CN113290955A - 一种采用超细混纤丝环保型感性礼服面料及制备方法 - Google Patents

一种采用超细混纤丝环保型感性礼服面料及制备方法 Download PDF

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CN113290955A
CN113290955A CN202110547970.3A CN202110547970A CN113290955A CN 113290955 A CN113290955 A CN 113290955A CN 202110547970 A CN202110547970 A CN 202110547970A CN 113290955 A CN113290955 A CN 113290955A
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fiber
dress
spinning
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combined filament
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傅昱
韩志强
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Shenzhen Wanqi Clothing Co ltd
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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    • A41D13/01—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with reflective or luminous safety means
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    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
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    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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Abstract

本发明公开了一种采用超细混纤丝环保型感性礼服面料及制备方法，包括纺纱层结构和礼服内层结构，纺纱层结构的一侧连接有连接丝线，且连接丝线的一端连接有荧光纱层结构，荧光纱层结构的一侧连接有穿插纺线，且穿插纺线的一端连接有礼服外层结构，礼服外层结构的一侧设置有粘胶层。本发明通过两步法工艺路线或一步法工艺路线制得的纺纱层结构可获得具有复色效应、异收缩效应、仿毛仿真丝效应等纤维以制备仿毛、仿真丝织物或手感和蓬松性获得改善的织物，通过纤维纺纱、混合加料、排列缝合和布料植绒的方式能够完成对礼服面料进行制备，以此能使面料达到环保型高感性、保温与轻盈的并存效果。

Description

一种采用超细混纤丝环保型感性礼服面料及制备方法
技术领域
本发明涉及礼服面料技术领域，具体为一种采用超细混纤丝环保型感性礼服面料及制备方法。
背景技术
礼服是指在某些重大场合上参与者所穿着的庄重而且正式的服装，根据场合的不同可分为军礼服、晚礼服等。西方传统的礼服包括晨礼服、小礼服(晚餐礼服或便礼服)和大礼服(燕尾服)，晚礼服并不包含在西方传统礼服之列。异收缩混纤丝是将具有不同潜在收缩性能的长丝，即高收缩丝与低收缩丝经混纤加工制成的异收缩混纤丝。异收缩混纤丝经热处理后，异收缩混纤丝中的高收缩组分形成芯丝，低收缩组分浮在芯丝的表面，形成细小的毛圈，产生蓬松、柔软、透气的效果，是最重要的差别化纤维品种之一，在仿真丝、仿毛及其他高档纺织品面料中有着广泛的应用。异收缩混纤丝生产工艺繁多，异收缩长丝的混纤一般在纺丝、牵伸加捻或变形过程中进行，亦可在纺织加工中进行。根据混纤阶段的不同，具体可分为单组分纺丝直接混纤法、后加工前的集束混纤法、后加工后的集束混纤法、纺织加工中的合股混纤法、复合纺丝法印等。混纤又称纤维间复合。两种或两种以上化学组成不同，或化学组成相同，但线密度、截面形状、收缩率、光泽、色泽或色彩等不同的纤维混合在复丝或短纤纱中。
一般的礼服面料大多为镂空结构，使得礼服不具有很好的保暖效果，同时在礼服面料还不具有折光的效果，如此就无法达到波光闪闪的效果，而且礼服面料还存在不便保存的问题，为此，我们提出一种采用超细混纤丝环保型感性礼服面料及制备方法。
发明内容
本发明的目的在于提供一种采用超细混纤丝环保型感性礼服面料及制备方法，解决了现有的一般的礼服面料大多为镂空结构，使得礼服不具有很好的保暖效果，同时在礼服面料还不具有折光的效果，如此就无法达到波光闪闪的效果，而且礼服面料还存在不便保存的问题。
为实现上述目的，本发明提供如下技术方案：一种采用超细混纤丝环保型感性礼服面料，包括纺纱层结构和礼服内层结构，纺纱层结构的一侧连接有连接丝线，且连接丝线的一端连接有荧光纱层结构，荧光纱层结构的一侧连接有穿插纺线，且穿插纺线的一端连接有礼服外层结构，礼服外层结构的一侧设置有粘胶层，礼服内层结构设置于粘胶层的一侧。
优选的，纺纱层结构包括第一异收缩混纤丝和第二异收缩混纤丝，且第一异收缩混纤丝的外侧设置有第二异收缩混纤丝。
优选的，第一异收缩混纤丝与第二异收缩混纤丝之间相互缠绕连接，且纺纱层结构与荧光纱层结构之间通过连接丝线线连接。
优选的，荧光纱层结构包括第一纤维纺线、第二纤维纺线和锆石粉粒，且第一纤维纺线的一侧设置有第二纤维纺线，并且第一纤维纺线与第二纤维纺线的外侧设置有锆石粉粒。
优选的，第一纤维纺线与第二纤维纺线之间相互垂直，且第一纤维纺线与第二纤维纺线之间相互穿插连接。
优选的，礼服外层结构包括真丝纤维层、鳞光片、抗菌纤维层和穿线孔，且真丝纤维层的一侧设置有鳞光片，并且真丝纤维层的一侧设置有抗菌纤维层，同时鳞光片的中间位置设置有穿线孔。
优选的，鳞光片通过穿线孔与真丝纤维层之间为缝合连接，且鳞光片沿真丝纤维层的端面均匀分布，并且真丝纤维层与抗菌纤维层之间为缝合连接。
优选的，礼服内层结构包括保温纤维层和保温绒毛，且保温纤维层的一侧设置有保温绒毛。
优选的，礼服外层结构通过粘胶层与礼服内层结构之间为粘合连接，且保温绒毛沿保温纤维层的端面均匀分布。
优选的，采用超细混纤丝环保型感性礼服面料制备方法为：
S1、纤维纺纱：通过两步法工艺路线或一步法工艺路线对异收缩混纤丝进行，在加弹机、平牵机、合股机上将这些具有不同收缩性能的长丝复合，并进行网络、空气变形、假捻、加弹等加工，形成异收缩混纤丝；
S2、混合加料：将锆石粉与纤维纺线放入搅拌装置中通过搅拌混合的方式粘结在一起，以此使纤维纺线上粘合有锆石粉，再通过纺纱机将纤维纺线纺成长纱；
S3、排列缝合：将具有反光效果的鳞光片通过穿线孔和丝线缝合在真丝纤维层上，鳞光片之间相互堆叠依次分布；
S4、布料植绒：将保温绒毛垂直固定于涂有粘合剂的保温纤维层上；
S5、面料成型：面料从外到内以此纺纱层结构通过连接丝线与荧光纱层结构缝合，荧光纱层结构通过穿插纺线与礼服外层结构缝合，礼服外层结构通过粘胶层与礼服内层结构粘合在一起，这样能形成完整的礼服面料。
与现有技术相比，本发明的有益效果如下：
1、本发明通过两步法工艺路线或一步法工艺路线制得的纺纱层结构可获得具有复色效应、异收缩效应、仿毛仿真丝效应等纤维以制备仿毛、仿真丝织物或手感和蓬松性获得改善的织物。
2、本发明通过设置的荧光纱层结构能使礼服面料具有双层轻纱，同时双层纱的效果能体现出礼服的镂空性与高感性，同时通过设置的锆石粉粒能提高礼服的反光效果，以此能使礼服面料起到波光闪闪的效果，以此能够提高视觉效果。
3、本发明礼服外层结构的设置能起到遮护的效果，设置的真丝纤维层质地柔软光滑，手感柔和、轻盈，穿着凉爽舒适，通过真丝纤维层表面设置的鳞光片的材质为塑料材质，能使面料表面起到防水的效果，同时也能达到反光的效果，设置的抗菌纤维层具有抗菌杀菌功能，以此能够提高礼服面料的保存效果。
4、本发明设置的礼服内层结构能够起到很好的保暖的效果，通过设置的保温纤维层能起到固温的效果，保温绒毛能进一笔提供保温效果。
5、本发明通过纤维纺纱、混合加料、排列缝合和布料植绒的方式能够完成对礼服面料进行制备，以此能使面料达到环保型高感性、保温与轻盈的并存效果，大大提高了该种采用超细异收缩混纤丝的环保型高感性礼服面料及其制备方法的实用性。
附图说明
图1为本发明整体结构示意图；
图2为本发明纺纱层结构示意图；
图3为本发明荧光纱层结构示意图；
图4为本发明鳞光片分布结构示意图；
图5为本发明礼服内层结构局部结构示意图；
图6为本发明制备流程示意图；
图7为本发明礼服外层结构示意图；
图8为本发明礼服内层结构示意图。
图中：1、纺纱层结构；101、第一异收缩混纤丝；102、第二异收缩混纤丝；2、连接丝线；3、荧光纱层结构；301、第一纤维纺线；302、第二纤维纺线；303、锆石粉粒；4、穿插纺线；5、礼服外层结构；501、真丝纤维层；502、鳞光片；503、抗菌纤维层；504、穿线孔；6、礼服内层结构；601、保温纤维层；602、保温绒毛；7、粘胶层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上；术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”等仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
请参阅图1-8，一种采用超细混纤丝环保型感性礼服面料，包括纺纱层结构1和礼服内层结构6，纺纱层结构1的一侧连接有连接丝线2，且连接丝线2的一端连接有荧光纱层结构3，荧光纱层结构3的一侧连接有穿插纺线4，且穿插纺线4的一端连接有礼服外层结构5，礼服外层结构5的一侧设置有粘胶层7，礼服内层结构6设置于粘胶层7的一侧。
本发明中：纺纱层结构1包括第一异收缩混纤丝101和第二异收缩混纤丝102，且第一异收缩混纤丝101的外侧设置有第二异收缩混纤丝102，第一异收缩混纤丝101与第二异收缩混纤丝102之间相互缠绕连接，且纺纱层结构1与荧光纱层结构3之间通过连接丝线2线连接，通过两步法工艺路线或一步法工艺路线制得的纺纱层结构1可获得具有复色效应、异收缩效应、仿毛仿真丝效应等纤维以制备仿毛、仿真丝织物或手感和蓬松性获得改善的织物。
本发明中：荧光纱层结构3包括第一纤维纺线301、第二纤维纺线302和锆石粉粒303，且第一纤维纺线301的一侧设置有第二纤维纺线302，并且第一纤维纺线301与第二纤维纺线302的外侧设置有锆石粉粒303，第一纤维纺线301与第二纤维纺线302之间相互垂直，且第一纤维纺线301与第二纤维纺线302之间相互穿插连接，通过设置的荧光纱层结构3能使礼服面料具有双层轻纱，同时双层纱的效果能体现出礼服的镂空性与高感性，同时通过设置的锆石粉粒303能提高礼服的反光效果，以此能使礼服面料起到波光闪闪的效果，以此能够提高视觉效果。
本发明中：礼服外层结构5包括真丝纤维层501、鳞光片502、抗菌纤维层503和穿线孔504，且真丝纤维层501的一侧设置有鳞光片502，并且真丝纤维层501的一侧设置有抗菌纤维层503，同时鳞光片502的中间位置设置有穿线孔504，鳞光片502通过穿线孔504与真丝纤维层501之间为缝合连接，且鳞光片502沿真丝纤维层501的端面均匀分布，并且真丝纤维层501与抗菌纤维层503之间为缝合连接，礼服外层结构5的设置能起到遮护的效果，设置的真丝纤维层501质地柔软光滑，手感柔和、轻盈，穿着凉爽舒适，通过真丝纤维层501表面设置的鳞光片502的材质为塑料材质，能使面料表面起到防水的效果，同时也能达到反光的效果，设置的抗菌纤维层503具有抗菌杀菌功能，以此能够提高礼服面料的保存效果。
本发明中：礼服内层结构6包括保温纤维层601和保温绒毛602，且保温纤维层601的一侧设置有保温绒毛602，礼服外层结构5通过粘胶层7与礼服内层结构6之间为粘合连接，且保温绒毛602沿保温纤维层601的端面均匀分布，设置的礼服内层结构6能够起到很好的保暖的效果，通过设置的保温纤维层601能起到固温的效果，保温绒毛602能进一笔提供保温效果。
本发明中：采用超细混纤丝环保型感性礼服面料制备方法为：
S1、纤维纺纱：通过两步法工艺路线或一步法工艺路线对异收缩混纤丝进行，在加弹机、平牵机、合股机上将这些具有不同收缩性能的长丝复合，并进行网络、空气变形、假捻、加弹等加工，形成异收缩混纤丝；
S2、混合加料：将锆石粉与纤维纺线放入搅拌装置中通过搅拌混合的方式粘结在一起，以此使纤维纺线上粘合有锆石粉，再通过纺纱机将纤维纺线纺成长纱；
S3、排列缝合：将具有反光效果的鳞光片502通过穿线孔504和丝线缝合在真丝纤维层501上，鳞光片502之间相互堆叠依次分布；
S4、布料植绒：将保温绒毛602垂直固定于涂有粘合剂的保温纤维层601上；
S5、面料成型：面料从外到内以此纺纱层结构1通过连接丝线2与荧光纱层结构3缝合，荧光纱层结构3通过穿插纺线4与礼服外层结构5缝合，礼服外层结构5通过粘胶层7与礼服内层结构6粘合在一起，这样能形成完整的礼服面料。
通过纤维纺纱、混合加料、排列缝合和布料植绒的方式能够完成对礼服面料进行制备，以此能使面料达到环保型高感性、保温与轻盈的并存效果，大大提高了该种采用超细异收缩混纤丝的环保型高感性礼服面料及其制备方法的实用性。
工作原理：对于这种采用超细异收缩混纤丝的环保型高感性礼服面料，首先第一异收缩混纤丝101和第二异收缩混纤丝102能够通过两步法工艺路线或一步法工艺路线形成混纤丝，混纤丝通过纺纱机能够纺成长纱，同时将锆石粉与纤维纺线放入搅拌装置中通过搅拌混合的方式粘结在一起，以此使第一纤维纺线301和第二纤维纺线302上粘合有锆石粉粒303，再通过纺纱机将纤维纺线纺成长纱。
纺纱层结构1通过连接丝线2能与荧光纱层结构3连接在一起，将具有反光效果的鳞光片502通过穿线孔504和丝线缝合在真丝纤维层501上，鳞光片502之间相互堆叠依次分布，设置的鳞光片502的材质为塑料材质，能使面料表面起到防水的效果，同时也能达到反光的效果，抗菌纤维层503与真丝纤维层501缝合在一起的能达到柔软光滑，手感柔和还便于抗菌保存的效果，设置的荧光纱层结构3通过穿插纺线4能设在礼服外层结构5上，礼服外层结构5通过粘胶层7能与礼服内层结构6连接，保温纤维层601和保温绒毛602能使礼服面料起到双重保温的效果。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

1.一种采用超细混纤丝环保型感性礼服面料，包括纺纱层结构(1)和礼服内层结构(6)，其特征在于：所述纺纱层结构(1)的一侧连接有连接丝线(2)，且连接丝线(2)的一端连接有荧光纱层结构(3)，所述荧光纱层结构(3)的一侧连接有穿插纺线(4)，且穿插纺线(4)的一端连接有礼服外层结构(5)，所述礼服外层结构(5)的一侧设置有粘胶层(7)，所述礼服内层结构(6)设置于粘胶层(7)的一侧。
2.根据权利要求1所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述纺纱层结构(1)包括第一异收缩混纤丝(101)和第二异收缩混纤丝(102)，且第一异收缩混纤丝(101)的外侧设置有第二异收缩混纤丝(102)。
3.根据权利要求2所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述第一异收缩混纤丝(101)与第二异收缩混纤丝(102)之间相互缠绕连接，且纺纱层结构(1)与荧光纱层结构(3)之间通过连接丝线(2)线连接。
4.根据权利要求1所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述荧光纱层结构(3)包括第一纤维纺线(301)、第二纤维纺线(302)和锆石粉粒(303)，且第一纤维纺线(301)的一侧设置有第二纤维纺线(302)，并且第一纤维纺线(301)与第二纤维纺线(302)的外侧设置有锆石粉粒(303)。
5.根据权利要求4所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述第一纤维纺线(301)与第二纤维纺线(302)之间相互垂直，且第一纤维纺线(301)与第二纤维纺线(302)之间相互穿插连接。
6.根据权利要求1所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述礼服外层结构(5)包括真丝纤维层(501)、鳞光片(502)、抗菌纤维层(503)和穿线孔(504)，且真丝纤维层(501)的一侧设置有鳞光片(502)，并且真丝纤维层(501)的一侧设置有抗菌纤维层(503)，同时鳞光片(502)的中间位置设置有穿线孔(504)。
7.根据权利要求6所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述鳞光片(502)通过穿线孔(504)与真丝纤维层(501)之间为缝合连接，且鳞光片(502)沿真丝纤维层(501)的端面均匀分布，并且真丝纤维层(501)与抗菌纤维层(503)之间为缝合连接。
8.根据权利要求1所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述礼服内层结构(6)包括保温纤维层(601)和保温绒毛(602)，且保温纤维层(601)的一侧设置有保温绒毛(602)。
9.根据权利要求8所述的一种采用超细混纤丝环保型感性礼服面料，其特征在于：所述礼服外层结构(5)通过粘胶层(7)与礼服内层结构(6)之间为粘合连接，且保温绒毛(602)沿保温纤维层(601)的端面均匀分布。
10.根据权利要求1-9所述的一种采用超细混纤丝环保型感性礼服面料制备方法，其特征在于：所述采用超细混纤丝环保型感性礼服面料制备方法为：
S1、纤维纺纱：通过两步法工艺路线或一步法工艺路线对异收缩混纤丝进行，在加弹机、平牵机、合股机上将这些具有不同收缩性能的长丝复合，并进行网络、空气变形、假捻、加弹等加工，形成异收缩混纤丝；
S2、混合加料：将锆石粉与纤维纺线放入搅拌装置中通过搅拌混合的方式粘结在一起，以此使纤维纺线上粘合有锆石粉，再通过纺纱机将纤维纺线纺成长纱；
S3、排列缝合：将具有反光效果的鳞光片(502)通过穿线孔(504)和丝线缝合在真丝纤维层(501)上，鳞光片(502)之间相互堆叠依次分布；
S4、布料植绒：将保温绒毛(602)垂直固定于涂有粘合剂的保温纤维层(601)上；
S5、面料成型：面料从外到内以此纺纱层结构(1)通过连接丝线(2)与荧光纱层结构(3)缝合，荧光纱层结构(3)通过穿插纺线(4)与礼服外层结构(5)缝合，礼服外层结构(5)通过粘胶层(7)与礼服内层结构(6)粘合在一起，这样能形成完整的礼服面料。
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