CN113305531A - Automatic faucet assembling system - Google Patents
Automatic faucet assembling system Download PDFInfo
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- CN113305531A CN113305531A CN202110655983.2A CN202110655983A CN113305531A CN 113305531 A CN113305531 A CN 113305531A CN 202110655983 A CN202110655983 A CN 202110655983A CN 113305531 A CN113305531 A CN 113305531A
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- Prior art keywords
- flange
- filter screen
- metal pad
- carrier
- metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to an automatic faucet assembling system, which comprises a flange assembling device, a flange assembling device and a flange assembling device, wherein the flange assembling device comprises a flange carrier which is used for carrying a prefabricated connecting flange piece; the input end of the flange vibration channel is used for receiving the fed flange assembly device and comprises a flange carrier, and the flange carrier is conveyed forwards through vibration and/or a conveying belt; the flange turning transfer station is characterized in that a channel of the flange turning transfer station is a T-shaped tee joint, a vertical stop channel of the T-shaped tee joint is arranged at the output end of a flange vibration channel, a horizontal through channel of the T-shaped tee joint is provided with a driving part of a flange transverse pushing hand at one end; the other end of the flange carrier is used for outputting the flange carrier sent by the vertical stopping channel in a direction-changing manner; the T-shaped tee joint is provided with a flange turning middle end positioned at the center of the T-shaped tee joint, and a flange output terminal is arranged at the other end of the flange turning middle end, which is horizontally communicated with the channel output end; a flange side positioning seat is arranged at the turning middle end of the flange; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to an automatic faucet assembling system.
Background
Along with the continuous progress of society, the requirement of tap is also higher and higher, and tap structure changes thereupon, in order to increase the expanded type of tap, need make into split type structure with tap, generally two or three, then, increase sealing at the components of a whole that can function independently junction, for environmental protection health, generally non-plastics. Materials such as metals, for example, metal or silver, are used as the sealing member, which has good ductility to perform sealing while preventing the plastic sealing ring from being soaked in water and mixed with harmful substances. How to realize the automatic assembly of the split faucet becomes a technical problem which needs to be solved urgently.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an automatic faucet assembling system.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an automatic faucet assembling system assembly comprises a flange assembling device, a flange assembling device and a flange assembling device, wherein the flange assembling device comprises a flange carrier which is used for carrying a prefabricated connecting flange piece;
the input end of the flange vibration channel is used for receiving the fed flange assembly device and comprises a flange carrier, and the flange carrier is conveyed forwards through vibration and/or a conveying belt;
the flange turning transfer station is characterized in that a channel of the flange turning transfer station is a T-shaped tee joint, a vertical stop channel of the T-shaped tee joint is arranged at the output end of a flange vibration channel, a horizontal through channel of the T-shaped tee joint is provided with a driving part of a flange transverse pushing hand at one end; the other end of the flange carrier is used for outputting the flange carrier sent by the vertical stopping channel in a direction-changing manner; the T-shaped tee joint is provided with a flange turning middle end positioned at the center of the T-shaped tee joint, and a flange output terminal is arranged at the other end of the flange turning middle end, which is horizontally communicated with the channel output end; a flange side positioning seat is arranged at the turning middle end of the flange;
the flange transverse pushing hand is telescopically connected with a flange transmitting U-shaped through groove support, and the flange transmitting U-shaped through groove support is arranged on the flange; a flange transverse top seat is arranged on the transverse back side of the flange transfer U-shaped through groove support;
the flange carrier is sent to a U-shaped through groove support waiting for flange turning middle end exit through the output end of the flange vibration channel, and is laterally positioned by a flange side positioning seat;
a flange transverse pushing hand is used for sending the flange carrier positioned on the U-shaped through groove support to a flange output terminal through a flange transverse jacking seat;
a flange telescopic swing rod is arranged at the flange output terminal and is used for being inserted into a hole at the end part of the flange carrier;
flange output process openings are formed in the two sides of the flange output terminal, so that a manipulator can enter the flange output terminal to clamp and take out a prefabricated connecting flange piece on the flange carrier;
after the prefabricated connecting flange piece is taken out, the flange telescopic swing rod rotates upwards to pass through the U-shaped through groove support so as to pick the flange carrier out of the U-shaped through groove support; the flange carrier continues to rotate to an oblique downward angle and slides out along the flange telescopic swing rod through self weight.
An automatic faucet assembling system component comprises a metal padding device, a metal rolling shaft and a metal assembly, wherein the metal padding device comprises a metal rolling shaft on which a metal coil is pre-rolled; the output end of the metal scroll is provided with a plurality of metal pad guide rollers, and a metal pad pressing elastic sheet is arranged above the metal pad guide rollers;
a metal pad support plate is arranged on the output side of the metal pad guide roller, and a metal pad rolling shaft is arranged on the metal pad support plate and used for rolling and leveling a metal strip;
the metal pad staggered compression roller is arranged on the output side of the metal pad carrier plate, and is provided with bulges or reticulate patterns for knurling the metal strip output by the metal pad carrier plate so as to enhance the bending strength of the metal pad carrier plate;
the two ends of one of the metal pad and staggered compression rollers are provided with metal pad spring adjusting seats, and the stressed back of each metal pad spring adjusting seat is connected with a metal pad back pressing seat;
the metal pad punching seat is arranged on the output side of the metal pad staggered counter compression roller, a metal pad punching head is arranged above the metal pad punching seat and used for punching an annular metal pad on an extended metal belt, a metal pad detection head is arranged on one side of the metal pad punching head, a metal pad turning roller is arranged on the output side of the metal pad punching head, a metal pad winding shaft is arranged above the metal pad turning roller, and a metal pad separation scraper knife is arranged between the metal pad turning roller and the metal pad winding shaft and used for pushing down the metal pad adhered to the metal belt;
a metal pad shaping roller is arranged on the output side of the metal pad turning roller and is used for shaping and rolling the punched metal pad; a metal pad output roller is arranged on the output side of the metal pad shaping roller and used for storing the shaped and rolled metal pad to be taken away by a manipulator;
a filter screen mounting device is arranged in the process behind the metal pad feeding device;
the filter screen mounting device comprises a filter screen feeding support plate for bearing a fed filter screen belt, a filter screen feeding manipulator is arranged above the filter screen belt, and the reciprocating motion is used for intermittently feeding the filter screen belt; a filter screen cutting knife table is arranged on the output side of the filter screen loading carrier plate and used for cutting the filter screen belt into a set length; the upper side and the lower side of the output side of the filter screen cutting tool post are respectively provided with a filter screen electrostatic winding roller for respectively adsorbing and winding the upper film and the lower film of the filter screen belt; a filter screen feeding table is arranged on the output side of the filter screen electrostatic winding roller and is used for bearing the filter screen belt exposed after the upper and lower membranes are separated; a filter screen pressure head and a filter screen cutting knife are arranged above the filter screen feeding table; the filter screen pressing head presses down the filter screen belt on the filter screen feeding table, and the filter screen shaping cutter separates the filter screens on the filter screen belt from the filter screen belt one by one;
a filter screen buckling cover part is arranged on the output side of the filter screen feeding table and used for feeding the screen cover and installing the filter screen in the screen cover;
the output end of the filter screen buckling cover part is provided with a filter screen output part and a filter screen output carrying platform, and the filter screen output part sends the mesh cover with the filter screen to the filter screen output carrying platform.
As a further improvement of the above technical solution:
a sealing test device is arranged in the process after the filter screen installation device, and comprises a test carrying platform for placing a water faucet to be detected; a butt joint connector is arranged on the test platform deck and is used for being in sealing connection with a water inlet of the prefabricated connecting flange piece; the butt joint connector is respectively provided with a butt joint liquid inlet hole and a butt joint air inlet hole; a knob operation part is arranged on the test carrying platform; the water faucet is used for rotating a water faucet knob to open;
the metal coil is red copper, silver, gold or titanium alloy.
An automatic faucet assembling system comprises a rotary carrier disc with a positioning carrier, wherein a flange feeding station, a metal pad feeding station, a valve seat assembling station, a filter screen mounting station, a screwing station, a testing station and a redundant station are distributed on the rotary carrier disc; each station is matched with a corresponding manipulator and a corresponding detection camera;
the flange loading station is provided with a flange assembling device for connecting prefabricated connecting flange pieces of pipelines so as to load the prefabricated connecting flange pieces and place the prefabricated connecting flange pieces on the rotary carrier plate;
a metal pad feeding station which is provided with a metal pad feeding device to manufacture the required metal pad and install the metal pad on the prefabricated connecting flange piece connecting port;
the valve seat assembling station is used for pre-tightening and connecting the valve seat with the water outlet and the rotary handle with the prefabricated connecting flange piece connecting port through a manipulator;
the filter screen mounting station is provided with a filter screen mounting device so as to connect the filter screen with the fastener and is mounted on the water outlet of the valve seat through a manipulator;
screwing the station, and connecting the valve seat and the prefabricated connecting flange part into a whole through a mechanical arm in a threaded manner;
the test station is provided with a sealing test device for testing the sealing performance of the faucet assembly;
and the redundant station is used as an expansion standby.
As a further improvement of the above technical solution:
an automatic assembly process of faucet components by means of a flange assembly device, comprising the following steps;
s1.1, firstly, placing a prefabricated connecting flange piece on a flange carrier; then, the flange carrier is conveyed forwards to a flange turning middle end of the flange turning transfer station through a flange vibration channel and is positioned by a flange side positioning seat; secondly, the flange carrier is stored on a U-shaped through groove support;
s1.2, firstly, transversely moving a flange transverse pushing hand, and driving a flange carrier to reach a flange output terminal through a flange transverse footstock; then, inserting a flange telescopic swing rod into a hole at the end part of the flange carrier; secondly, the manipulator enters a flange output process notch to clamp and take out the prefabricated connecting flange piece on the flange carrier and output the prefabricated connecting flange piece;
s1.3, after the prefabricated connecting flange piece is taken out, the flange telescopic swing rod rotates upwards to pass through the U-shaped through groove support, and the flange carrier is picked out of the U-shaped through groove support; the flange carrier continues to rotate to an oblique downward angle, and slides out along the flange telescopic swing rod through self weight.
An automatic assembling process for faucet components, which is characterized in that the following steps are executed by means of a metal pad loading device;
s2.1, firstly, pre-coiling a metal coil on a metal reel; then, the metal coil is output from the metal reel and unfolded into a metal belt, the metal belt sequentially passes through a plurality of metal pad guide rollers, and the upper surface of the metal belt is pressed down by a metal pad pressing elastic sheet; secondly, conveying the metal strip to a metal pad carrier plate, and rolling and leveling the metal strip through a metal pad rolling shaft; thirdly, adjusting the back pressure of the metal pad spring adjusting seat through a metal pad back pressure seat, and knurling the metal strip output by the metal pad carrier plate through a metal pad staggered pair press roller through bulges or reticulate patterns;
s2.2, firstly, blanking a seat on the metal pad, blanking an annular metal pad on the extended metal belt by a metal pad blanking head, and detecting by a metal pad detecting head; then, winding the cut metal strips on a metal pad winding shaft through a metal pad turning roller, and ejecting the metal pads adhered to the metal strips through a metal pad separation scraper knife; secondly, under the action of the metal belt, the punched metal pad is driven to move forward and is separated at the metal pad turning roller; thirdly, the separated metal pad is shaped and rolled by a metal pad shaping roller; then, the metal pad output roller stores the shaped and rolled metal pad; then, the metal pad is taken away by the manipulator for installation;
the process further comprises the steps of installing the device by means of a screen,
s4.1, firstly, a filter screen feeding manipulator reciprocates to intermittently feed a filter screen belt onto a filter screen feeding carrier plate; then, the filter screen belt is sent to a filter screen cutting knife platform; secondly, a filter screen cutting knife platform is used for cutting the filter screen belt into a set length; thirdly, respectively adsorbing and winding the upper film and the lower film of the filter screen belt by using a filter screen electrostatic winding roller, exposing the filter screen belt and conveying the filter screen belt to a filter screen feeding table, and carrying the exposed filter screen belt after the upper film and the lower film are separated;
s4.2, firstly, on a filter screen feeding table, a filter screen pressure head presses down a filter screen belt on the filter screen feeding table, and a filter screen shaping cutter separates filter screens on the filter screen belt from the filter screen belt one by one and sends the filter screens to a filter screen buckling cover part; then, the filter screen buckling part loads the screen and installs the filter screen in the screen; secondly, the filter screen output part sends the mesh enclosure with the filter screen to a filter screen output carrying platform; thirdly, connecting the mesh enclosure with a threaded outlet of the water tap through a manipulator;
when the filter screen is buckled with the cover part, the mesh cover is fed below the filter screen buckling cover part through the vibration channel, and the filter screen is clamped in the inner spigot of the mesh cover through the mechanical arm.
As a further improvement of the above technical solution:
the process also performs, with the aid of the hermetic test device, the following steps at the test stage,
s6.1, firstly, placing a faucet to be detected on a test platform deck; then, the butt joint connector is hermetically connected with a water inlet of the prefabricated connecting flange piece; secondly, performing water pressure test by butting a liquid inlet hole to detect the tightness and the pressure resistance; thirdly, operating the mechanical arm through the knob operation part to open the water tap and drain water; then, air is blown into the butt joint air inlet to air the inner cavity of the water faucet; and then, respectively sending the qualified and unqualified detected faucets to the corresponding next station.
An automatic faucet assembling process, by means of an assembling system, by means of a rotating carrier disk with a positioning carrier; the process is as follows,
s1, at a flange feeding station, feeding the prefabricated connecting flange piece and placing the prefabricated connecting flange piece on a rotary carrier plate by a flange assembling device;
s2, at a metal pad loading station, manufacturing a required metal pad by a metal pad loading device and installing the metal pad on a prefabricated connecting flange piece connecting port;
s3, at the valve seat assembling station, the valve seat with the water outlet and the rotating handle is connected with the prefabricated connecting flange piece connecting port in a pre-tightening way through a manipulator;
s4, at a filter screen mounting station, the filter screen mounting device connects the filter screen with a fastener and is mounted on a water outlet of the valve seat through a manipulator;
s5, at the screwing station, the valve seat and the prefabricated connecting flange piece are connected into a whole through the threads by the mechanical arm;
and S6, testing the tightness of the faucet assembly by the sealing testing device and outputting the tested faucet to the next process.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic diagram of the use structure of the invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic structural diagram of the present invention.
Fig. 5 is a schematic diagram of the use structure of the invention.
Wherein: 1. rotating the carrier plate; 2. a flange feeding station; 3. a metal pad feeding station; 4. a valve seat assembly station; 5. a filter screen mounting station; 6. screwing stations; 7. a test station; 8. redundant stations; 9. prefabricating a connecting flange piece; 10. a flange carrier; 11. a flange vibration channel; 12. a flange turning transfer station; 13. a flange transverse pushing hand; 14. a flange transfer U-shaped through groove support; 15. a flange transverse top seat; 16. a flange side positioning seat; 17. a flange turning middle end; 18. a flange output terminal; 19. a flange telescopic swing rod; 20. a metal reel; 21. a metal pad guide roller; 22. the metal pad presses the elastic sheet downwards; 23. a metal pad carrier plate; 24. rolling a shaft by a metal pad; 25. adding staggered press rollers on the metal pad; 26. a metal pad spring adjusting seat; 27. the metal pad is backed with a pressing seat; 28. a metal pad blanking seat; 29. a metal pad punching head; 30. a metal pad detection head; 31. a metal pad winding shaft; 32. a metal pad separation blade; 33. a metal pad turning roller; 34. a metal pad sizing roller; 35. a metal pad output roller; 36. a filter screen loading carrier plate; 37. a filter screen feeding manipulator; 38. a filter screen cutting knife table; 39. a filter screen electrostatic winding roller; 40. a filter screen feeding table; 41. a filter screen pressure head; 42. a filter screen cutting knife; 43. the filter screen buckle cover part; 44. a filter screen output part; 45. a filter screen output carrying platform; 46. testing the carrier; 47. butting connectors; 48. butting a liquid inlet hole; 49. butting an air inlet; 50. a knob operation part.
Detailed Description
As shown in fig. 1-5, the automatic faucet assembling system assembly of the present embodiment includes a flange assembling device, which includes a flange carrier 10 for carrying a prefabricated connecting flange 9;
the flange vibration channel 11 is used for receiving the fed flange assembly device at the input end and comprises a flange carrier 10, and the flange carrier 10 is conveyed forwards through vibration and/or a conveying belt;
the flange turning transfer station 12 is provided with a T-shaped tee joint, a vertical stop channel of the T-shaped tee joint is arranged at the output end of the flange vibration channel 11, a horizontal through channel of the T-shaped tee joint is provided with a driving part of a flange transverse pushing hand 13 at one end; the other end is used for outputting a flange carrier 10 sent into the vertical cut-off channel in a direction-changing manner; the T-shaped tee joint is provided with a flange turning middle end 17 positioned at the center of the T-shaped tee joint, and a flange output terminal 18 is arranged at the other end of the flange turning middle end 17, which is horizontally communicated with the channel output end; a flange side positioning seat 16 is arranged at the flange turning middle end 17;
the flange transverse pushing hand 13 is telescopically connected with a flange transfer U-shaped through groove support 14, and the flange transfer U-shaped through groove support 14 is arranged on the flange; a flange transverse top seat 15 is arranged on the transverse back side of the flange transfer U-shaped through groove support 14;
the flange carrier 10 is sent to a U-shaped through groove support 14 waiting for the flange turning middle end 17 through the output end of the flange vibration channel 11 and is laterally positioned by a flange side positioning seat 16;
a flange transverse pushing hand 13 sends the flange carrier 10 on the U-shaped through groove support 14 to a flange output terminal 18 through a flange transverse top seat 15;
a flange telescopic swing rod 19 is arranged at the flange output terminal 18 and is used for being inserted into a hole at the end part of the flange carrier 10;
flange output process openings are formed in the two sides of the flange output terminal 18, so that a manipulator can enter the flange output process openings to clamp and take out the prefabricated connecting flange pieces 9 on the flange carrier 10;
after the prefabricated connecting flange part 9 is taken out, the flange telescopic swing rod 19 rotates upwards to pass through the U-shaped through groove support 14, so that the flange carrier 10 is picked out from the U-shaped through groove support 14; the flange carrier 10 continues to rotate to a diagonally downward angle and slides out by its own weight along the flange telescopic oscillating rod 19.
The automatic faucet assembling system assembly of the present embodiment comprises a metal padding device, which comprises a metal reel 20, on which a metal coil is pre-coiled; the output end of the metal scroll 20 is provided with a plurality of metal pad guide rollers 21, and a metal pad pressing elastic sheet 22 is arranged above the metal pad guide rollers 21;
a metal pad support plate 23 is arranged on the output side of the metal pad guide roller 21, and a metal pad rolling shaft 24 is arranged on the metal pad support plate 23 and used for rolling and leveling a metal strip;
a metal pad staggered compression roller 25 is arranged on the output side of the metal pad carrier plate 23, and is provided with bulges or reticulate patterns for knurling the metal strip output by the metal pad carrier plate 23 so as to enhance the bending strength of the metal strip;
two ends of one of the metal pad staggered compression rollers 25 are provided with metal pad spring adjusting seats 26, and the stressed back of the metal pad spring adjusting seat 26 is connected with a metal pad back pressing seat 27;
a metal pad blanking seat 28 is arranged on the output side of the metal pad opposite compression roller 25, a metal pad blanking head 29 is arranged above the metal pad blanking seat 28 and used for blanking an annular metal pad on an extended metal belt, a metal pad detection head 30 is arranged on one side of the metal pad blanking head 29, a metal pad turning roller 33 is arranged on the output side of the metal pad blanking head 29, a metal pad winding shaft 31 is arranged above the metal pad turning roller 33, and a metal pad separation scraper knife 32 is arranged between the metal pad turning roller 33 and the metal pad winding shaft 31 and used for pushing down the metal pad adhered to the metal belt;
a metal pad shaping roller 34 is arranged on the output side of the metal pad turning roller 33 and used for shaping and rolling the punched metal pad; a metal pad output roller 35 is arranged on the output side of the metal pad shaping roller 34 and used for storing the shaped and rolled metal pads to be taken away by a manipulator;
a filter screen mounting device is arranged in the process behind the metal pad feeding device;
the filter screen mounting device comprises a filter screen feeding support plate 36 for supporting a fed filter screen belt, a filter screen feeding manipulator 37 is arranged above the filter screen belt, and the reciprocating motion is used for intermittently feeding the filter screen belt; a filter screen cutting knife table 38 is arranged on the output side of the filter screen loading carrier plate 36 and is used for cutting the filter screen belt into a set length; the upper side and the lower side of the output side of the filter screen cutting tool table 38 are respectively provided with a filter screen electrostatic winding roller 39 for respectively adsorbing and winding the upper film and the lower film of the filter screen belt; a filter screen feeding table 40 is arranged on the output side of the filter screen electrostatic winding roller 39 and is used for bearing the filter screen belt exposed after the separation of the upper and lower membranes; a filter screen pressure head 41 and a filter screen cutting knife 42 are arranged above the filter screen feeding table 40; the filter screen pressing head 41 presses down the filter screen belt on the filter screen feeding table 40, and the filter screen cutting knife 42 separates the filter screens on the filter screen belt from the filter screen belt one by one;
a filter screen fastening cover part 43 is arranged on the output side of the filter screen feeding table 40 and used for feeding the screen and installing the filter screen in the screen;
the output end of the screen cover 43 is provided with a screen output part 44 and a screen output stage 45, and the screen output part 44 feeds the screen with the screen to the screen output stage 45.
A sealing test device is arranged in the process after the filter screen installation device, and comprises a test carrying platform 46 for placing a water faucet to be detected; a butt joint connector 47 is arranged on the test carrier 46 and is used for being in sealing connection with a water inlet of the prefabricated connecting flange part 9; a butt joint liquid inlet hole 48 and a butt joint air inlet hole 49 are respectively arranged on the butt joint connector 47; a knob operation unit 50 is provided on the test stage 46; the water faucet is used for rotating a water faucet knob to open;
the metal coil is red copper, silver, gold or titanium alloy.
The automatic faucet assembling system comprises a rotary carrier disc 1 with a positioning carrier, wherein a flange feeding station 2, a metal pad feeding station 3, a valve seat assembling station 4, a filter screen installing station 5, a screwing station 6, a testing station 7 and a redundant station 8 are distributed on the rotary carrier disc; each station is matched with a corresponding manipulator and a corresponding detection camera;
the flange feeding station 2 is provided with a flange assembling device for connecting prefabricated connecting flange pieces 9 of pipelines so as to feed and place the prefabricated connecting flange pieces 9 on the rotary carrier plate 1;
the metal pad feeding station 3 is provided with a metal pad feeding device to manufacture a required metal pad and install the metal pad on a prefabricated connecting flange piece 9 connecting port;
the valve seat assembling station 4 is used for pre-tightening and connecting the valve seat with the water outlet and the rotary handle with the prefabricated connecting flange piece 9 through a manipulator;
the filter screen mounting station 5 is provided with a filter screen mounting device so as to connect the filter screen with the fastener and is mounted on the water outlet of the valve seat through a manipulator;
screwing the station 6, and connecting the valve seat and the prefabricated connecting flange part 9 into a whole through a mechanical arm in a threaded manner;
the test station 7 is provided with a sealing test device for testing the sealing performance of the faucet assembly;
and a redundant station 8 is used as an expansion standby.
The automatic assembly process of the faucet component of the embodiment is used for assembling a device by means of a flange, and comprises the following steps; s1.1, firstly, placing a prefabricated connecting flange piece 9 on a flange carrier 10; then, the flange carrier 10 is conveyed forwards to a flange turning middle end 17 of a flange turning transfer station 12 through a flange vibration channel 11 and is positioned by a flange side positioning seat 16 side; secondly, the flange carrier 10 is stored on a U-shaped through groove support 14;
s1.2, firstly, transversely moving a flange transverse pushing hand 13, and driving a flange carrier 10 to reach a flange output terminal 18 through a flange transverse top seat 15; then, the flange telescopic swing rod 19 is inserted into a hole at the end part of the flange carrier 10; secondly, the manipulator enters a flange output process opening to clamp and take out the prefabricated connecting flange piece 9 on the flange carrier 10 and output the prefabricated connecting flange piece;
s1.3, after the prefabricated connecting flange part 9 is taken out, the flange telescopic swing rod 19 rotates upwards to pass through the U-shaped through groove support 14, and the flange carrier 10 is picked out of the U-shaped through groove support 14; the flange carrier 10 continues to rotate to an angle obliquely downward and slides out along the flange telescopic swing rod 19 by its own weight.
In the automatic assembling process of the faucet component, the following steps are executed by means of the metal pad loading device;
s2.1, firstly, pre-coiling a metal coil on a metal reel 20; then, the metal coil is delivered from the metal reel 20 and is unfolded into a metal belt, the metal belt sequentially passes through a plurality of metal pad guide rollers 21, and the upper surface of the metal belt is pressed down by a metal pad pressing elastic sheet 22; secondly, the metal strip is sent to a metal pad carrier plate 23, and the metal strip is rolled and leveled by a metal pad rolling shaft 24; thirdly, the back pressure of the metal pad spring adjusting seat 26 is adjusted through the metal pad back pressure seat 27, and the metal pad offset pair press roller 25 performs knurling on the metal strip output by the metal pad carrier plate 23 through bulges or reticulate patterns;
s2.2, firstly, punching a metal pad punching seat 28, a metal pad punching head 29 punches an annular metal pad on an extended metal belt, and a metal pad detection head 30 detects the annular metal pad; then, the cut-off metal tape is wound on the metal pad winding shaft 31 by the metal pad turning roller 33, and the metal pad adhered to the metal tape is pushed down by the metal pad separation blade 32; secondly, under the action of the metal belt, the blanked metal pad is driven to move forward and is separated at the metal pad turning roller 33; thirdly, the separated metal pad is shaped and rolled by a metal pad shaping roller 34; then, the metal pad output roller 35 stores the shaped and rolled metal pad; then, the metal pad is taken away by the manipulator for installation;
the process also comprises, with the aid of a screen mounting device, the step S4.1, first, a screen feeding manipulator 37, reciprocating for intermittently feeding a screen belt onto a screen loading support plate 36; the screen strip is then advanced to a screen cut-off knife station 38; secondly, a filter screen cutting knife table 38 for cutting the filter screen belt to a set length; thirdly, the electrostatic filter screen winding roller 39 respectively absorbs and winds the upper and lower films of the filter screen belt, so that the filter screen belt is exposed and sent to the filter screen feeding table 40 to bear the exposed filter screen belt after being separated from the upper and lower films;
s4.2, firstly, on the filter screen feeding table 40, the filter screen pressure head 41 presses down the filter screen belt on the filter screen feeding table 40, and the filter screen cutting knife 42 separates the filter screens on the filter screen belt from the filter screen belt one by one and sends the filter screen belt to the filter screen cover buckling part 43; then, the screen fastening cover part 43 loads the screen and installs the screen in the screen; secondly, the filter screen output part 44 sends the mesh enclosure with the filter screen to the filter screen output carrying platform 45; thirdly, connecting the mesh enclosure with a threaded outlet of the water tap through a manipulator;
when the filter screen fastening cover part 43 works, the screen cover is fed below the filter screen fastening cover part 43 through the vibration channel, and the filter screen is clamped in the inner spigot of the screen cover through the manipulator.
The process also performs, with the aid of the sealing test device, the following steps, S6.1, at the test stage 46, first of all, placing the faucet to be tested on the test stage 46; then, the butt joint connector 47 is hermetically connected with the water inlet of the prefabricated connecting flange part 9; secondly, carrying out water pressure test by butting the liquid inlet hole 48 to detect the tightness and the pressure resistance; thirdly, the manipulator is operated through the knob operation part 50 to open the water tap and drain water; then, the air is blown to the air inlet 49 to air-dry the inner cavity of the water faucet; and then, respectively sending the qualified and unqualified detected faucets to the corresponding next station.
The automatic faucet assembling process of the present embodiment is implemented by means of an assembling system, a rotary carrier plate 1 with a positioning carrier; the process is as follows,
s1, at a flange feeding station 2, feeding the prefabricated connecting flange part 9 by a flange assembling device and placing the prefabricated connecting flange part on the rotary carrier disc 1;
s2, in the metal pad feeding station 3, the metal pad feeding device is used for manufacturing the required metal pad and is arranged on the prefabricated connecting flange part 9 connector;
s3, at the valve seat assembling station 4, the valve seat with the water outlet and the rotating handle is connected with the prefabricated connecting flange 9 connector in a pre-tightening way through the manipulator;
s4, at a filter screen mounting station 5, the filter screen mounting device connects the filter screen with the fastener and is mounted on the water outlet of the valve seat through a manipulator;
s5, in the screwing station 6, the valve seat and the prefabricated connecting flange part 9 are connected into a whole through the threads by the manipulator;
and S6, testing the tightness of the faucet assembly by the sealing testing device at the testing station 7, and outputting the tested faucet to the next process.
According to the invention, station connection is realized through the rotary carrier disc 1, flange feeding is realized through the flange feeding station 2, metal cushion feeding is realized through the metal cushion feeding station 3, the valve seat feeding installation is realized through the ductility of metal, the sealing performance and the ageing resistance are good, the valve seat assembling station 4 is used for realizing the valve seat feeding installation, the filter screen installing station 5 is used for realizing the automatic installation of the filter cover, the bolt fastening connection is realized through the screwing station 6, and the pressure and sealing performance test is carried out through the test station 7. Redundant station 8 is used for expanding, prefabricated flange spare 9 of connecting is located on flange carrier 10, flange vibration channel 11 has realized the material loading, flange diversion transfer station 12 has realized the diversion material loading one by one, flange horizontal propelling movement hand 13 has realized transversely propelling movement and blockking the material loading of follow-up carrier with the carrier, the flange passes on U type penetrating groove support 14 and has realized bearing, the manufacturability is good, horizontal propelling movement is realized to flange horizontal footstock 15, flange side positioning seat 16 realizes the side location, realized that flange diversion middle-end 17 conveys the work piece to flange output terminal 18, the flexible swinging arms of flange 19 swing the rotation and have been opting away. The metal coil 20 is prefabricated with a film roll, a metal pad guide roller 21 realizes direction change and guide, a metal pad downward pressing elastic sheet 22 realizes downward pressing contact, a metal pad carrier plate 23 realizes bearing, auxiliary equipment such as a mechanical hand and the like is omitted for expressing the weight-related part of the invention, a metal pad rolling shaft 24 carries out shaping, a metal pad is added with a wrong pair of pressing rollers 25 so as to increase the rolling surface and ensure the integral durability, a metal pad spring adjusting seat 26, a metal pad back pressing seat 27 realizes pressure adjustment, a metal pad blanking seat 28, a metal pad blanking head 29 realizes blanking, a metal pad detecting head 30 realizes state detection, a metal pad winding shaft 31 realizes continuous winding, thereby recovering metal parts and avoiding waste, a metal pad separating shovel 32 pushes out pads which are possibly clamped, a metal pad direction change roller 33, a metal pad shaping roller 34 and a metal pad output roller 35 realize rolling and corresponding operation, filter screen material loading support plate 36 bears the work piece, filter screen feeding manipulator 37 realizes intermittent type nature material loading, filter screen cutting off tool post 38 has realized cutting off, filter screen static winding roller 39 twines the both sides protection film of purchasing outward, filter screen pay-off platform 40 is as the microscope carrier, filter screen pressure head 41, filter screen cut-out type sword 42 has realized cutting off the filter screen, filter screen buckle cover portion 43 has realized the installation of screen cloth, filter screen output portion 44, filter screen output microscope carrier 45 has realized the output of screen cloth, test microscope carrier 46 has realized the test, butt joint connector 47 realizes sealing connection, butt joint feed liquor hole 48 realizes the pressurize experiment, butt joint inlet 49 air-dries, knob operation portion 50 realizes that operation knob opens and shuts.
The present invention has been described in sufficient detail for clarity of disclosure and is not exhaustive of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (6)
1. An automatic faucet assembling system component, characterized in that: comprises a flange assembly device, which comprises a flange carrier (10) used for carrying a prefabricated connecting flange piece (9);
the flange assembly device comprises a flange vibration channel (11), wherein the input end of the flange vibration channel is used for receiving the fed flange assembly device and conveying the flange assembly device forwards the flange assembly device by vibration and/or a conveyor belt (10);
the flange turning transfer station (12) is provided with a T-shaped tee joint, a vertical stop channel of the T-shaped tee joint is arranged at the output end of the flange vibration channel (11), a horizontal through channel of the T-shaped tee joint is provided with a driving part of a flange transverse pushing hand (13) at one end; the other end of the flange carrier (10) is used for outputting the direction change and sending the flange carrier into the vertical cut-off channel; the T-shaped tee joint is provided with a flange turning middle end (17) positioned at the center of the T-shaped tee joint, and a flange output terminal (18) is arranged at the other end of the flange turning middle end (17) which horizontally penetrates through the channel output; a flange side positioning seat (16) is arranged at the flange turning middle end (17);
the flange transverse pushing hand (13) is telescopically connected with a flange transfer U-shaped through groove support (14), and the flange transfer U-shaped through groove support (14) is arranged on the flange; a flange transverse top seat (15) is arranged on the transverse back side of the flange transfer U-shaped through groove support (14);
the flange carrier (10) is sent to a U-shaped through groove support (14) waiting for the flange turning middle end (17) through the output end of the flange vibration channel (11), and is laterally positioned by a flange side positioning seat (16);
a flange transverse pushing hand (13) sends a flange carrier (10) positioned on a U-shaped through groove support (14) to a flange output terminal (18) through a flange transverse top seat (15);
a flange telescopic swing rod (19) is arranged at the flange output terminal (18) and is used for being inserted into a hole at the end part of the flange carrier (10);
flange output process openings are formed in the two sides of the flange output terminal (18) so that a manipulator can enter the flange output process openings to clamp and take out the prefabricated connecting flange pieces (9) on the flange carrier (10);
after the prefabricated connecting flange piece (9) is taken out, the flange telescopic swing rod (19) upwards rotates to pass through the U-shaped through groove support (14) so as to pick up the flange carrier (10) from the U-shaped through groove support (14); the flange carrier (10) continues to rotate to an oblique downward angle and slides out along the flange telescopic swing rod (19) by self weight.
2. An automatic faucet assembling system component, characterized in that: comprises a metal padding device which comprises a metal reel (20) on which a metal coil is pre-coiled; a plurality of metal pad guide rollers (21) are arranged at the output end of the metal reel (20), and metal pad pressing elastic sheets (22) are arranged above the metal pad guide rollers (21);
a metal pad carrier plate (23) is arranged on the output side of the metal pad guide roller (21), and a metal pad rolling shaft (24) is arranged on the metal pad carrier plate (23) and is used for rolling and leveling a metal strip;
a metal pad staggered compression roller (25) is arranged on the output side of the metal pad carrier plate (23), and is provided with bulges or reticulate patterns for knurling the metal strip output by the metal pad carrier plate (23) so as to enhance the bending strength of the metal strip;
two ends of one of the metal pad staggered compression rollers (25) are provided with metal pad spring adjusting seats (26), and the stressed back of each metal pad spring adjusting seat (26) is connected with a metal pad back pressing seat (27);
a metal pad blanking seat (28) is arranged on the output side of the metal pad staggered counter pressure roller (25), a metal pad blanking head (29) is arranged above the metal pad blanking seat (28) and used for blanking an annular metal pad on an extended metal belt, a metal pad detection head (30) is arranged on one side of the metal pad blanking head (29), a metal pad turning roller (33) is arranged on the output side of the metal pad blanking head (29), a metal pad winding shaft (31) is arranged above the metal pad turning roller (33), and a metal pad separation scraper knife (32) is arranged between the metal pad turning roller (33) and the metal pad winding shaft (31) and used for pushing the metal pad adhered to the metal belt;
a metal pad shaping roller (34) is arranged on the output side of the metal pad turning roller (33) and is used for shaping and rolling the punched metal pad; a metal pad output roller (35) is arranged on the output side of the metal pad shaping roller (34) and used for storing the shaped and rolled metal pad to be taken away by a manipulator;
a filter screen mounting device is arranged in the process behind the metal pad feeding device;
the filter screen mounting device comprises a filter screen feeding support plate (36) for supporting a fed filter screen belt, a filter screen feeding manipulator (37) is arranged above the filter screen belt, and the reciprocating motion is used for intermittently feeding the filter screen belt; a filter screen cutting knife table (38) is arranged on the output side of the filter screen loading carrier plate (36) and is used for cutting the filter screen belt into a set length; filter screen electrostatic winding rollers (39) are respectively arranged on the upper side and the lower side of the output side of the filter screen cutting knife table (38) and are used for respectively adsorbing and winding the upper film and the lower film of the filter screen belt; a filter screen feeding table (40) is arranged on the output side of the filter screen electrostatic winding roller (39) and is used for bearing the filter screen belt exposed after the separation of the upper and lower membranes; a filter screen pressure head (41) and a filter screen cutting knife (42) are arranged above the filter screen feeding table (40); the filter screen pressing head (41) presses the filter screen belt on the filter screen feeding table (40) downwards, and the filter screen cutting knife (42) separates the filter screens on the filter screen belt from the filter screen belt one by one;
a filter screen fastening cover part (43) is arranged on the output side of the filter screen feeding table (40) and used for feeding the screen cover and installing the filter screen into the screen cover;
the output end of the filter screen buckling cover part (43) is provided with a filter screen output part (44) and a filter screen output carrying platform (45), and the filter screen output part (44) sends the net cover with the filter screen to the filter screen output carrying platform (45).
3. The automatic faucet assembly system assembly of claim 2, wherein: a sealing test device is arranged in the process after the filter screen mounting device, and comprises a test carrying platform (46) for placing a water faucet to be detected; a butt joint connector (47) is arranged on the test carrier (46) and is used for being hermetically connected with a water inlet of the prefabricated connecting flange piece (9); a butt joint liquid inlet hole (48) and a butt joint air inlet hole (49) are respectively arranged on the butt joint connector (47); a knob operation part (50) is arranged on the test stage (46); the water faucet is used for rotating a water faucet knob to open;
the metal coil is red copper, silver, gold or titanium alloy.
4. An automatic faucet assembling system is characterized in that: the device comprises a rotary carrier disc (1) with a positioning carrier, wherein a flange loading station (2), a metal pad loading station (3), a valve seat assembling station (4), a filter screen mounting station (5), a screwing station (6), a testing station (7) and a redundant station (8) are distributed on the rotary carrier disc; each station is matched with a corresponding manipulator and a corresponding detection camera;
the flange feeding station (2) is provided with a flange assembling device for connecting prefabricated connecting flange pieces (9) of pipelines so as to feed the prefabricated connecting flange pieces (9) and place the prefabricated connecting flange pieces on the rotary carrier plate (1);
the metal pad feeding station (3) is provided with a metal pad feeding device so as to manufacture a required metal pad and install the metal pad on a connector of the prefabricated connecting flange piece (9);
the valve seat assembling station (4) is used for pre-tightening and connecting the valve seat with the water outlet and the rotary handle with a connecting port of the prefabricated connecting flange piece (9) through a manipulator;
the filter screen mounting station (5) is provided with a filter screen mounting device so as to connect the filter screen with the fastener and is mounted on the water outlet of the valve seat through a manipulator;
the screwing station (6) is used for connecting the valve seat and the prefabricated connecting flange piece (9) into a whole through a mechanical arm in a threaded manner;
the test station (7) is provided with a sealing test device for testing the sealing performance of the faucet assembly;
and a redundant station (8) is used as an expansion standby.
5. The automatic faucet assembly system of claim 4, wherein: comprising the assembly of claim 1.
6. The automatic faucet assembly system of claim 4, wherein: comprising the assembly of claim 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110655983.2A CN113305531A (en) | 2021-06-11 | 2021-06-11 | Automatic faucet assembling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110655983.2A CN113305531A (en) | 2021-06-11 | 2021-06-11 | Automatic faucet assembling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113305531A true CN113305531A (en) | 2021-08-27 |
Family
ID=77378708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110655983.2A Withdrawn CN113305531A (en) | 2021-06-11 | 2021-06-11 | Automatic faucet assembling system |
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| Country | Link |
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| CN (1) | CN113305531A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878350A (en) * | 2021-10-27 | 2022-01-04 | 苏州朗坤自动化设备股份有限公司 | Faucet water outlet joint assembling equipment |
-
2021
- 2021-06-11 CN CN202110655983.2A patent/CN113305531A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878350A (en) * | 2021-10-27 | 2022-01-04 | 苏州朗坤自动化设备股份有限公司 | Faucet water outlet joint assembling equipment |
| CN113878350B (en) * | 2021-10-27 | 2023-11-10 | 苏州朗坤自动化设备股份有限公司 | Tap water outlet joint assembling equipment |
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Application publication date: 20210827 |