CN113283808A - Logistics all-purpose card management system for intelligent factory - Google Patents
Logistics all-purpose card management system for intelligent factory Download PDFInfo
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Abstract
The invention provides a logistics all-purpose card management system for an intelligent factory, and relates to the field of household kitchens. The one-card management system comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle feeding and discharging system. Through the use of mutually supporting of a plurality of systems and a plurality of modules, the effectual personnel that have realized subtract join in marriage, use cost has been reduced, the dispatch measurement system in the long-range meter is established, utilize the smart card as information transfer's carrier, carry out closed-loop control with the measurement business of vehicle, guarantee that each measurement business can both go on according to specified flow and route, adopt electronic tags weighing, can let the driver need not to get off the bus, need not to punch the card and need not the overlength and wait, quick and stable realization weighing, be worth widely popularizing.
Description
Technical Field
The invention relates to the technical field of logistics management systems, in particular to a logistics all-purpose card management system for an intelligent factory.
Background
The logistics refers to the whole process of planning, implementing and managing raw materials, semi-finished products, finished products or related information from the production place of the commodities to the consumption place of the commodities by transportation, storage, distribution and other modes at the lowest cost, the logistics is a system for controlling the raw materials, the finished products and the information, and the real object movement from the supply to the final consumer through the transfer and the possession of various intermediate links so as to achieve the clear target of organization, the modern logistics is the product of economic globalization and also is an important service industry for promoting the economic globalization, the modern logistics industry in the world is in a steadily increasing state, and Europe, America and Japan become important logistics bases in the current global range
In the logistics management system existing in the current stage, most of the logistics management system is attended through manual shift, normal operation of the system is realized by arranging special staff on different posts, so that the use manpower is increased, the cost is increased, secondly, the condition that the vehicles entering a factory are blocked due to the fact that a large number of vehicles enter the factory at the same time is easy to occur, and meanwhile, when the vehicles are subjected to pound scales, the steps of getting off, swiping a card and waiting are needed by drivers, so that the factory-leaving efficiency is reduced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a logistics one-card management system for an intelligent factory, which solves the problems of increased labor cost, complex weighing operation and low delivery efficiency.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a logistics all-purpose card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling all-purpose card system, a raw material feeding all-purpose card system, a material pouring all-purpose card system, a material weighing all-purpose card system, a clinker quantitative loading system, a mine weighing all-purpose card system and a non-business vehicle feeding and discharging system, and is characterized in that: the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material entering one-card system, the material pouring one-card system and the material weighing one-card system all comprise electronic tag detection modules, first weighing pound modules, second weighing pound modules and golden butterfly EAS system interface modules, the electronic tag detection modules are used for detecting whether vehicles entering the factory are pasted with electronic tags or not, the first weighing pound modules and the second weighing pound modules both play a role in weighing the vehicles in weighing, the golden butterfly EAS system interface modules are used for transmitting acquired information to the golden butterfly EAS systems, the bulk cement or clinker selling system and the bagged cement selling one-card system both comprise card issuing and billing modules, card swiping and discharging modules and card collecting and billing modules, the card issuing and billing modules are used for issuing and billing the vehicles, and the card collecting and billing modules are used for collecting and billing the vehicles, the card swiping and discharging module is used for reading card contents and correspondingly discharging a vehicle needing to be mounted, the non-business vehicle one-card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of a barrier gate.
Preferably, the bagged cement selling all-purpose card system further comprises a packet quantity detection module and a packet counting processing module, wherein the packet quantity detection module judges whether the number of the packets is more than or less than a predetermined number according to second weighing pound data in the bagged cement selling all-purpose card system, and the packet counting processing module counts the number of the bagged cement carried by the vehicle.
Preferably, the raw material factory-entering one-card-through system further comprises an acceptance module and a card-selling code-scanning billing module, wherein the acceptance module is used for confirming materials and suppliers on the vehicle, and the card-selling code-scanning billing module is used for printing bills.
Preferably, the dumping all-purpose card system further comprises a dumping and factory-entering registration module, a weighing judgment module, a loading or unloading module and a dumping and factory-leaving registration module, wherein the factory-entering registration module is used for registering vehicles entering a factory, the dumping and factory-entering registration module is used for registering license plate numbers and issuing the license plate numbers to corresponding drivers, the weighing judgment module is used for judging whether the vehicles only carry out weighing, the loading or unloading module is used for correspondingly loading or unloading the vehicles, and the dumping and factory-leaving registration module is used for registering the vehicles after dumping when leaving the factory.
Preferably, the material weighing all-purpose card system further comprises a material weighing factory-entering registration module and a material weighing factory-leaving registration module, wherein the material weighing factory-entering registration module is used for performing information registration on vehicles entering a factory, and the material weighing factory-leaving registration module is used for performing information registration on vehicles leaving the factory.
Preferably, the clinker quantitative loading system and the mine weighing all-in-one card system both comprise a first weighing pound module, the clinker quantitative loading system further comprises a card insertion acceptance module, a vehicle movement judgment module and a loading threshold value detection module, the card insertion acceptance module is used for checking whether the vehicle is billed or not, whether one weighing is completed or not, and whether billing information is displayed on an LED screen through verification, otherwise, corresponding verification failure and reasons are prompted, the vehicle movement judgment module is used for judging whether the vehicle needs to move or not, if the vehicle needs to move, the emptying is suspended, if the vehicle does not need to move, the emptying is continued, the loading threshold value detection module is used for detecting whether the loading amount reaches a standard value or not, if the loading amount reaches the standard value, the emptying is stopped, and if the loading amount reaches the standard value, the emptying is continued and the emptying is waited to be completed.
Preferably, the mine weighing all-in-one card system further comprises an electronic tag detection module, a tare weight judgment module, a system automatic tare weight registration module, a fixed card deletion module, a tare weight verification storage module and a golden butterfly EAS system, wherein the tare weight judgment module is used for judging whether the vehicle needs tare weight registration or not, the system sub-automatic tare weight registration module is used for judging whether the tare weight registration or not is performed automatically, if the tare weight registration is required, the ERP system performs manual tare weight registration, the fixed card deletion module is used for registering and deleting a fixed card of the vehicle, and the tare weight verification storage module is used for verifying and storing the weighing information of the vehicle which does not need to register the tare weight and sending the information to the golden butterfly EAS system.
Preferably, the first weighing module and the second weighing module each include a first information reading module, a first weighing information judgment module, an upper weighing barrier control module, a second information reading module, a second weighing information judgment module and a lower weighing barrier control module, the first information reading module, the first weighing information judgment module and the upper weighing barrier control module are used for realizing one-time weighing judgment, and the second information reading module, the second weighing information judgment module and the lower weighing barrier control module are used for realizing second weighing judgment.
(III) advantageous effects
The invention provides a logistics one-card management system for an intelligent factory. The method has the following beneficial effects:
1. the invention effectively realizes the reduction of the allocation of personnel and reduces the use cost by mutually matching the plurality of systems and the plurality of modules, establishes a dispatching and metering system in remote metering, and utilizes the intelligent card as a carrier for information transmission to carry out closed-loop control on the metering service of the vehicle, thereby ensuring that each metering service can be carried out according to the specified flow and path.
2. By adopting the electronic tag for weighing, the invention can lead the driver to quickly and stably realize weighing without getting off the vehicle, swiping a card and overlong waiting, thereby effectively improving the efficiency of leaving the vehicle from the factory.
Drawings
FIG. 1 is a system diagram of the present invention;
FIG. 2 is a flow diagram of a bulk cement or clinker sales system of the present invention;
FIG. 3 is a flow chart of the bagged cement one-card sale system according to the invention;
FIG. 4 is a flow chart of the one-card system for raw material entering the plant according to the present invention;
FIG. 5 is a flow chart of the one-card system for pouring materials in the present invention;
FIG. 6 is a flow chart of the material weighing one-card system of the present invention;
FIG. 7 is a flow chart of a clinker quantitative loading system according to the present invention;
FIG. 8 is a flow chart of the mine weighing all-purpose card system of the present invention;
FIG. 9 is a flow chart of the non-business vehicle in-and-out system of the present invention;
fig. 10 is a flow chart of the first weigh scale module and the second weigh scale module of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-10, in the first embodiment:
the embodiment of the invention provides a logistics one-card management system for an intelligent factory, which comprises a bulk cement or clinker sale system, a bagged cement sale one-card system, a raw material entering one-card system, a dumping one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system, a non-business vehicle entering and leaving system, wherein the bulk cement or clinker sale system, the bagged cement sale one-card system, the raw material entering one-card system, the dumping one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing scale module, a second weighing scale module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle entering the factory is pasted with an electronic tag or not, and the first weighing scale module and the second weighing scale module both play a role in weighing the vehicle, the golden butterfly EAS system interface module is used for transmitting the acquired information to the golden butterfly EAS system, the bulk cement or clinker sale system and the bagged cement sale all comprise a card issuing and billing module, a card swiping and emptying module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and emptying module is used for reading the content of a card and correspondingly emptying the vehicle required to be installed, the non-service vehicle one-card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle required to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle required to enter the factory is registered, the barrier gate control module is used for controlling the opening or closing of the barrier gate, when the bulk cement or clinker sale system runs, firstly, the dealer orders on a dealer APP, then a driver makes a reservation for entering a factory on a small program of a 'Tianyun software driver end', when entering the factory, whether an electronic label is pasted on a vehicle entering the factory is detected through an electronic label detection module, when the electronic label is detected to be pasted, vehicle information is registered into the electronic label, the label is pasted on a windshield of a cab, then, the first weighing module is used for weighing the vehicle entering the factory for the first time, before the vehicle reaches a wagon balance, an RFI D remote card reader scans the electronic label on the vehicle, vehicle blacklist, non-factory record and APP order are verified, after the verification is passed, a weighing gate is opened, voice and LED prompt 'card swiping success, please load', the vehicle is weighed, if the verification is blank, the reason that a worker fails is provided through voice and LED screen, after the vehicle is stabilized, an RF ID remote card reader scans the vehicle electronic label, obtaining vehicle information according to the label number, verifying infrared shielding, reserving orders, not leaving factory records, blacklisted vehicles and pound numbers after the vehicle information is verified to be stable, obtaining ground pound data, snapshotting a pound photo, storing the data, after the data is successfully stored, prompting that the pound is successful, the skin weight value and asking for the pound to be dropped by a voice and LED display screen, after the pound is dropped, carrying out parking operation by a driver, after the driver parks in a parking lot, going to a driver rest room, arriving at the rest room, scanning the ordered two-dimensional code reserved by a card issuing integrated machine in a card issuing and invoicing module, or inputting order codes, confirming the order and completing invoicing, issuing cards and printing the bill, when issuing the bill, verifying balance, dealers, varieties and cement codes by a system, if the verification fails, prompting the reason of failure by the system, when carrying out bulk or clinker loading, the vehicle arrives at the corresponding bulk or clinker, inserting a logistics card into a card slot of a network card reader, matching data in the logistics card by a system, judging whether loading content is consistent with a storage position or not, scanning whether a car number bound with a label number is consistent with the car number of the logistics card or not by an RF ID remote card reader, if the loading content is consistent with the storage position, opening a bulk controller by the system, allowing a driver or a worker to automatically discharge materials, if the verification is inconsistent, displaying on a screen of the network card reader, performing self-service processing or contacting with the worker for processing, acquiring the quantity of discharged materials in real time by butting a rotor scale during discharging, displaying discharging data on an LED screen, automatically closing the discharged materials by the system when the quantity of discharged materials is reached, taking off the logistics card by the driver after loading is completed, automatically taking pictures by a camera, automatically writing the system into loading start time and end time, starting delivery overload, and weighing the loaded vehicles by a second weighing module, when a vehicle reaches a wagon balance, an RFID remote card reader scans a vehicle electronic tag to verify whether the vehicle has a record of one-time weighing, a weighing gate is opened, the vehicle is weighed, after the vehicle is weighed and stably stops, an RF ID remote card reader scans the vehicle electronic tag, vehicle registration information is obtained according to a tag number, whether one-time weighing is completed is judged, whether the vehicle is over-limited is judged, whether balance is enough is judged, weighing fails when the balance is insufficient, weighing is continued when the balance is enough, the system judges the position of the vehicle through infrared rays, automatically reads, captures a weighing photo and stores data, after the system stores the data, voice and an LED screen perform corresponding prompt, then the system opens a weighing gate, the vehicle completes the second weighing, a driver collects a card on the wagon balance through a card collecting machine, prints a weighing sheet, after the system detects that the vehicle is weighed, the weighing gate is automatically closed, and the vehicle goes to a delivery port, and if the weighing is successful, the weighing data is sent to an EAS system interface of the golden butterfly in real time to generate weighing data and ex-warehouse data.
Example two:
the embodiment of the invention provides a logistics one-card management system for an intelligent factory, which comprises a bulk cement or clinker sale system, a bagged cement sale one-card system, a raw material entering one-card system, a dumping one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system, a non-business vehicle entering and leaving system, wherein the bulk cement or clinker sale system, the bagged cement sale one-card system, the raw material entering one-card system, the dumping one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing scale module, a second weighing scale module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle entering the factory is pasted with an electronic tag or not, and the first weighing scale module and the second weighing scale module both play a role in weighing the vehicle, the golden butterfly EAS system interface module is used for transmitting the acquired information to the golden butterfly EAS system, the bulk cement or clinker sales system and the bagged cement sales all-in-one card system respectively comprise a card issuing and billing module, a card swiping and emptying module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and emptying module is used for reading the content of a card and correspondingly emptying the vehicle needing to be installed, the non-service vehicle one-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The bagged cement sale one-card system also comprises a packet quantity detection module and a packet counting processing module, wherein the packet quantity detection module judges whether more packets or less packets are available according to the data of a second weighing pound in the bagged cement sale one-card system, the packet counting processing module counts the number of the bagged cement carried by the vehicle, the operation of the bagged cement sale one-card system is basically consistent with that of a bulk cement or clinker sale system, only during loading, a loading lane counting LED and a packaging LED display the counting number, secondly, during the second weighing, before the vehicle reaches a wagon balance, the RF ID remote card reader scans a vehicle electronic tag to verify whether the vehicle has a weighing record once, a weighing gate is opened, the vehicle is weighed, after the vehicle is stably stopped, the RF ID remote card reader scans the vehicle electronic tag to obtain vehicle registration information according to the tag number, judging whether one-time weighing is finished or not, and whether the weighing is over-limit or not, judging whether the weighing is carried out in multiple packages or in few packages or not, if the weighing is carried out in multiple packages or in few packages, prompting corresponding information by voice and an LED screen, opening a rear barrier by the system, judging the position of the vehicle by infrared rays by the system, automatically reading, snapshotting weighing pictures and storing data, prompting corresponding information by voice and the LED screen after the data is stored by the system, and opening a next-weighing barrier by the system.
Example three:
the embodiment of the invention provides a logistics one-card management system for an intelligent factory, which comprises a bulk cement or clinker sale system, a bagged cement sale one-card system, a raw material entering one-card system, a dumping one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system, a non-business vehicle entering and leaving system, wherein the bulk cement or clinker sale system, the bagged cement sale one-card system, the raw material entering one-card system, the dumping one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing scale module, a second weighing scale module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle entering the factory is pasted with an electronic tag or not, and the first weighing scale module and the second weighing scale module both play a role in weighing the vehicle, the golden butterfly EAS system interface module is used for transmitting the acquired information to the golden butterfly EAS system, the bulk cement or clinker sales system and the bagged cement sales all-in-one card system respectively comprise a card issuing and billing module, a card swiping and emptying module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and emptying module is used for reading the content of a card and correspondingly emptying the vehicle needing to be installed, the non-service vehicle one-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The raw material one-card-pass system further comprises an acceptance check module and a card-selling code-scanning billing module, the acceptance check module is used for confirming materials and suppliers on vehicles, the card-selling code-scanning billing module is used for printing bills, when the raw material one-card-pass system runs, firstly, the suppliers place orders on the suppliers APP, drivers reserve the factories in small programs of 'Tianyun software driver end', when the raw material enters the factories, whether the entering vehicles are pasted with electronic labels or not is detected through the electronic label detection module, when the electronic labels are pasted, vehicle information is registered with the electronic labels, the labels are pasted on the windshield of a cab, then, the first weighing of the entering vehicles is realized through the first weighing module, before the vehicles reach the weighbridge, the RFI D remote card reader scans the electronic labels on the vehicles, vehicle blacklists, non-leaving-factory records and APP orders are verified, after the verification is passed, opening a weighting barrier gate, prompting 'card swiping success, please weigh up', weighing up a vehicle, if the vehicle is verified to be white and the voice and LED screen fails to prompt the reason of worker, after the weighing up of the vehicle is stable, scanning a vehicle electronic tag by an RFID remote card reader, obtaining vehicle information according to the tag number, verifying the infrared shielding, the scheduled order, the record not delivered, the blacklisted vehicle and the pound number are stable, verifying the vehicle information to pass, obtaining the weighbridge data, capturing a weighting photo, storing the data, after the storage succeeds, prompting the successful weighting, the skin weight value and the weighting request by the voice and LED display screen, then performing manual acceptance, confirming materials and suppliers on a handheld machine after the manual acceptance, inputting tax data such as deducting of miscellaneous buttons and the like, storing and printing acceptance two-dimensional codes, enabling the vehicle to arrive at a raw material storage yard, completing raw material acceptance by an acceptance checker, unloading the vehicle, leaving the storage yard for secondary weighing, before a vehicle reaches a wagon balance, an RFID remote card reader scans a vehicle electronic tag, a wagon balance loading gate is opened, the vehicle is weighed, the historical wagon balance of the vehicle is verified, whether the wagon balance of the vehicle is within an error range of the historical wagon balance is verified, if the wagon balance is beyond the error range, wagon balance weighing is not allowed, after the wagon balance loading is stopped stably, an RFI D remote card reader scans the vehicle electronic tag, vehicle registration information is obtained according to a tag number, whether net balance is correct or not is judged, wagon balance weighing is finished once, the system judges the position of the vehicle by infrared rays, automatic reading is carried out, wagon balance pictures are captured, data are stored, after the data are stored by the system, voice prompt (wagon balance weighing is successful) is carried out, an LED displays balance weighing success information, a wagon balance unloading gate is opened, a driver scans and accepts a two-dimensional code again, a wagon balance sheet is printed, after the vehicle weighing is detected by the system, the wagon balance unloading gate is automatically closed, and transmitting the weighing data and the warehousing data generated by the golden butterfly EAS system interface in real time.
Example four:
a logistics one-card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle factory-entering and non-business-exiting system, wherein the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material feeding one-card system, the material pouring one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing module, a second weighing module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle of the factory is stuck with an electronic tag, the first weighing module and the second weighing module both play a role in weighing the vehicle by weighing, the golden butterfly EAS system interface module is used for transmitting acquired information to the golden butterfly EAS system, the bulk cement or clinker selling system and the bagged cement selling all-in-one card system respectively comprise a card issuing and billing module, a card swiping and placing module and a card receiving and billing module, wherein the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and placing module is used for reading the content of the card and placing the vehicle needing to be installed correspondingly, the non-business vehicle all-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The dumping one-card system also comprises a dumping feeding registration module, a weighing judgment module, a loading or unloading module and a dumping delivery registration module, wherein the feeding registration module is used for registering vehicles entering a factory, the dumping feeding registration module is used for registering license plate numbers and issuing the license plate numbers to corresponding drivers, the weighing judgment module is used for judging whether the vehicles are only used for weighing, the loading or unloading module is used for correspondingly loading or unloading the vehicles, the dumping delivery registration module is used for registering the vehicles after dumping when the vehicles leave the factory, when the dumping one-card system runs, the vehicles enter the factory firstly, whether electronic labels are pasted on the vehicles entering the factory or not is detected through the electronic label detection module, when the electronic labels are pasted, vehicle information is registered on the electronic labels, the labels are pasted on the windshield of a cab, and manual dumping registration is simultaneously carried out, issuing the vehicle to a driver, if the vehicle entering the factory needs to reverse a plurality of vehicles for uniform goods, registering the vehicle as a fixed card, issuing the card to the driver, if the vehicle entering the factory reverses once, performing one-time material reversing registration, then before the vehicle arrives at a wagon balance, the driver self-service swiping the card, opening a weighing barrier gate, weighing the vehicle, after the vehicle is stably weighed, reading an electronic tag by a system, acquiring the registration information of a vehicle gate post entering the factory according to the tag, judging the position of the vehicle by the system by infrared rays, automatically reading, snapping a weighing picture, storing data, after the system stores the data, prompting by voice (successful weighing), displaying successful weighing information by an LED (light emitting diode), opening a weighing barrier gate, after the system detects that the vehicle is weighed down, automatically closing the weighing barrier gate, enabling the vehicle to go to an original material pile, loading or unloading the vehicle at a designated place, then performing secondary weighing, and before the vehicle arrives at the wagon balance, self-service swiping the card, the method comprises the steps of opening a weighting gate, weighting a vehicle, swiping a card by a driver by self, obtaining the registration information of a vehicle gate post entering a factory according to a card number, judging whether one-time weighting is completed, judging the position of the vehicle by infrared rays through a system, automatically reading, capturing a weighting photo, storing data, prompting by voice after the data is stored through the system, displaying successful weighting information through an LED (light emitting diode), opening a weighting gate, automatically closing the weighting gate after the vehicle weighting is detected through the system, enabling the weighting to be successful, and sending the weighting data generated by an EAS (electronic article surveillance) system interface to a golden butterfly in real time and storing the data.
Example five:
a logistics one-card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle factory-entering and non-business-exiting system, wherein the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material feeding one-card system, the material pouring one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing module, a second weighing module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle of the factory is stuck with an electronic tag, the first weighing module and the second weighing module both play a role in weighing the vehicle by weighing, the golden butterfly EAS system interface module is used for transmitting acquired information to the golden butterfly EAS system, the bulk cement or clinker selling system and the bagged cement selling all-in-one card system respectively comprise a card issuing and billing module, a card swiping and placing module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and placing module is used for reading the content of the card and placing the vehicle needing to be installed correspondingly, the non-business vehicle all-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The material weighing one-card system also comprises a material weighing factory-entering registration module and a material weighing factory-leaving registration module, wherein the material weighing factory-entering registration module is used for registering information of vehicles entering a factory, the material weighing factory-leaving registration module is used for registering information of vehicles leaving a factory, manual material weighing registration is carried out on the vehicles arriving at the factory during operation of the material weighing one-card system, the vehicles are issued to a driver, then the driver swipes a card by self before the vehicles arrive at a weighbridge, a weighing gate is opened, weighing is carried out on the vehicles, after the weighing of the vehicles stops stably, the system reads an electronic tag, the registration information of the vehicle gate posts entering the factory is obtained according to the tag, the system judges the position of the vehicle by infrared rays, automatically reads the reading, shoots weighing pictures, stores the data, after the data is stored, voice prompt (weighing success) is carried out, the LED displays weighing success information, the weighing gate is opened, and after the system detects that the vehicles are weighed, the method comprises the steps of automatically closing a next-pound barrier gate, enabling a vehicle to go to an original material pile, loading or unloading the vehicle at a designated position, then carrying out secondary weighing, enabling a driver to automatically swipe a card before the vehicle reaches a weighbridge, opening a weighing barrier gate, weighing the vehicle, enabling the driver to swipe the card, obtaining the registration information of a vehicle gate post entering a factory according to the card number, judging whether the vehicle is subjected to weighing for one time, judging the position of the vehicle by using infrared rays by a system, automatically reading, capturing a weighing photo, storing data, prompting by voice after the system stores the data, displaying weighing success information by an LED (light emitting diode), opening the next-pound barrier gate, automatically closing the next-pound barrier gate after the system detects that the vehicle is subjected to weighing, successfully weighing, and sending the weighing data to a golden butterfly EAS (electronic article surveillance) system interface in real time to generate weighing data and warehousing data.
Example six:
a logistics one-card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle factory-entering and non-business-exiting system, wherein the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material feeding one-card system, the material pouring one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing module, a second weighing module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle of the factory is stuck with an electronic tag, the first weighing module and the second weighing module both play a role in weighing the vehicle by weighing, the golden butterfly EAS system interface module is used for transmitting acquired information to the golden butterfly EAS system, the bulk cement or clinker selling system and the bagged cement selling all-in-one card system respectively comprise a card issuing and billing module, a card swiping and placing module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and placing module is used for reading the content of the card and placing the vehicle needing to be installed correspondingly, the non-business vehicle all-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The clinker quantitative loading system and the mine weighing all-in-one card system both comprise a first weighing module, the clinker quantitative loading system also comprises a card insertion acceptance module, a vehicle movement judgment module and a loading threshold value detection module, the card insertion acceptance module is used for checking whether the vehicle is invoiced or not and whether weighing is finished once or not, the verification passes the process of displaying the invoicing information on an LED screen, otherwise, corresponding verification failure and reasons are prompted, the vehicle movement judgment module is used for judging whether the vehicle needs to move or not, if the vehicle needs to move, the discharging is suspended, if the vehicle does not need to move, the discharging is continued, if the vehicle loading amount reaches a standard value, the discharging is stopped, if the vehicle reaches the standard value, the discharging is continued and the discharging is finished, in the operation of the clinker quantitative loading system, firstly, the vehicle reaches a clinker discharging port, and by observing a display at the top, stopping the vehicle at a proper position of the feed opening, getting off the vehicle by a driver, checking the logistics card on the card reader, verifying whether the vehicle invoices or not by the system, finishing one-time weighing, displaying the invoicing information on an LED display screen if the verification is passed, otherwise prompting the reason of corresponding verification failure, when the verification is passed, the driver lowers the feed opening by self through the remote controller, and discharges materials by self, otherwise, the remote controller can not react, the driver observes the loading condition through the display screen, when the position is full, the remote controller stops discharging materials, and the height of the feed opening is adjusted, then a driver gets on the vehicle, observes the display screen, stops the vehicle to a proper position, discharges materials through the remote controller, monitors the wagon balance data by the system, displays the balance number to the LED screen in real time, when the number of the weighbridges reaches the amount (billing amount or overrun amount) specified by an enterprise, the system automatically finishes emptying, or a driver automatically pulls out a card to finish emptying. When the system receives a discharging end instruction, the discharging is automatically closed, the discharging port is automatically retracted, the driver confirms the pound number through the LED screen, and the truck loading and the pound unloading are completed by pulling the card.
Example seven:
a logistics one-card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle factory-entering and non-business-exiting system, wherein the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material feeding one-card system, the material pouring one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing module, a second weighing module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle of the factory is stuck with an electronic tag, the first weighing module and the second weighing module both play a role in weighing the vehicle by weighing, the golden butterfly EAS system interface module is used for transmitting acquired information to the golden butterfly EAS system, the bulk cement or clinker selling system and the bagged cement selling all-in-one card system respectively comprise a card issuing and billing module, a card swiping and placing module and a card receiving and billing module, the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and placing module is used for reading the content of the card and placing the vehicle needing to be installed correspondingly, the non-business vehicle all-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of the barrier gate.
The mine weighing all-in-one card system also comprises an electronic tag detection module, a tare weight judgment module, a system automatic tare weight registration module, a fixed card deletion module, a tare weight verification storage module and a golden butterfly EAS system, wherein the tare weight judgment module is used for judging whether a vehicle needs to register tare weight, the system sub-automatic tare weight registration module is used for judging whether the tare weight is automatically registered, if so, the system automatically registers, if not, an ERP system manually registers the tare weight, the fixed card deletion module is used for registering and deleting a fixed card of the vehicle, the tare weight verification storage module is used for verifying and storing the weighing information of the vehicle without the tare weight registration and sending the weighing information to the golden butterfly EAS system, when the mine weighing all-in-one card system operates, firstly, the electronic tag detection module is used for checking whether the vehicle is stuck, if the electronic tag is stuck, the vehicle enters a factory, if not, the tag registration is carried out, and an electronic tag is pasted on a cab windshield, then, on an intelligent logistics management system, a vehicle needing mine weighing is registered as a fixed card, the vehicle is unloaded to weigh, if the vehicle is manually registered, the tare weight is registered on the intelligent logistics management system, if the vehicle is automatically registered, the first vehicle weighing at each day (zero crossing point) is automatically registered as the tare weight, then the vehicle weighing is carried out, the vehicle is loaded, the vehicle is stopped stably, the system reads the electronic tag, the vehicle information is obtained, the infrared ray, the stable point of the tare, the tare data, the wagon balance data and the like are verified, the verification is passed, the voice and the LED screen are used for carrying out corresponding prompt, then, the vehicle is unloaded, the weighing is completed, the verification is not passed, the voice and the LED screen prompt are carried out, such as 'wagon balance is unstable, please slightly wait', 'infrared ray is shielded, please move the vehicle', 'the electronic tag of the vehicle is not registered, please contact the staff', and the like, meanwhile, weighing is successful, weighing data are sent to an EAS (electronic article surveillance) system interface of the golden butterfly in real time to generate weighing data, and when the vehicle needs to leave a factory, the information of the fixing card of the vehicle is deleted on the intelligent logistics management system.
Example eight:
a logistics one-card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling one-card system, a raw material feeding one-card system, a material pouring one-card system, a material weighing one-card system, a clinker quantitative loading system, a mine weighing one-card system and a non-business vehicle factory-entering and non-business-exiting system, wherein the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material feeding one-card system, the material pouring one-card system and the material weighing one-card system respectively comprise an electronic tag detection module, a first weighing module, a second weighing module and a golden butterfly EAS system interface module, the electronic tag detection module is used for detecting whether a vehicle of the factory is stuck with an electronic tag, the first weighing module and the second weighing module both play a role in weighing the vehicle by weighing, the golden butterfly EAS system interface module is used for transmitting acquired information to the golden butterfly EAS system, the bulk cement or clinker selling system and the bagged cement selling all-in-one card system respectively comprise a card issuing and billing module, a card swiping and placing module and a card receiving and billing module, wherein the card issuing and billing module is used for issuing and billing a vehicle, the card receiving and billing module is used for receiving and billing the vehicle, the card swiping and placing module is used for reading the content of the card and placing the vehicle required to be installed correspondingly, the non-service vehicle all-in-one card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying the information of the vehicle required to enter the factory, the registered vehicle judgment module is used for judging whether the vehicle required to enter the factory is registered or not, the barrier gate control module is used for controlling the opening or closing of the barrier gate, when the non-service vehicle all-in-one card system runs, the vehicle is prepared to enter the factory before arriving at the barrier gate, the system reads the license plate, if the reading is successful and is matched with the system registration license plate, opening a barrier gate to release, if the barrier gate is not opened, manually confirming by staff whether the vehicle needs to register a license plate to the system, if the vehicle needs to be registered, registering the license plate in the system, reading the license plate again by the system and verifying that the system registers the vehicle matching, successfully opening the barrier gate to release by matching, if the license plate does not need to be registered to the system, manually confirming the vehicle, manually opening the barrier gate to release according to the confirmation condition, after the vehicle enters the factory, waiting for the vehicle to pass through the barrier gate, automatically closing the barrier gate by the system, preparing to leave the factory before the vehicle arrives at the barrier gate, reading the license plate by the system, if the vehicle is successfully read and matched with the system registration license plate, opening the barrier gate to release, if the barrier gate is not opened, manually confirming by the staff whether the vehicle needs to register the license plate to the system, if the vehicle needs to be registered, registering the license plate in the system, reading the license plate again by the system and verifying that the system registers the vehicle matching, successfully opening the barrier gate to release by matching, if the license plate does not need to be registered to the system, the vehicle is manually confirmed, the barrier gate is manually opened for releasing according to the confirmation condition, when the vehicle leaves the factory, the barrier gate is opened, the vehicle leaves the factory, and when the vehicle passes through the barrier gate, the system automatically closes the barrier gate.
The first weighing module and the second weighing module respectively comprise a first information reading module, a first weighing information judging module, an upper weighing barrier control module, a second information reading module, a second weighing information judging module and a lower weighing barrier control module, the first information reading module, the first weighing information judging module and the upper weighing barrier control module are used for realizing one-time weighing judgment, the second information reading module, the second weighing information judging module and the lower weighing barrier control module are used for realizing second weighing judgment, when the first weighing module and the second weighing module run, a vehicle starts weighing at first, the vehicle approaches to a weighbridge at a low speed, a system reads an electronic tag and judges weighing information, at the moment, twice weighing judgment exists, when the vehicle of cement clinker is judged in one-time weighing judgment, whether the vehicle on the weighbridge has a vehicle or not, whether an APP order entering a factory is confirmed or not, whether the vehicle has non-factory information or not is judged, whether the vehicle has the non-factory information or not is judged when the vehicle of the raw material is judged, whether the vehicle has the non-factory information or not is judged when the vehicle of the dumping material is judged, whether the vehicle has the non-finished material dumping weighing information or not is judged when the vehicle of the transport material is judged, whether the vehicle has the vehicle or not is judged when the vehicle of the cement clinker, the vehicle of the raw material, the vehicle of the dumping material and the vehicle of the transport material are judged in secondary weighing judgment, whether the vehicle has the vehicle or not is judged, when the weighing information does not pass, a worker is contacted for processing, when the information passes, a weighing gate is opened, when the weighing information passes, the weighing gate is opened, the vehicle is weighed at a low speed, and when the vehicle weighing information passes, a system closes the weighing gate, the vehicle is stopped, the system reads the electronic tag and judges service information, two weighing judgments exist in the process, in the first weighing judgment, when judging cement clinker vehicles, raw material vehicles, dumping vehicles and material transporting vehicles, whether the tare weight and the pound number are normal or not and whether infrared rays are shielded or not are judged, in the second weighing judgment, when judging the cement clinker vehicles, whether the pound number is normal or not, whether the first weighing is finished or not, whether infrared rays are shielded or not, whether invoicing is performed or not, whether customer balance is sufficient or not, whether more bags are packaged or not and whether bag-packaged weighing is abnormal or not are judged, when judging the raw material vehicles, whether the pound number is normal or not is judged, whether the first weighing is finished or not and whether infrared rays are shielded or not, when judging the dumping vehicles, whether the pound number is normal or not, whether the first weighing is finished or not and whether infrared rays are shielded or not are judged, and when the material transporting vehicles are weighed, judging whether the scales are normal or not, finishing once weighing or not, judging whether infrared rays are shielded or not, judging whether weighing information passes through or not, contacting a worker to process if the weighing information passes through, successfully weighing, opening a weighing gate, weighing the vehicle at a low speed, closing the weighing gate by the system after the vehicle weighs, and finishing weighing the vehicle.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A logistics all-purpose card management system for an intelligent factory comprises a bulk cement or clinker selling system, a bagged cement selling all-purpose card system, a raw material feeding all-purpose card system, a material pouring all-purpose card system, a material weighing all-purpose card system, a clinker quantitative loading system, a mine weighing all-purpose card system and a non-business vehicle feeding and discharging system, and is characterized in that: the bulk cement or clinker selling system, the bagged cement selling one-card system, the raw material entering one-card system, the material pouring one-card system and the material weighing one-card system all comprise electronic tag detection modules, first weighing pound modules, second weighing pound modules and golden butterfly EAS system interface modules, the electronic tag detection modules are used for detecting whether vehicles entering the factory are pasted with electronic tags or not, the first weighing pound modules and the second weighing pound modules both play a role in weighing the vehicles in weighing, the golden butterfly EAS system interface modules are used for transmitting acquired information to the golden butterfly EAS systems, the bulk cement or clinker selling system and the bagged cement selling one-card system both comprise card issuing and billing modules, card swiping and discharging modules and card collecting and billing modules, the card issuing and billing modules are used for issuing and billing the vehicles, and the card collecting and billing modules are used for collecting and billing the vehicles, the card swiping and discharging module is used for reading card contents and correspondingly discharging a vehicle needing to be mounted, the non-business vehicle one-card system comprises a vehicle identification module, a registered vehicle judgment module and a barrier gate control module, the vehicle identification module is used for identifying information of the vehicle needing to enter a factory, the registered vehicle judgment module is used for judging whether the vehicle needing to enter the factory is registered, and the barrier gate control module is used for controlling the opening or closing of a barrier gate.
2. The logistics one-card management system for intelligent factory according to claim 1, wherein: the bagged cement selling all-purpose card system further comprises a package quantity detection module and a package counting processing module, the package quantity detection module judges whether the number of the packages is more or less according to the data of the second weighing scale in the bagged cement selling all-purpose card system, and the package counting processing module counts the number of the bagged cement carried by the vehicle.
3. The logistics one-card management system for intelligent factory according to claim 1, wherein: the raw material one-card-pass system for entering the factory further comprises an acceptance module and a card-selling code-scanning billing module, wherein the acceptance module is used for confirming materials and suppliers on the vehicle, and the card-selling code-scanning billing module is used for printing bills.
4. The logistics one-card management system for intelligent factory according to claim 1, wherein: the dumping all-in-one card system further comprises a dumping and feeding registration module, a weighing judgment module, a loading or unloading module and a dumping and delivery registration module, wherein the feeding registration module is used for registering vehicles entering a factory, the dumping and feeding registration module is used for registering license plate numbers and issuing the license plate numbers to corresponding drivers, the weighing judgment module is used for judging whether the vehicles are only used for weighing, the loading or unloading module is used for correspondingly loading or unloading the vehicles, and the dumping and delivery registration module is used for registering the vehicles after dumping when the vehicles are delivered.
5. The logistics one-card management system for intelligent factory according to claim 1, wherein: the material weighing one-card system further comprises a material weighing factory-entering registration module and a material weighing factory-leaving registration module, wherein the material weighing factory-entering registration module is used for registering information of vehicles entering a factory, and the material weighing factory-leaving registration module is used for registering information of vehicles leaving the factory.
6. The logistics one-card management system for intelligent factory according to claim 1, wherein: the clinker quantitative loading system and the mine weighing all-in-one card system both comprise a first weighing pound module, and further comprise a card insertion acceptance module, a vehicle movement judgment module and a loading threshold value detection module, wherein the card insertion acceptance module is used for checking whether a vehicle issues an invoice or not, whether weighing is finished once or not, and whether the invoice information is displayed on an LED screen through verification, otherwise, corresponding verification failure and reasons are prompted, the vehicle movement judgment module is used for judging whether the vehicle needs to move or not, if the vehicle needs to move, the unloading is suspended, if the vehicle does not need to move, the unloading is continued, the loading threshold value detection module is used for detecting whether the loading amount reaches a standard value or not, if the loading amount reaches the standard value, the unloading is stopped, and if the loading amount reaches the standard value, the unloading is continued and the unloading is waited to be finished.
7. The logistics one-card management system for intelligent factory according to claim 1, wherein: the mine weighing all-in-one card system further comprises an electronic tag detection module, a tare weight judgment module, a system automatic tare weight registration module, a fixed card deletion module, a tare weight verification storage module and a golden butterfly EAS system, wherein the tare weight judgment module is used for judging whether the vehicle needs tare weight registration or not, the system sub-automatic tare weight registration module is used for judging whether tare weight registration or not is carried out automatically, if so, tare weight registration is carried out automatically by the system, if not, an ERP system carries out manual tare weight registration, the fixed card deletion module is used for registering and deleting a fixed card of the vehicle, and the tare weight verification storage module is used for verifying and storing the weighing information of the vehicle which does not need tare weight registration and sending the information to the golden butterfly EAS system.
8. The logistics one-card management system for intelligent factory according to claim 1, wherein: the first weighing module and the second weighing module respectively comprise a first information reading module, a first weighing information judging module, an upper weighing barrier control module, a second information reading module, a second weighing information judging module and a lower weighing barrier control module, the first information reading module, the first weighing information judging module and the upper weighing barrier control module are used for achieving one-time weighing judgment, and the second information reading module, the second weighing information judging module and the lower weighing barrier control module are used for achieving second weighing judgment.
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| CN212623728U (en) * | 2020-07-24 | 2021-02-26 | 华新水泥技术管理(武汉)有限公司 | Intelligent shipping system for cement factory |
| CN112529592A (en) * | 2020-11-09 | 2021-03-19 | 山东恒信科技发展有限公司 | Novel one-card unattended management system |
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| CN114693466A (en) * | 2022-04-16 | 2022-07-01 | 黄杜凤 | Monitoring method and monitoring device for manufacturing enterprise operation based on big data |
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| CN115481989A (en) * | 2022-11-11 | 2022-12-16 | 山东博硕自动化技术有限公司 | Unattended material receiving and selling system of concrete mixing plant and working method |
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