淀池15连通。The
具体的,中央操作控制单元包括中控台,夜视彩色高清摄像头、电源、提示警示装备、中控房和信号传输线;中控台为琴式操作台,琴式操作台由平台、电视屏、操作台和元件柜组成,平台下方设有4个元件柜,电视屏内镶嵌安装有视频显示器,操作台上镶嵌安装有开启按钮、停止按钮和变频器控制板;多个夜视彩色高清摄像头分别安装在尾水预处理单元、尾水浓密析水单元和泥浆脱水制饼单元;在驱动臂33端头上安装有声、快闪提示灯,在操作台下方安装延时、有声提示器。Specifically, the central operation control unit includes a central console, a night vision color high-definition camera, a power supply, prompting and warning equipment, a central control room and a signal transmission line; the central console is a piano-type console, which consists of a platform, a TV screen, It consists of an operation console and a component cabinet. There are 4 component cabinets under the platform, a video display is embedded in the TV screen, and a start button, a stop button and a frequency converter control panel are inlaid on the console; multiple night vision color high-definition cameras are respectively It is installed in the tail water pretreatment unit, the tail water thickening water separation unit and the mud dehydration cake making unit; the sound and fast flashing prompt light is installed on the end of the
具体的,螺旋绞龙14采用钢板拉制而成;杂物清除滚动筛17采用多个带孔钢板组合焊接;尾水天桥29采用钢管、槽管和角钢组合焊接;中心轴下体93采用钢筋混泥土浇筑而成;池底100和池体80均采用钢筋混凝土浇筑;中心轴中体45采用钢板卷制而成;滑动轴套48采用钢板组合焊接而成;驱动臂33采用矩钢、型钢组合焊接而成;悬挂臂106采用钢板组合焊接而成;悬挂架56采用钢管组合焊接而成;刮板架110和平行杆 108均采用钢板、钢管组合焊接而成;潜水渣浆泵导管98采用钢板卷制而成;环形集料槽101采用红砖砌筑或混凝土浇筑;消力罩96由上法兰、下法兰和外弧板焊接而成;消力盘95和消波罩51采用钢板组合焊接而成;第一安装平台12和第二安装平台9均采用钢构件组合焊接而成;负压罐91 和固液分离罐3均为钢板卷制组合焊接而成。Specifically, the spiral auger 14 is drawn from steel plates; the debris
本实用新型的工作过程为:尾水进入本系统时,依次按下启动按钮、开启视频系统,并根据视频信号、电源信号调整各部至规定参数数值,系统进入正常运转状态,首先进入尾水预处理单元,开启滚动筛17旋转,来自沙石生产车间的尾水进入滚动筛17,透过筛孔进入第一沉淀池15,杂物被螺旋导出,防止杂物进入系统堵塞管道,并由输送带16送出堆放;开启螺旋绞龙14旋转,尾水中粗粒级固相物被螺旋旋出,由皮带输送机75送出堆放,防止粗粒级固相物进入系统堵塞管道;开启第一渣浆泵22,尾水经尾水天桥 29上的输送管20进入中心轴上体45导水管内,再通过尾水导管44进入到中心轴中体49中,并通过中心轴中体49上的出水孔90射向消力罩96 内壁,完成尾水第一次消力,然后折射到消力盘95上方,完成第二次消力,随后进入浓密机第二沉淀池34自然沉降,即尾水进入浓密机第二沉淀池34 后逐步填充沉淀池容积,同时部分流速较快的水流继续上行,直到进入消波罩51被拦截,防止水流向四周扩散涌动,保证液面安静;The working process of the utility model is as follows: when the tail water enters the system, press the start button in turn to turn on the video system, and adjust each part to the specified parameter value according to the video signal and the power supply signal, the system enters the normal operation state, and firstly enters the tail water pre-stage Processing unit, turn on the rolling screen 17 to rotate, the tail water from the sand production workshop enters the rolling screen 17, and enters the first sedimentation tank 15 through the screen holes, and the debris is spirally exported to prevent the debris from entering the system and blocking the pipeline, and is transported by The belt 16 is sent out for stacking; the screw auger 14 is turned on to rotate, and the coarse-grained solids in the tail water are spirally spun out and sent out and stacked by the belt conveyor 75 to prevent the coarse-grained solids from entering the system to block the pipeline; open the first slurry Pump 22, the tail water enters the water conduit of the upper body 45 of the central shaft through the conveying pipe 20 on the tail water flyover 29, and then enters the middle body 49 of the central shaft through the tail water conduit 44, and passes through the water outlet on the middle body 49 of the central shaft. The hole 90 shoots towards the inner wall of the stilling
在尾水充填的过程中,固相物在地球引力的作用下沉至池底100上堆积,在无药剂、常温、常压条件下固液分离,当池内清水水位上涨高过溢流板58 时,清水翻过溢流板58进入溢流槽,经排水管63、清水周转池67、清水泵 68返回沙石车间再用;In the process of tail water filling, the solid phase sinks to the
开启驱动臂33和电机减速器115,驱动轮驱动驱动臂33沿着跑道 62作圆周运动,进而带动悬挂臂106、悬挂架56、刮板架110、第一刮板 53、第二刮板54、泥浆抽吸泵导管98、泥浆泵97随之转动;此时带倾角的第一刮板53和第二刮板54切削,挤压池底100堆积的固相物移向环形集料槽101堆积,开启泥浆抽吸泵97,集料槽101内的固相物被搅拌、吸入,成泥浆状经管道50泵输送至受水槽43,开启泥浆转运泵46,受水槽43内的泥浆经管道泵送至真空盘式过滤机组13内,为脱水制饼工段准备了条件;Turn on the
当泥浆过浓时,开启液压升降油缸103提升刮板,或降低泥浆泵97转速,此时抽吸泥浆变稀,反之增浓,当尾水经尾水导管44高速射入中心轴中体49内,经出水口90射向消力罩96内壁,在负压的作用下一部分空气被携带进入消力罩96,被尾水压缩后的空气经消气管89导出排放于大气,以此防止压缩气体产生气泡而驱动水体扰动,保证沉淀池34中心区域水体安静;When the mud is too thick, open the
接下来,浓密析水单元Ⅳ的泥浆水分进入到泥浆脱水制饼单元,开启真空盘式过滤机13,过滤机真空/空压机、滤盘、搅拌轴随即转动,真空盘式过滤机13的滤盘真空区将泥浆吸附、结饼在滤盘滤布上,形成“物料滤布”,滤盘继续转动进入脱水、运输段,滤饼水分被进一步吸除,当滤盘转动至高压卸料段时,过滤机高压气体阀门开启,滤饼在高压气体和反冲水作用下与滤布剥离,掉落在皮带输送机75皮带上外运堆存,产出清水经水汽分离管后汇入清水周转池回用,当泥浆过多时,泥浆翻过溢流板进入溢流槽排出,进入溢流泵池77,经溢流泵78泵输送至预处理第一沉淀池15;Next, the mud moisture of the dense water separation unit IV enters the mud dehydration and cake making unit, and the
在此过程中,当尾水中微粒固相物过多时或浓密机第二沉淀池34将要“跑浑”时,适时开启微固捕收应急单元Ⅰ对部分含固尾水进行应急处理,开启潜水泵94,悬浮含微粒固相物尾水经吸管92、负压罐91被潜水泵94 强力吸入,并经管道8送入絮凝搅拌桶5搅拌,开启给药泵74,将稀释后的絮凝药剂经给药斗6泵入絮凝搅拌桶5,开启絮凝搅拌桶5电机,进入搅拌桶内的微固尾水与絮凝药剂被充分拌合,微固迅速结晶下沉,经渣浆泵69 泵送至第一沉淀池15,与新生洗涤尾水回合后进入系统处理,产出含微量药剂(2-5PPm)清水并入清水管道回用,当沙石生产原料含微固低、浓密机溢流不跑浑时关闭本单元,最后当尾水停止输送时,依次按下停止按钮、关闭视频信号系统、切断电源。During this process, when there are too many particulate solids in the tail water or when the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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