CN101259337B - Automatic rake-lifting concentrator - Google Patents

Automatic rake-lifting concentrator Download PDF

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Publication number
CN101259337B
CN101259337B CN2008100109901A CN200810010990A CN101259337B CN 101259337 B CN101259337 B CN 101259337B CN 2008100109901 A CN2008100109901 A CN 2008100109901A CN 200810010990 A CN200810010990 A CN 200810010990A CN 101259337 B CN101259337 B CN 101259337B
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Prior art keywords
main shaft
crane span
span structure
rake
driving device
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CN2008100109901A
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Chinese (zh)
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CN101259337A (en
Inventor
杜斌
王松阳
沈宝康
郭跃久
马晋楠
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DALIAN DITUO HEAVY INDUSTRY CO., LTD.
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SHENYANG MINING MACHINE FACTORY MAGNETIC EQUIPMENT MANUFACTURE CO Ltd
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Abstract

An automatic rake lifting thickener consists of a main axis, a bridge, a mud scraping rake, a chute, a feed port, a flow distributing barrel, a flow stabilizing barrel, a material room and a main axis driving device. The technical requirements are as follows: the main axis is arranged at the center of the cell body, and is provided with a central stirring device and failure pre-remover; the bridge consists of a fixed bridge which feeds materials and a rotary bridge which can drive a plurality of adjustable mud-scraping rakes to rotate. In the segmented hydraulic automatic lifting rake of the invention, the rake frames can be separately or collectively lifted according to the resistance, which is reliable; the height of the rakes lifting can be randomly adjusted according to the need, and the mud scraping board can be lifted from the lowest working position to above the water level, thus facilitating maintenance; a traveling gear and the main axis driving device can respectively drive the continuous variable rotation of the bridges and the central stirring device, and has the advantage of strong adaptability to the dehydration operation of different pulps. The thickener has the advantages of high automation, labor force saving, good gas-liquid separation effect, wide sphere of application, reliability and security, stable operation and high work efficiency, etc.

Description

Automatic rake-lifting concentrator
Technical field
The invention belongs to a kind of dehydration equipment technical field, specifically a kind of automatic rake-lifting concentrator that makes variety classes slurry Separation of Solid and Liquid.
Background technology
At present, general large-scale solid-liquid separation dehydration equipment is thickener in factories such as ore dressing plant, coal preparation plant, thermal power plant, municipal sewage plant and water supply plant.The epoch that this thickener makes original employing solid-liquid subsidence style reach solid-liquid separation effect obtain changing, and the slurry solid-liquid separation efficiency improves greatly, and the solid-liquid two-phase after the separation can be reused.Each factory, the used thickener of enterprise still adopt old-fashioned concentrated, marker method for many years, though can reach concentrated effect, but because the slurry solid-liquid component ratio difference that different enterprise produced, the slurry of solid constituent large percentage is easy to generate " pressing rake " accident in concentration process, and it is also very undesirable to the control of bed material concentration, dewatering operation adaptability to different slurries is relatively poor, and automaticity is lower, overslaugh it in the application of many occasions.
Summary of the invention
The purpose of this invention is to provide a kind of automatic rake-lifting concentrator that has lifting device and center agitating device.
The object of the present invention is achieved like this: it comprises main shaft, crane span structure, mud scraper, chute, feed port, the shunting bucket, the current stabilization bucket, material chamber and main shaft driving device, it is characterized in that: described main shaft vertically places the center of pond body, this main shaft lower end is connected with agitator arm, the main shaft upper end is coaxially connected with the output shaft of main shaft driving device, this main shaft driving device is by being arranged on the turret supports on the support, the output shaft outer end of main shaft driving device has been horizontally disposed with a ring-like lug connector, this ring-like lug connector is connected with the revolution plate washer, the side upper level of this revolution plate washer is provided with gyroaxis, the end of gyroaxis in the revolution plate washer is set with spring, the gyroaxis other end is connected with another the ring-like lug connector that is fixed on the setting of turntable upper level, be provided with pull bar in the gyroaxis upper parallel in gyroaxis, this pull bar is provided with the contact head that slides synchronously with telescopic spring, also is provided with warning travel switch and overload shutdown travel switch by starting with the contact head collision on the revolution plate washer of the sliding stroke position of contact head;
The turntable downside is connected with the material chamber that brings mine mouth, the downward main shaft outside, this material chamber also is set with pipe spreader, shunting bucket and current stabilization bucket successively, in the pipe spreader outside, the top of shunting bucket is provided with the crane span structure rotation platform, the current stabilization bucket supports by the supporting leg that is fixed on body bottom, pond;
Described crane span structure comprises fixedly crane span structure and rotation crane span structure, erection of fixed bridge is put between supporter and material chamber, fixedly be provided with the chute corresponding in the crane span structure with feed port, rotating crane span structure is arranged between pond body circumference and the crane span structure rotation platform, rotation crane span structure near pond body circumference is provided with running gear, be evenly equipped with at least two hydraulic lift(ing) cylinders on this rotation crane span structure, hydraulic lift(ing) cylinder is connected with mud scraper downwards.
Described crane span structure comprises fixedly crane span structure and rotation crane span structure, erection of fixed bridge is put between supporter and material chamber, fixedly be provided with the chute corresponding in the crane span structure with feed port, rotating crane span structure is arranged between pond body circumference and the crane span structure rotation platform, rotation crane span structure near pond body circumference is provided with running gear, be evenly equipped with at least two hydraulic lift(ing) cylinders on this rotation crane span structure, hydraulic lift(ing) cylinder is connected with mud scraper downwards.
Also be connected with puddler on the main shaft between described agitator arm top and the stable bucket bottom.
Described main shaft is by the coaxial segmentation rotating shaft that connects to form of connector.
The mud scraper that is arranged on the hydraulic lift(ing) cylinder downside is equally distributed according to gradient at the bottom of the pond.
The present invention compares the increase lifting device with old-fashioned compressor, i.e. segmentation hydraulic automatic rake-lifting, and the rake frame can be according to the lifting individually or simultaneously of resistance situation, reliable in action; Carrying the rake height can adjust arbitrarily as required, and cleaning shoe can be brought up to more than the water surface from minimum operating position, convenient maintenance; Running gear and main shaft driving device respectively can crane span structure and the infinitely variable speeds of center agitating device rotate, stronger to the dewatering operation adaptability of different slurries.Plurality of advantages such as the present invention also possesses the automation height, saves the labour, good effect of separating solid from liquid, applied widely, safe and reliable, stable, operating efficiency height.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the local structure for amplifying schematic diagram of Fig. 1;
Fig. 3 is that the A-A of Fig. 2 is to structural representation;
Fig. 4 is that the B-B of Fig. 3 is to the structure for amplifying schematic diagram;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is a running gear structure for amplifying schematic diagram;
The specific embodiment
Shown in Fig. 1~6, it comprises main shaft 18, it is by the coaxial segmentation rotating shaft that connects to form of connector, this main shaft vertically places the center of pond body 21, main shaft 18 lower ends are connected with agitator arm 19, the main shaft upper end is coaxially connected with the output shaft 30 of main shaft driving device 5 by axle sleeve 26, this main shaft driving device 5 supports by the turntable 4 that is arranged on the support 6, output shaft 30 outer ends of main shaft driving device 5 have been horizontally disposed with a ring-like lug connector 24, this ring-like lug connector 24 is connected with revolution plate washer 29 by bolt, the side upper level of this revolution plate washer 29 is provided with gyroaxis 34, the end of gyroaxis 34 in the revolution plate washer is set with spring 35, the gyroaxis other end is connected with another the ring-like lug connector 25 that is fixed on turntable 4 upper level settings by bolt, be provided with pull bar 31 in the gyroaxis upper parallel in gyroaxis, this pull bar is provided with the flexible contact heads 33 that slide synchronously of spring 35, also is provided with warning travel switch 32 and overload shutdown travel switch 28 by starting with the contact head collision on the revolution plate washer of the sliding stroke position of contact head;
Turntable 4 downsides are connected with the material chamber 7 that brings mine mouth 3, downward main shaft 18 outsides, this material chamber also are set with pipe spreader 13, shunting bucket 15 and current stabilization bucket 16 successively, in pipe spreader 13 outsides, the top of shunting bucket 15 is provided with crane span structure rotation platform 14, current stabilization bucket 16 supports by the supporting leg 17 that is fixed on body bottom, pond; Also be connected with puddler 27 on the main shaft 18 between agitator arm 19 tops and stable bucket 16 bottoms.
Crane span structure comprises fixedly crane span structure 2 and rotation crane span structure 8, fixedly crane span structure 2 is arranged between supporter 23 and the material chamber 7, in fixing crane span structure 2, be provided with the chute 1 corresponding with feed port 3, rotating crane span structure 8 is arranged between pond body circumference and the crane span structure rotation platform 14, rotation crane span structure near pond body circumference is provided with running gear 12, be evenly equipped with 10, four hydraulic lift(ing) cylinders 10 of four each and every one hydraulic lift(ing) cylinders on this rotation crane span structure and be connected with four mud scrapers 9 downwards respectively.Also comprise gape 20, downflow weir 22 in the accompanying drawing.
During work, the present invention is installed in the Chi Tizhong of three kinds of angles, angle with horizontal plane at the bottom of the pond, center is big more, the rake degree of depth of putting of four mud scrapers increases with the angle of horizontal plane angle at the bottom of with the pond, as shown in Figure 1, make ore pulp center deep layer pan feeding, reduced settling height, the advection sedimentation, make things convenient for the collection of scraping of sedimentation material, the thickening efficiency height.During pan feeding, ore pulp flows into feed port 3 through chute 1 and enters material chamber 7, the material chamber is downwards also successively through pipe spreader 13, shunting bucket 15 and current stabilization bucket 16, steadily flow at the bottom of the pond uniformly then, under the effect of gravitational field, solid particle in the ore pulp sinks down at the bottom of the pond gradually, and primary water evenly rises to liquid level.Main shaft driving device 5 drives that main shafts rotate agitator arms 19 and puddler 27 also rotates thereupon, thereby makes material loosening play body bottom, pond to stir the mud effect of scraping with carrying on the material.The driving force that running gear 12 usefulness of chain drive are suitable drives rotates crane span structure 8 and rotates, and mud scraper 9 rotates thereupon, scrapes collection central row mine mouth 20 at the bottom of the pond, discharge pond body with being deposited on concentrated material at the bottom of the pond; The primary water that rises to liquid level is then discharged the pond bodies by downflow weir 22, thereby finishes the overall process of the concentrating of ore pulp, discharge, clarification, overflow.
When scraping the increase of mud resistance, this resistance is passed to drive unit output shaft 30 by main shaft 18, the ring-like lug connector 24 that is connected with drive unit output shaft 30 is exerted pressure to spring 35 by torque reaction, the spring that is under pressure is compressed along gyroaxis 34, driving contact head 33 slides in the same way along pull bar, slip and 32 collisions of warning travel switch along with contact head 33, the warning circuit conducting, after control system is received alarm signal, height that can be by control hydraulic lift(ing) cylinder 10 lifting mud scrapers 9 or reduce feeding and reduce to scrape the mud resistance, wherein hydraulic lift(ing) cylinder can be controlled mud scraper and is promoted to more than the liquid level, simultaneously also convenient for maintaining; If but it is increasing to scrape the mud resistance; torque reaction further compresses spring; contact head 33 is slided and 28 collisions of overload shutdown travel switch; at this moment main shaft driving device 5 outages; the reaction force of spring produces output shaft and the main shaft counter-rotating that a bounce-back moment drives main shaft driving device; to deposition material bounce-back vibrations, make material loosening, be beneficial to start once more drive unit.Control system of the present invention is the PLC central control system, can participate in the collection control of full factory, is provided with automatic, manual two kinds of working methods.Can realize purpose of the present invention in sum.

Claims (4)

1. automatic rake-lifting concentrator, it comprises main shaft, crane span structure, mud scraper, chute, feed port, the shunting bucket, the current stabilization bucket, material chamber and main shaft driving device, it is characterized in that: described main shaft vertically places the center of pond body, this main shaft lower end is connected with agitator arm, the main shaft upper end is coaxially connected with the output shaft of main shaft driving device, this main shaft driving device is by being arranged on the turret supports on the support, the output shaft outer end of main shaft driving device has been horizontally disposed with a ring-like lug connector, this ring-like lug connector is connected with the revolution plate washer, the side upper level of this revolution plate washer is provided with gyroaxis, the end of gyroaxis in the revolution plate washer is set with spring, the gyroaxis other end is connected with another the ring-like lug connector that is fixed on the setting of turntable upper level, be provided with pull bar in the gyroaxis upper parallel in gyroaxis, this pull bar is provided with the contact head that slides synchronously with telescopic spring, also is provided with warning travel switch and overload shutdown travel switch by starting with the contact head collision on the revolution plate washer of the sliding stroke position of contact head;
The turntable downside is connected with the material chamber that brings mine mouth, the downward main shaft outside, this material chamber also is set with pipe spreader, shunting bucket and current stabilization bucket successively, in the pipe spreader outside, the top of shunting bucket is provided with the crane span structure rotation platform, the current stabilization bucket supports by the supporting leg that is fixed on body bottom, pond;
Described crane span structure comprises fixedly crane span structure and rotation crane span structure, erection of fixed bridge is put between supporter and material chamber, fixedly be provided with the chute corresponding in the crane span structure with feed port, rotating crane span structure is arranged between pond body circumference and the crane span structure rotation platform, rotation crane span structure near pond body circumference is provided with running gear, be evenly equipped with at least two hydraulic lift(ing) cylinders on this rotation crane span structure, hydraulic lift(ing) cylinder is connected with mud scraper downwards.
2. automatic rake-lifting concentrator according to claim 1 is characterized in that: also be connected with puddler on the main shaft between described agitator arm top and the stable bucket bottom.
3. automatic rake-lifting concentrator according to claim 1 is characterized in that: described main shaft is by the coaxial segmentation rotating shaft that connects to form of connector.
4. automatic rake-lifting concentrator according to claim 1 is characterized in that: the mud scraper that is arranged on the hydraulic lift(ing) cylinder downside is equally distributed according to gradient at the bottom of the pond.
CN2008100109901A 2008-04-11 2008-04-11 Automatic rake-lifting concentrator Active CN101259337B (en)

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CN101259337B true CN101259337B (en) 2010-06-09

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5968661B2 (en) * 2012-03-29 2016-08-10 水ing株式会社 Sludge scraping machine
CN104524824B (en) * 2015-01-20 2016-07-06 北矿机电科技有限责任公司 A kind of feed arrangement of concentrator
CN106675995A (en) * 2015-11-06 2017-05-17 北京科林思源能源环境科技发展有限责任公司 Oversize anaerobic fermentation tank bottom center drive on-line slag scraper
CN106422441B (en) * 2016-12-21 2018-07-03 宁夏亘峰嘉能能源科技股份有限公司 Modified rake concentration and settlement system
CN108126378B (en) * 2018-02-07 2024-03-05 茌平信发聚氯乙烯有限公司 Guide cover traveling mechanism for automatic rake lifting thickener and use method
CN109357725B (en) * 2018-12-05 2020-10-09 飞翼股份有限公司 Automatic mud layer height measuring device and measuring method
CN110935212A (en) * 2019-12-12 2020-03-31 淮北市中芬矿山机器有限责任公司 Large-diameter peripheral hydraulic dual-drive automatic segmental rake-lifting thickener
CN114084945B (en) * 2022-01-24 2022-05-27 山东欧迈机械股份有限公司 High-efficient concentrated machine of ocean sewage

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219470A (en) * 1991-09-10 1993-06-15 Baker Hughes Incorporated Apparatus and method for clarifier sludge collection
CN2293368Y (en) * 1996-05-03 1998-10-07 江苏省海峰电力机械股份有限公司 Automatic lifting raker efficient thickener
CN201182922Y (en) * 2008-04-11 2009-01-21 沈阳矿山机器厂磁选设备制造公司 Automatic rake-lifting thickner

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219470A (en) * 1991-09-10 1993-06-15 Baker Hughes Incorporated Apparatus and method for clarifier sludge collection
CN2293368Y (en) * 1996-05-03 1998-10-07 江苏省海峰电力机械股份有限公司 Automatic lifting raker efficient thickener
CN201182922Y (en) * 2008-04-11 2009-01-21 沈阳矿山机器厂磁选设备制造公司 Automatic rake-lifting thickner

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Owner name: DALIAN DITUO HEAVY INDUSTRY CO., LTD.

Free format text: FORMER OWNER: SHENYANG MINING MACHINE FACTORY MAGNETIC EQUIPMENT MANUFACTURE CO., LTD.

Effective date: 20140529

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Ma Yue

Inventor after: Zhang Xi

Inventor after: Wang Songyang

Inventor before: Du Bin

Inventor before: Wang Songyang

Inventor before: Shen Baokang

Inventor before: Guo Yuejiu

Inventor before: Ma Jinnan

COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 110042 SHENYANG, LIAONING PROVINCE TO: 116200 DALIAN, LIAONING PROVINCE

Free format text: CORRECT: INVENTOR; FROM: DU BIN WANG SONGYANG SHEN BAOKANG GUO YUEJIU MA JINNAN TO: MA YUE ZHANG XIWANG SONGYANG

TR01 Transfer of patent right

Effective date of registration: 20140529

Address after: 116200, Zhenxing street, Bay Industrial Zone, Pu Wan New District, Liaoning, Dalian, 16

Patentee after: DALIAN DITUO HEAVY INDUSTRY CO., LTD.

Address before: 110042 No. 178 Dadong East Road, Dadong District, Liaoning, Shenyang

Patentee before: Shenyang Mining Machine Factory Magnetic Equipment Manufacture Co., Ltd.