CN113284677A - Electric wire and cable processing equipment - Google Patents
Electric wire and cable processing equipment Download PDFInfo
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- CN113284677A CN113284677A CN202110834710.4A CN202110834710A CN113284677A CN 113284677 A CN113284677 A CN 113284677A CN 202110834710 A CN202110834710 A CN 202110834710A CN 113284677 A CN113284677 A CN 113284677A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0241—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/227—Pretreatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/228—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing Of Electric Cables (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of electric wires and cables, in particular to electric wire and cable processing equipment which comprises a base, a coating unit, a cooling unit and a winding unit, wherein the coating unit, the cooling unit and the winding unit are sequentially arranged at the upper end of the base from left to right; the present invention can solve the following problems: firstly, when the traditional electric wire and cable are processed, the cable is mostly cooled by a soaking method, the hardness of the cable is increased when the cable is soaked in water, and the cable cannot be processed in water, so that the cable cannot be molded in the first time, and the later processing effect of the cable is influenced; second, present wire and cable is after soaking the cooling, and the majority is that the workman holds the cotton and wipes the water stain on its surface, if not in time with the inside water leaching of cotton, easily influences the hydroscopicity of cotton to influence and wipe the effect.
Description
Technical Field
The invention relates to the technical field of wires and cables, in particular to wire and cable processing equipment.
Background
The electric wire and cable is a wire product used for transmitting electric energy and information and realizing electromagnetic energy conversion, and the outer wall of a cable core of the electric wire and cable is generally coated with a rubber protective sleeve in the manufacturing and processing process, so that the electric wire and cable is cooled and molded, and then the processed electric wire and cable is rolled, so that the production and processing of the electric wire and cable are completed.
However, the following problems exist in the current processing of wires and cables: one, traditional wire and cable is adding man-hour, carries out cooling treatment to the cable through soaking method mostly, and the hardness can increase when the cable soaks in aqueous, and can't process it in aqueous, consequently can't mould the type to it the very first time and handle to influence the processing effect in cable later stage.
Second, present wire and cable is after soaking the cooling, and the majority is that the handheld cotton of workman wipes the water stain on its surface, if not in time with the inside water leaching of cotton, easily influences the hydroscopicity of cotton to influence and wipe the effect.
Disclosure of Invention
The technical problem to be solved is as follows: the wire and cable processing equipment provided by the invention can solve the problems pointed out in the background technology.
The technical scheme is as follows: in order to achieve the purpose, the invention adopts the following technical scheme that the wire and cable processing equipment comprises a base, a coating unit, a cooling unit and a winding unit, wherein the coating unit, the cooling unit and the winding unit are sequentially arranged at the upper end of the base from left to right.
The cooling unit includes No. two fixed blocks, an annular section of thick bamboo, water pump, connecting pipe, shower nozzle, support spring bar, moulds the type roller, cleans subassembly and rotating assembly, wherein: the second fixed block is fixedly arranged in the middle of the upper end of the base, cooling holes are symmetrically formed in the second fixed block in the front-back direction, a first sliding groove is symmetrically formed in the second fixed block in the front-back direction, a second sliding groove is symmetrically formed in the second fixed block in the front-back direction, the upper ends of the first sliding groove and the second sliding groove are respectively provided with a linkage groove and a connecting groove, a positioning groove communicated with the linkage groove and the connecting groove is formed between the linkage groove and the connecting groove, the lower ends of the first sliding groove and the second sliding groove are respectively provided with a first drain hole communicated with the linkage groove, the lower end of the first drain hole is provided with a second drain hole communicated with the outside, wherein the annular cylinder is rotatably arranged in the first sliding groove, mounting grooves are circumferentially and equidistantly formed in the annular cylinder, auxiliary grooves are respectively formed in the opposite ends of the mounting grooves, the water pump is arranged in the mounting grooves, the opposite sides of the water pump are respectively connected with connecting pipes arranged in the auxiliary grooves, and the opposite ends of the connecting pipes are evenly connected with spray heads, the other end of the spray head penetrates through the annular cylinder to be communicated with the cooling hole, a supporting spring rod is uniformly and fixedly arranged along the inner annular wall of the annular cylinder, the other end of the supporting spring rod is rotatably connected with a molding roller, the wiping component is arranged in the second sliding groove, and the rotating component is arranged in the second fixing block.
As a preferred technical scheme of the invention, the coating unit comprises a first fixing block, a hopper, a hot melting machine, a material receiving head, an annular cavity, a material discharging head, a rubber roller, a transmission motor and a linkage gear, wherein: the first fixing block is arranged on the left side of the upper end of the base, the first fixing block is symmetrically provided with material passing holes corresponding to the cooling holes in the front-back direction, the upper end of the first fixing block is symmetrically provided with a material inlet in the front-back direction, the lower end of the material inlet is provided with a fixing groove, the lower end of the fixing groove is provided with a circular groove communicated with the material passing holes, the left side inside the first fixing block is symmetrically provided with a rotating groove communicated with the material passing holes in the up-down direction, the hoppers are symmetrically arranged on the upper end of the first fixing block in the front-back direction and are communicated with the material inlet, the hot melting machine is arranged in the fixing groove, the upper end of the hot melting machine is provided with a material receiving head communicated with the material inlet, the lower end of the hot melting machine is provided with a circular cavity arranged in the circular groove, the material outlet head is uniformly and fixedly arranged on the outer ring wall of the circular cavity, the rubber rollers are all rotatably arranged in the rotating groove, and the front ends of the rubber rollers are fixedly sleeved with meshed linkage gears, the transmission motor is arranged at the front end of the first fixed block through a motor base, and the output end of the transmission motor is connected with the upper side rubber roller; firstly, inserting the processed cable cores into a material passing hole, enabling the processed cable cores to pass through a cooling unit, winding one end of each cable core on a winding unit, starting a transmission motor at the moment, driving the rubber roller on the upper side to rotate anticlockwise, enabling the rubber rollers on the upper side and the lower side to rotate oppositely under the action of a linkage gear, conveniently conveying the cable cores to the right, then pouring raw material particles of a cable protective sleeve into a hopper, guiding the raw material particles into a material receiving head through the hopper, starting a hot melting machine at the moment, carrying out high-temperature heating and melting treatment on the raw material particles through the hot melting machine to form viscous fluid adhesive, further guiding the fluid adhesive into an annular cavity, further circumferentially coating the fluid adhesive on the outer wall of each cable core through the material discharging head, thereby forming a cable adhesive sleeve, simultaneously coating and processing a plurality of cables through a coating unit, and reducing the workload, and the working efficiency is improved.
As a preferred technical scheme of the invention, the outer wall of the rubber roller is symmetrically provided with annular transmission grooves corresponding to the material passing holes in the front and back directions; through the cooperation of two upper and lower annular transmission grooves, can carry out two-way centre gripping to the cable, adopt the frictional force between rubber material increase rubber roller and the cable to the transport effect has been strengthened.
In a preferred embodiment of the present invention, the outer circumferential wall of the mold roll is provided with balls for reducing friction force in a uniform rotation manner.
As a preferred technical scheme of the invention, the second drain hole is a structure gradually inclining downwards from left to right; the cable that the coating was accomplished passes the cooling hole, external water pipe of water pump this moment, then start the water pump, the water pump extracts water to the connecting tube in, and then spray water on the cable surface through the shower nozzle, in order to carry out spray cooling treatment to the gum cover, the annular section of thick bamboo rotates under the effect of runner assembly during, in order to carry out circumference spray cooling treatment to the cable, thereby the cooling effect has been strengthened, and the cooling time has been reduced, the water that sprays on the cable surface will flow into a wash port through a spout and No. two spouts respectively, and then flow to the device outside through No. two drainage holes, meanwhile the annular section of thick bamboo drives the gum cover of moulding roller to cable outer wall through the supporting spring pole and carries out circumference roll-type moulding treatment, in order to prevent that the cable gum cover appears warping and influence the use.
As a preferred technical scheme of the present invention, the winding unit includes a support plate, a driving motor, a rotation shaft, a winding roller, a support block, a retractable spring rod, and a squeeze roller, wherein: the supporting plate is symmetrically and fixedly arranged on the right side of the upper end of the base in the front-back direction, the driving motor is arranged on the outer side of the supporting plate on the front side through a motor cover, a rotating shaft is detachably arranged at the output end of the driving motor, the other end of the rotating shaft is rotatably arranged on the supporting plate on the rear end, winding rollers are symmetrically and slidably sleeved on the outer wall of the rotating shaft in the front-back direction, the supporting blocks are symmetrically and fixedly arranged on the upper end of the base in the left-right direction by taking the winding rollers as reference points, telescopic spring rods are fixedly arranged at the upper ends of the supporting blocks in an inclined mode towards the winding rollers, and extrusion rollers which slide and abut on the winding rollers are rotatably arranged at the other ends of the telescopic spring rods; starting driving motor, driving motor drives the wind-up roll through the pivot and carries out clockwise rotation to in carrying out the rolling processing to the cable that processing was accomplished, meanwhile the squeeze roll will support and lean on the wind-up roll outer wall under the effect of flexible spring pole, support tightly with the cable to the wind-up roll outer wall, prevent that not hard up and influence later stage use from appearing in the cable.
As a preferred technical scheme of the invention, the wiping component comprises an annular disc, a limit chute, a top contact spring, a push rod, a water absorption sponge and a draining roller, wherein: the annular disc is rotationally arranged in the second sliding groove, the annular disc is symmetrically provided with limiting sliding grooves, the top contact spring is fixedly arranged in the limiting sliding grooves, opposite ends of the top contact spring are rotationally provided with push rods, two ends of each push rod are fixedly provided with water absorption sponges, the draining rollers are symmetrically rotationally arranged on the inner wall of the lower side of the second sliding groove, and the draining rollers are abutted to the water absorption sponges; the cable that the cooling was accomplished continues to remove to the right side, the annular disc rotated under rotating assembly's drive this moment, make the push rod drive the sponge that absorbs water under the effect of spring is touched on the top and will carry out circumference to the remaining water stain of cable outer wall and clean, in order to clear away the water stain of cable outer wall, thereby replace the manual work to clean the processing, and can ensure and clean the effect, during when the sponge that absorbs water is located No. two spout downside, the sponge that absorbs water will support and lean on the waterlogging caused by excessive rainfall roller, make the waterlogging caused by excessive rainfall roller will absorb water the moisture extrusion in the sponge and drip, and then ensure the hydroscopicity of the sponge that absorbs water.
As a preferred technical solution of the present invention, the rotating assembly includes a first toothed ring, a second toothed ring, a bidirectional motor, a transmission gear, and an execution gear, wherein: the first gear ring is fixedly arranged on the outer ring wall of the annular cylinder at equal intervals in the circumferential direction, the second gear ring is fixedly arranged on the outer ring wall of the annular disc at equal intervals in the circumferential direction, the two-way motor is arranged in the positioning groove, the left end and the right end of the two-way motor are respectively and fixedly sleeved with the transmission gear and the execution gear, the transmission gear and the execution gear are respectively arranged in the linkage groove and the connection groove in a sliding manner, and the transmission gear and the execution gear are respectively meshed with the first gear ring and the second gear ring; start two-way motor, two-way motor passes through drive gear cooperation No. one ring gear and drives annular section of thick bamboo and carry out circumferential direction to spray cooling treatment to the cable, at the same time two-way motor will drive the annular dish through No. two ring gears of execution gear cooperation and carry out circumferential direction, so that carry out circumference to its cable outer wall and clean the processing.
Thirdly, the beneficial effects are that: 1. according to the invention, the coating unit is arranged, the raw material particles are subjected to high-temperature heating and melting treatment through the hot melting machine, and the fluid adhesive subjected to hot melting is circumferentially coated on the outer wall of the cable through the annular cavity through the discharge head, so that the cable adhesive sleeve is formed, and a plurality of cables can be simultaneously coated and processed through the coating unit, so that the workload is reduced, and the working efficiency is improved.
2. The cooling unit is arranged, the spray head is used for carrying out circumferential rotating spraying cooling treatment on the rubber sleeve on the outer wall of the cable through the annular cylinder, so that the cooling effect is enhanced, the cooling time is reduced, meanwhile, the annular cylinder drives the molding roller to carry out circumferential rolling molding treatment on the rubber sleeve on the outer wall of the cable through the supporting spring rod, and the influence on use caused by deformation of the rubber sleeve of the cable is prevented.
3. The invention is provided with the winding unit, and the extrusion roller is abutted against the outer wall of the winding roller under the action of the telescopic spring rod so as to tightly abut against the cable on the outer wall of the winding roller and prevent the cable from loosening to influence later use.
4. According to the wiping component provided by the invention, the push rod can drive the water-absorbing sponge to abut against the outer wall of the cable through the abutting spring, so that the push rod drives the water-absorbing sponge to circumferentially wipe residual water stains on the outer wall of the cable to remove the water stains on the outer wall of the cable, manual wiping treatment is replaced, the wiping effect can be ensured, and during the wiping process, when the water-absorbing sponge is positioned at the lower side of the second sliding groove, the water-absorbing sponge abuts against the draining roller, so that the draining roller extrudes and drains water in the water-absorbing sponge, and the water absorption of the water-absorbing sponge is ensured.
5. The rubber roller provided by the invention can be used for bidirectionally clamping the cable, and the friction force between the rubber roller and the cable can be increased through the rubber material, so that the conveying effect is enhanced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a partial cutaway view of the present invention.
Fig. 3 is a front cross-sectional view of the present invention.
Fig. 4 is a left partial cross-sectional view of the rubber roller, drive motor and linkage gear of the present invention.
Fig. 5 is a partial enlarged view of fig. 2 a of the present invention.
Fig. 6 is a partial enlarged view of the present invention at B of fig. 2.
Fig. 7 is a partial enlarged view at T of fig. 3 of the present invention.
Fig. 8 is a partial enlarged view of the present invention at C of fig. 2.
In the figure: 1. a base; 2. a coating unit; 21. a first fixed block; 211. a material passing hole; 212. a feed inlet; 213. fixing grooves; 214. a circular groove; 215. a rotating groove; 22. a hopper; 23. a hot melting machine; 24. a material receiving head; 25. an annular cavity; 26. discharging a stub bar; 27. a rubber roller; 271. an annular transmission groove; 28. a drive motor; 29. a linkage gear; 3. a cooling unit; 31. a second fixed block; 32. an annular cylinder; 321. mounting grooves; 322. an auxiliary groove; 33. a water pump; 34. a connecting pipe; 35. a spray head; 36. a support spring rod; 37. a molding roller; 38. a wiping component; 381. an annular disc; 382. a limiting chute; 383. a top contact spring; 384. a push rod; 385. a water-absorbing sponge; 386. a draining roller; 39. a rotating assembly; 391. a first toothed ring; 392. a second toothed ring; 393. a bi-directional motor; 394. a transmission gear; 395. an execution gear; 311. a first chute; a-1, a linkage groove; 312. a second chute; a-2, connecting grooves; 313. a first drain hole; 314. a second drainage hole; 4. a winding unit; 41. a support plate; 42. a drive motor; 43. a rotating shaft; 44. a wind-up roll; 45. a support block; 46. a telescoping spring rod; 47. and (4) extruding the roller.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
An electric wire and cable processing equipment as shown in fig. 1 to 8 comprises a base 1, a coating unit 2, a cooling unit 3 and a winding unit 4, wherein the coating unit 2, the cooling unit 3 and the winding unit 4 are sequentially arranged at the upper end of the base 1 from left to right, wherein: the coating unit 2 comprises a first fixing block 21, a hopper 22, a hot melting machine 23, a material receiving head 24, an annular cavity 25, a material discharging head 26, a rubber roller 27, a transmission motor 28 and a linkage gear 29, wherein: the first fixing block 21 is arranged on the left side of the upper end of the base 1, the first fixing block 21 is of a detachable splicing structure, the side wall of the first fixing block 21 is symmetrically provided with material passing holes 211 in the front-back direction, the upper end of the first fixing block 21 is symmetrically provided with material feeding holes 212 in the front-back direction, the lower end of each material feeding hole 212 is provided with a fixing groove 213, the lower end of each fixing groove 213 is provided with a circular groove 214 communicated with the material passing holes 211, the left side inside the first fixing block 21 is symmetrically provided with rotating grooves 215 communicated with the material passing holes 211 in the up-down direction, wherein the hoppers 22 are symmetrically arranged on the upper end of the first fixing block 21 in the front-back direction, the hoppers 22 are communicated with the material feeding holes 212, the hot melting machine 23 is arranged in the fixing grooves 213, the upper end of the hot melting machine 23 is provided with material receiving, the rubber rollers 27 are rotatably arranged in the rotating grooves 215, and annular transmission grooves 271 corresponding to the material passing holes 211 are symmetrically formed in the front and back of the outer wall of each rubber roller 27; the cable can be clamped in a two-way manner through the matching of the upper annular transmission groove 271 and the lower annular transmission groove 271, and the friction force between the rubber roller 27 and the cable can be increased through the rubber material, so that the conveying effect is enhanced; and the front end of the rubber roller 27 is fixedly sleeved with a linkage gear 29 which is meshed with the rubber roller, a transmission motor 28 is arranged at the front end of the first fixing block 21 through a motor base, and the output end of the transmission motor 28 is connected with the upper side rubber roller 27.
During the specific work, firstly, the processed cable core is inserted into the material passing hole 211, the processed cable core is made to pass through the cooling unit 3, one end of the cable core is wound on the winding unit 4, at the moment, the transmission motor 28 is started, the transmission motor 28 drives the rubber roller 27 on the upper side to rotate anticlockwise, the rubber rollers 27 on the upper side and the lower side are made to rotate oppositely under the action of the linkage gear 29, the cable core is conveniently conveyed rightwards, then the raw material particles of the cable protective sleeve are poured into the hopper 22, the raw material particles are guided into the material receiving head 24 through the hopper 22, at the moment, the hot melting machine 23 is started, the raw material particles are subjected to high-temperature heating melting treatment through the hot melting machine 23 to form viscous fluid glue, the fluid glue is further guided into the annular cavity 25, and then the fluid glue is circumferentially coated on the outer wall of the cable core through the material discharging head 26, so as to form a cable glue sleeve, and a plurality of cables can be simultaneously coated and processed through the coating unit 2, the workload is reduced, and the working efficiency is improved.
The cooling unit 3 comprises a second fixing block 31, an annular cylinder 32, a water pump 33, a connecting pipe 34, a spray head 35, a supporting spring rod 36, a shaping roller 37, a wiping component 38 and a rotating component 39, wherein: the second fixed block 31 is fixedly installed in the middle of the upper end of the base 1, the second fixed block 31 is of a detachable splicing structure, cooling holes corresponding to the material passing holes 211 are symmetrically formed in the second fixed block 31 in a front-back mode, first sliding grooves 311 are symmetrically formed in the second fixed block 31 in a front-back mode, second sliding grooves 312 are symmetrically formed in the second fixed block 31 in a front-back mode, linkage grooves A-1 and connection grooves A-2 are formed in the upper ends of the first sliding grooves 311 and the second sliding grooves 312 respectively, positioning grooves communicated with the linkage grooves A-1 and the connection grooves A-2 are formed between the linkage grooves A-1 and the connection grooves A-2, first drain holes 313 communicated with the first sliding grooves 311 and the second sliding grooves 312 are formed in the lower ends of the first sliding grooves 311 and the second sliding grooves 312, second drain holes 314 communicated with the outside are formed in a downward-inclining mode, and the second drain holes 314 are of a structure gradually inclining from left to right; the annular cylinder 32 is rotatably arranged in the first sliding groove 311, mounting grooves 321 are circumferentially arranged in the annular cylinder 32 at equal intervals, auxiliary grooves 322 are formed in opposite ends of the mounting grooves 321, the water pump 33 is arranged in the mounting grooves 321, connecting pipes 34 arranged in the auxiliary grooves 322 are connected to opposite sides of the water pump 33, spray heads 35 are uniformly connected to opposite ends of the connecting pipes 34, the other ends of the spray heads 35 penetrate through the annular cylinder 32 and are communicated with cooling holes, supporting spring rods 36 are uniformly and fixedly arranged along the inner annular wall of the annular cylinder 32, the other ends of the supporting spring rods 36 are rotatably connected with shaping rollers 37, the shaping rollers 37 always abut against the outer wall of a cable under the action of the supporting spring rods 36 in an initial state, and balls for reducing friction force are uniformly and rotatably arranged on the outer annular wall of the shaping rollers 37; the friction force between the molding roller 37 and the cable can be reduced through the balls, so that scratches on a rubber sleeve on the outer wall of the cable can be prevented when the molding roller 37 rotates; the wiping component 38 is installed in the second sliding chute 312, and the rotating component 39 is arranged in the second fixed block 31.
During the concrete work, the cable that the coating was accomplished passes the cooling hole, with the external water pipe of water pump 33 this moment, then start water pump 33, water pump 33 extracts water to connecting pipe 34 in, and then spray water on the cable surface through shower nozzle 35, in order to carry out spray cooling treatment to the gum cover, annular cylinder 32 rotates under the drive of runner assembly 39 during, in order to carry out circumference spray cooling treatment to the cable, thereby the cooling effect has been strengthened, and cooling time has been reduced, the water that sprays on the cable surface will flow into wash port 313 through a spout 311 and No. two spouts 312 respectively, and then flow to the device outside through No. two wash ports 314, and annular cylinder 32 carries out circumference roll-compression type molding treatment through supporting spring pole 36 drive molding roller 37 to the gum cover of cable outer wall simultaneously, in order to prevent that the cable gum cover appears warping and influence the use.
The wiping component 38 comprises an annular disc 381, a limit chute 382, a top contact spring 383, a push rod 384, a water absorbing sponge 385 and a draining roller 386, wherein: the annular disc 381 is rotatably arranged in the second sliding groove 312, the annular disc 381 is symmetrically provided with limiting sliding grooves 382, the top contact spring 383 is fixedly arranged in the limiting sliding grooves 382, opposite ends of the top contact spring 383 are rotatably provided with push rods 384, two ends of each push rod 384 are fixedly provided with water-absorbing sponges 385, in an initial state, the push rods 384 abut against the outer wall of the cable under the action of the top contact spring 383, the draining rollers 386 are symmetrically rotatably arranged on the inner wall of the lower side of the second sliding groove 312, and the draining rollers 386 abut against the water-absorbing sponges 385; during specific work, the cable that the cooling was accomplished continues to the right side and moves, annular disc 381 carries out the circumferential direction under the effect of runner assembly 39 this moment, make push rod 384 drive the sponge 385 that absorbs water under the effect of top contact spring 383 and carry out the circumference and clean the remaining water stain of cable outer wall, in order to clear away the water stain of cable outer wall, thereby replace the manual work and clean the processing, and can ensure to clean the effect, during when the sponge 385 that absorbs water is located No. two spout 312 downside, the sponge 385 that absorbs water will lean on waterlogging caused by excessive rainfall roller 386, make waterlogging caused by excessive rainfall roller 386 extrude the water in the sponge 385 that absorbs water, and then ensure the hydroscopicity of the sponge 385 that absorbs water.
The rotating assembly 39 includes a first toothed ring 391, a second toothed ring 392, a bi-directional motor 393, a transfer gear 394 and an actuation gear 395, wherein: the first toothed ring 391 is fixedly arranged on the outer annular wall of the annular cylinder 32 at equal intervals in the circumferential direction, the second toothed ring 392 is fixedly arranged on the outer annular wall of the annular disc 381 at equal intervals in the circumferential direction, the two-way motor 393 is arranged in the positioning groove, the left end and the right end of the two-way motor 393 are respectively fixedly sleeved with a transmission gear 394 and an execution gear 395 in a fixed sleeve mode, the transmission gear 394 and the execution gear 395 are respectively arranged in the linkage groove A-1 and the connection groove A-2 in a sliding mode, and the transmission gear 394 and the execution gear 395 are respectively meshed with the first toothed ring 391 and the second toothed ring 392; during specific work, the bidirectional motor 393 is started, the bidirectional motor 393 is matched with the first toothed ring 391 through the transmission gear 394 to drive the annular cylinder 32 to rotate circumferentially, so that spraying and cooling treatment is conducted on cables, meanwhile, the bidirectional motor 393 is matched with the second toothed ring 392 through the execution gear 395 to drive the annular disc 381 to rotate circumferentially, and therefore circumferential wiping treatment is conducted on the outer wall of the cables.
The winding unit 4 includes a support plate 41, a driving motor 42, a rotating shaft 43, a winding roller 44, a support block 45, a telescopic spring rod 46 and a squeezing roller 47, wherein: the supporting plate 41 is symmetrically and fixedly arranged on the right side of the upper end of the base 1 in the front-back direction, the driving motor 42 is arranged on the outer side of the supporting plate 41 on the front side through a motor cover, the output end of the driving motor 42 is detachably provided with a rotating shaft 43, the other end of the rotating shaft 43 is rotatably arranged on the supporting plate 41 on the rear end, the winding rollers 44 are symmetrically and slidably sleeved on the outer wall of the rotating shaft 43 in the front-back direction, the supporting block 45 is symmetrically and fixedly arranged on the upper end of the base 1 in the left-right direction by taking the winding rollers 44 as a reference point, the upper end of the supporting block 45 is obliquely and fixedly provided with a telescopic spring rod 46 towards the winding rollers 44, the other end of the telescopic spring rod 46 is rotatably provided with a squeezing roller 47 which is slidably abutted against the winding rollers 44, and in an initial state, the squeezing roller 47 is abutted against the winding rollers 44 under the action of the telescopic spring rod 46; during specific work, start driving motor 42, driving motor 42 drives wind-up roll 44 through pivot 43 and carries out clockwise rotation to carry out the rolling to the cable that the processing was accomplished and handle, meanwhile squeeze roll 47 will support under the effect of telescopic spring pole 46 and lean on the wind-up roll 44 outer wall, support tightly with the cable to wind-up roll 44 outer wall, prevent that the cable from appearing not hard up and influencing the later stage and using.
In operation, S1: firstly, inserting the processed cable cores into the material passing hole 211, enabling the processed cable cores to pass through the cooling unit 3, winding one ends of the cable cores on the winding unit 4, then starting the transmission motor 28, driving the rubber roller 27 on the upper side to rotate anticlockwise, enabling the rubber rollers 27 on the upper side and the lower side to be under the action of the linkage gear 29, then pouring raw material particles of the cable protective sleeve into the hopper 22, guiding the raw material particles into the material receiving head 24 through the hopper 22, starting the hot melting machine 23 at the moment, carrying out high-temperature heating melting treatment on the raw material particles through the hot melting machine 23 to enable the raw material particles to form viscous fluid glue, further guiding the fluid glue into the annular cavity 25, circumferentially coating the fluid glue on the outer wall of the cable cores through the material outlet head 26 through the annular cavity 25 to form a cable glue sleeve, simultaneously coating and processing a plurality of cables through the coating unit 2, and reducing the workload, and the working efficiency is improved.
S2: the coated cable passes through the cooling hole, the water pump 33 is externally connected with the water pipe at the moment, then the water pump 33 is started, the water pump 33 pumps water into the connecting pipe 34, then water is sprayed on the surface of the cable through the spray head 35 to carry out spray cooling treatment on the rubber sleeve, the bidirectional motor 393 is started during the spraying cooling treatment, the bidirectional motor 393 is matched with the first toothed ring 391 through the transmission gear 394 to drive the annular cylinder 32 to rotate circumferentially so as to carry out circumferential spray cooling treatment on the cable, thereby enhancing the cooling effect and reducing the cooling time, the water sprayed on the surface of the cable flows into the first drain hole 313 through the first slide groove 311 and the second slide groove 312, and then flows to the outside of the device through the second water drain hole 314, and meanwhile, the annular cylinder 32 drives the molding roller 37 to perform circumferential rolling molding treatment on the rubber sleeve on the outer wall of the cable through the supporting spring rod 36 so as to prevent the cable rubber sleeve from deforming and affecting the use.
S3: the cable that the cooling was accomplished continues to move to the right side, bi-directional motor 393 will drive annular disc 381 through carrying out gear 395 cooperation No. two toothed ring 392 and carry out circumferential direction this moment, make push rod 384 drive the sponge 385 that absorbs water under the effect of top contact spring 383 and will carry out the circumference to clean the remaining water stain of cable outer wall, in order to clear away the water stain of cable outer wall, thereby replace the manual work to clean the processing, and can ensure to clean the effect, during when the sponge 385 that absorbs water is located No. two spout 312 downside, the sponge 385 that absorbs water will support and lean on waterlogging caused by excessive rainfall roller 386, make waterlogging caused by excessive rainfall roller 386 with the moisture extrusion leaching in the sponge 385 that absorbs water, and then ensure the hydroscopicity of the sponge 385 that absorbs water.
S4: starting drive motor 42, drive motor 42 drives wind-up roll 44 through pivot 43 and carries out clockwise rotation to carry out the rolling processing to the cable that the processing was accomplished, meanwhile squeeze roll 47 will support under the effect of telescopic spring pole 46 and lean on the wind-up roll 44 outer wall, support tightly with the cable to wind-up roll 44 outer wall, prevent that the cable from appearing becoming flexible and influencing the later stage and using.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a wire and cable processing equipment, includes base (1), coating unit (2), cooling unit (3) and rolling unit (4), its characterized in that: base (1) upper end from left to right has set gradually coating unit (2), cooling unit (3) and rolling unit (4), wherein:
the cooling unit (3) comprises a second fixing block (31), an annular cylinder (32), a water pump (33), a connecting pipe (34), a spray head (35), a supporting spring rod (36), a molding roller (37), a wiping component (38) and a rotating component (39), wherein: the second fixed block (31) is fixedly arranged in the middle of the upper end of the base (1), cooling holes are symmetrically formed in the second fixed block (31) in the front-back direction, first sliding grooves (311) are symmetrically formed in the left side of the second fixed block (31) in the front-back direction, second sliding grooves (312) are symmetrically formed in the right side of the second fixed block (31) in the front-back direction, a linkage groove (A-1) and a connecting groove (A-2) are respectively formed in the upper ends of the first sliding grooves (311) and the second sliding grooves (312), positioning grooves communicated with the linkage groove (A-1) and the connecting groove (A-2) are formed between the linkage groove (A-1) and the connecting groove (A-2), first drain holes (313) communicated with the first sliding grooves (311) and the second sliding grooves (312) are respectively formed in the lower ends of the first sliding grooves (311) and the second drain holes (313) are formed in the lower ends of the first drain holes (313) and communicated with the outside, wherein the annular cylinder (32) is rotatably arranged in the first sliding grooves (311), mounting groove (321) have been seted up to inside circumference equidistant of an annular section of thick bamboo (32), auxiliary groove (322) have all been seted up to mounting groove (321) looks remote site, water pump (33) set up in mounting groove (321), water pump (33) opposite side all is connected with connecting pipe (34) of setting in auxiliary groove (322), connecting pipe (34) looks remote site evenly is connected with shower nozzle (35), shower nozzle (35) other end passes annular section of thick bamboo (32) and cooling hole intercommunication, evenly fixed support spring lever (36) that are provided with along annular section of thick bamboo (32), support spring lever (36) other end rotates and is connected with moulding roller (37), it installs in No. two spout (312) to clean subassembly (38), runner assembly (39) set up in No. two fixed block (31).
2. The electric wire and cable processing apparatus as claimed in claim 1, wherein: coating unit (2) include No. one fixed block (21), hopper (22), hot melt machine (23), connect material head (24), annular chamber (25), ejection of compact head (26), rubber roller (27), driving motor (28) and linkage gear (29), wherein: the first fixing block (21) is arranged on the left side of the upper end of the base (1), the first fixing block (21) is symmetrically provided with material passing holes (211) corresponding to the cooling holes in a front-back mode, the upper end of the first fixing block (21) is symmetrically provided with material feeding holes (212) in a front-back mode, the lower end of each material feeding hole (212) is provided with a fixing groove (213), the lower end of each fixing groove (213) is provided with a circular groove (214) communicated with the material passing holes (211), the left side inside the first fixing block (21) is symmetrically provided with rotating grooves (215) communicated with the material passing holes (211) in a front-back mode, the hoppers (22) are symmetrically arranged on the upper end of the first fixing block (21) in a front-back mode, the hoppers (22) are communicated with the material feeding holes (212), the hot melting machine (23) is arranged in the fixing grooves (213), the upper end of the hot melting machine (23) is provided with material receiving heads (24) communicated with the material feeding holes (212), the lower end of the hot melting machine (23) is provided with an annular groove (25) arranged in the circular groove (214), the discharging head (26) is uniformly and fixedly installed on the inner ring wall of the annular cavity (25), the rubber roller (27) is arranged in the rotating groove (215) in a rotating mode, the front end of the rubber roller (27) is fixedly sleeved with the linkage gear (29) which is meshed with the rubber roller, the transmission motor (28) is installed at the front end of the first fixing block (21) through the motor base, and the output end of the transmission motor (28) is connected with the rubber roller (27) on the upper side.
3. The electric wire and cable processing apparatus as claimed in claim 2, wherein: the front and back of the outer wall of the rubber roller (27) are symmetrically provided with annular transmission grooves (271) corresponding to the material passing holes (211).
4. The electric wire and cable processing apparatus as claimed in claim 1, wherein: the outer annular wall of the molding roller (37) is uniformly and rotatably provided with balls for reducing friction force.
5. The electric wire and cable processing apparatus as claimed in claim 1, wherein: the second drainage hole (314) is a structure gradually inclined downwards from left to right.
6. The electric wire and cable processing apparatus as claimed in claim 1, wherein: the winding unit (4) comprises a supporting plate (41), a driving motor (42), a rotating shaft (43), a winding roller (44), a supporting block (45), a telescopic spring rod (46) and a squeezing roller (47), wherein: the fixed setting in base (1) upper end right side of backup pad (41) symmetry around, driving motor (42) pass through the backup pad (41) outside of motor cover installation in the front side, driving motor (42) output demountable installation has pivot (43), pivot (43) other end rotates and sets up on backup pad (41) of rear end, the symmetrical slip cover around pivot (43) outer wall is equipped with wind-up roll (44), supporting shoe (45) use wind-up roll (44) as benchmark bilateral symmetry fixed mounting in base (1) upper end, supporting shoe (45) upper end is fixed with telescopic spring pole (46) to wind-up roll (44) department slope, telescopic spring pole (46) other end rotates and is provided with squeeze roll (47) of contradicting on wind-up roll (44) that slide.
7. The electric wire and cable processing apparatus as claimed in claim 1, wherein: the wiping component (38) comprises an annular disc (381), a limit chute (382), a top contact spring (383), a push rod (384), a water absorption sponge (385) and a draining roller (386), wherein: annular disc (381) rotates and sets up in No. two spout (312), and spacing spout (382) have been seted up to the symmetry on annular disc (381), and top contact spring (383) is fixed to be set up in spacing spout (382), and top contact spring (383) looks remote site is all rotated and is installed push rod (384), and the equal fixed mounting in push rod (384) both ends has water absorption sponge (385), and waterlogging caused by excessive rainfall roller (386) symmetry rotates and sets up on No. two spout (312) downside inner wall, and waterlogging caused by excessive rainfall roller (386) and water absorption sponge (385) are inconsistent.
8. The electric wire and cable processing apparatus as claimed in claim 1, wherein: the rotating assembly (39) comprises a first gear ring (391), a second gear ring (392), a bidirectional motor (393), a transmission gear (394) and an execution gear (395), wherein: the first gear ring (391) is circumferentially and equidistantly fixedly mounted on the outer ring wall of the second fixing block (31), the second gear ring (392) is circumferentially and equidistantly fixedly arranged on the outer ring wall of the annular disc (381), the two-way motor (393) is arranged in the positioning groove, the left end and the right end of the two-way motor (393) are fixedly provided with a transmission gear (394) and an execution gear (395) respectively, the transmission gear (394) and the execution gear (395) are arranged in the linkage groove (A-1) and the connection groove (A-2) in a sliding mode respectively, and the transmission gear (395) and the execution gear (395) are meshed with the first gear ring (391) and the second gear ring (392) respectively.
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| CN113500764A (en) * | 2021-09-09 | 2021-10-15 | 徐州盛丰电子科技有限公司 | Cooling device after extrusion molding of wire and cable insulating sheath |
| CN113977896A (en) * | 2021-10-28 | 2022-01-28 | 浙江华博线缆有限公司 | Novel cable extrusion molding production system |
| CN114290636A (en) * | 2021-12-31 | 2022-04-08 | 安徽国登管业科技有限公司 | High-flatness power cable sheath tube forming process |
| CN116589859A (en) * | 2023-05-18 | 2023-08-15 | 成都宏鑫源新材料有限公司 | Corrosion-resistant wear-resistant wire and cable sheath material and preparation process thereof |
| CN117038223A (en) * | 2023-09-18 | 2023-11-10 | 安邦电气股份有限公司 | Special cable processing equipment for traffic engineering machinery |
| CN117790075A (en) * | 2023-12-27 | 2024-03-29 | 江苏万喜至工业设计有限公司 | Cable manufacture equipment with glue wrapping cooling protection function |
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| CN117038223B (en) * | 2023-09-18 | 2024-03-29 | 安邦电气股份有限公司 | Special cable processing equipment for traffic engineering machinery |
| CN117790075A (en) * | 2023-12-27 | 2024-03-29 | 江苏万喜至工业设计有限公司 | Cable manufacture equipment with glue wrapping cooling protection function |
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