CN113280470B - A four-way valve fault detection method, device and air conditioner - Google Patents
A four-way valve fault detection method, device and air conditioner Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/32—Responding to malfunctions or emergencies
- F24F11/38—Failure diagnosis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
- F24F11/64—Electronic processing using pre-stored data
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
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- F24F2110/10—Temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
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Abstract
本发明提供了一种四通阀故障检测方法、装置及空调器,涉及空调技术领域。该四通阀故障检测方法包括:获取在压缩机开启前所压缩的排气口的温度,得到第一初始温度;获取在压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度;在压缩机开启后,获取排气口的实时温度,得到实时排气温度;根据实时排气温度与第一初始温度选择性获取换热器的实时换热温度;根据实时换热温度与第二初始温度判断空调器的四通阀是否发生故障。本发明提供的四通阀故障检测方法能够自动识别四通阀故障,从而提升维修便利性。
The invention provides a four-way valve fault detection method, device and air conditioner, and relates to the technical field of air conditioners. The four-way valve fault detection method includes: obtaining the temperature of the exhaust port compressed before the compressor is turned on to obtain the first initial temperature; obtaining the temperature of the heat exchanger of the indoor unit or the outdoor unit before the compressor is turned on, and obtaining the first initial temperature 2. Initial temperature; after the compressor is turned on, obtain the real-time temperature of the exhaust port to obtain the real-time exhaust temperature; selectively obtain the real-time heat exchange temperature of the heat exchanger according to the real-time exhaust temperature and the first initial temperature; according to the real-time heat exchange The temperature and the second initial temperature determine whether the four-way valve of the air conditioner is faulty. The four-way valve fault detection method provided by the present invention can automatically identify the four-way valve fault, thereby improving maintenance convenience.
Description
技术领域technical field
本发明涉及空调技术领域,具体而言,涉及一种四通阀故障检测方法及空调器。The present invention relates to the technical field of air conditioners, and in particular, to a fault detection method for a four-way valve and an air conditioner.
背景技术Background technique
四通阀为空调中的重要组成部件,通常用来控制冷媒在系统中的流向,从而实现制冷、制热模式切换。在实际使用过程中,若四通阀换向失败或串气,会对制冷及制热效果产生极大影响。The four-way valve is an important component in the air conditioner, which is usually used to control the flow direction of the refrigerant in the system, so as to realize the switching between cooling and heating modes. In the actual use process, if the four-way valve fails to change direction or crosses the air, it will have a great impact on the cooling and heating effect.
由于四通阀设置于空调内部,当四通阀发生故障时,难以及时发现,持续运行空调给用户带来极差的体验感。Since the four-way valve is installed inside the air conditioner, it is difficult to detect in time when the four-way valve fails, and the continuous operation of the air conditioner brings a very poor experience to the user.
发明内容SUMMARY OF THE INVENTION
本发明解决的问题是四通阀发生故障时难以及时发现。The problem solved by the present invention is that it is difficult to find out the failure of the four-way valve in time.
为解决上述问题,本发明提供一种四通阀故障检测方法,能够自动识别四通阀故障,从而提升维修便利性。In order to solve the above problems, the present invention provides a four-way valve fault detection method, which can automatically identify the four-way valve fault, thereby improving maintenance convenience.
一种四通阀故障检测方法,应用于空调器,包括:A fault detection method for a four-way valve, applied to an air conditioner, comprising:
获取在压缩机开启前所述压缩机的排气口的温度,得到第一初始温度;Obtain the temperature of the exhaust port of the compressor before the compressor is turned on, and obtain the first initial temperature;
获取在所述压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度;obtaining the temperature of the heat exchanger of the indoor unit or the outdoor unit before the compressor is turned on, to obtain the second initial temperature;
在所述压缩机开启后,获取所述排气口的实时温度,得到实时排气温度;After the compressor is turned on, obtain the real-time temperature of the exhaust port to obtain the real-time exhaust temperature;
根据所述实时排气温度与所述第一初始温度选择性获取所述换热器的实时换热温度;Selectively obtain the real-time heat exchange temperature of the heat exchanger according to the real-time exhaust temperature and the first initial temperature;
根据所述实时换热温度与所述第二初始温度判断所述空调器的四通阀是否发生故障。Whether the four-way valve of the air conditioner is faulty is determined according to the real-time heat exchange temperature and the second initial temperature.
在可选的实施方式中,所述根据所述实时排气温度与所述第一初始温度选择性获取所述换热器的实时换热温度的步骤包括:In an optional embodiment, the step of selectively acquiring the real-time heat exchange temperature of the heat exchanger according to the real-time exhaust gas temperature and the first initial temperature includes:
将所述实时排气温度与第一预设阈值进行比对;comparing the real-time exhaust temperature with a first preset threshold;
若所述实时排气温度大于所述第一预设阈值,则将所述实时排气温度与所述第一初始温度的差值与第二预设阈值进行比对;If the real-time exhaust temperature is greater than the first preset threshold, comparing the difference between the real-time exhaust temperature and the first initial temperature with a second preset threshold;
若所述实时排气温度与所述第一初始温度的差值大于所述第二预设阈值,则获取所述换热器的实时换热温度。If the difference between the real-time exhaust gas temperature and the first initial temperature is greater than the second preset threshold, obtain the real-time heat exchange temperature of the heat exchanger.
在可选的实施方式中,所述根据所述实时换热温度与所述第二初始温度判断所述空调器的四通阀是否发生故障的步骤包括:In an optional implementation manner, the step of judging whether the four-way valve of the air conditioner is faulty according to the real-time heat exchange temperature and the second initial temperature includes:
计算所述实时换热温度与所述第二初始温度的差值,得到换热温差;Calculate the difference between the real-time heat exchange temperature and the second initial temperature to obtain the heat exchange temperature difference;
将所述换热温差与第三预设阈值进行比对;comparing the heat exchange temperature difference with a third preset threshold;
根据所述换热温差与所述第三预设阈值的比对结果判断所述空调器的四通阀是否发生故障。Whether the four-way valve of the air conditioner is faulty is determined according to the comparison result between the heat exchange temperature difference and the third preset threshold.
在可选的实施方式中,所述根据所述换热温差与所述第三预设阈值的比对结果判断所述空调器的四通阀是否发生故障的步骤包括:In an optional embodiment, the step of judging whether the four-way valve of the air conditioner is faulty according to the comparison result of the heat exchange temperature difference and the third preset threshold value includes:
若所述换热温差小于所述第三预设阈值,则判定所述四通阀发生故障;If the heat exchange temperature difference is less than the third preset threshold, it is determined that the four-way valve is faulty;
若所述换热温差大于或等于所述第三预设阈值,则判定所述四通阀未发生故障。If the heat exchange temperature difference is greater than or equal to the third preset threshold, it is determined that the four-way valve is not faulty.
在可选的实施方式中,在所述若所述换热温差小于所述第三预设阈值,则判定所述四通阀发生故障的步骤之后,还包括:In an optional implementation manner, after the step of determining that the four-way valve is faulty if the heat exchange temperature difference is less than the third preset threshold, the method further includes:
将所述换热温差与第四预设阈值进行比对,其中,所述第四预设阈值小于所述第三预设阈值;comparing the heat exchange temperature difference with a fourth preset threshold, wherein the fourth preset threshold is smaller than the third preset threshold;
根据所述换热温差与所述第四预设阈值的比对结果判定所述四通阀的故障类型。The failure type of the four-way valve is determined according to the comparison result between the heat exchange temperature difference and the fourth preset threshold.
在可选的实施方式中,所述根据所述换热温差与所述第四预设阈值的比对结果确定所述四通阀的故障类型的步骤包括:In an optional implementation manner, the step of determining the fault type of the four-way valve according to the comparison result of the heat exchange temperature difference and the fourth preset threshold includes:
若所述换热温差小于所述第四预设阈值,则判定所述四通阀发生切换故障;If the heat exchange temperature difference is less than the fourth preset threshold, it is determined that the four-way valve has a switching failure;
若所述换热温差大于或等于所述第四预设阈值,则判定所述四通阀发生串气故障。If the heat exchange temperature difference is greater than or equal to the fourth preset threshold, it is determined that the four-way valve has a cross-gas failure.
在可选的实施方式中,在所述根据所述换热温差与所述第四预设阈值的比对结果判定所述四通阀的故障类型的步骤之后,还包括:In an optional implementation manner, after the step of determining the failure type of the four-way valve according to the comparison result between the heat exchange temperature difference and the fourth preset threshold, the method further includes:
控制所述压缩机停机预设时间;controlling the compressor to stop for a preset time;
以所述获取在压缩机开启前所述压缩机的排气口的温度,得到第一初始温度的步骤开始,循环后续步骤;Begin with the step of obtaining the first initial temperature by obtaining the temperature of the exhaust port of the compressor before the compressor is turned on, and cycle the subsequent steps;
若循环预设次数后,仍判定所述四通阀发生对应类型的故障,则发出对应故障类型的故障报警信号。If it is still determined that a corresponding type of failure occurs in the four-way valve after a preset number of cycles, a failure alarm signal corresponding to the failure type is issued.
本发明的实施例还提供一种四通阀故障检测装置,应用于空调器,包括:An embodiment of the present invention also provides a four-way valve fault detection device, which is applied to an air conditioner, including:
获取模块,用于获取在压缩机开启前所述压缩机的排气口的温度,得到第一初始温度,并用于获取在所述压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度,并用于在所述压缩机开启后,获取所述排气口的实时温度,得到实时排气温度,还用于根据所述实时排气温度与所述第一初始温度选择性获取所述换热器的实时换热温度;an obtaining module, configured to obtain the temperature of the exhaust port of the compressor before the compressor is turned on, to obtain a first initial temperature, and used to obtain the temperature of the heat exchanger of the indoor unit or the outdoor unit before the compressor is turned on, Obtain the second initial temperature, and be used to obtain the real-time temperature of the exhaust port after the compressor is turned on, obtain the real-time exhaust temperature, and also be used to select according to the real-time exhaust temperature and the first initial temperature Obtain the real-time heat exchange temperature of the heat exchanger;
判断模块,用于根据所述实时换热温度与所述第二初始温度判断所述空调器的四通阀是否发生故障。A judgment module, configured to judge whether the four-way valve of the air conditioner is faulty according to the real-time heat exchange temperature and the second initial temperature.
在可选的实施方式中,所述获取模块包括:In an optional implementation manner, the obtaining module includes:
第一比对子模块,用于将所述实时排气温度与第一预设阈值进行比对,并用于在所述实时排气温度大于所述第一预设阈值的情况下,将所述实时排气温度与所述第一初始温度的差值与第二预设阈值进行比对;A first comparison sub-module, configured to compare the real-time exhaust temperature with a first preset threshold, and to compare the real-time exhaust temperature with the first preset threshold when the real-time exhaust temperature is greater than the first preset threshold. comparing the difference between the real-time exhaust temperature and the first initial temperature with a second preset threshold;
获取子模块,用于在所述实时排气温度与所述第一初始温度的差值大于所述第二预设阈值的情况下,获取所述换热器的实时换热温度。An obtaining submodule, configured to obtain the real-time heat exchange temperature of the heat exchanger when the difference between the real-time exhaust gas temperature and the first initial temperature is greater than the second preset threshold.
在可选的实施方式中,所述判断模块包括:In an optional implementation manner, the judging module includes:
计算子模块,用于计算所述实时换热温度与所述第二初始温度的差值,得到换热温差;a calculation sub-module for calculating the difference between the real-time heat exchange temperature and the second initial temperature to obtain the heat exchange temperature difference;
第二比对子模块,用于将所述换热温差与第三预设阈值进行比对;a second comparison sub-module, configured to compare the heat exchange temperature difference with a third preset threshold;
判断子模块,用于在所述换热温差小于所述第三预设阈值的情况下,判定所述四通阀发生故障,并用于在所述换热温差大于或等于所述第三预设阈值的情况下,判定所述四通阀未发生故障。a judging sub-module for determining that the four-way valve is faulty when the heat exchange temperature difference is less than the third preset threshold, and for determining that the heat exchange temperature difference is greater than or equal to the third preset threshold In the case of the threshold value, it is determined that the four-way valve is not malfunctioning.
本发明的实施例还提供一种空调器,包括控制器,所述控制器用以执行所述的四通阀故障检测方法,所述四通阀故障检测方法包括:An embodiment of the present invention also provides an air conditioner, including a controller, where the controller is configured to execute the four-way valve fault detection method, and the four-way valve fault detection method includes:
获取在压缩机开启前所述压缩机的排气口的温度,得到第一初始温度;Obtain the temperature of the exhaust port of the compressor before the compressor is turned on, and obtain the first initial temperature;
获取在所述压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度;obtaining the temperature of the heat exchanger of the indoor unit or the outdoor unit before the compressor is turned on, to obtain the second initial temperature;
在所述压缩机开启后,获取所述排气口的实时温度,得到实时排气温度;After the compressor is turned on, obtain the real-time temperature of the exhaust port to obtain the real-time exhaust temperature;
根据所述实时排气温度与所述第一初始温度选择性获取所述换热器的实时换热温度;Selectively obtain the real-time heat exchange temperature of the heat exchanger according to the real-time exhaust temperature and the first initial temperature;
根据所述实时换热温度与所述第二初始温度判断所述空调器的四通阀是否发生故障。Whether the four-way valve of the air conditioner is faulty is determined according to the real-time heat exchange temperature and the second initial temperature.
附图说明Description of drawings
图1为本发明实施例提供的四通阀故障检测方法的流程框图;1 is a flowchart of a four-way valve fault detection method provided by an embodiment of the present invention;
图2为图1中步骤S104的子步骤流程框图;Fig. 2 is a sub-step flowchart of step S104 in Fig. 1;
图3为图1中步骤S105的子步骤流程框图;Fig. 3 is a sub-step flowchart of step S105 in Fig. 1;
图4为图3中子步骤S1053的子步骤流程框图;Fig. 4 is a sub-step flowchart of sub-step S1053 in Fig. 3;
图5为本发明实施例提供的四通阀故障检测装置的结构框图;5 is a structural block diagram of a four-way valve fault detection device provided by an embodiment of the present invention;
图6为图5中获取模块的结构框图;Fig. 6 is the structural block diagram of acquisition module in Fig. 5;
图7为图5中判断模块的结构框图。FIG. 7 is a structural block diagram of the judgment module in FIG. 5 .
附图标记说明:Description of reference numbers:
100-四通阀故障检测装置;110-获取模块;111-第一比对子模块;113-获取子模块;130-判断模块;131-计算子模块;133-第二比对子模块;135-判断子模块。100-four-way valve fault detection device; 110-acquisition module; 111-first comparison sub-module; 113-acquisition sub-module; 130-judgment module; 131-calculation sub-module; 133-second comparison sub-module; 135 - Judgment submodule.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
请参阅图1,图1所示为本申请实施例提供的四通阀故障检测方法的一种流程框图。该四通阀故障检测方法应用于空调,能够对空调的四通阀进行故障自动识别,从而提升维修便利性,进而提升用户体验。该四通阀故障检测方法包括以下步骤:Please refer to FIG. 1 . FIG. 1 shows a flowchart of a method for detecting a fault of a four-way valve according to an embodiment of the present application. The four-way valve fault detection method is applied to the air conditioner, and can automatically identify the fault of the four-way valve of the air conditioner, thereby improving maintenance convenience and user experience. The four-way valve fault detection method includes the following steps:
步骤S101,获取在压缩机开启前压缩机的排气口的温度,得到第一初始温度。In step S101, the temperature of the exhaust port of the compressor before the compressor is turned on is obtained to obtain a first initial temperature.
本实施例中,压缩机的排气口位置设置有温度传感器,温度传感器实时获取压缩机的排气口的温度。In this embodiment, a temperature sensor is provided at the position of the exhaust port of the compressor, and the temperature sensor acquires the temperature of the exhaust port of the compressor in real time.
进一步地,该四通阀故障检测方法还包括:Further, the four-way valve fault detection method also includes:
步骤S102,获取在压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度。Step S102, obtaining the temperature of the heat exchanger of the indoor unit or the outdoor unit before the compressor is turned on, to obtain the second initial temperature.
需要说明的是,本实施例提供的四通阀故障检测方法,检测数据既可以由室内机的换热器获得,也可以由室外机的换热器获得。It should be noted that, in the method for detecting a fault of a four-way valve provided in this embodiment, the detection data can be obtained from the heat exchanger of the indoor unit or the heat exchanger of the outdoor unit.
进一步地,该四通阀故障检测方法还包括:Further, the four-way valve fault detection method also includes:
步骤S103,在压缩机开启后,获取排气口的实时温度,得到实时排气温度。Step S103, after the compressor is turned on, obtain the real-time temperature of the exhaust port to obtain the real-time exhaust temperature.
进一步地,该四通阀故障检测方法还包括:Further, the four-way valve fault detection method also includes:
步骤S104,根据实时排气温度与第一初始温度选择性获取换热器的实时换热温度。Step S104, selectively acquiring the real-time heat exchange temperature of the heat exchanger according to the real-time exhaust gas temperature and the first initial temperature.
根据实时排气温度与第一初始温度确保压缩机正常工作,并且具有一定的压差,同时避免开机时由于排气温度没有及时下降或环境温度过高,导致开机直接判断会有误报风险。因此,通过步骤S104将其他影响判断结果的因素排除。According to the real-time exhaust temperature and the first initial temperature, ensure that the compressor works normally and has a certain pressure difference, and at the same time avoid the risk of false alarms due to the fact that the exhaust temperature does not drop in time or the ambient temperature is too high during startup. Therefore, other factors affecting the judgment result are excluded through step S104.
请参阅图2,图2示出了步骤S104的一种子步骤流程框图,步骤S104可以包括:Please refer to FIG. 2. FIG. 2 shows a sub-step flowchart of step S104. Step S104 may include:
子步骤S1041,将实时排气温度与第一预设阈值进行比对。Sub-step S1041, compare the real-time exhaust temperature with the first preset threshold.
实际上,根据空调当前的运行模式,第一预设阈值有不同的设定。若空调当前以制热模式运行,则第一预设阈值的设定范围为0℃至40℃,优选20℃;若空调当前以制冷模式运行,则第一预设阈值的设定范围为20℃至60℃,优选40℃。Actually, according to the current operating mode of the air conditioner, the first preset threshold has different settings. If the air conditioner is currently running in the heating mode, the setting range of the first preset threshold is 0°C to 40°C, preferably 20°C; if the air conditioner is currently running in the cooling mode, the setting range of the first preset threshold is 20°C °C to 60 °C, preferably 40 °C.
子步骤S1042,若实时排气温度大于第一预设阈值,则将实时排气温度与第一初始温度的差值与第二预设阈值进行比对。Sub-step S1042, if the real-time exhaust temperature is greater than the first preset threshold, compare the difference between the real-time exhaust temperature and the first initial temperature with the second preset threshold.
第二预设阈值的设定范围为0℃至30℃,优选15℃。The setting range of the second preset threshold is 0°C to 30°C, preferably 15°C.
子步骤S1043,若实时排气温度与第一初始温度的差值大于第二预设阈值,则获取换热器的实时换热温度。Sub-step S1043, if the difference between the real-time exhaust temperature and the first initial temperature is greater than the second preset threshold, obtain the real-time heat exchange temperature of the heat exchanger.
若实时排气温度与第一初始温度的差值大于第二预设阈值,表明压缩机正常工作,且运行一段时间,排出了环境温度的影响。在此情况下,获取换热器的实时换热温度,可以是室内机的换热器,也可以是室外机的换热器。If the difference between the real-time exhaust temperature and the first initial temperature is greater than the second preset threshold, it indicates that the compressor is working normally, and has been running for a period of time, eliminating the influence of the ambient temperature. In this case, to obtain the real-time heat exchange temperature of the heat exchanger, it may be the heat exchanger of the indoor unit or the heat exchanger of the outdoor unit.
请继续参阅图1,进一步地,该四通阀故障检测方法还包括:Please continue to refer to FIG. 1, further, the four-way valve fault detection method further includes:
步骤S105,根据实时换热温度与第二初始温度判断空调器的四通阀是否发生故障。Step S105, according to the real-time heat exchange temperature and the second initial temperature, determine whether the four-way valve of the air conditioner is faulty.
在经过步骤S104排出压缩机故障及环境温度等因素的影响后,根据换热器的温度变化趋势来判断四通阀是否发生故障。After the influence of factors such as compressor failure and ambient temperature is exhausted through step S104, it is determined whether the four-way valve fails according to the temperature change trend of the heat exchanger.
请参阅图3,图3所示为步骤S105的一种子步骤流程框图,步骤S105可以包括:Please refer to FIG. 3. FIG. 3 shows a flowchart of a sub-step of step S105. Step S105 may include:
子步骤S1051,计算实时换热温度与第二初始温度的差值,得到换热温差。Sub-step S1051, calculate the difference between the real-time heat exchange temperature and the second initial temperature to obtain the heat exchange temperature difference.
子步骤S1052,将换热温差与第三预设阈值进行比对。Sub-step S1052, comparing the heat exchange temperature difference with a third preset threshold.
在检测对象为室内机的换热器的情况下,若空调以制热模式运行,室内机的换热器相当于冷凝器,其换热温差必定小于压缩机排气温度的温差,因此,第三预设阈值与第二预设阈值具有比例关系,本实施例中,第三预设阈值等于第二预设阈值乘以比例系数0.2,在其他实施例中,比例系数还可以在0至1的范围内选取其他数值。若空调以制冷模式运行,室内机的换热器相当于蒸发器,此时,换热温差与排气温度无关,在此情况下,第三预设阈值在0℃至10℃的范围内取值,优选3℃。In the case where the detection object is the heat exchanger of the indoor unit, if the air conditioner operates in the heating mode, the heat exchanger of the indoor unit is equivalent to the condenser, and its heat exchange temperature difference must be smaller than the temperature difference of the compressor discharge temperature. Therefore, the first The three preset thresholds have a proportional relationship with the second preset threshold. In this embodiment, the third preset threshold is equal to the second preset threshold multiplied by the proportional coefficient 0.2. In other embodiments, the proportional coefficient may also be between 0 and 1. Select other values within the range. If the air conditioner operates in cooling mode, the heat exchanger of the indoor unit is equivalent to the evaporator. At this time, the heat exchange temperature difference has nothing to do with the exhaust gas temperature. In this case, the third preset threshold is taken in the range of 0°C to 10°C. value, preferably 3°C.
在检测对象为室外机的换热器的情况下,若空调以制热模式运行,室外换热器相当于蒸发器,此时,换热温差与排气温度无关,在此情况下,第三预设阈值在0℃至10℃的范围内取值,优选3℃。若空调以制冷模式运行,室外机的换热器相当于冷凝器,同样的,第三预设阈值等于第二预设阈值乘以比例系数0.2,在其他实施例中,比例系数还可以在0至1的范围内选取其他数值。When the detection object is the heat exchanger of the outdoor unit, if the air conditioner operates in the heating mode, the outdoor heat exchanger is equivalent to the evaporator. At this time, the heat exchange temperature difference has nothing to do with the exhaust temperature. In this case, the third The preset threshold value ranges from 0°C to 10°C, preferably 3°C. If the air conditioner operates in the cooling mode, the heat exchanger of the outdoor unit is equivalent to the condenser. Similarly, the third preset threshold is equal to the second preset threshold multiplied by the proportional coefficient 0.2. In other embodiments, the proportional coefficient may also be 0 Choose another value in the range to 1.
子步骤S1053,根据换热温差与第三预设阈值的比对结果判断空调器的四通阀是否发生故障。Sub-step S1053, according to the comparison result between the heat exchange temperature difference and the third preset threshold, determine whether the four-way valve of the air conditioner is faulty.
请参阅图4,图4所示为子步骤S1053的一种子步骤流程框图,子步骤S1053可以包括:Please refer to FIG. 4. FIG. 4 shows a sub-step flowchart of sub-step S1053. Sub-step S1053 may include:
子步骤S1053a,若换热温差小于第三预设阈值,则判定四通阀发生故障。Sub-step S1053a, if the heat exchange temperature difference is less than the third preset threshold, it is determined that the four-way valve is faulty.
换热温差小于第三预设阈值,表明换热温差过小,在排除压缩机与环境温度影响的情况下,判定四通阀出现故障。若换热温差大于或等于第三预设阈值,表征换热温差正常,判定四通阀未发生故障。If the heat exchange temperature difference is less than the third preset threshold, it indicates that the heat exchange temperature difference is too small, and it is determined that the four-way valve is faulty when the influence of the compressor and the ambient temperature is excluded. If the heat exchange temperature difference is greater than or equal to the third preset threshold, it indicates that the heat exchange temperature difference is normal, and it is determined that the four-way valve is not faulty.
子步骤S1053b,将换热温差与第四预设阈值进行比对,其中,第四预设阈值小于第三预设阈值。Sub-step S1053b, comparing the heat exchange temperature difference with a fourth preset threshold, where the fourth preset threshold is smaller than the third preset threshold.
第四预设阈值的取值范围为-10℃至0℃,本实施例中优选-2℃。在判定四通阀发生故障的前提下,进一步通过换热器的换热温差的大小来判断四通阀的具体故障类型。The value range of the fourth preset threshold is -10°C to 0°C, and preferably -2°C in this embodiment. On the premise of judging the failure of the four-way valve, the specific failure type of the four-way valve is further judged by the size of the heat exchange temperature difference of the heat exchanger.
子步骤S1053c,若换热温差小于第四预设阈值,则判定四通阀发生切换故障。In sub-step S1053c, if the heat exchange temperature difference is less than the fourth preset threshold, it is determined that the four-way valve has a switching failure.
换热温差小于第四预设阈值,换热量过小,说明四通阀不能切换,判定四通阀发生切换故障。If the heat exchange temperature difference is less than the fourth preset threshold, and the heat exchange amount is too small, it means that the four-way valve cannot be switched, and it is determined that the four-way valve has a switching failure.
子步骤S1053d,若换热温差大于或等于第四预设阈值,则判定四通阀发生串气故障。Sub-step S1053d, if the heat exchange temperature difference is greater than or equal to the fourth preset threshold, it is determined that the four-way valve has a cross-gas failure.
换热温差小于第三预设阈值,并大于或等于第四预设阈值,换热量偏小,说明四通阀发生串起,判定四通阀发生串气故障。The heat exchange temperature difference is less than the third preset threshold value and greater than or equal to the fourth preset threshold value, and the heat exchange amount is small, indicating that the four-way valve is connected in series, and it is determined that the four-way valve has a cross-gas failure.
子步骤S1053e,控制压缩机停机预设时间。Sub-step S1053e, control the compressor to stop for a preset time.
可以理解的是,单次判定结果不具有说服力,可能存在检测误差。因此,在单次判定出故障类型后,控制压缩机停机预设时间后再次进行一轮判定,本实施例中,预设时间为3分钟。It is understandable that the single judgment result is not convincing, and there may be detection errors. Therefore, after the failure type is determined once, the compressor is controlled to stop for a preset time and then another round of determination is performed. In this embodiment, the preset time is 3 minutes.
子步骤S1053f,以获取在压缩机开启前压缩机的排气口的温度,得到第一初始温度的步骤开始,循环后续步骤。Sub-step S1053f starts with the step of obtaining the temperature of the exhaust port of the compressor before the compressor is turned on, and obtaining the first initial temperature, and the subsequent steps are cycled.
子步骤S1053g,若循环预设次数后,仍判定四通阀发生对应类型的故障,则发出对应故障类型的故障报警信号。In sub-step S1053g, if it is still determined that a corresponding type of failure occurs in the four-way valve after the preset number of cycles, a failure alarm signal corresponding to the failure type is issued.
经过子步骤S1053f以及子步骤S1053g,多次判定结果均表明四通阀发生对应类型的故障,则确定四通阀发生该类型故障,此时,发出对应该故障类型的故障报警信号,以使空调进行故障报警,提醒用户进行对应维修。After sub-step S1053f and sub-step S1053g, if the multiple determination results show that the four-way valve has a corresponding type of failure, it is determined that the four-way valve has this type of failure. The fault alarm is carried out to remind the user to carry out the corresponding maintenance.
为了执行上述方法实施例及各个可能的实施方式中的相应步骤,下面给出一种四通阀故障检测装置100的实现方式。请参照图5,图5示出了本申请实施例提供的四通阀故障检测装置100的方框示意图。四通阀故障检测装置100应用于空调器,该四通阀故障检测装置100包括获取模块110及判断模块130。In order to perform the corresponding steps in the foregoing method embodiments and possible implementation manners, an implementation manner of a four-way valve
获取模块110,用于获取在压缩机开启前压缩机的排气口的温度,得到第一初始温度,并用于获取在压缩机开启前室内机或室外机的换热器的温度,得到第二初始温度,并用于在压缩机开启后,获取排气口的实时温度,得到实时排气温度,还用于根据实时排气温度与第一初始温度选择性获取换热器的实时换热温度。获取模块110用于执行前述四通阀故障检测方法的步骤S101至步骤S104。The obtaining
判断模块130,用于根据实时换热温度与第二初始温度判断空调器的四通阀是否发生故障。判断模块130用于执行前述四通故障检测方法的步骤S105。The
请参阅图6,图6所示为获取模块110的结构框图,该获取模块110包括第一比对子模块111及获取子模块113。Please refer to FIG. 6 . FIG. 6 shows a structural block diagram of the
第一比对子模块111,用于将实时排气温度与第一预设阈值进行比对,并用于在实时排气温度大于第一预设阈值的情况下,将实时排气温度与第一初始温度的差值与第二预设阈值进行比对。第一比对模块用于执行前述子步骤S1041及子步骤S1042。The
获取子模块113,用于在实时排气温度与第一初始温度的差值大于第二预设阈值的情况下,获取换热器的实时换热温度。获取子模块113用于执行前述四通故障检测方法的子步骤S1043。The obtaining sub-module 113 is configured to obtain the real-time heat exchange temperature of the heat exchanger when the difference between the real-time exhaust temperature and the first initial temperature is greater than the second preset threshold. The obtaining sub-module 113 is configured to perform sub-step S1043 of the foregoing four-way fault detection method.
请参阅图7,图7所示为判断模块130的结构框图,该判断模块130包括计算子模块131、第二比对子模块133及判断子模块135。Please refer to FIG. 7 . FIG. 7 shows a structural block diagram of the
计算子模块131,用于计算实时换热温度与第二初始温度的差值,得到换热温差。计算子模块131用于执行前述四通故障检测方法的子步骤S1051。The
第二比对子模块133,用于将换热温差与第三预设阈值进行比对。第二比对子模块133用于执行前述四通故障检测方法的子步骤S1052。The
判断子模块135,用于在换热温差小于第三预设阈值的情况下,判定四通阀发生故障,并用于在换热温差大于或等于第三预设阈值的情况下,判定四通阀未发生故障。判断子模块135用于执行前述四通故障检测方法的子步骤S1053,以及子步骤S1053a至子步骤S1053g。The
本申请实施例还提供一种空调器,该空调器包括控制器,该控制器用以执行前述步骤步骤S101至步骤S105的四通阀故障检测方法,该控制器还用以执行该四通阀故障检测方法多个步骤分别对应的多个子步骤。An embodiment of the present application further provides an air conditioner, the air conditioner includes a controller, and the controller is configured to execute the four-way valve fault detection method in the foregoing steps S101 to S105, and the controller is further configured to execute the four-way valve failure Multiple sub-steps corresponding to multiple steps of the detection method respectively.
综上,本实施例提供的四通阀故障检测方法、四通阀故障检测装置100及空调器,通过排气温度的温差来排除压缩机及环境温度等的干扰,之后再通过换热器的换热温差来判定四通阀是否发生故障,并进一步判定发生的故障类型。实现了对空调的四通阀的故障自动识别,提升了空调的维修便利性,进而提升了用户体验。To sum up, the four-way valve fault detection method, the four-way valve
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.
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