CN113293377A

CN113293377A - Casting burr removing device by ultrasonic waves

Info

Publication number: CN113293377A
Application number: CN202110576600.2A
Authority: CN
Inventors: 高兵
Original assignee: Chaohu Yian Yunhai Technology Co ltd
Current assignee: Chaohu Yian Yunhai Technology Co ltd
Priority date: 2021-05-26
Filing date: 2021-05-26
Publication date: 2021-08-24

Abstract

The invention relates to the technical field of casting processing equipment and discloses an ultrasonic casting burr removing device which comprises an ultrasonic deburring equipment main body, wherein a plurality of supporting legs are fixedly connected to the lower surface of the ultrasonic deburring equipment main body, a circulating pump is fixedly connected to the lower surface of the ultrasonic deburring equipment main body, the output end of the circulating pump is fixedly communicated with a guide pipe, the top end of the guide pipe is fixedly communicated with a drain hole of the ultrasonic deburring equipment main body, the output end of the circulating pump is fixedly communicated with a hollow block, and the upper surface of the hollow block is fixedly communicated with a plurality of one-way valves. This foundry goods burr removal device is got rid of to ultrasonic wave possesses the automatic function of taking out of foundry goods, has improved the degree of automation that foundry goods burr removal device was got rid of to improved efficiency and the convenience that foundry goods burr removal device foundry goods was got rid of to the ultrasonic wave, reduced staff's intensity of labour simultaneously, also can effectively improve the work effect that the foundry goods burr removal device was got rid of to the ultrasonic wave.

Description

Casting burr removing device by ultrasonic waves

Technical Field

The invention relates to the technical field of casting processing equipment, in particular to an ultrasonic casting burr removing device.

Background

In the conventional method for removing burrs from a casting, the casting is immersed in a cleaning tank containing a cleaning solution, and the burrs on the casting are removed by using a vibration effect of ultrasonic waves emitted to the cleaning solution by an ultrasonic vibrator provided in the cleaning tank.

At present, after casting deburring is finished, a worker needs to use a tool to drag up the casting deburring device from the device, but the manual operation process is complicated and inconvenient, the efficiency and the convenience of casting deburring of the casting deburring device by using ultrasonic waves are influenced, and the labor intensity of the worker is increased.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an ultrasonic casting deburring device which has the function of automatically taking out a casting, improves the automation degree of the ultrasonic casting deburring device, improves the efficiency and convenience of deburring of the casting by the ultrasonic casting deburring device, reduces the labor intensity of workers, can effectively improve the working effect of the ultrasonic casting deburring device, and solves the problems that the ultrasonic casting deburring device needs to be manually fished up after deburring of the casting is finished, but the manual operation process is complicated and inconvenient, the efficiency and convenience of deburring of the casting by the ultrasonic casting deburring device are influenced, and the labor intensity of the workers is increased.

(II) technical scheme

In order to realize that the casting burr removing device by ultrasonic has the function of automatically taking out the casting, improve the automation degree of the casting burr removing device by ultrasonic, improve the efficiency and the convenience of casting deburring of the casting burr removing device by ultrasonic, reduce the labor intensity of workers and effectively improve the working effect of the casting burr removing device by ultrasonic, the invention provides the following technical scheme: an ultrasonic casting deburring device comprises an ultrasonic deburring equipment main body, wherein a plurality of supporting legs are fixedly connected to the lower surface of the ultrasonic deburring equipment main body, a circulating pump is fixedly connected to the lower surface of the ultrasonic deburring equipment main body, a conduit is fixedly communicated with the output end of the circulating pump, the top end of the conduit is fixedly communicated with a drain hole of the ultrasonic deburring equipment main body, a hollow block is fixedly communicated with the output end of the circulating pump, a plurality of one-way valves are fixedly communicated with the upper surface of the hollow block, a connecting pipe is fixedly communicated with the output end of the one-way valve, the top end of the connecting pipe is fixedly communicated with the lower surface of the ultrasonic deburring equipment main body, a valve is fixedly communicated with the bottom end of the hollow block, lifting mechanisms are fixedly connected to corners of the outer wall of the ultrasonic deburring equipment main body, and a connecting frame is fixedly connected to the top ends of the lifting mechanisms, the inner wall fixedly connected with burring mechanism of coupling frame, the last fixed surface of coupling frame is connected with complementary unit.

Preferably, the lifting mechanism comprises two rolling bearings, the inner walls of the two rolling bearings are fixedly connected with a thread cylinder together, the inner wall of the threaded cylinder is in threaded connection with a screw rod, the top end of the screw rod is fixedly connected with the lower surface of the connecting frame, the outer wall of the threaded cylinder is fixedly sleeved with a gear, the outer wall of the main body of the ultrasonic deburring device is fixedly connected with a plurality of fixing rods, the outer walls of the plurality of fixing rods are fixedly connected with a support ring together, the inner wall of the support ring is fixedly connected with a fixed bearing, the inner wall of the fixed bearing is fixedly connected with an inner gear ring, the inner wall of the inner gear ring is meshed with the outer walls of the gears, the outer wall of the supporting leg is fixedly connected with a bracket, the upper surface of support fixed connection has driving motor, driving motor's output and adjacent the lower fixed surface of a screw thread section of thick bamboo is connected.

Preferably, the deburring mechanism includes the frame with carriage inner wall fixed connection, two go-between of the bottom outer wall fixedly connected with of frame, two the inner wall of go-between is connected with T shape pole jointly through connecting the bearing, the netted bottom of side fixedly connected with of T shape pole, the rectangle removal hole has been seted up to the upper surface of netted bottom, and the pore wall swing joint in rectangle removal hole has the T shape slider, the lower fixed surface of T shape slider is connected with the U-shaped extension board, the last fixed surface of carriage is connected with the rotating electrical machines, the output fixedly connected with of rotating electrical machines rolls up the pole, the pole wall fixedly connected with of rolling up the pole connects the rope, the lower surface of carriage is passed to the bottom of connecting the rope, the bottom of connecting the rope is connected with the last fixed surface of netted bottom.

Preferably, the auxiliary mechanism includes the electric putter who is connected with connection frame upper surface fixed connection, electric putter's removal end fixedly connected with connecting block, the outer wall fixedly connected with wire rope of connecting block, the lower surface of connection frame is passed to wire rope's bottom, wire rope's bottom and the outer wall fixed connection of U-shaped extension board, the through wires hole with wire rope and connection rope matched with is seted up to the upper surface of connection frame.

Preferably, the outer wall of the connecting frame is fixedly connected with an L-shaped supporting frame, and the top end inner wall of the L-shaped supporting frame is fixedly connected with a dryer.

Preferably, a plurality of rubber bumper strips are fixedly connected to the upper surface of the mesh-shaped bottom cover.

Preferably, the output end of the valve is fixedly communicated with a drain pipe.

(III) advantageous effects

Compared with the prior art, the invention provides an ultrasonic casting burr removing device which has the following beneficial effects:

1. the casting deburring device by ultrasonic waves is provided with a lifting mechanism, a deburring mechanism and an auxiliary mechanism, when the casting needs to be taken out after being deburred by ultrasonic waves in an ultrasonic deburring equipment main body, a driving motor is started firstly, the driving motor pushes a connecting frame upwards through the lifting mechanism, the connecting frame drives a net frame to ascend, the casting is separated from cleaning liquid in the ultrasonic deburring equipment main body, meanwhile, a reticular bottom cover is ensured to be positioned above the ultrasonic deburring equipment main body, then a dryer is started, air is blown by the dryer to dry the casting, then, a rotary motor is started, the rotary motor enables a winding rod to rotate reversely, the winding rod loosens a connecting rope, at the moment, the reticular bottom cover deflects downwards through a T-shaped rod under the action of gravity, meanwhile, an electric push rod of the auxiliary mechanism is started, the electric push rod contracts to loosen a steel wire rope, and the steel wire rope moves downwards, and the U-shaped extension plate moves down along the rectangle removal hole through the T-shaped slider under the weight effect, the automatic exhaust track of extension foundry goods, make the foundry goods directly drop on the other assembly line conveyer belt of ultrasonic deburring equipment main part, save a large amount of time, so that the ultrasonic wave removes foundry goods burr device can be fast next batch foundry goods burring operation, this mechanism makes the ultrasonic wave remove foundry goods burr device have the automatic function of taking out of foundry goods, the degree of automation that the ultrasonic wave removed foundry goods burr device, and the efficiency and the convenience that the ultrasonic wave removed foundry goods burr device foundry goods burring have been improved, staff's intensity of labour has been reduced simultaneously.

2. This foundry goods burr device is got rid of to ultrasonic wave, through being provided with the circulating pump, hollow block and check valve, when ultrasonic wave burring equipment main part work, at first the circulating pump starts, the circulating pump is in the hollow block is carried to the inside clean liquid of ultrasonic wave burring equipment main part, then clean liquid passes through check valve and connecting pipe reentrant ultrasonic wave burring equipment main part in, accelerate the inside clean liquid floating speed of ultrasonic wave burring equipment main part, make foundry goods surface burr can be handled fast, this mechanism can effectively improve the efficiency and the effect that the foundry goods burr device was got rid of to ultrasonic wave work.

Drawings

FIG. 1 is a schematic structural diagram of an ultrasonic casting deburring device according to the present invention;

FIG. 2 is a schematic structural diagram of a part A of an ultrasonic casting deburring device provided by the invention;

FIG. 3 is a schematic structural diagram of a part B of an ultrasonic casting deburring device provided by the invention;

fig. 4 is a schematic structural diagram of a part C of an ultrasonic casting deburring device according to the present invention.

In the figure: 1 ultrasonic deburring equipment body, 2 supporting legs, 3 circulating pumps, 4 conduits, 5 hollow blocks, 6 one-way valves, 7 lifting mechanisms, 71 rolling bearings, 72 threaded barrels, 73 screw rods, 74 gears, 75 fixing rods, 76 supporting rings, 77 fixing bearings, 78 internal toothed rings, 79 supports, 710 driving motors, 8 deburring mechanisms, 81 net frames, 82 connecting rings, 83T-shaped rods, 84 net bottom covers, 85T-shaped sliding blocks, 86U-shaped extending plates, 87 rotating motors, 88 winding rods, 89 connecting ropes, 9 auxiliary mechanisms, 91 electric push rods, 92 connecting blocks, 93 steel wire ropes, 94 threading holes, 10 connecting pipes, 11 valves, 12 connecting frames, 13L-shaped supporting frames, 14 dryers, 15 rubber bumper strips and 16 drain pipes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an ultrasonic casting deburring device comprises an ultrasonic deburring device main body 1, a plurality of supporting legs 2 are fixedly connected to the lower surface of the ultrasonic deburring device main body 1, a circulating pump 3 is fixedly connected to the lower surface of the ultrasonic deburring device main body 1, a conduit 4 is fixedly communicated with the output end of the circulating pump 3, the top end of the conduit 4 is fixedly communicated with a drain hole of the ultrasonic deburring device main body 1, a hollow block 5 is fixedly communicated with the output end of the circulating pump 3, a plurality of one-way valves 6 are fixedly communicated with the upper surface of the hollow block 5, a connecting pipe 10 is fixedly communicated with the output end of the one-way valve 6, the top end of the connecting pipe 10 is fixedly communicated with the lower surface of the ultrasonic deburring device main body 1, a valve 11 is fixedly communicated with the bottom end of the hollow block 5, and a lifting mechanism 7 is fixedly connected to the outer wall of the ultrasonic deburring device main body 1, the top ends of the plurality of lifting mechanisms 7 are fixedly connected with a connecting frame 12, the inner wall of the connecting frame 12 is fixedly connected with a deburring mechanism 8, and the upper surface of the connecting frame 12 is fixedly connected with an auxiliary mechanism 9.

The lifting mechanism 7 comprises two rolling bearings 71, the inner walls of the two rolling bearings 71 are fixedly connected with a thread cylinder 72 together, the inner wall of the thread cylinder 72 is connected with a screw 73 in a threaded manner, the top end of the screw 73 is fixedly connected with the lower surface of the connecting frame 12, the outer wall of the thread cylinder 72 is fixedly sleeved with a gear 74, the outer wall of the ultrasonic deburring equipment main body 1 is fixedly connected with a plurality of fixing rods 75, the outer walls of the fixing rods 75 are fixedly connected with a support ring 76 together, the inner wall of the support ring 76 is fixedly connected with a fixing bearing 77, the inner wall of the fixing bearing 77 is fixedly connected with an inner toothed ring 78, the inner wall of the inner toothed ring 78 is mutually meshed with the outer walls of the gears 74, the outer wall of the support leg 2 is fixedly connected with a support 79, the upper surface of the support 79 is fixedly connected with a driving motor 710, the output end of the driving motor 710 is fixedly connected with the lower surface of the adjacent thread cylinder 72, and the mechanism can enable the ultrasonic casting deburring device to have the function of automatically taking out castings, the automation degree of the casting burr removing device by ultrasonic waves is improved.

The deburring mechanism 8 comprises a net frame 81 fixedly connected with the inner wall of the connecting frame 12, two connecting rings 82 are fixedly connected with the outer wall of the bottom end of the net frame 81, the inner walls of the two connecting rings 82 are jointly connected with a T-shaped rod 83 through connecting bearings, a meshed bottom cover 84 is fixedly connected with the side end of the T-shaped rod 83, a rectangular moving hole is formed in the upper surface of the meshed bottom cover 84, a T-shaped sliding block 85 is movably connected with the hole wall of the rectangular moving hole, a U-shaped extending plate 86 is fixedly connected with the lower surface of the T-shaped sliding block 85, a rotating motor 87 is fixedly connected with the upper surface of the connecting frame 12, a winding rod 88 is fixedly connected with the output end of the rotating motor 87, a connecting rope 89 is fixedly connected with the rod wall of the winding rod 88, the bottom end of the connecting rope 89 penetrates through the lower surface of the connecting frame 12, and the bottom end of the connecting rope 89 is fixedly connected with the upper surface of the meshed bottom cover 84.

The auxiliary mechanism 9 includes the electric putter 91 with the last fixed surface of connection frame 12 and is connected, the removal end fixedly connected with connecting block 92 of electric putter 91, the outer wall fixedly connected with wire rope 93 of connecting block 92, the lower surface of connection frame 12 is passed to wire rope 93's bottom, wire rope 93's bottom and the outer wall fixed connection of U-shaped extension board 86, the through wires hole 94 with wire rope 93 and connection rope 89 matched with is seted up to the upper surface of connection frame 12, above-mentioned mechanism has improved efficiency and the convenience that the ultrasonic wave got rid of foundry goods burr device foundry goods burring, staff's intensity of labour has been reduced simultaneously.

The outer wall fixedly connected with L shape support frame 13 of connecting frame 12, the top inner wall fixedly connected with drying-machine 14 of L shape support frame 13, drying-machine 14 can be bloied and carry out the drying to the foundry goods.

The upper surface of the meshed bottom cover 84 is fixedly connected with a plurality of rubber anti-collision strips 15, and the rubber anti-collision strips 15 can protect the casting to prevent the casting from being damaged by the meshed bottom cover 84.

The output end of the valve 11 is fixedly communicated with a drain pipe 16, and the drain pipe 16 can facilitate the cleaning solution to be drained into the treatment equipment.

In summary, when the casting is removed after the ultrasonic deburring in the ultrasonic deburring device main body 1, the driving motor 710 is first started, the driving motor 710 pushes the connecting frame 12 upwards through the lifting mechanism 7, the driving motor 710 rotates the screw cylinder 72, the screw cylinder 72 rotates the inner ring 78 through the gear 74, the inner ring 78 rotates the plurality of screw cylinders 72 in the same direction, the screw cylinder 72 pushes the screw 73 to move upwards, the screw 73 drives the net frame 81 to ascend through the connecting frame 12, the casting is separated from the cleaning solution in the ultrasonic deburring device main body 1, the mesh bottom cover 84 is ensured to be positioned above the ultrasonic deburring device main body 1, the drying machine 14 is then started, the drying machine 14 blows air to dry the casting, the rotating motor 87 is then started, the rotating motor 87 rotates the winding rod 88 reversely, the winding rod 88 loosens the connecting rope 89, at the moment, the reticular bottom cover 84 deflects downwards through the T-shaped rod 83 under the action of gravity, the electric push rod 91 of the auxiliary mechanism 9 is started, the electric push rod 91 contracts to release the steel wire rope 93, and the steel wire rope 93 moves downwards, the U-shaped extension plate 86 moves downwards along the rectangular moving hole through the T-shaped sliding block 85 under the action of weight to prolong the track for automatically discharging castings, so that the castings directly fall on a flow line conveying belt beside the main body 1 of the ultrasonic deburring equipment, a large amount of time is saved, the ultrasonic casting deburring device can rapidly perform next batch casting deburring operation, the mechanism enables the ultrasonic casting deburring device to have the function of automatically taking out the castings, the automation degree of the ultrasonic casting deburring device is improved, the efficiency and the convenience of deburring the castings by the ultrasonic deburring device are improved, and the labor intensity of workers is reduced at the same time, when the ultrasonic deburring equipment body 1 works, the circulating pump 3 is started at first, the circulating pump 3 conveys the cleaning solution in the ultrasonic deburring equipment body 1 to the hollow block 5, then the cleaning solution enters the ultrasonic deburring equipment body 1 through the one-way valve 6 and the connecting pipe 10, the floating speed of the cleaning solution in the ultrasonic deburring equipment body 1 is increased, the surface burrs of a casting can be rapidly treated, and the efficiency and the effect of the work of the ultrasonic deburring device for removing the burrs of the casting can be effectively improved.

It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an ultrasonic wave removes foundry goods burr device, includes ultrasonic wave burring equipment main part (1), its characterized in that: the lower surface of the ultrasonic deburring equipment main body (1) is fixedly connected with a plurality of supporting legs (2), the lower surface of the ultrasonic deburring equipment main body (1) is fixedly connected with a circulating pump (3), the output end of the circulating pump (3) is fixedly communicated with a guide pipe (4), the top end of the guide pipe (4) is fixedly communicated with a drain hole of the ultrasonic deburring equipment main body (1), the output end of the circulating pump (3) is fixedly communicated with a hollow block (5), the upper surface of the hollow block (5) is fixedly communicated with a plurality of one-way valves (6), the output end of each one-way valve (6) is fixedly communicated with a connecting pipe (10), the top end of each connecting pipe (10) is fixedly communicated with the lower surface of the ultrasonic deburring equipment main body (1), the bottom end of each hollow block (5) is fixedly communicated with a valve (11), and corners of the outer wall of the ultrasonic deburring equipment main body (1) are both fixedly connected with a lifting mechanism (7), the lifting mechanism is characterized in that a connecting frame (12) is fixedly connected to the top end of the lifting mechanism (7) in a common mode, a deburring mechanism (8) is fixedly connected to the inner wall of the connecting frame (12), and an auxiliary mechanism (9) is fixedly connected to the upper surface of the connecting frame (12).

2. The ultrasonic casting deburring device of claim 1, wherein: the lifting mechanism (7) comprises two rolling bearings (71), the inner walls of the two rolling bearings (71) are fixedly connected with a threaded cylinder (72) together, the inner wall of the threaded cylinder (72) is in threaded connection with a screw rod (73), the top end of the screw rod (73) is fixedly connected with the lower surface of the connecting frame (12), the outer wall of the threaded cylinder (72) is fixedly sleeved with a gear (74), the outer wall of the ultrasonic deburring equipment main body (1) is fixedly connected with a plurality of fixing rods (75), the outer walls of the fixing rods (75) are fixedly connected with a support ring (76) together, the inner wall of the support ring (76) is fixedly connected with a fixed bearing (77), the inner wall of the fixed bearing (77) is fixedly connected with an inner toothed ring (78), the inner wall of the inner toothed ring (78) is mutually meshed with the outer walls of the gears (74), and the outer wall of the support leg (2) is fixedly connected with a support (79), the upper surface of the support (79) is fixedly connected with a driving motor (710), and the output end of the driving motor (710) is fixedly connected with the lower surface of the adjacent threaded cylinder (72).

3. The ultrasonic casting deburring device of claim 1, wherein: the deburring mechanism (8) comprises a net frame (81) fixedly connected with the inner wall of the connecting frame (12), the outer wall of the bottom end of the net frame (81) is fixedly connected with two connecting rings (82), the inner walls of the two connecting rings (82) are jointly connected with a T-shaped rod (83) through connecting bearings, the side end of the T-shaped rod (83) is fixedly connected with a net-shaped bottom cover (84), a rectangular moving hole is formed in the upper surface of the net-shaped bottom cover (84), a T-shaped sliding block (85) is movably connected to the hole wall of the rectangular moving hole, a U-shaped extending plate (86) is fixedly connected to the lower surface of the T-shaped sliding block (85), a rotating motor (87) is fixedly connected to the upper surface of the connecting frame (12), a winding rod (88) is fixedly connected to the output end of the rotating motor (87), and a connecting rope (89) is fixedly connected to the rod wall of the winding rod (88), the bottom end of the connecting rope (89) penetrates through the lower surface of the connecting frame (12), and the bottom end of the connecting rope (89) is fixedly connected with the upper surface of the meshed bottom cover (84).

4. The ultrasonic casting deburring device of claim 3, wherein: the auxiliary mechanism (9) comprises an electric push rod (91) fixedly connected with the upper surface of the connecting frame (12), a moving end fixedly connected with connecting block (92) of the electric push rod (91), a steel wire rope (93) fixedly connected with the outer wall of the connecting block (92), the bottom end of the steel wire rope (93) penetrates through the lower surface of the connecting frame (12), the bottom end of the steel wire rope (93) is fixedly connected with the outer wall of the U-shaped extending plate (86), and a threading hole (94) matched with the steel wire rope (93) and the connecting rope (89) is formed in the upper surface of the connecting frame (12).

5. The ultrasonic casting deburring device of claim 1, wherein: the outer wall fixedly connected with L shape support frame (13) of linking frame (12), the top inner wall fixedly connected with drying-machine (14) of L shape support frame (13).

6. The ultrasonic casting deburring device of claim 3, wherein: the upper surface of the reticular bottom cover (84) is fixedly connected with a plurality of rubber anti-collision strips (15).

7. The ultrasonic casting deburring device of claim 1, wherein: the output end of the valve (11) is fixedly communicated with a drain pipe (16).