CN113270512B - Flexible high-light-transmission solar composite front plate - Google Patents

Flexible high-light-transmission solar composite front plate Download PDF

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Publication number
CN113270512B
CN113270512B CN202110536882.3A CN202110536882A CN113270512B CN 113270512 B CN113270512 B CN 113270512B CN 202110536882 A CN202110536882 A CN 202110536882A CN 113270512 B CN113270512 B CN 113270512B
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film
layer
substrate layer
film substrate
weather
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CN202110536882.3A
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CN113270512A (en
Inventor
张群芳
任建强
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Zhejiang Hete Photoelectricity Co ltd
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Zhejiang Hete Photoelectricity Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B32B7/14Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/712Weather resistant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The utility model relates to a compound front bezel of flexible high printing opacity solar energy belongs to the photovoltaic technology field, including the film substrate layer with fixed the resistant time thin layer that sets up in the film substrate layer outside, the region of fixing between resistant time thin layer and the film substrate layer is for lieing in airtight annular district all around, the inside region in airtight annular district is the printing opacity district, resistant time thin layer in the printing opacity district closely laminates with the film substrate layer each other and is the vacuum form. The flexible high-light-transmission solar composite front plate with the structure has better light transmission.

Description

Flexible high-light-transmission solar composite front plate
Technical Field
The application relates to the technical field of photovoltaics, in particular to a flexible high-light-transmission solar composite front plate.
Background
Solar energy is a clean energy, and with the development of science and technology and economy, the flexible solar cell module has light weight, thin module and flexibility of the flexible solar cell module, and is suitable for being used in more application scenes. In the future new energy industry, the research and application scenarios of the flexible solar cell module are wider.
The authorization notice number is: chinese patent CN201811584326.8 discloses a front plate, comprising: the oxygen barrier layer, the film substrate layer and the water vapor barrier layer; the film substrate layer has relative first face and the second face that sets up, the first face of film substrate layer is provided with the oxygen barrier layer, the second face of film substrate layer is provided with the steam barrier layer still includes: weather-resistant thin layer, keep away from on the oxygen barrier layer the one side of film substrate layer is provided with weather-resistant thin layer, weather-resistant thin layer with the oxygen barrier layer passes through the viscose layer and connects.
With respect to the related art in the above, the inventors consider that: the weather-resistant film layer is connected with the oxygen blocking layer through the adhesive layer, and the adhesive layer is transparent, but still influences the light transmittance of the front plate, so that the solar cell power generation is influenced.
Disclosure of Invention
In order to improve the light transmissivity of front bezel, this application provides a compound front bezel of flexible high printing opacity solar energy.
The application provides a pair of compound front bezel of flexible high printing opacity solar energy adopts following technical scheme:
the utility model provides a compound front bezel of flexible high printing opacity solar energy, includes the film substrate layer and the fixed resistant time thin layer that sets up in the film substrate layer outside, the region of fixing between resistant time thin layer and the film substrate layer is for lieing in airtight annular district all around, the inside region in airtight annular district is the printing opacity district, resistant time thin layer in the printing opacity district closely laminates with the film substrate layer each other and is the vacuum form.
Through adopting above-mentioned technical scheme, the resistant time thin layer in solar energy composite front panel light-transmitting zone is vacuum state with the film substrate layer, fixes two-layer thin layer pressfitting together through atmospheric pressure, has got rid of the glue layer to can improve the light transmissivity of solar energy composite front panel.
Optionally, a film cylinder communicated with the inside of the light transmitting area is fixedly arranged between the film substrate layer and the weather-resistant film layer, and one end, far away from the light transmitting area, of the film cylinder extends to the outside of the film substrate layer and is in a sealed arrangement.
Through adopting above-mentioned technical scheme, the setting of a film section of thick bamboo can conveniently be bled and is handled between film substrate layer and the resistant thin film layer of waiting, and after the processing that bleeds finishes, can carry out the hot pressing to a film section of thick bamboo for a film section of thick bamboo is sealed.
Optionally, a rubber plate is arranged in the film tube, and the peripheral outer wall of the rubber plate is in sealing fit with the inner wall of the film tube.
Through adopting above-mentioned technical scheme, when the processing of bleeding, use the needle of bleeding to insert and establish in the rubber slab for the inside intercommunication in needle of bleeding and printing opacity district finishes when the processing of bleeding, only need extract the needle of bleeding, and the rubber slab can be automatic to recover, at last only need again to the outer end of a film section of thick bamboo carry out hot-pressing seal can, such structure makes the processing of bleeding more convenient and fast.
Optionally, a groove is formed in one end, close to the light-transmitting area, of the rubber plate.
Through adopting above-mentioned technical scheme, if the air bleed needle just must wear out the rubber slab with the inside intercommunication in printing opacity district, thereby lead to the air bleed needle to stab the film substrate layer easily or the resistant film layer of waiting, set up flutedly on the rubber slab lateral wall that is close to the printing opacity district, after the needle inserts the rubber slab with air bleed, can make the syringe needle of air bleed needle stop in the recess, make the air bleed needle difficult with the film substrate layer or the resistant film layer contact of waiting, thereby make the film substrate layer and the resistant film layer of waiting difficult quilt stab.
Optionally, the other end of the rubber plate opposite to the groove is provided with a guide hole, and a central axis of the guide hole penetrates through the groove.
By adopting the technical scheme, the guide hole can play a role in guiding before the air suction needle is inserted into the rubber plate, so that the air suction needle can be more conveniently and accurately inserted into the groove.
Optionally, the rubber plate is provided with a baffle for the groove mouth of the groove is fixed, and the baffle is provided with a plurality of air holes.
Through adopting above-mentioned technical scheme, the setting of baffle can play the effect that blocks to the needle of bleeding, makes the needle of bleeding difficult wear out outside the recess to can play the effect of protection to film substrate layer and resistant time film layer.
Optionally, an airtight annular area of the film substrate layer is provided with a first annular groove which is sunken inwards, an annular protrusion is formed on the film substrate layer relative to the other side of the first annular groove, glue is filled in the first annular groove, the liquid level of the glue is lower than the surface of the film substrate layer close to one side of the weather-resistant film layer, after the film substrate layer and the weather-resistant film layer are laminated, the glue is respectively contacted with the film substrate layer and the weather-resistant film layer, and the film substrate layer is fixedly connected with the weather-resistant film layer in a sealing mode through the glue.
Through adopting above-mentioned technical scheme, the setting up of first ring channel makes the glue liquid level of pouring into its inside can be less than the surface that the film substrate layer is close to film layer one side of nai time, after film substrate layer and the compound of resistant time film layer, it does not contact with glue to wait time the film layer at first, after the position has been adjusted film substrate layer and resistant time film layer, carry out the pressfitting to both of them again, make glue contact with film substrate layer and resistant time film layer respectively, make film substrate layer and resistant time film layer both reciprocal anchorage through glue, such structure makes film substrate layer and resistant time film layer before reciprocal anchorage, operating personnel can go to adjust position between the two better.
Optionally, the weather-resistant film layer is provided with a plurality of through holes penetrating from top to bottom, after the film substrate layer is attached and fixed to the weather-resistant film layer, the through holes are communicated with the first annular grooves, and glue is fixed in the through holes.
Through adopting above-mentioned technical scheme, the setting up of through-hole makes can discharge the film substrate layer more conveniently and the air between the two of resistant time film layer, and glue is fixed to in the through-hole simultaneously for film substrate layer and resistant time film layer are fixed ground more stable between the two.
Optionally, the weather-resistant film layer is provided with a second annular groove corresponding to the first annular groove on one side of the film substrate layer, the through hole is communicated with the second annular groove, and after the film substrate layer is attached and fixed to the weather-resistant film layer, glue is condensed and fixed to the second annular groove and the through hole.
Through adopting above-mentioned technical scheme, when the laminating of film substrate layer and resistant time film layer is fixed, protruding through promoting the annular for glue in the first ring channel enters into second annular groove and through hole, thereby can increase.
In summary, the present application includes at least one of the following beneficial technical effects:
the light-transmitting area of the solar composite front plate is in a vacuum state, and the glue layer is removed, so that the light transmission of the solar composite front plate is better.
When the weather-resistant thin film layer and the thin film base material layer are combined, glue is initially located in the first annular groove, the weather-resistant thin film layer and the thin film base material layer are pressed after the positions are adjusted, the weather-resistant thin film layer and the thin film base material layer are fixed through the glue, and the weather-resistant thin film layer and the thin film base material layer can be combined conveniently through the structure.
Drawings
FIG. 1 is a top view of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of the film substrate layer and the weatherable film layer in the embodiment of the present application before lamination.
Fig. 3 is a schematic structural diagram of the film substrate layer and the weatherable film layer after being laminated in the embodiment of the present application.
Fig. 4 is a schematic view of the structure at the rubber sheet in the embodiment of the present application.
Fig. 5 is a side view of a rubber sheet in the embodiment of the present application.
Description of reference numerals: 1. a thin film substrate layer; 2. a weatherable film layer; 3. sealing the annular region; 4. a light-transmitting region; 5. a film cartridge; 6. a rubber plate; 7. a groove; 8. a guide hole; 9. a baffle plate; 10. air holes are formed; 11. a first annular groove; 12. an annular projection; 13. glue; 14. a through hole; 15. a second annular groove.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses compound front bezel of flexible high printing opacity solar energy. Referring to fig. 1 and 2, the flexible high-light-transmission solar composite front plate comprises a film substrate layer 1 and a weather-resistant film layer 2, the film substrate layer 1 and the weather-resistant film layer 2 are fixed through glue 13, a region fixed between the film substrate layer 1 and the weather-resistant film layer 2 is a closed annular region 3 located on the periphery, a region inside the closed annular region 3 is a light-transmitting region 4, a first annular groove 11 which is recessed inwards is formed in the side wall of the film substrate layer 1, which is close to one side of the weather-resistant film layer 2, the other side of the film substrate layer 1 can form a corresponding annular protrusion 12, and the first annular groove 11 is located in the closed annular region 3; glue 13 is injected into the first annular groove 11, and the liquid level of the glue 13 is lower than the surface of the film substrate layer 1.
Referring to fig. 2 and 3, a second annular groove 15 corresponding to the first annular groove 11 is arranged on one side of the weather-resistant film layer 2 close to the film substrate layer 1, after the weather-resistant film layer 2 is attached to the film substrate layer 1, the first annular groove 11 and the second annular groove 15 are communicated with each other, the weather-resistant film layer 2 is provided with a plurality of through holes 14 along the second annular groove 15, the through holes 14 penetrate through the weather-resistant film layer 2 and are communicated with the second annular groove 15, before the weather-resistant film layer 2 and the film substrate layer 1 are hot-pressed, the glue 13 in the first annular groove 11 is not contacted with the weather-resistant film layer 2, the annular bulge 12 is pushed to move upwards to deform in the hot-pressing process, meanwhile, the first annular groove 11 is also deformed, so that the glue 13 in the first annular groove 11 can be extruded into the second annular groove 15 and the through holes 14 and is solidified, and the air in the first annular groove 11, the second annular groove 15 and the through holes 14 can be discharged simultaneously, thereby fixing the weather-resistant film layer 2 and the film substrate layer 1.
Referring to fig. 1 and 4, a film cylinder 5 is arranged between a weather-resistant film layer 2 and a film substrate layer 1, two ends of the film cylinder 5 are communicated with each other and are communicated with the outside, a rubber plate 6 is arranged in the film cylinder 5, the peripheral outer walls of the rubber plate 6 are attached to the inner wall of the film cylinder 5, the rubber plate 6 and the film cylinder 5 can be fixed with each other through glue 13, the peripheral outer walls of the rubber plate 6 are in sealing fit with the inner wall of the film cylinder 5, one end of the film cylinder 5, which is close to a light transmission area 4, is communicated with the inside of the light transmission area 4, the other end of the film cylinder extends out of the film substrate layer 1, the length of the film cylinder 5 is greater than that of the rubber plate 6, the outer end of the film cylinder 5 is sealed in a hot pressing or bonding mode, and the other end of the rubber plate 6, which is far away from the light transmission area 4, also extends out of the film substrate layer 1; in the production process, the rubber plate 6 can be sealed and fixed in the film cylinder 5, then the film cylinder 5 and the film base material layer 1 are fixed in a hot-pressing mode, and finally the film cylinder 5 and the weather-resistant film layer 2 are fixed in a hot-pressing mode.
Referring to fig. 4 and 5, one end of the rubber plate 6 close to the light-transmitting area 4 is provided with a strip-shaped groove 7, a baffle plate 9 is arranged at the notch of the groove 7, a plurality of air holes 10 are densely distributed on the baffle plate 9, meanwhile, a guide hole 8 is formed in the end part of the rubber plate 6 at the other end of the groove 7, the central axis of the guide hole 8 penetrates through the groove 7, the design enables the air suction needle to be inserted into the rubber plate 6, the guide hole 8 can play a role in guiding the needle head of the air suction needle, the needle head of the air suction needle can be smoothly inserted into the groove 7 at the other side, the air suction needle head inserted into the groove 7 is blocked by the baffle plate 9, and the film base layer 1 and the weather-resistant film layer 2 are not easily damaged by the air suction needle head.
The implementation principle of the flexible high-light-transmission solar composite front plate in the embodiment of the application is as follows: firstly, fixing a weather-resistant film layer 2, a film substrate layer 1 and a film cylinder 5 in a hot pressing manner, inserting an air extraction needle into a rubber plate 6 along a guide hole 8, inserting a needle head of the air extraction needle into a groove 7, communicating the air extraction needle with a light transmission area 4 of a composite front plate, vacuumizing the composite front plate through the air extraction needle and a vacuum pump connected with the air extraction needle, pulling out the air extraction needle after air extraction is finished, automatically forming seal on the rubber plate 6, and finally performing hot pressing seal on the outer end of the film cylinder 5 in a hot pressing manner; after the surface of the composite front plate is damaged and repaired, a section of film tube 5 with the sealed outer end can be cut off, then an air suction needle is inserted into the rubber plate 6 for air suction treatment, after the air suction treatment is finished, the air suction needle is pulled out, and finally the outer end of the film tube 5 is hot-pressed and sealed.
The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (7)

1. The utility model provides a compound front bezel of flexible high printing opacity solar energy, includes film substrate layer (1) and fixed weather resistant film layer (2) of setting in film substrate layer (1) outside, its characterized in that: the area fixed between the weather-resistant film layer (2) and the film base material layer (1) is a closed annular area (3) located on the periphery, the inner area of the closed annular area (3) is a light-transmitting area (4), and the weather-resistant film layer (2) and the film base material layer (1) in the light-transmitting area (4) are tightly attached to each other to form a vacuum shape; a film cylinder (5) communicated with the inside of the light transmission area (4) is fixedly arranged between the film substrate layer (1) and the weather-resistant film layer (2), and one end, far away from the light transmission area (4), of the film cylinder (5) extends out of the film substrate layer (1) and is arranged in a sealing manner; the film tube (5) is internally provided with a rubber plate (6), and the peripheral outer wall of the rubber plate (6) is in sealing fit with the inner wall of the film tube (5).
2. The flexible high-transparency solar composite front plate as claimed in claim 1, wherein: one end of the rubber plate (6) close to the light-transmitting area (4) is provided with a groove (7).
3. The flexible high-transparency solar composite front plate according to claim 2, characterized in that: the rubber sheet (6) is equipped with guiding hole (8) for the other end of recess (7), the axis of guiding hole (8) passes recess (7).
4. The flexible high-transparency solar composite front plate according to claim 3, characterized in that: the rubber plate (6) is fixedly provided with a baffle (9) relative to the notch of the groove (7), and the baffle (9) is provided with a plurality of air holes (10).
5. The flexible high-transparency solar composite front plate as claimed in claim 1, wherein: the utility model discloses a weather-resistant film, including film substrate layer (1), airtight annular region (3) of film substrate layer (1) are equipped with inside sunken first ring channel (11), film substrate layer (1) forms annular arch (12) for the other side of first ring channel (11), first ring channel (11) intussuseption is filled with glue (13), and the liquid level of glue (13) is less than film substrate layer (1) and is close to the surface of weather-resistant thin layer (2) one side, film substrate layer (1) and weather-resistant thin layer (2) pressfitting back, glue (13) contact with film substrate layer (1) and weather-resistant thin layer (2) respectively, film substrate layer (1) are through glue (13) and the sealed fixed connection of weather-resistant thin layer (2).
6. The flexible high-transparency solar composite front plate according to claim 5, characterized in that: weather-resistant film layer (2) are equipped with a plurality of through holes (14) that run through from top to bottom, after film substrate layer (1) and weather-resistant film layer (2) laminating, through hole (14) are linked together with first ring channel (11).
7. The flexible high-transparency solar composite front plate according to claim 6, characterized in that: weather-resistant film layer (2) are equipped with second ring channel (15) corresponding with first ring channel (11) for one side of film substrate layer (1), through hole (14) are linked together with second ring channel (15), after film substrate layer (1) is fixed with weather-resistant film layer (2) laminating, glue (13) condense and fix to in second ring channel (15) and through hole (14).
CN202110536882.3A 2021-05-17 2021-05-17 Flexible high-light-transmission solar composite front plate Active CN113270512B (en)

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CN113270512B true CN113270512B (en) 2022-05-10

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