CN113292063A - Preparation method of environment-friendly biochar - Google Patents

Preparation method of environment-friendly biochar Download PDF

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Publication number
CN113292063A
CN113292063A CN202110706224.4A CN202110706224A CN113292063A CN 113292063 A CN113292063 A CN 113292063A CN 202110706224 A CN202110706224 A CN 202110706224A CN 113292063 A CN113292063 A CN 113292063A
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treatment
steam explosion
pyrolysis
biochar
environment
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李杉
段文焱
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D9/00Other inorganic fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/40Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting fertiliser dosage or release rate; for affecting solubility

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a preparation method of environment-friendly biochar, which belongs to the technical field of biochar and comprises the following steps: (1) crushing treatment, (2) steam explosion treatment, (3) modification treatment, and (4) heating pyrolysis treatment. The invention provides a preparation method of environment-friendly biochar, which is simple in overall process, easy to produce and apply in batches, green and environment-friendly, and the prepared biochar is good in physical and chemical properties.

Description

Preparation method of environment-friendly biochar
Technical Field
The invention belongs to the technical field of biochar, and particularly relates to a preparation method of environment-friendly biochar.
Background
Straw resources are the most important component of agricultural waste resources. A large amount of straws can be produced in agricultural production activities of China every year, the yield of the straws can reach more than 8 hundred million tons, and field crop straws are taken as main materials. Except for a small part of the fertilizer used for paper making, energy and livestock feeding, the most part of the fertilizer is directly returned to the field for improving soil organic matters and soil. However, a great deal of research finds that the capability of returning straws to fields to promote soil organic carbon is very goodLimited, most of the straws are returned to the field and finally treated with CO through microbial decomposition2The form volatilizes, and the organic carbon content really stored in the farmland soil is very little, greatly reducing the carbon fixation effect of the straw, and limiting the further promotion of the ecological benefit of the farmland system. In addition, under the influence of the traditional farmland management mode, the straw burning phenomenon is still rare in northeast, northwest and northwest areas of China and can not be completely avoided up to now. The straw burning wastes resources and pollutes the atmospheric environment, and becomes one of the important concerns of the current atmospheric pollution prevention and control. Therefore, how to exploit the potential of straw resource utilization and improve the efficiency of straw resource utilization is worth thinking. In addition to low resource utilization of straw, the phenomena of farmland nutrient loss and fertilizer utilization rate reduction caused by unbalanced farmland soil or excessive application of chemical fertilizers become problems commonly faced by the current Chinese agriculture. For example, relevant data show that the utilization rate of nitrogen fertilizer in farmland in China is only 30-40%, and a large amount of nitrogen enters near-surface atmosphere in the form of ammonia gas and nitrogen oxide gas or remains in soil and is leached into underground water in the form of nitrate, so that a series of ecological environment problems are caused. And excessive application of the phosphate fertilizer causes continuous accumulation of the phosphate fertilizer in soil, and when the phosphate in the soil is saturated, leaching loss also exists in the phosphorus which is difficult to leach. The leaching loss of nitrogen and phosphorus not only results in huge loss of fertilizer, but also poses potential threat to the ecological environment. Therefore, the goals of realizing farmland soil recarburization and nitrogen and phosphorus fixation through straw resource utilization are worthy of deep exploration.
The straw biochar returning is a research hotspot in recent years, the stable aromatic structure of the straw biochar returning field not only greatly enhances the stability of the organic carbon in the farmland soil, but also has good fixing effect on quick-acting nitrogen and phosphorus in the soil with high porosity and specific surface area. Biochar, however, refers to a stable carbon-rich solid formed from biomass under anoxic or anaerobic conditions.
Many methods for preparing the biochar exist, but most methods are high in energy consumption and not environment-friendly, and the prepared biochar is poor in quality, so that continuous improvement is urgently needed.
Disclosure of Invention
The invention aims to provide a preparation method of environment-friendly biochar.
The technical purpose of the invention is realized by the following technical scheme:
a preparation method of environment-friendly biochar comprises the following steps:
(1) and (3) crushing treatment:
crushing crop straws to obtain crushed materials for later use;
(2) and (3) steam explosion treatment:
putting the crushed material obtained in the step (1) into a steam explosion tank for steam explosion treatment, and taking out the crushed material after the steam explosion treatment to obtain a steam explosion material for later use;
(3) modification treatment:
immersing the steam explosion material obtained in the step (2) into a modification treatment liquid for modification treatment, and taking out the steam explosion material after 40-45 min to obtain a modified material for later use;
(4) heating pyrolysis treatment:
and (4) putting the modified material obtained in the step (3) into a pyrolysis kiln for pyrolysis treatment, and taking out the modified material after the pyrolysis treatment to obtain the finished product biochar.
Further, the particle diameter of the crushed material in the step (1) is not more than 5 cm.
Further, the specific operation of the steam explosion treatment in the step (2) is that high-temperature steam is firstly introduced into the steam explosion tank, meanwhile, the pressure in the steam explosion tank is increased to 1.2-1.5 MPa, and after the heat preservation and pressure maintaining treatment is carried out for 3min, the steam explosion tank is unloaded to normal temperature and normal pressure within 40 s.
Further, the temperature of the high-temperature steam is 105-108 ℃.
Further, the modified treatment liquid in the step (3) is composed of the following substances in parts by weight:
4-8 parts of potassium hydroxide, 10-15 parts of sodium carboxymethylcellulose, 10-15 parts of glucose, 2-5 parts of montmorillonite and 300-400 parts of water.
Further, ultrasonic treatment is also carried out during the modification treatment in the step (3).
Further, the ultrasonic frequency during ultrasonic treatment is 400-500 kHz.
Further, in the step (4), during the pyrolysis treatment, the nitrogen atmosphere in the pyrolysis kiln is controlled, the heating rate is controlled to be 4-6 ℃/min, the temperature in the pyrolysis kiln is maintained to be 480-520 ℃ during pyrolysis, and the pyrolysis time is maintained to be 3-5 h at the temperature.
Compared with the prior art, the invention has the following advantages:
the invention provides a preparation method of environment-friendly biochar, which is simple in overall process and easy to produce and apply in batches, wherein steam explosion treatment is carried out firstly during preparation, so that the fiber structure of crop straws is favorably fully loosened, fiber gaps are enlarged, cellulose and hemicellulose are subjected to degradation treatment to a certain degree, the subsequent carbonization process is favorably carried out, and the subsequent modification treatment is carried out, so that the carbonization conversion rate of the straws and the comprehensive physicochemical properties of finished biochar are remarkably enhanced. The method is green and environment-friendly, and the prepared biochar has good physical and chemical properties, and has great market competitiveness and popularization and application values.
Detailed Description
Example 1
A preparation method of environment-friendly biochar comprises the following steps:
(1) and (3) crushing treatment:
crushing crop straws to obtain crushed materials for later use;
(2) and (3) steam explosion treatment:
putting the crushed material obtained in the step (1) into a steam explosion tank for steam explosion treatment, and taking out the crushed material after the steam explosion treatment to obtain a steam explosion material for later use;
(3) modification treatment:
immersing the steam explosion material obtained in the step (2) into a modification treatment liquid for modification treatment, and taking out the steam explosion material after 40min to obtain a modified material for later use;
(4) heating pyrolysis treatment:
and (4) putting the modified material obtained in the step (3) into a pyrolysis kiln for pyrolysis treatment, and taking out the modified material after the pyrolysis treatment to obtain the finished product biochar.
The particle diameter of the crushed material in the step (1) is not more than 5 cm.
The specific operation of the steam explosion treatment in the step (2) is that high-temperature water vapor is firstly introduced into the steam explosion tank, meanwhile, the pressure in the steam explosion tank is increased to 1.2MPa, and after the heat preservation and pressure maintaining treatment is carried out for 3min, the steam explosion tank is unloaded to normal temperature and normal pressure within 40 s. The temperature of the high temperature steam was 105 ℃.
The modified treatment liquid in the step (3) is composed of the following substances in parts by weight:
4 parts of potassium hydroxide, 10 parts of sodium carboxymethylcellulose, 10 parts of glucose, 2 parts of montmorillonite and 300 parts of water.
Ultrasonic treatment is also carried out during the modification treatment in the step (3); the ultrasonic frequency in the ultrasonic treatment was 400 kHz.
And (4) controlling the nitrogen atmosphere in the pyrolysis kiln during pyrolysis treatment in the step (4), controlling the heating rate of heating to be 4 ℃/min, keeping the temperature in the pyrolysis kiln at 480 ℃ during pyrolysis, and keeping the pyrolysis time at the temperature for 3 h.
Example 2
A preparation method of environment-friendly biochar comprises the following steps:
(1) and (3) crushing treatment:
crushing crop straws to obtain crushed materials for later use;
(2) and (3) steam explosion treatment:
putting the crushed material obtained in the step (1) into a steam explosion tank for steam explosion treatment, and taking out the crushed material after the steam explosion treatment to obtain a steam explosion material for later use;
(3) modification treatment:
immersing the steam explosion material obtained in the step (2) into a modification treatment liquid for modification treatment, and taking out the steam explosion material after 40-45 min to obtain a modified material for later use;
(4) heating pyrolysis treatment:
and (4) putting the modified material obtained in the step (3) into a pyrolysis kiln for pyrolysis treatment, and taking out the modified material after the pyrolysis treatment to obtain the finished product biochar.
The particle diameter of the crushed material in the step (1) is not more than 5 cm.
The specific operation of the steam explosion treatment in the step (2) is that high-temperature water vapor is firstly introduced into the steam explosion tank, meanwhile, the pressure in the steam explosion tank is increased to 1.4MPa, and after the heat preservation and pressure maintaining treatment is carried out for 3min, the steam explosion tank is unloaded to normal temperature and normal pressure within 40 s. The temperature of the high temperature steam was 107 ℃.
The modified treatment liquid in the step (3) is composed of the following substances in parts by weight:
6 parts of potassium hydroxide, 13 parts of sodium carboxymethylcellulose, 12 parts of glucose, 4 parts of montmorillonite and 350 parts of water.
Ultrasonic treatment is also carried out during the modification treatment in the step (3); the ultrasonic frequency at the time of ultrasonic treatment was 460 kHz.
And (4) controlling the nitrogen atmosphere in the pyrolysis kiln during pyrolysis treatment in the step (4), controlling the heating rate of heating to be 5 ℃/min, keeping the temperature in the pyrolysis kiln at 500 ℃ during pyrolysis, and keeping the pyrolysis time at the temperature for 4 h.
Example 3
A preparation method of environment-friendly biochar comprises the following steps:
(1) and (3) crushing treatment:
crushing crop straws to obtain crushed materials for later use;
(2) and (3) steam explosion treatment:
putting the crushed material obtained in the step (1) into a steam explosion tank for steam explosion treatment, and taking out the crushed material after the steam explosion treatment to obtain a steam explosion material for later use;
(3) modification treatment:
immersing the steam explosion material obtained in the step (2) into a modification treatment liquid for modification treatment, and taking out the steam explosion material after 45min to obtain a modified material for later use;
(4) heating pyrolysis treatment:
and (4) putting the modified material obtained in the step (3) into a pyrolysis kiln for pyrolysis treatment, and taking out the modified material after the pyrolysis treatment to obtain the finished product biochar.
The particle diameter of the crushed material in the step (1) is not more than 5 cm.
The specific operation of the steam explosion treatment in the step (2) is that high-temperature water vapor is firstly introduced into the steam explosion tank, meanwhile, the pressure in the steam explosion tank is increased to 1.5MPa, and after the heat preservation and pressure maintaining treatment is carried out for 3min, the steam explosion tank is unloaded to normal temperature and normal pressure within 40 s. The temperature of the high temperature steam was 108 ℃.
The modified treatment liquid in the step (3) is composed of the following substances in parts by weight:
8 parts of potassium hydroxide, 15 parts of sodium carboxymethylcellulose, 15 parts of glucose, 5 parts of montmorillonite and 400 parts of water.
Ultrasonic treatment is also carried out during the modification treatment in the step (3); the ultrasonic frequency in the ultrasonic treatment was 500 kHz.
And (4) controlling the nitrogen atmosphere in the pyrolysis kiln during pyrolysis treatment in the step (4), controlling the heating rate of heating to be 6 ℃/min, keeping the temperature in the pyrolysis kiln at 520 ℃ during pyrolysis, and keeping the pyrolysis time at the temperature for 5 h.
The specific surface area of the biochar prepared by the method is more than 400m2And the comprehensive service performance is strong, and the market competitiveness is very high.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.

Claims (8)

1. The preparation method of the environment-friendly biochar is characterized by comprising the following steps:
(1) and (3) crushing treatment:
crushing crop straws to obtain crushed materials for later use;
(2) and (3) steam explosion treatment:
putting the crushed material obtained in the step (1) into a steam explosion tank for steam explosion treatment, and taking out the crushed material after the steam explosion treatment to obtain a steam explosion material for later use;
(3) modification treatment:
immersing the steam explosion material obtained in the step (2) into a modification treatment liquid for modification treatment, and taking out the steam explosion material after 40-45 min to obtain a modified material for later use;
(4) heating pyrolysis treatment:
and (4) putting the modified material obtained in the step (3) into a pyrolysis kiln for pyrolysis treatment, and taking out the modified material after the pyrolysis treatment to obtain the finished product biochar.
2. The method for preparing eco-friendly biochar as claimed in claim 1, wherein the particle diameter of the crushed material in step (1) is not more than 5 cm.
3. The method for preparing environment-friendly biochar according to claim 1, wherein the specific operation of the steam explosion treatment in the step (2) is that high-temperature water vapor is introduced into the steam explosion tank, the pressure in the steam explosion tank is increased to 1.2-1.5 MPa, and after the heat preservation and pressure maintaining treatment is carried out for 3min, the steam explosion tank is unloaded to normal temperature and pressure within 40 s.
4. The method for preparing environment-friendly biochar as claimed in claim 3, wherein the temperature of the high-temperature steam is 105-108 ℃.
5. The preparation method of the environment-friendly biochar as claimed in claim 1, wherein the modification treatment solution in the step (3) is composed of the following substances in parts by weight:
4-8 parts of potassium hydroxide, 10-15 parts of sodium carboxymethylcellulose, 10-15 parts of glucose, 2-5 parts of montmorillonite and 300-400 parts of water.
6. The method for preparing environment-friendly biochar as claimed in claim 1, wherein the modification treatment in the step (3) is carried out by ultrasonic treatment.
7. The preparation method of the environment-friendly biochar as claimed in claim 6, wherein the ultrasonic frequency during ultrasonic treatment is 400-500 kHz.
8. The method for preparing environment-friendly biochar as claimed in claim 1, wherein in the step (4), the nitrogen atmosphere is controlled in the pyrolysis kiln, the heating rate is controlled to be 4-6 ℃/min, the temperature in the pyrolysis kiln is kept to be 480-520 ℃ during pyrolysis, and the pyrolysis time is kept to be 3-5 hours at the temperature.
CN202110706224.4A 2021-03-18 2021-06-24 Preparation method of environment-friendly biochar Pending CN113292063A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042435A (en) * 2021-11-03 2022-02-15 山东农业工程学院 Method for preparing biochar by pretreating biomass through steam explosion
CN115178235A (en) * 2022-06-16 2022-10-14 昆明理工大学 Method for removing Cr (VI) in water body by high-efficiency adsorption of modified biochar
CN115487778A (en) * 2022-10-13 2022-12-20 湖南口味王集团有限责任公司 Biochar and preparation method thereof

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN108313998A (en) * 2017-12-30 2018-07-24 安徽大地节能科技有限公司 A kind of method that agricultural crop straw prepares biological carbon
CN112371716A (en) * 2020-10-18 2021-02-19 冯家胜 Heavy metal contaminated soil remediation method and remediation agent thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108313998A (en) * 2017-12-30 2018-07-24 安徽大地节能科技有限公司 A kind of method that agricultural crop straw prepares biological carbon
CN112371716A (en) * 2020-10-18 2021-02-19 冯家胜 Heavy metal contaminated soil remediation method and remediation agent thereof

Non-Patent Citations (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042435A (en) * 2021-11-03 2022-02-15 山东农业工程学院 Method for preparing biochar by pretreating biomass through steam explosion
CN115178235A (en) * 2022-06-16 2022-10-14 昆明理工大学 Method for removing Cr (VI) in water body by high-efficiency adsorption of modified biochar
CN115487778A (en) * 2022-10-13 2022-12-20 湖南口味王集团有限责任公司 Biochar and preparation method thereof

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