CN113284474A - Manufacturing method of carbon fiber guitar resonator - Google Patents
Manufacturing method of carbon fiber guitar resonator Download PDFInfo
- Publication number
- CN113284474A CN113284474A CN202110508587.7A CN202110508587A CN113284474A CN 113284474 A CN113284474 A CN 113284474A CN 202110508587 A CN202110508587 A CN 202110508587A CN 113284474 A CN113284474 A CN 113284474A
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- China
- Prior art keywords
- carbon fiber
- shell
- guitar
- fiber guitar
- manufacturing
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Classifications
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D1/00—General design of stringed musical instruments
- G10D1/04—Plucked or strummed string instruments, e.g. harps or lyres
- G10D1/05—Plucked or strummed string instruments, e.g. harps or lyres with fret boards or fingerboards
- G10D1/08—Guitars
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D3/00—Details of, or accessories for, stringed musical instruments, e.g. slide-bars
- G10D3/02—Resonating means, horns or diaphragms
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D3/00—Details of, or accessories for, stringed musical instruments, e.g. slide-bars
- G10D3/22—Material for manufacturing stringed musical instruments; Treatment of the material
Abstract
The invention relates to the technical field of guitars, in particular to a method for manufacturing a carbon fiber guitar resonator, which comprises a carbon fiber guitar lower shell manufacturing step, a carbon fiber guitar upper shell manufacturing step and an upper shell and lower shell splicing step.
Description
Technical Field
The invention relates to the technical field of guitars, in particular to a method for manufacturing a carbon fiber guitar resonator.
Background
Walking into any store of bicycles, golf, tennis or fishing products, carbon fiber products are always hooked with high performance and high quality, carbon fiber is applied to commercial products in the 1970 s at first, and is known for its superior performance, today, you can see the body shadow of carbon fiber in the france bicycle game and the golf official game in the united states, and carbon fiber is increasingly "cabbaged" to start many industries to research and utilize the carbon fiber, such as the field of guitars, and the existing carbon fiber guitars are particularly common.
The steps of the existing carbon fiber guitar are complicated in the manufacturing process, and in the forming process of the resonator box body, the surface smoothness and smoothness are not high, so that the product quality is low, and therefore the manufacturing method of the carbon fiber guitar resonator is continuously provided.
Disclosure of Invention
The invention aims to solve the defects of complicated manufacturing steps and the like in the prior art, and provides a method for manufacturing a carbon fiber guitar resonator.
In order to achieve the purpose, the invention adopts the following technical scheme:
designing a manufacturing method of a carbon fiber guitar resonator, comprising a carbon fiber guitar lower shell manufacturing step, a carbon fiber guitar upper shell manufacturing step and an upper shell and lower shell splicing step, wherein the carbon fiber guitar lower shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, performing, and cutting the carbon fiber cloth according to the preset value;
s3, preheating a steel die at the preheating temperature of 35-45 ℃;
s4, brushing high-temperature-resistant resin in the steel mould;
s5, attaching a required appearance to the steel mould according to the requirement;
s6, placing the latex liner wrapped with the carbon fiber structural member into a steel mould and covering the steel mould with a cover, wherein the liner is EPS and latex;
s7, blowing air to expand the inner container to form high pressure, heating to 145-155 ℃ and keeping for 45 min;
s8, taking out the mold, deflating the inner container, and molding the lower carbon fiber guitar shell;
the carbon fiber guitar upper shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, sticking carbon fiber cloth on the mold;
s3, forming the carbon fiber cloth in the S2 to a preset shape in a hot press forming mode;
s4, demolding, and taking the molded carbon fiber guitar upper shell out of the mold for later use;
the splicing step of the upper shell and the lower shell comprises the following steps:
s1, polishing and deburring the molded lower carbon fiber guitar shell and the molded upper carbon fiber guitar shell, and improving the flatness of the surface;
s2, carrying out sand blasting and roughening treatment on the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are subjected to the deburring treatment;
s3, bonding sound beams on the inner sides of the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are processed in the S2 mode;
s4, gluing the carbon fiber guitar lower shell and the carbon fiber guitar upper shell and bonding the carbon fiber guitar lower shell and the carbon fiber guitar upper shell together;
s5, fixing and drying the lower carbon fiber guitar shell and the upper carbon fiber guitar shell through a clamp, wherein the drying temperature is 145-155 ℃, and the duration is 40 min;
s6, after drying, spraying paint on the lower carbon fiber guitar shell and the upper carbon fiber guitar shell to complete the manufacture of the carbon fiber guitar.
Preferably, the appearance in the manufacturing step of the carbon fiber guitar lower shell comprises one or more of logo, texture and color.
Preferably, the temperature of hot press molding in the carbon fiber guitar upper shell manufacturing step is 145-155 ℃.
The manufacturing method of the carbon fiber guitar resonator has the beneficial effects that: the carbon fiber material adopted by the invention enables the resonator to have the characteristics of high temperature resistance, friction resistance, falling resistance, corrosion resistance and the like, the service life and the stability of the resonator can be greatly prolonged, the rubber latex liner is adopted, the guitar with different shapes can be conveniently formed by blowing, the pressure during forming is increased, the product is smooth and has high flatness, and the demoulding is carried out by blowing, so that the labor, the time and the labor are saved, the production quality of the resonator can be ensured, and the production efficiency of an enterprise can be greatly improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
The manufacturing method of the carbon fiber guitar resonator comprises a carbon fiber guitar lower shell manufacturing step, a carbon fiber guitar upper shell manufacturing step and an upper shell and lower shell splicing step, wherein the carbon fiber guitar lower shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, performing, and cutting the carbon fiber cloth according to the preset value;
s3, preheating a steel die at the preheating temperature of 35 ℃;
s4, brushing high-temperature-resistant resin in the steel mould;
s5, attaching a required appearance to the steel die according to the requirement, wherein the appearance comprises one or more of logo, texture and color;
s6, placing the latex liner wrapped with the carbon fiber structural member into a steel mould and covering the steel mould with a cover, wherein the liner is EPS and latex;
s7, blowing air to expand the inner container to form high pressure, heating to 145 ℃, and keeping for 45 min;
s8, taking out the mold, deflating the inner container, and molding the lower carbon fiber guitar shell;
the carbon fiber guitar upper shell manufacturing step comprises:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, sticking carbon fiber cloth on the mold;
s3, forming the carbon fiber cloth in the S2 to a preset shape in a hot press forming mode, wherein the temperature of the hot press forming is 145 ℃;
s4, demolding, and taking the molded carbon fiber guitar upper shell out of the mold for later use;
the splicing step of the upper shell and the lower shell comprises the following steps:
s1, polishing and deburring the molded lower carbon fiber guitar shell and the molded upper carbon fiber guitar shell, and improving the flatness of the surface;
s2, carrying out sand blasting and roughening treatment on the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are subjected to the deburring treatment;
s3, bonding sound beams on the inner sides of the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are processed in the S2 mode;
s4, gluing the carbon fiber guitar lower shell and the carbon fiber guitar upper shell and bonding the carbon fiber guitar lower shell and the carbon fiber guitar upper shell together;
s5, fixing and drying the lower carbon fiber guitar shell and the upper carbon fiber guitar shell through a clamp, wherein the drying temperature is 145 ℃, and the duration time is 40 min;
s6, after drying, spraying paint on the lower carbon fiber guitar shell and the upper carbon fiber guitar shell to complete the manufacture of the carbon fiber guitar.
Example two
The manufacturing method of the carbon fiber guitar resonator comprises a carbon fiber guitar lower shell manufacturing step, a carbon fiber guitar upper shell manufacturing step and an upper shell and lower shell splicing step, wherein the carbon fiber guitar lower shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, performing, and cutting the carbon fiber cloth according to the preset value;
s3, preheating a steel die at the preheating temperature of 40 ℃;
s4, brushing high-temperature-resistant resin in the steel mould;
s5, attaching a required appearance to the steel die according to the requirement, wherein the appearance comprises one or more of logo, texture and color;
s6, placing the latex liner wrapped with the carbon fiber structural member into a steel mould and covering the steel mould with a cover, wherein the liner is EPS and latex;
s7, blowing air to expand the inner container to form high pressure, heating to 150 ℃, and keeping for 45 min;
s8, taking out the mold, deflating the inner container, and molding the lower carbon fiber guitar shell;
the carbon fiber guitar upper shell manufacturing step comprises:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, sticking carbon fiber cloth on the mold;
s3, forming the carbon fiber cloth in the S2 to a preset shape in a hot press forming mode, wherein the temperature of the hot press forming is 150 ℃;
s4, demolding, and taking the molded carbon fiber guitar upper shell out of the mold for later use;
the splicing step of the upper shell and the lower shell comprises the following steps:
s1, polishing and deburring the molded lower carbon fiber guitar shell and the molded upper carbon fiber guitar shell, and improving the flatness of the surface;
s2, carrying out sand blasting and roughening treatment on the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are subjected to the deburring treatment;
s3, bonding sound beams on the inner sides of the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are processed in the S2 mode;
s4, gluing the carbon fiber guitar lower shell and the carbon fiber guitar upper shell and bonding the carbon fiber guitar lower shell and the carbon fiber guitar upper shell together;
s5, fixing and drying the lower carbon fiber guitar shell and the upper carbon fiber guitar shell through a clamp, wherein the drying temperature is 150 ℃, and the duration is 40 min;
s6, after drying, spraying paint on the lower carbon fiber guitar shell and the upper carbon fiber guitar shell to complete the manufacture of the carbon fiber guitar.
EXAMPLE III
The manufacturing method of the carbon fiber guitar resonator comprises a carbon fiber guitar lower shell manufacturing step, a carbon fiber guitar upper shell manufacturing step and an upper shell and lower shell splicing step, wherein the carbon fiber guitar lower shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, performing, and cutting the carbon fiber cloth according to the preset value;
s3, preheating a steel die at the preheating temperature of 45 ℃;
s4, brushing high-temperature-resistant resin in the steel mould;
s5, attaching a required appearance to the steel die according to the requirement, wherein the appearance comprises one or more of logo, texture and color;
s6, placing the latex liner wrapped with the carbon fiber structural member into a steel mould and covering the steel mould with a cover, wherein the liner is EPS and latex;
s7, blowing air to expand the inner container to form high pressure, heating to 155 ℃, and keeping for 45 min;
s8, taking out the mold, deflating the inner container, and molding the lower carbon fiber guitar shell;
the carbon fiber guitar upper shell manufacturing step comprises:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, sticking carbon fiber cloth on the mold;
s3, forming the carbon fiber cloth in the S2 to a preset shape in a hot press forming mode, wherein the temperature of the hot press forming is 155 ℃;
s4, demolding, and taking the molded carbon fiber guitar upper shell out of the mold for later use;
the splicing step of the upper shell and the lower shell comprises the following steps:
s1, polishing and deburring the molded lower carbon fiber guitar shell and the molded upper carbon fiber guitar shell, and improving the flatness of the surface;
s2, carrying out sand blasting and roughening treatment on the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are subjected to the deburring treatment;
s3, bonding sound beams on the inner sides of the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are processed in the S2 mode;
s4, gluing the carbon fiber guitar lower shell and the carbon fiber guitar upper shell and bonding the carbon fiber guitar lower shell and the carbon fiber guitar upper shell together;
s5, fixing and drying the lower carbon fiber guitar shell and the upper carbon fiber guitar shell through a clamp, wherein the drying temperature is 155 ℃, and the duration is 40 min;
s6, after drying, spraying paint on the lower carbon fiber guitar shell and the upper carbon fiber guitar shell to complete the manufacture of the carbon fiber guitar.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (3)
1. The manufacturing method of the carbon fiber guitar resonator is characterized by comprising the manufacturing steps of a carbon fiber guitar lower shell, an upper carbon fiber guitar shell and an upper shell and lower shell, wherein the manufacturing steps of the lower carbon fiber guitar shell comprise:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, performing, and cutting the carbon fiber cloth according to the preset value;
s3, preheating a steel die at the preheating temperature of 35-45 ℃;
s4, brushing high-temperature-resistant resin in the steel mould;
s5, attaching a required appearance to the steel mould according to the requirement;
s6, placing the latex liner wrapped with the carbon fiber structural member into a steel mould and covering the steel mould with a cover, wherein the liner is EPS and latex;
s7, blowing air to expand the inner container to form high pressure, heating to 145-155 ℃ and keeping for 45 min;
s8, taking out the mold, deflating the inner container, and molding the lower carbon fiber guitar shell;
the carbon fiber guitar upper shell manufacturing step comprises the following steps:
s1, preparing materials, and preparing enough carbon fiber cloth and tools;
s2, sticking carbon fiber cloth on the mold;
s3, forming the carbon fiber cloth in the S2 to a preset shape in a hot press forming mode;
s4, demolding, and taking the molded carbon fiber guitar upper shell out of the mold for later use;
the splicing step of the upper shell and the lower shell comprises the following steps:
s1, polishing and deburring the molded lower carbon fiber guitar shell and the molded upper carbon fiber guitar shell, and improving the flatness of the surface;
s2, carrying out sand blasting and roughening treatment on the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are subjected to the deburring treatment;
s3, bonding sound beams on the inner sides of the carbon fiber guitar lower shell and the carbon fiber guitar upper shell which are processed in the S2 mode;
s4, gluing the carbon fiber guitar lower shell and the carbon fiber guitar upper shell and bonding the carbon fiber guitar lower shell and the carbon fiber guitar upper shell together;
s5, fixing and drying the lower carbon fiber guitar shell and the upper carbon fiber guitar shell through a clamp, wherein the drying temperature is 145-155 ℃, and the duration is 40 min;
s6, after drying, spraying paint on the lower carbon fiber guitar shell and the upper carbon fiber guitar shell to complete the manufacture of the carbon fiber guitar.
2. The manufacturing method of the carbon fiber guitar resonator as claimed in claim 1, wherein the manufacturing method comprises the following steps: the appearance in the carbon fiber guitar lower shell manufacturing step comprises one or more of logo, texture and color.
3. The manufacturing method of the carbon fiber guitar resonator as claimed in claim 1, wherein the manufacturing method comprises the following steps: the temperature of hot-press molding in the manufacturing step of the carbon fiber guitar upper shell is 145-155 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110508587.7A CN113284474A (en) | 2021-05-11 | 2021-05-11 | Manufacturing method of carbon fiber guitar resonator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110508587.7A CN113284474A (en) | 2021-05-11 | 2021-05-11 | Manufacturing method of carbon fiber guitar resonator |
Publications (1)
| Publication Number | Publication Date |
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| CN113284474A true CN113284474A (en) | 2021-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110508587.7A Pending CN113284474A (en) | 2021-05-11 | 2021-05-11 | Manufacturing method of carbon fiber guitar resonator |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060032358A1 (en) * | 2003-02-28 | 2006-02-16 | T:Mi Flaxwood Tapio Parviainen | Method for manufacturing musical instrument and a musical instrument |
| CN102930853A (en) * | 2012-11-09 | 2013-02-13 | 何思源 | Carbon fiber stringed instrument and production method thereof |
| CN103440858A (en) * | 2013-08-31 | 2013-12-11 | 连云港神鹰碳纤维自行车有限责任公司 | Method for manufacturing guitar with carbon fiber and glass fiber prepreg in composite mode |
| CN103831971A (en) * | 2012-11-23 | 2014-06-04 | 杨贤斌 | Silica gel inner core mould heating andcuring epoxy resin preimpregnated fiber forming method and product thereof |
| CN106328102A (en) * | 2016-10-27 | 2017-01-11 | 李焕强 | Carbon fiber guitar and making method thereof |
| CN110341021A (en) * | 2019-07-09 | 2019-10-18 | 贵州凯丰乐器有限公司 | A kind of guitar antistatic fiber panel and preparation method thereof |
-
2021
- 2021-05-11 CN CN202110508587.7A patent/CN113284474A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060032358A1 (en) * | 2003-02-28 | 2006-02-16 | T:Mi Flaxwood Tapio Parviainen | Method for manufacturing musical instrument and a musical instrument |
| CN102930853A (en) * | 2012-11-09 | 2013-02-13 | 何思源 | Carbon fiber stringed instrument and production method thereof |
| CN103831971A (en) * | 2012-11-23 | 2014-06-04 | 杨贤斌 | Silica gel inner core mould heating andcuring epoxy resin preimpregnated fiber forming method and product thereof |
| CN103440858A (en) * | 2013-08-31 | 2013-12-11 | 连云港神鹰碳纤维自行车有限责任公司 | Method for manufacturing guitar with carbon fiber and glass fiber prepreg in composite mode |
| CN106328102A (en) * | 2016-10-27 | 2017-01-11 | 李焕强 | Carbon fiber guitar and making method thereof |
| CN110341021A (en) * | 2019-07-09 | 2019-10-18 | 贵州凯丰乐器有限公司 | A kind of guitar antistatic fiber panel and preparation method thereof |
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Application publication date: 20210820 |
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| RJ01 | Rejection of invention patent application after publication |