CN113266160A - 一种高品质水分子混凝土养护膜 - Google Patents

一种高品质水分子混凝土养护膜 Download PDF

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CN113266160A
CN113266160A CN202110462786.9A CN202110462786A CN113266160A CN 113266160 A CN113266160 A CN 113266160A CN 202110462786 A CN202110462786 A CN 202110462786A CN 113266160 A CN113266160 A CN 113266160A
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宋华杰
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Abstract

本发明公开了一种高品质水分子混凝土养护膜，涉及混凝土养护技术领域，具体为一种高品质水分子混凝土养护膜，包括吸水材料层，所述吸水材料层的表面开设有出水孔，所述出水孔的内腔设置有海绵柱，所述海绵柱的一端延伸至吸水材料层的底部，所述吸水材料层的顶部设置有保温层。该高品质水分子混凝土养护膜，通过透明防晒层对受到太阳光的温度进行阻隔，防止其热量传入到吸水材料层引起吸水材料层内部水分子的减少，同时透过透明防晒层可以看清警示标示层，在夜晚受到光照时引起行驶车辆的注意，避免车辆行驶到未干燥的混凝土路面时造成路面损坏的问题，提高了该高品质水分子混凝土养护膜的安全性。

Description

一种高品质水分子混凝土养护膜
技术领域
本发明涉及混凝土养护技术领域，具体为一种高品质水分子混凝土养护膜。
背景技术
混凝土浇注后，混凝土中水分会蒸发过快，形成脱水现象，会使已形成凝胶体的水泥颗粒不能充分水化，不能转化为稳定的结晶，缺乏足够的粘结力，从而会在混凝土表面出现片状或粉状脱落，此外，在混凝土尚未具备足够的强度时，水分过早的蒸发还会产生较大的收缩变形，出现干缩裂纹，所以混凝土浇筑后初期阶段的养护非常重要，混凝土养护是人为造成一定的湿度和温度条件，使刚浇筑的混凝土得以正常的或加速其硬化和强度增长，混凝土之所以能逐渐硬化和增长强度，是水泥水化作用的结果，而水泥的水化需要一定的温度和湿度条件，如周围环境不存在该条件时，则需人工对混凝土进行养护，混凝土养护膜是一种专门用于现浇混凝土养护的产品，但是现有的混凝土养护膜没有把养护膜与混凝土表面相固定的装置，遇到风吹时会使混凝土养护膜掀起，现有的混凝土养护膜没有在夜晚对车辆驾驶人员进行警示的功能，当车辆行驶到未完全干燥的混凝土路面时会造成路面的损坏，现有的混凝土养护膜在遇到雨水天气时不能辅助雨水进行排出，当混凝土表面蓄积了大量雨水后会使混凝土养护膜漂浮而与混凝土表面分离，影响混凝土养护膜对混凝土的养护效果，达不到现今使用的要求，因此我们提出了一种高品质水分子混凝土养护膜。
发明内容
针对现有技术的不足，本发明提供了一种高品质水分子混凝土养护膜，解决了上述背景技术中提出的问题。
为实现以上目的，本发明通过以下技术方案予以实现：一种高品质水分子混凝土养护膜，包括吸水材料层，所述吸水材料层的表面开设有出水孔，所述出水孔的内腔设置有海绵柱，所述海绵柱的一端延伸至吸水材料层的底部，所述吸水材料层的顶部设置有保温层，所述保温层的顶部设置有透明防晒层，所述透明防晒层的四周分别延伸至警示标示层、保温层、吸水材料层的外侧，所述透明防晒层四周的端面设置有吸附层，所述透明防晒层的顶部设置有挡水层。
可选的，所述透明防晒层的内部设置有钢丝网。
可选的，所述透明防晒层四周的内侧面分别与警示标识层、保温层、吸水材料层的侧面固定连接。
可选的，所述吸水材料层、保温层、警示标示层、透明防晒层、挡水层每两层之间可通过黏合剂粘结或采用热压合的方式做成整体结构。
可选的，所述海绵柱的数量为多个且均分排布在吸水材料层的底部。
可选的，所述透明防晒层为聚乙烯材质，其中聚乙烯是乙烯经聚合制得的一种热塑性树脂。
可选的，所述警示标识层为反光材质，反光材质由金属（锌、铬）硫化物或稀土氧化物与微量活性剂配合经煅烧而成。
可选的，所述吸附层为聚氯乙烯材质，聚氯乙烯由氯乙烯单体在过氧化物、偶氮化合物等引发剂或在光、热作用下按自由基聚合反应机理聚合而成的聚合物。
可选的，所述吸水材料层由塑料薄膜和超强吸水高分子材料组成，其中塑料薄膜为厚度为0.1至0.2㎜的高压聚乙烯薄膜，其中超强吸水高分子材料为高吸水性树脂，高吸水性树脂由去离子水、氢氧化钠、丙烯酸酯共聚物、丙烯酰胺、亚甲基双丙烯酰胺、淀粉所组成，其具体配方配比为去离子水：3.6%；氢氧化钠：26%；丙烯酸酯共聚物：56%；丙烯酰胺：3.3%；亚甲基双丙烯酰胺：2.4%；淀粉：8.7%。
一种高品质水分子混凝土养护膜的成型工艺，包括以下步骤：
S1：称取一定量的丙烯酸酯共聚物，加入一定量的去离子水以及一定量的氢氧化钠溶液进行搅拌，然后在搅拌后的丙烯酸溶液中加入一定量的丙烯酰胺、亚甲基双丙烯酰胺和淀粉继续进行搅拌，搅拌后把溶液放进特定的环境进行聚合，得到无色透明凝胶，最后对透明凝胶进行研磨得到超强吸水高分子材料；
S2：取一定量的高压聚乙烯薄膜，并对其进行展开，在高压聚乙烯薄膜的底部进行涂胶，然后把S1中制取的超强吸水高分子材料均匀撒布在高压聚乙烯薄膜的底部，从而制得吸水材料层；
S3：取一定量的吸水材料层进行裁剪，从而得到挡水层，另外取一定量的吸水材料层，在其底面进行打孔；
S4：剪裁一定量的海绵柱，并在海绵柱一端的侧面涂抹上胶水，把海绵柱固定在吸水材料层底部的出水孔中；
S5：剪裁一定量的海绵柱，并在海绵柱一端的侧面涂抹上胶水，把海绵柱固定在吸水材料层底部的出水孔中；
S6：在吸水材料层的顶部涂抹上胶水，在吸水材料层的顶部平整地粘贴上保温层；
S7：在保温层的顶部均匀地涂抹上胶水，在其顶部平整地粘贴上警示标示层；
S8：称取一定量的乙烯在特定的条件下进行聚合，聚合凝固的过程中放入钢丝网，得到内嵌有钢丝网的透明防晒层；
S9：在警示标示层的顶部以及警示标示层、保温层、吸水材料层的侧面均匀地涂抹上胶水，在其涂胶处平整地粘贴上透明防晒层；
S10：在透明防晒层顶部的两侧、顶部的中间以及透明防晒层四周的端面均匀地涂抹上胶水，在其顶部的涂胶处平整地粘贴上挡水层，同时在透明防晒层四周端面的涂胶处粘贴上吸附层。
本发明提供了一种高品质水分子混凝土养护膜，具备以下有益效果：
1、该高品质水分子混凝土养护膜，通过吸附层与浇筑完成的混凝土表面相接触，利用吸附层与混凝土表面的水之间产生的吸力使得该混凝土养护膜紧紧铺设在混凝土表面，避免了传统的高品质水分子混凝土养护膜没有把养护膜与混凝土表面相固定的装置，遇到风吹时会使其掀起的问题，提高了该高品质水分子混凝土养护膜的牢固性，同时利用吸附层对透明防晒层的内腔与外部相隔绝，防止水分子从侧面跑出，提高了该高品质水分子混凝土养护膜的密封性。
2、该高品质水分子混凝土养护膜，通过透明防晒层对受到太阳光的温度进行阻隔，防止其热量传入到吸水材料层引起吸水材料层内部水分子的减少，同时透过透明防晒层可以看清警示标示层，在夜晚受到光照时引起行驶车辆的注意，避免车辆行驶到未干燥的混凝土路面时造成路面损坏的问题，提高了该高品质水分子混凝土养护膜的安全性。
3、该高品质水分子混凝土养护膜，通过透明防晒层表面多个挡水层的配合使用，当遇到雨水天气时，挡水层会对雨水进行吸收，当挡水层吸收了一定量的雨水后，每两个挡水层之间的区域形成沟渠状，以便雨水进行排出，避免了传统的混凝土养护膜在遇到雨水天气时不能辅助雨水进行排出，当混凝土表面蓄积了大量雨水后会使混凝土养护膜漂浮而与混凝土表面分离的问题，提高了该高品质水分子混凝土养护膜的工作质量。
附图说明
图1为本发明的剖视示意图；
图2为本发明侧面的结构示意图；
图3本发明钢丝网的剖视示意图；
图4本发明仰视的结构示意图。
图中：1、吸水材料层；2、出水孔；3、海绵柱；4、保温层；5、透明防晒层；6、警示标示层；7、钢丝网；8、挡水层；9、吸附层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实时例一
请参阅图1至图4，本发明提供一种技术方案：一种高品质水分子混凝土养护膜，包括吸水材料层1，吸水材料层1的表面开设有出水孔2，出水孔2的内腔设置有海绵柱3，通过海绵柱3把吸水材料层1中吸收的水再次导入到混凝土的表面，海绵柱3的一端延伸至吸水材料层1的底部，吸水材料层1的顶部设置有保温层4，利用保温层4保证养护膜内部的温度不受外部温度变化的影响，保温层4的顶部设置有透明防晒层5，透明防晒层5的四周分别延伸至警示标示层6、保温层4、吸水材料层1的外侧，透明防晒层5四周的端面设置有吸附层9，透明防晒层5的顶部设置有挡水层8，挡水层8和吸水材料层1的材质相同，挡水层8也能够吸收水，当遇到雨水天气时，挡水层8会对雨水进行吸收，当挡水层8吸收了一定量的雨水后，每两个挡水层8之间的区域形成沟渠状，以便辅助雨水进行排出。
其中，透明防晒层5的内部设置有钢丝网7，利用钢丝网7加强该养护膜的强度，避免养护膜受到拉力产生破损。
其中，透明防晒层5四周的内侧面分别与警示标示层6、保温层4、吸水材料层1的侧面固定连接。
其中，吸水材料层1、保温层4、警示标示层6、透明防晒层5、挡水层8每两层之间可通过黏合剂粘结或采用热压合的方式做成整体结构。
其中，海绵柱3的数量为多个且均分排布在吸水材料层1的底部。
其中，透明防晒层5为聚乙烯材质，其中聚乙烯是乙烯经聚合制得的一种热塑性树脂，能隔断99％的紫外线，隔热率高达79％，具有高透光率。
其中，警示标示层6为反光材质，反光材质由金属（锌、铬）硫化物或稀土氧化物与微量活性剂配合经煅烧而成，保证在夜晚受到光照时产生反光，以便驾驶人员看清警示标示。
其中，吸附层9为聚氯乙烯材质，聚氯乙烯由氯乙烯单体在过氧化物、偶氮化合物等引发剂或在光、热作用下按自由基聚合反应机理聚合而成的聚合物，利用聚氯乙烯材质与水之间的吸力，以便对该混凝土养护膜进行固定。
其中，吸水材料层由塑料薄膜和超强吸水高分子材料组成，其中塑料薄膜为厚度为0.1至0.2㎜的高压聚乙烯薄膜，其中超强吸水高分子材料为高吸水性树脂，高吸水性树脂由去离子水、氢氧化钠、丙烯酸酯共聚物、丙烯酰胺、亚甲基双丙烯酰胺、淀粉所组成，其具体配方配比为去离子水：3.6%；氢氧化钠：26%；丙烯酸酯共聚物：56%；丙烯酰胺：3.3%；亚甲基双丙烯酰胺：2.4%；淀粉：8.7%，亚甲基双丙烯酰胺作为交联剂，用于把各种试剂联合在一起，丙烯酰胺对淀粉进行絮凝，同时增加淀粉的黏稠度。
本领域技术人员可以理解为，该高品质水分子混凝土养护膜，使用时，首先在混凝土表面进行洒水，然后把该高品质水分子混凝土养护膜铺设在混凝土表面，利用吸附层9与混凝土表面的水之间的吸力对该高品质水分子混凝土养护膜进行固定，同时利用吸附层9对透明防晒层5的内腔与外部相隔绝，防止水分子从侧面跑出，当混凝土受热产生水蒸气时，吸水材料层1对水分子进行吸收，同时吸水材料层1内部吸收的水分子会从出水孔2被海绵柱3吸出，通过水的自重从海绵柱3重新流到混凝土的表面，当在炎热天气时，利用透明防晒层5对受到太阳光的温度进行阻隔，防止其热量传入到吸水材料层1引起吸水材料层1内部水分子的减少，当雨水天气时，挡水层8会对雨水进行吸收，当挡水层8吸收了一定量的雨水后，每两个挡水层8之间的区域形成沟渠状，以便雨水进行排出，在夜晚警示标示层6受到车辆的光照时，利用警示标示层6的反光特性引起驾驶人员的注意，防止车辆行驶到未干燥的混凝土表面引起混凝土损坏，即可。
实时例二
一种高品质水分子混凝土养护膜的成型工艺，包括以下步骤：
S1：称取一定量的丙烯酸酯共聚物，加入一定量的去离子水以及一定量的氢氧化钠溶液进行搅拌，然后在搅拌后的丙烯酸溶液中加入一定量的丙烯酰胺、亚甲基双丙烯酰胺和淀粉继续进行搅拌，搅拌后把溶液放进特定的环境进行聚合，得到无色透明凝胶，最后对透明凝胶进行研磨得到超强吸水高分子材料；
S2：取一定量的高压聚乙烯薄膜，并对其进行展开，在高压聚乙烯薄膜的底部进行涂胶，然后把S1中制取的超强吸水高分子材料均匀撒布在高压聚乙烯薄膜的底部，从而制得吸水材料层1；
S3：取一定量的吸水材料层1进行裁剪，从而得到挡水层8，另外取一定量的吸水材料层1，在其底面进行打孔；
S4：剪裁一定量的海绵柱3，并在海绵柱3一端的侧面涂抹上胶水，把海绵柱3固定在吸水材料层1底部的出水孔2中；
S5：剪裁一定量的海绵柱3，并在海绵柱3一端的侧面涂抹上胶水，把海绵柱3固定在吸水材料层1底部的出水孔2中；
S6：在吸水材料层1的顶部涂抹上胶水，在吸水材料层1的顶部平整地粘贴上保温层4；
S7：在保温层4的顶部均匀地涂抹上胶水，在其顶部平整地粘贴上警示标示层6；
S8：称取一定量的乙烯在特定的条件下进行聚合，聚合凝固的过程中放入钢丝网7，得到内嵌有钢丝网7的透明防晒层5；
S9：在警示标示层6的顶部以及警示标示层6、保温层4、吸水材料层1的侧面均匀地涂抹上胶水，在其涂胶处平整地粘贴上透明防晒层5；
S10：在透明防晒层5顶部的两侧、顶部的中间以及透明防晒层5四周的端面均匀地涂抹上胶水，在其顶部的涂胶处平整地粘贴上挡水层8，同时在透明防晒层5四周端面的涂胶处粘贴上吸附层9。
本领域技术人员可以理解为，首先对超强吸水高分子材料进行制备，并把超强吸水高分子材料粉末粘贴到高压聚乙烯薄膜的底部制成吸水材料层1，并把吸水材料层1分成两部分，一部分进行裁剪，从而得到挡水层8，另一部分进行打孔，把海绵柱3连接到吸水材料层1上，然后对透明防晒层5进行制备，制备的同时把钢丝网7嵌入到透明防晒层5的内部，最后分别用胶水把吸水材料层1、保温层4、警示标示层6、透明防晒层5和挡水层8叠合连接起来。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (10)

1.一种高品质水分子混凝土养护膜，包括吸水材料层（1），其特征在于：所述吸水材料层（1）的表面开设有出水孔（2），所述出水孔（2）的内腔设置有海绵柱（3），所述海绵柱（3）的一端延伸至吸水材料层（1）的底部，所述吸水材料层（1）的顶部设置有保温层（4），所述保温层（4）的顶部设置有透明防晒层（5），所述透明防晒层（5）的四周分别延伸至警示标示层（6）、保温层（4）、吸水材料层（1）的外侧，所述透明防晒层（5）四周的端面设置有吸附层（9），所述透明防晒层（5）的顶部设置有挡水层（8）。
2.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述透明防晒层（5）的内部设置有钢丝网（7）。
3.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述透明防晒层（5）四周的内侧面分别与警示标示层（6）、保温层（4）、吸水材料层（1）的侧面固定连接。
4.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述吸水材料层（1）、保温层（4）、警示标示层（6）、透明防晒层（5）、挡水层（8）每两层之间可通过黏合剂粘结或采用热压合的方式做成整体结构。
5.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述海绵柱（3）的数量为多个且均分排布在吸水材料层（1）的底部。
6.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述透明防晒层（5）为聚乙烯材质，其中聚乙烯是乙烯经聚合制得的一种热塑性树脂。
7.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述警示标示层（6）为反光材质，反光材质由金属（锌、铬）硫化物或稀土氧化物与微量活性剂配合经煅烧而成。
8.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述吸附层（9）为聚氯乙烯材质，聚氯乙烯由氯乙烯单体在过氧化物、偶氮化合物等引发剂或在光、热作用下按自由基聚合反应机理聚合而成的聚合物。
9.根据权利要求1所述的一种高品质水分子混凝土养护膜，其特征在于：所述吸水材料层（1）由塑料薄膜和超强吸水高分子材料组成，其中塑料薄膜为厚度为0.1至0.2㎜的高压聚乙烯薄膜，其中超强吸水高分子材料为高吸水性树脂，高吸水性树脂由去离子水、氢氧化钠、丙烯酸酯共聚物、丙烯酰胺、亚甲基双丙烯酰胺、淀粉所组成，其具体配方配比为去离子水：3.6%；氢氧化钠：26%；丙烯酸酯共聚物：56%；丙烯酰胺：3.3%；亚甲基双丙烯酰胺：2.4%；淀粉：8.7%。
10.一种高品质水分子混凝土养护膜的成型工艺，其特征在于：包括以下步骤：
S1：称取一定量的丙烯酸酯共聚物，加入一定量的去离子水以及一定量的氢氧化钠溶液进行搅拌，然后在搅拌后的丙烯酸溶液中加入一定量的丙烯酰胺、亚甲基双丙烯酰胺和淀粉继续进行搅拌，搅拌后把溶液放进特定的环境进行聚合，得到无色透明凝胶，最后对透明凝胶进行研磨得到超强吸水高分子材料；
S2：取一定量的高压聚乙烯薄膜，并对其进行展开，在高压聚乙烯薄膜的底部进行涂胶，然后把S1中制取的超强吸水高分子材料均匀撒布在高压聚乙烯薄膜的底部，从而制得吸水材料层（1）；
S3：取一定量的吸水材料层（1）进行裁剪，从而得到挡水层（8），另外取一定量的吸水材料层（1），在其底面进行打孔；
S4：剪裁一定量的海绵柱（3），并在海绵柱（3）一端的侧面涂抹上胶水，把海绵柱（3）固定在吸水材料层（1）底部的出水孔（2）中；
S5：剪裁一定量的海绵柱（3），并在海绵柱（3）一端的侧面涂抹上胶水，把海绵柱（3）固定在吸水材料层（1）底部的出水孔（2）中；
S6：在吸水材料层（1）的顶部涂抹上胶水，在吸水材料层（1）的顶部平整地粘贴上保温层（4）；
S7：在保温层（4）的顶部均匀地涂抹上胶水，在其顶部平整地粘贴上警示标示层（6）；
S8：称取一定量的乙烯在特定的条件下进行聚合，聚合凝固的过程中放入钢丝网（7），得到内嵌有钢丝网（7）的透明防晒层（5）；
S9：在警示标示层（6）的顶部以及警示标示层（6）、保温层（4）、吸水材料层（1）的侧面均匀地涂抹上胶水，在其涂胶处平整地粘贴上透明防晒层（5）；
S10：在透明防晒层（5）顶部的两侧、顶部的中间以及透明防晒层（5）四周的端面均匀地涂抹上胶水，在其顶部的涂胶处平整地粘贴上挡水层（8），同时在透明防晒层（5）四周端面的涂胶处粘贴上吸附层（9）。
CN202110462786.9A 2021-04-28 2021-04-28 一种高品质水分子混凝土养护膜 Pending CN113266160A (zh)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN116214693A (zh) * 2023-04-14 2023-06-06 菏泽城建工程发展集团有限公司 一种装配式桥梁用多通道式混凝土构件养护袋

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116214693A (zh) * 2023-04-14 2023-06-06 菏泽城建工程发展集团有限公司 一种装配式桥梁用多通道式混凝土构件养护袋
CN116214693B (zh) * 2023-04-14 2023-10-31 菏泽城建工程发展集团有限公司 一种装配式桥梁用多通道式混凝土构件养护袋

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