CN106635104A - Method for preparing high-performance compound machine-made charcoal - Google Patents
Method for preparing high-performance compound machine-made charcoal Download PDFInfo
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- CN106635104A CN106635104A CN201611037588.3A CN201611037588A CN106635104A CN 106635104 A CN106635104 A CN 106635104A CN 201611037588 A CN201611037588 A CN 201611037588A CN 106635104 A CN106635104 A CN 106635104A
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- charcoal
- biomass
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- 239000003610 charcoal Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 18
- 150000001875 compounds Chemical class 0.000 title abstract description 4
- 239000002028 Biomass Substances 0.000 claims abstract description 45
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000003077 lignite Substances 0.000 claims abstract description 30
- 238000002360 preparation method Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002245 particle Substances 0.000 claims abstract description 18
- 238000002485 combustion reaction Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000013329 compounding Methods 0.000 claims description 28
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000011230 binding agent Substances 0.000 claims description 18
- 238000000197 pyrolysis Methods 0.000 claims description 15
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- 239000002671 adjuvant Substances 0.000 claims description 12
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims description 12
- 239000003245 coal Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 8
- 239000000779 smoke Substances 0.000 claims description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 239000000567 combustion gas Substances 0.000 claims description 6
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 6
- 235000017060 Arachis glabrata Nutrition 0.000 claims description 4
- 235000010777 Arachis hypogaea Nutrition 0.000 claims description 4
- 244000105624 Arachis hypogaea Species 0.000 claims description 4
- 235000018262 Arachis monticola Nutrition 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 235000020232 peanut Nutrition 0.000 claims description 4
- 241000609240 Ambelania acida Species 0.000 claims description 3
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 3
- 244000060011 Cocos nucifera Species 0.000 claims description 3
- 240000007049 Juglans regia Species 0.000 claims description 3
- 235000009496 Juglans regia Nutrition 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 3
- 235000011613 Pinus brutia Nutrition 0.000 claims description 3
- 241000018646 Pinus brutia Species 0.000 claims description 3
- 239000010905 bagasse Substances 0.000 claims description 3
- 239000004021 humic acid Substances 0.000 claims description 3
- 235000014571 nuts Nutrition 0.000 claims description 3
- 235000020234 walnut Nutrition 0.000 claims description 3
- 229910052593 corundum Inorganic materials 0.000 claims description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 3
- 230000001172 regenerating effect Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000010000 carbonizing Methods 0.000 abstract 1
- 238000000227 grinding Methods 0.000 abstract 1
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000003763 carbonization Methods 0.000 description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000002956 ash Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/02—Multi-step carbonising or coking processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/04—Raw material of mineral origin to be used; Pretreatment thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/447—Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
- C10L2230/22—Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/02—Combustion or pyrolysis
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/24—Mixing, stirring of fuel components
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
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- Geochemistry & Mineralogy (AREA)
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Abstract
The invention relates to a method for preparing high-performance compound machine-made charcoal, and belongs to the technical field of resource comprehensive utilization. The method comprises the following steps: respectively grinding a biomass raw material with a moisture content of lower than 5 percent and lignite into particles having granularity of less than 1cm; pyrolyzing the biomass raw material particles to obtain charcoal; uniformly mixing charcoal, lignite, an adhesive, a combustion improver and water to obtain a mixed material, and pressing the mixed material into charcoal rods with center holes; and heating the charcoal rods with center holes to 400-700 DEG C at a heating speed of 30-200 DEG C/min, carbonizing for 1-12 hours, and cooling to obtain the compound machine-made charcoal. The preparation process adopts biomass which is rich in source and low in price, is regenerative and can be easily ground and lignite with low price as carbon sources, has the potentials of low large-scale production price, high yield, high heat value and high porosity, and is well accepted by the market.
Description
Technical field
The present invention relates to a kind of preparation method of high-performance compounding machine charcoal processing, belongs to technical field of resource comprehensive utilization.
Background technology
For a long time, charcoal is widely used as always life fuel, and charcoal is that timber burns under conditions of anoxic
Or pyrolysis and produce, production charcoal needs to consume the substantial amounts of forest reserves, heavy damage ecological environment, China's forest cover
Less than the 10% of territory, the formation of forest needs certain growth cycle, substantial amounts of deforestation not to meet protecting ecology ring to area
Border, the requirement for creating low charcoal society, developing a circular economy;The production method of conventional charcoal is that timber is put among stove to be pyrolyzed
Carry out earth kiln charcoal processing technique have the shortcomings that poor sealing, long the production cycle, yield poorly, the cigarette in high cost, and pyrolytic process
Gas is directly discharged, and not only waste of resource also creates environmental pollution, in recent years, with the raising of national requirements for environmental protection, earth kiln system
It will be trend of the times that charcoal is eliminated;
Agricultural-forestry biomass raw material is typical regenerative resource, and it has a wide material sources, rich reserves, and it is excellent that growth cycle is short etc.
Point.The biomass total amount of annual production is about 1400 ~ 180,000,000,000 tons on the earth, and China's stalk discarded every year is up to more than 6,000,000,000
Ton, resource has a high potential, and agricultural-forestry biomass raw material is pyrolyzed the pore space structure prosperity of gained biomass carbon, is readily burned.But agriculture
Woods biomass resource there is also its limitation, be mainly shown as:Distribution is not concentrated, not easily collecting etc., therefore agricultural are used alone
Biomass prepare machine-made carbon for raw material, consider much meet need of the daily productive life to carbonaceous fuel from yield angle
Ask;China's lignite resource enriches, and cheap, but brown coal volatile ingredient height (>40%), fixed carbon content is low, pore space structure not
Prosperity, the machine-made carbon combustion efficiency that brown coal preparation is used alone is undesirable, and these shortcomings limit the application of brown coal, are with brown coal
Raw material, low temperature distillation in employing carries out charing process to brown coal, sloughs most of moisture therein and volatile matter, obtain performance compared with
Good lignite semi-coke charcoal, and it is mixed with biomass carbon, its range of application can be expanded.
Based on background above, this paper presents one kind both to have overcome biomass carbon yield little, brown coal fixed carbon is solved again
Content is low, compounding machine charcoal processing preparation method the problems such as pore structure is undeveloped.It is contemplated that making full use of reproducible agriculture
Woods biomass resource and cheap, rich reserves brown coal, first with pyrolysis(Destructive distillation)Technology is to agricultural-forestry biomass raw material
It is processed, the flue gas in pyrolytic process is fully used, and the byproduct biomass carbon produced by being pyrolyzed(With comparing
It is little)With the brown coal of reserves very abundant(Proportioning is larger)Second step charing is carried out after mixing, flue gas volatilization in carbonization process is removed,
The porosity of compounding machine charcoal processing is increased, and flue gas is entered and absorbed in pond, the moisture for absorbing flue gas is used again by circulation
Close machine-made carbon dispensing link.Compounding machine charcoal processing prepared by the present invention not only solves the limitation of both biomass carbon and brown coal,
And resource is recycled, meet the requirement of energy-conserving and environment-protective, Green Development.
The content of the invention
The problem existed for above-mentioned prior art and deficiency, the present invention provides a kind of preparation of high-performance compounding machine charcoal processing
Method.The preparation process is with abundance, cheap, the renewable and biomass that are easy to crush and cheap brown
Coal is carbon source, with the compounding machine charcoal processing for mass producing high low price, high income, calorific value, porosity height, be extensively received by the market
Potential.The present invention is achieved through the following technical solutions.
A kind of preparation method of high-performance compounding machine charcoal processing, it is comprised the following steps that:
(1)First biomass material that moisture content is less than 5%, brown coal are crushed to into respectively particle of the granularity less than 1cm;
(2)By step(1)The biomass raw material particle for obtaining pyrolysis in the case where temperature is for 400 DEG C~900 DEG C obtains charcoal, by heat
The biomass gas produced in solution preocess are used as combustion gas after further processing;
(3)By mass percent be 10~40% the step of(2)The charcoal that obtains, mass percent are 40~70% steps(1)
The brown coal that obtain, mass percent be 1~10% binding agent, mass percent 1~10% be combustion adjuvant, mass percent be 5~
14% water is well mixed and obtains mixed material, and mixed material is pressed into into the carbon rod with centre bore;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 400~700 with the heating rate of 30~200 DEG C/min
DEG C charing 1~12h, compounding machine charcoal processing is obtained after cooling.
The step(1)Middle biomass material is walnut shell, pine nut shell, cocoanut shell, corncob, bagasse, furfural dregs, coffee
One or several arbitrary proportion mixtures in coffee shell, peanut shell.
The step(3)Middle binding agent preparation method is:By the mud coal containing more than 30wt% humic acids, brown coal or weathered coal
Particle diameter is crushed to less than 1mm, is 1~10 according to liquid-solid ratio:1ml/g is added to the NaOH solution that percent concentration is 5~30%
In, stir 20~40min in the case where temperature is for 80~120 DEG C and prepare binding agent.
The step(3)The combustion adjuvant for obtaining be 50~80wt% manganese dioxide, 15~30wt% alundum (Al2O3)s and 5~
20wt% calcium carbonate mixtures.
The step(4)The pyrolysis smoke that carbonization process is produced will be incorporated in cistern by pipeline and will be only absorbed by the water, and be stored
Sewage in pond will be recycling in step(3)The middle water as mixed material.
The invention has the beneficial effects as follows:Fixed carbon content >=80% of the machine-made carbon, ash content≤5%, calorific value >=35MJ/Kg,
Minimum temperature is more than or equal to 420 DEG C during burning;Biomass material used and brown coal are cheap in the machine-made carbon, deliming effect
Good, porosity is high, and two-step carbonization is adopted in the preparation process of the machine charcoal processing, and first step carbonization process is the pyrolysis of biomass material
(Destructive distillation)Charcoal-gas coproduction, pyrolysis smoke and byproduct biomass carbon are fully used;Second step is biomass carbon(Match somebody with somebody
It is smaller), brown coal(Proportioning is larger)Deng mixture charing, in improve the fixed carbon content of brown coal, and volatile matter removal process
The a large amount of holes for producing are conducive to the burning of machine-made carbon, additionally, pyrolysis smoke is entered being absorbed in pond, absorb the water of flue gas
Divide and compounding machine charcoal processing dispensing link is used by circulation.Compounding machine charcoal processing prepared by the present invention not only solves biomass carbon and brown coal
Both limitation, and resource is comprehensively utilized, and meets the requirement of Green Development.
Specific embodiment
With reference to specific embodiment, the invention will be further described.
Embodiment 1
The preparation method of the high-performance compounding machine charcoal processing, it is comprised the following steps that:
(1)First by biomass material that moisture content is less than 5%(Mass ratio 1:1:1:1 walnut shell, pine nut shell, cocoanut shell and
Corncob mixing biomass raw material), brown coal be crushed to respectively granularity less than 1cm particle;
(2)By step(1)The biomass raw material particle for obtaining is pyrolyzed 3h and obtains charcoal in the case where temperature is for 400 DEG C, will be pyrolyzed
The biomass gas produced in journey are used as combustion gas after further processing;
(3)By mass percent be 10% the step of(2)The charcoal that obtains, mass percent are 70% step(1)What is obtained is brown
It is that combustion adjuvant, the water that mass percent is 9% are well mixed and obtain that coal, mass percent are 10% binding agent, mass percent 1%
Mixed material, by mixed material the carbon rod with centre bore is pressed into;Binding agent preparation method is:The rotten plants of more than 30wt% will be contained
The mud coal of acid is crushed to particle diameter less than 1mm, is 10 according to liquid-solid ratio:1ml/g is added to the NaOH solution that percent concentration is 5%
In, stir 20min in the case where temperature is for 80 DEG C and prepare binding agent;Combustion adjuvant is 50wt% manganese dioxide, the oxidations of 30wt% tri- two
Aluminium and 20wt% calcium carbonate mixtures;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 700 DEG C of charing 1h with the heating rate of 200 DEG C/min,
Compounding machine charcoal processing is obtained after cooling;The pyrolysis smoke that carbonization process is produced will be incorporated in cistern by pipeline and will be only absorbed by the water,
Sewage in cistern will be recycling in step(3)The middle water as mixed material.
As a result show, biomass carbonated yield is 32%;After testing, the fixed carbon content of the compounding machine charcoal processing is 83wt%,
Content of ashes is 5wt%, and calorific value is 35MJ/Kg, and maximum temperature can reach 420 DEG C during burning.
Embodiment 2
The preparation method of the high-performance compounding machine charcoal processing, it is comprised the following steps that:
(1)First by biomass material that moisture content is less than 5%(Bagasse), brown coal be crushed to respectively granularity less than 1cm
Grain;
(2)By step(1)The biomass raw material particle for obtaining is pyrolyzed 2.5 h and obtains charcoal in the case where temperature is for 600 DEG C, will be pyrolyzed
During the biomass gas that produce further process after be used as combustion gas;
(3)By mass percent be 30% the step of(2)The charcoal that obtains, mass percent are 50% step(1)What is obtained is brown
It is that combustion adjuvant, the water that mass percent is 5% are well mixed and obtain that coal, mass percent are 5% binding agent, mass percent 10%
Mixed material, by mixed material the carbon rod with centre bore is pressed into;Binding agent preparation method is:The rotten plants of more than 30wt% will be contained
The brown coal of acid are crushed to particle diameter less than 1mm, are 1 according to liquid-solid ratio:1ml/g is added to the NaOH solution that percent concentration is 20%
In, stir 20min in the case where temperature is for 80 DEG C and prepare binding agent;Combustion adjuvant is 60wt% manganese dioxide, the oxidations of 20wt% tri- two
Aluminium and 20wt% calcium carbonate mixtures;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 500 DEG C of charing 8h with the heating rate of 100 DEG C/min,
Compounding machine charcoal processing is obtained after cooling;The pyrolysis smoke that carbonization process is produced will be incorporated in cistern by pipeline and will be only absorbed by the water,
Sewage in cistern will be recycling in step(3)The middle water as mixed material.
As a result show, biomass carbonated yield is 28%;After testing, the fixed carbon content of the compounding machine charcoal processing is 81wt%,
Content of ashes is 4wt%, and calorific value is 39MJ/Kg, and maximum temperature can reach 440 DEG C during burning.
Embodiment 3
The preparation method of the high-performance compounding machine charcoal processing, it is comprised the following steps that:
(1)First by biomass material that moisture content is less than 5%(Mass ratio is 1:1:1 furfural dregs, coffee shell and peanut shell
Mixed biologic material), brown coal be crushed to respectively granularity less than 1cm particle;
(2)By step(1)The biomass raw material particle for obtaining is pyrolyzed 1.5h and obtains charcoal in the case where temperature is for 900 DEG C, will be pyrolyzed
During the biomass gas that produce further process after be used as combustion gas;
(3)By mass percent be 40% the step of(2)The charcoal that obtains, mass percent are 40% step(1)What is obtained is brown
It is that combustion adjuvant, the water that mass percent is 14% are well mixed and obtain that coal, mass percent are 1% binding agent, mass percent 5%
Mixed material, by mixed material the carbon rod with centre bore is pressed into;Binding agent preparation method is:The rotten plants of more than 30wt% will be contained
The weathered coal of acid is crushed to particle diameter less than 1mm, is 5 according to liquid-solid ratio:It is molten that 1ml/g is added to the NaOH that percent concentration is 30%
In liquid, stir 30min in the case where temperature is for 100 DEG C and prepare binding agent;Combustion adjuvant is 80wt% manganese dioxide, 15wt% tri- is aoxidized
Two aluminium and 5wt% calcium carbonate mixtures;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 400 DEG C of charing 12h with the heating rate of 30 DEG C/min,
Compounding machine charcoal processing is obtained after cooling;The pyrolysis smoke that carbonization process is produced will be incorporated in cistern by pipeline and will be only absorbed by the water,
Sewage in cistern will be recycling in step(3)The middle water as mixed material.
As a result show, biomass carbonated yield is 25%;After testing, the fixed carbon content of the compounding machine charcoal processing is 86wt%,
Content of ashes is 3.5wt%, and volatile matter content is 10%, and calorific value is 37MJ/Kg, and maximum temperature can reach 430 DEG C during burning.
Embodiment 4
The preparation method of the high-performance compounding machine charcoal processing, it is comprised the following steps that:
(1)First by biomass material that moisture content is less than 5%(Peanut shell), brown coal be crushed to respectively granularity less than 1cm
Grain;
(2)By step(1)The biomass raw material particle for obtaining is pyrolyzed 2h and obtains charcoal in the case where temperature is for 800 DEG C, will be pyrolyzed
The biomass gas produced in journey are used as combustion gas after further processing;
(3)By mass percent be 35% the step of(2)The charcoal that obtains, mass percent are 50% step(1)What is obtained is brown
It is that combustion adjuvant, the water that mass percent is 8% are well mixed that coal, mass percent are 1% binding agent, mass percent 6%
Compound material, by mixed material the carbon rod with centre bore is pressed into;Binding agent preparation method is:More than 30wt% humic acids will be contained
Weathered coal be crushed to particle diameter less than 1mm, be 5 according to liquid-solid ratio:1 ml/g is added to the NaOH solution that percent concentration is 20%
In, stir 40min in the case where temperature is for 120 DEG C and prepare binding agent;Combustion adjuvant is 65wt% manganese dioxide, the oxidations of 20wt% tri- two
Aluminium and 15wt% calcium carbonate mixtures;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 600 DEG C of charings with the heating rate of 120 DEG C/min
10h, obtains compounding machine charcoal processing after cooling;The pyrolysis smoke that carbonization process is produced will be incorporated in cistern by pipeline to be inhaled by water
Receive, the sewage in cistern will be recycling in step(3)The middle water as mixed material.
The specific embodiment of the present invention is explained in detail above, but the present invention is not limited to above-mentioned embodiment party
Formula, in the ken that those of ordinary skill in the art possess, can be with the work on the premise of without departing from present inventive concept
Go out various change.
Claims (5)
1. a kind of preparation method of high-performance compounding machine charcoal processing, it is characterised in that comprise the following steps that:
(1)First biomass material that moisture content is less than 5%, brown coal are crushed to into respectively particle of the granularity less than 1cm;
(2)By step(1)The biomass raw material particle for obtaining pyrolysis in the case where temperature is for 400 DEG C~900 DEG C obtains charcoal, by heat
The biomass gas produced in solution preocess are used as combustion gas after further processing;
(3)By mass percent be 10~40% the step of(2)The charcoal that obtains, mass percent are 40~70% steps(1)
The brown coal that obtain, mass percent be 1~10% binding agent, mass percent 1~10% be combustion adjuvant, mass percent be 5~
14% water is well mixed and obtains mixed material, and mixed material is pressed into into the carbon rod with centre bore;
(4)By step(3)The carbon rod with centre bore for obtaining is warming up to 400~700 with the heating rate of 30~200 DEG C/min
DEG C charing 1~12h, compounding machine charcoal processing is obtained after cooling.
2. the preparation method of high-performance compounding machine charcoal processing according to claim 1, it is characterised in that:The step(1)In
Biomass material be walnut shell, pine nut shell, cocoanut shell, corncob, bagasse, furfural dregs, coffee shell, peanut shell in one kind or
Several arbitrary proportion mixtures of person.
3. the preparation method of high-performance compounding machine charcoal processing according to claim 1, it is characterised in that:The step(3)In
Binding agent preparation method is:Mud coal containing more than 30wt% humic acids, brown coal or weathered coal are crushed to into particle diameter and are less than 1mm, according to
Liquid-solid ratio is 1~10:1ml/g is added in the NaOH solution that percent concentration is 5~30%, is stirred in the case where temperature is for 80~120 DEG C
Mix 20~40min and prepare binding agent.
4. the preparation method of high-performance compounding machine charcoal processing according to claim 1, it is characterised in that:The step(3)
The combustion adjuvant for arriving is 50~80wt% manganese dioxide, 15~30wt% alundum (Al2O3)s and 5~20wt% calcium carbonate mixtures.
5. the preparation method of high-performance compounding machine charcoal processing according to claim 1, it is characterised in that:The step(4)Charcoal
The pyrolysis smoke that change process is produced will be incorporated in cistern by pipeline and will be only absorbed by the water, and the sewage in cistern will be recycled
In step(3)The middle water as mixed material.
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CN107603686A (en) * | 2017-10-16 | 2018-01-19 | 吴刚 | A kind of preparation method of high heating value fragrant machine-made carbon |
CN108373928A (en) * | 2018-01-11 | 2018-08-07 | 定南县洪宇竹木再生制品厂 | A kind of coal quality machine-made carbon preparation method |
CN108384595A (en) * | 2018-01-11 | 2018-08-10 | 定南县洪宇竹木再生制品厂 | A kind of pecan shell machine-made carbon |
CN108720074A (en) * | 2018-06-19 | 2018-11-02 | 重庆霏洋环保科技股份有限公司 | A kind of preparation method of fruit tree shredded tobacco for water pipes charcoal |
CN115672943A (en) * | 2022-11-07 | 2023-02-03 | 昆明理工大学 | Preparation method of stable mineral modified biochar material |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107603686A (en) * | 2017-10-16 | 2018-01-19 | 吴刚 | A kind of preparation method of high heating value fragrant machine-made carbon |
CN108373928A (en) * | 2018-01-11 | 2018-08-07 | 定南县洪宇竹木再生制品厂 | A kind of coal quality machine-made carbon preparation method |
CN108384595A (en) * | 2018-01-11 | 2018-08-10 | 定南县洪宇竹木再生制品厂 | A kind of pecan shell machine-made carbon |
CN108720074A (en) * | 2018-06-19 | 2018-11-02 | 重庆霏洋环保科技股份有限公司 | A kind of preparation method of fruit tree shredded tobacco for water pipes charcoal |
CN115672943A (en) * | 2022-11-07 | 2023-02-03 | 昆明理工大学 | Preparation method of stable mineral modified biochar material |
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