CN113264385B - Gypsum board suspended ceiling corner keel assembly, production line and process - Google Patents
Gypsum board suspended ceiling corner keel assembly, production line and process Download PDFInfo
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- CN113264385B CN113264385B CN202110622136.6A CN202110622136A CN113264385B CN 113264385 B CN113264385 B CN 113264385B CN 202110622136 A CN202110622136 A CN 202110622136A CN 113264385 B CN113264385 B CN 113264385B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Abstract
The invention relates to a corner keel component of a plasterboard suspended ceiling, a production line and a process, wherein the corner keel component comprises a light steel auxiliary keel for connecting two light steel auxiliary keels arranged in a corner; the steel plug-in pipe comprises a steel sleeve A and a steel sleeve B, wherein the root of the steel sleeve A is hinged with the steel sleeve B; a side opening of the sleeve A is arranged on the steel sleeve A so as to insert the steel inserting plate; corresponding bolt through holes are respectively formed in the steel inserting plate and the light steel auxiliary keel, and a stainless steel bolt group is inserted into the bolt through holes to connect the steel inserting plate on the steel sleeve A and the steel inserting plate on the steel sleeve B; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention belongs to the technical field of building interior decoration, particularly relates to a gypsum board suspended ceiling corner structure technology, and relates to a gypsum board suspended ceiling corner keel assembly, a production line and a process.
Background
In the interior decoration of building, because the connection between the light steel false keel of current gypsum board furred ceiling corner department generally adopts self-plugging rivet, need with the wall of the adjacent light steel false keel in bight draw the self-plugging rivet again after overlapping, because need cut the light steel false keel of junction before the connection and handle, lead to the joint strength at here not high, field work volume is big, the polluted environment, extension man-hour. The junction is easily influenced by external factors and is out of shape to lead to the gypsum board furred ceiling of good installation here the fracture phenomenon, influence the construction quality of gypsum board furred ceiling corner department. The construction method has the advantages that the defects of the construction of the corner keel component of the existing plasterboard suspended ceiling are overcome.
Disclosure of Invention
The invention aims to solve the technical problem of providing a corner keel component of a plasterboard suspended ceiling, a production line and a process. The invention provides a brand-new plasterboard suspended ceiling corner keel assembly, which is completely different from the traditional plasterboard suspended ceiling corner keel construction mode of directly riveting a light steel auxiliary keel, fundamentally realizes the insertion installation of the plasterboard suspended ceiling corner light steel auxiliary keel, is convenient for angle adjustment, realizes the reliable installation of the plasterboard suspended ceiling corner keel, is firm in connection, and effectively avoids the cracking phenomenon caused by the influence of temperature change, vibration and stress on the corner after the plasterboard suspended ceiling is installed. The invention has the advantages of convenient construction, high construction efficiency, firm and reliable connection, convenient adjustment of the angle of the gypsum board suspended ceiling and effective prevention of cracking at the corner of the gypsum board suspended ceiling.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a corner keel component of a plasterboard suspended ceiling comprises a light steel auxiliary keel used for connecting two light steel auxiliary keels arranged in a corner; the steel pipe comprises a steel sleeve A and a steel sleeve B, wherein the root parts of the steel sleeve A and the steel sleeve B are hinged, and a steel inserting plate is welded at the root part of the steel sleeve B; a side opening of the sleeve A is arranged on the steel sleeve A so as to insert the steel inserting plate; corresponding bolt through holes are respectively formed in the steel inserting plate and the light steel auxiliary keel, and a stainless steel bolt group is inserted into the bolt through holes to connect the steel inserting plate on the steel sleeve A and the steel inserting plate on the steel sleeve B;
before the stainless steel bolt group locks and connects the steel sleeve A and the steel inserting plate on the steel sleeve B, the steel sleeve A and the steel sleeve B can relatively rotate to adjust the degree of the included angle; a sleeve A bolt hole is formed in the steel sleeve A, and a sleeve B bolt hole is formed in the steel sleeve B; after the angles of the steel sleeve A and the steel sleeve B are well fixed, the bolt hole of the sleeve A and the bolt hole of the sleeve B are positioned and connected through a self-tapping self-drilling screw or a bolt with a step; and the steel sleeve A and the steel sleeve B are respectively inserted into the corresponding steel auxiliary keel ports for positioning, and the light steel auxiliary keels are respectively and firmly fixed with the corresponding steel sleeve A and the steel sleeve B by self-tapping self-drilling screws.
As a further improvement of the above technical solution:
the two steel inserting plates are symmetrical, and a process support is arranged between the two steel inserting plates to strengthen the strength of the two steel inserting plates; and the stainless steel bolt group is provided with a locknut.
A technology for installing a corner keel component of a plasterboard suspended ceiling comprises the steps of firstly, preparing a steel sleeve A and a steel sleeve B, and welding a steel inserting plate at the root of the steel sleeve B; then, opening a side opening of the sleeve A on the steel inserting plate, inserting the steel inserting plate into the steel sleeve A, connecting the steel sleeve A with the steel inserting plate on the steel sleeve B by adopting a stainless steel bolt group, and adjusting the angle between the steel sleeve A and the steel sleeve B to a proper angle so as to meet the requirement of the corresponding gypsum board suspended ceiling corner; secondly, after the angles of the steel sleeve A and the steel sleeve B are well set, self-tapping and self-drilling screws or stepped bolts are adopted for positioning so as to ensure the angle and the connection strength of the corner bracket of the gypsum board suspended ceiling; and thirdly, after the corner of the gypsum board suspended ceiling is adjusted, inserting the steel sleeve A and the steel sleeve B into the steel auxiliary keel respectively, and fixing the light steel auxiliary keel with the steel sleeve A and the steel sleeve B firmly by self-tapping self-drilling screws respectively after positioning.
A production line for conveying steel sleeves comprises a stacking part for stacking the steel sleeves; the stacking machine comprises a stacking rack, wherein a stacking output guide inclined plane is arranged on the front surface of the stacking rack, a stacking output port is arranged at the lower end of the stacking output guide inclined plane, and the opening size of the stacking output guide inclined plane only passes through a single steel sleeve; a stacking outlet process groove is arranged at the lower end of the stacking output port, and an input end of a stacking outlet output belt is arranged on the stacking outlet process groove;
the back of the stacking rack is provided with a stacking rear push plate, the lower end of the stacking rear push plate is provided with a shovel plate, the stacking rack is provided with a shovel channel, and the shovel plate moves in the shovel channel so as to push a steel sleeve positioned on the rear side of the stacking rack forwards;
two sides of the stacking output port are respectively provided with a stacking outlet pushing manipulator which is used for pushing the steel sleeve to the input end of the stacking outlet output belt from the lower part of the stacking output guide inclined plane;
the stacking outlet pushing manipulator comprises stacking outlet transverse guide grooves transversely arranged on two sides of the stacking outlet; a stacking outlet reset spring rod is arranged in the stacking outlet transverse guide groove and pulls a stacking outlet rotary transverse moving seat which transversely moves in the stacking outlet transverse guide groove, a stacking outlet rotating head is arranged above the stacking outlet rotary transverse moving seat, and a stacking outlet main toggle bending arm is rotationally distributed above the stacking outlet rotating head; a stacking outlet auxiliary arm is arranged at the cantilever end of the main shifting bending arm at the stacking outlet in an angle mode, and a stacking outlet crosspiece is distributed on the stacking outlet output belt and used for pushing a steel sleeve positioned on the stacking outlet output belt forwards; the stacking outlet main poking bending arm and the stacking outlet auxiliary arm form a bending hook structure so as to be inserted into an end port of the steel sleeve to be output.
A stacking output process of steel sleeves comprises the following steps;
firstly, prestoring a steel sleeve in a stacking rack; then, the steel sleeve is pushed forwards by a push plate after stacking; secondly, when the steel sleeve reaches the stacking output port, the stacking outlet rotating traversing seat rotates to enable the stacking outlet auxiliary arm to be inserted into the corresponding steel sleeve port, and meanwhile, in the inserting process, the stacking outlet rotating traversing seat is pulled by a stacking outlet resetting spring rod to transversely move in a stacking outlet transverse guide groove so as to adjust to enable the stacking outlet to mainly stir the bending arm to gradually enter the steel sleeve port; and thirdly, when the stacking outlet main body shifts the bending arm to gradually enter the end of the steel sleeve, the stacking outlet reset spring rod pulls the stacking outlet rotary transverse moving seat to transversely move in the stacking outlet transverse guide groove.
A production line for conveying steel sleeves comprises a material distribution output part;
the material distribution output part comprises a material distribution rotating frame; distributing and grabbing mechanical arms are distributed on the distributing rotary frame;
the material distributing rotary frame corresponds to a material distributing and taking station for bearing the previous process to transversely feed the steel pipe sleeve and a material distributing and blanking station for conveying the steel pipe sleeve side by side to the next process;
the material distributing and grabbing manipulator comprises a second L-shaped material distributing hook which is hinged relatively; the root of the first L-shaped hook is hinged to the root of the second L-shaped hook; a first material distribution process lengthening arm is arranged on one side of the first material distribution L-shaped hook;
a material distributing hook reset spring is connected between the material distributing first L-shaped hook and the material distributing second L-shaped hook;
the root of the second L-shaped hook is fixedly arranged on the material distributing rotating frame, and the hook bears the steel pipe sleeve which is output in the previous process and is in the transverse state;
the back of the hook hand of the first L-shaped hook hand is faced to the upper process output end;
a material distributing and taking station blocking rod is arranged at the material distributing and taking station;
a material distributing and discharging station stop lever is arranged at the material distributing and blanking station;
the rotary material distribution first process lengthening arm is contacted with the material distribution and taking station blocking rod or the material distribution and discharging station blocking rod, so that the material distribution first L-shaped hook is opened;
a blanking V-shaped guide upper inlet with a large upper part and a small lower part is arranged below the material distributing and blanking station; a blanking V-shaped guide lower outlet with a small upper part and a big lower part is connected below the blanking V-shaped guide upper inlet;
an output end of the blanking output conveyor belt is transversely arranged below the blanking V-shaped guide lower outlet;
the blanking output conveyor belts are provided with blanking positioning bearing frames side by side, and blanking supporting springs are arranged between the adjacent blanking positioning bearing frames;
a blanking swing rotating shaft is horizontally arranged in the inner cavity of the blanking V-shaped guide lower outlet, and a blanking first arm and a blanking second arm are crossed and symmetrically arranged on the blanking swing rotating shaft;
the blanking first arm comprises a blanking first guide magnetic tail arm, a blanking first lower guide arm, a blanking first upper guide arm and a blanking first top auxiliary arm which are sequentially connected;
the blanking second arm comprises a blanking second guide magnetic tail arm, a blanking second lower guide arm, a blanking second upper guide arm and a blanking second top auxiliary arm which are sequentially connected;
a blanking magnetic attraction seat is arranged below the blanking swing rotating shaft and is used for attracting a blanking second guide magnetic tail arm or a blanking first guide magnetic tail arm
A blanking guide arm staggered part is arranged at the intersection of the blanking second lower guide arm, the blanking second upper guide arm, the blanking first lower guide arm and the blanking first upper guide arm, so that an X shape is formed;
the blanking second upper guide arm, the blanking second top auxiliary arm, the blanking first upper guide arm and the blanking first top auxiliary arm form a closed quadrilateral structure;
a second falling channel is formed by the side wall of the blanking second lower guide arm corresponding to the blanking V-shaped guide lower outlet;
the first blanking lower guide arm and the corresponding side wall of the blanking V-shaped guide lower outlet form a first blanking channel.
A steel sleeve material distribution output process comprises the following steps;
step two, firstly, at a material distributing and taking station, a material distributing first process lengthening arm is contacted with a material distributing and taking station stop lever, so that a material distributing first L-shaped hook is opened; then, the steel pipe sleeve is transversely fed into the previous process and falls onto a second L-shaped hook for distributing materials; secondly, the material distribution rotating frame rotates to enable the material distribution first process lengthening arm to be separated from the material distribution and taking station stop lever, and under the action of a material distribution hook reset spring, a material distribution first L-shaped hook and a material distribution second L-shaped hook clamp a steel sleeve to reach a material distribution and blanking station; thirdly, the first material distribution process lengthening arm is contacted with a material distribution and discharging station stop lever, so that the first material distribution L-shaped hook is opened; then, the material distributing rotating frame rotates, and the steel pipe sleeve falls into the blanking V-shaped guide upper inlet from the material distributing second L-shaped hook;
firstly, the falling steel pipe sleeve slides downwards along a second blanking upper guide arm and a second blanking top auxiliary arm, so that a first blanking arm and a second blanking arm rotate around a blanking swing rotating shaft, and a first blanking lower guide arm swings upwards; then, the steel pipe sleeve slides downwards to press a blanking first lower guide arm and a blanking first guide magnetic tail arm, so that the blanking first guide magnetic tail arm is attracted with the blanking magnetic attraction seat, and meanwhile, the first falling channel is closed and the second falling channel is opened; realizing the alternate and transverse material distribution and falling of the steel pipe sleeves;
firstly, the steel pipe sleeve which is transversely distributed and falls down reaches a blanking positioning bearing frame of a blanking output conveyor belt, and the buffering support is realized through a blanking support spring; then, the blanking output conveyor belt drives the steel pipe sleeve to move forwards for output.
As a further improvement of the above technical solution:
after the fourth step, the method also sequentially comprises an assembling step, a marking step, a packaging step and a warehousing step.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use. The invention can solve the problems that the prior art generally adopts the self-plugging rivet for connecting the light steel auxiliary keels at the corners of the gypsum board suspended ceiling, the self-plugging rivet needs to be pulled and tied after the walls of the adjacent light steel auxiliary keels at the corners are overlapped, and the connection strength at the positions is not high because the light steel keels at the connecting positions need to be cut before connection. The junction easily receives external factor to influence the deformation to lead to the gypsum board suspended ceiling of installation here the fracture phenomenon to appear, influence the construction quality of gypsum board suspended ceiling corner.
Drawings
FIG. 1 is a schematic diagram of a top view of the assembly of the present invention in use.
Fig. 2 is a schematic view of the internal structure of the assembly of the present invention.
Fig. 3 is a schematic cross-sectional structure of the assembly of the present invention.
Fig. 4 is a schematic diagram of the pipeline structure of the present invention.
Fig. 5 is a schematic diagram of the use structure of the stacking part of the invention.
Fig. 6 is a schematic view of the structure of the distributing part of the invention.
Wherein: 1. steel casing A; 2. steel casing B; 3. a steel inserting plate; 4. a stainless steel bolt set; 5. light steel false keel; 6. self-tapping and self-drilling screws; 7. the side of the sleeve A is open; 8. supporting a process; 9. a bolt hole of a sleeve A; 10. a bolt hole of a sleeve B; 11. a bolt with a step; 12. a stacking part; 13. a material-distributing output part; 14. a stacking output guide slope; 15. a stacking output port; 16. a palletized outlet process tank; 17. a stacking outlet transverse guide groove; 18. the stacking outlet rotates and moves the sliding seat; 19. a stacking outlet reset spring lever; 20. a palletizing outlet rotating head; 21. the stacking outlet mainly shifts the bending arm; 22. a palletizing outlet auxiliary arm; 23. a palletized outlet output belt; 24. a stacking outlet crosspiece; 25. a material distributing rotary frame; 26. distributing a first L-shaped hook; 27. distributing a second L-shaped hook; 28. a material distributing hook reset spring; 29. a material distributing and taking station blocking rod; 30. a material distributing and discharging station stop lever; 31. a material distributing and taking station; 32. a material distributing and blanking station; 33. a blanking V-shaped guide upper inlet; 34. a discharging V-shaped guide lower outlet; 35. a blanking output conveyor belt; 36. a blanking positioning bearing frame; 37. a blanking support spring; 38. a blanking swing rotating shaft; 39. blanking a first lower guide arm; 40. a second lower guide arm for blanking; 41. a blanking magnetic suction seat; 42. a blanking guide arm staggered part; 43. a first blanking upper guide arm; 44. blanking a first top auxiliary arm; 45. a second upper guide arm for blanking; 46. blanking a second top auxiliary arm; 47. pushing a plate after stacking; 48. distributing a first process lengthening arm; 49. a blanking second guide magnetic tail arm; 50. blanking first guide magnetic tail arm.
Detailed Description
Referring to fig. 1-6, a corner keel assembly for a gypsum board suspended ceiling is used for connecting two light steel false keels 5 arranged in corners; the steel pipe comprises a steel sleeve A1 and a steel sleeve B2 which are hinged at the root, wherein a steel inserting plate 3 is welded at the root of the steel sleeve B2; a sleeve A side opening 7 is arranged on the steel sleeve A1 to insert the steel inserting plate 3; corresponding bolt through holes are respectively formed in the steel inserting plate 3 and the light steel auxiliary keel 5, and a stainless steel bolt group 4 is inserted into the bolt through holes to connect the steel inserting plate 3 on the steel sleeve A1 and the steel sleeve B2;
before the stainless steel bolt group 4 locks and connects the steel sleeve A1 and the steel inserting plate 3 on the steel sleeve B2, the steel sleeve A1 and the steel sleeve B2 can relatively rotate so as to adjust the included angle degree to meet the requirements of the corners of the gypsum board suspended ceiling at different angles; a sleeve A bolt hole 9 is formed in the steel sleeve A1, and a sleeve B bolt hole 10 is formed in the steel sleeve B2; after the angles of the steel sleeve A1 and the steel sleeve B2 are well determined, the bolt hole 9 of the sleeve A and the bolt hole 10 of the sleeve B are positioned and connected through a self-tapping self-drilling screw 6 or a bolt 11 with a step; so as to ensure the angle and the connection strength of the corner bracket of the gypsum board suspended ceiling. After the adjusted corner bracket of the gypsum board suspended ceiling is installed, the steel sleeve A1 and the steel sleeve B2 are respectively inserted into the corresponding ports of the steel auxiliary keels 5 for positioning, and the light steel auxiliary keels 5 are respectively and firmly fixed with the corresponding steel sleeve A1 and the corresponding steel sleeve B2 by self-tapping self-drilling screws 6;
the two steel inserting plates 3 are symmetrical, and a process support 8 is arranged between the two steel inserting plates 3 to strengthen the strength of the steel inserting plates; the stainless steel bolt group 4 is provided with a locknut;
the light steel auxiliary keels 5 are not required to be cut during connection, firm connection of the light steel auxiliary keels 5 at the corners of the gypsum board suspended ceiling is achieved, deformation or displacement caused by influence of external temperature, vibration and stress on the corners of the gypsum board suspended ceiling is avoided, and the gypsum board suspended ceiling is not prone to cracking.
The corner bracket of the gypsum board suspended ceiling is adopted in the technology, the bracket is composed of steel sleeves, 2 steel inserting plates are welded on one steel sleeve, the steel inserting plate is inserted into the other steel sleeve, a stainless steel bolt is connected with the steel sleeves, and the angle between the 2 steel sleeves can be adjusted to meet the requirements of gypsum board suspended ceilings at different angles. The plug-in mounting of the light steel auxiliary keels of the gypsum board suspended ceiling corner is achieved, the reliable mounting of the gypsum board suspended ceiling corner keels is guaranteed due to the adjustment of the angle, the connection is firm, and the cracking phenomenon caused by the fact that the corners are influenced by temperature change, vibration and stress after the gypsum board suspended ceiling is mounted is effectively avoided.
Firstly, preparing a steel sleeve A1 and a steel sleeve B2, and welding 2 steel spiles 3 at the root of the steel sleeve B2; then, opening a sleeve A side opening 7 on the steel inserting plate 3, inserting the steel inserting plate 3 into the steel sleeve A1, connecting the steel sleeve A1 with the steel inserting plate 3 on the steel sleeve B2 by adopting a stainless steel bolt group 4, and adjusting the angle between the steel sleeve A1 and the steel sleeve B2 to a proper angle so as to meet the requirement of the corresponding corner of the gypsum board suspended ceiling; secondly, after the angles of the steel sleeve A1 and the steel sleeve B2 are well set, self-tapping self-drilling screws 6 or bolts 11 with steps are adopted for positioning so as to ensure the angle and the connection strength of the gypsum board suspended ceiling corner bracket; and thirdly, after the corner of the gypsum board suspended ceiling is adjusted, inserting the steel sleeve A1 and the steel sleeve B2 into the steel auxiliary keel 5 respectively, and fixing the light steel auxiliary keel 5 with the steel sleeve A1 and the steel sleeve B2 firmly by self-tapping self-drilling screws 6 respectively after positioning.
Need not to cut light steel false keel 5 during the connection, realized the firm connection of light steel false keel 5 of gypsum board furred ceiling corner department, avoided receiving deformation or aversion that ambient temperature, vibrations and atress influence produced the influence of gypsum board furred ceiling corner, the difficult fracture phenomenon that takes place of gypsum board furred ceiling.
The invention has the advantages of convenient construction, high construction efficiency, firm and reliable connection, convenient adjustment of the angle of the gypsum board suspended ceiling and effective prevention of cracking at the corner of the gypsum board suspended ceiling.
As shown in fig. 1, the assembly line for conveying steel sleeves of the present embodiment includes a stacking portion 12 for stacking steel sleeves; the automatic stacking machine comprises a stacking rack, wherein a stacking output guide inclined plane 14 is arranged on the front surface of the stacking rack, a stacking output port 15 is arranged at the lower end of the stacking output guide inclined plane 14, and the opening size of the automatic stacking machine only passes through a single steel sleeve; a stacking outlet process groove 16 is arranged at the lower end of the stacking outlet 15, and an input end of a stacking outlet output belt 23 is arranged on the stacking outlet process groove 16;
a rear stacking push plate 47 is arranged on the back of the stacking rack, a shovel plate is arranged at the lower end of the rear stacking push plate, a shovel channel is arranged on the stacking rack, and the shovel plate moves in the shovel channel so as to push a steel sleeve positioned on the rear side of the stacking rack forwards;
a stacking outlet pushing manipulator is respectively arranged at two sides of the stacking outlet 15 and is used for pushing a steel sleeve to the input end of a stacking outlet output belt 23 from the lower part of the stacking output guide inclined plane 14;
the stacking outlet pushing manipulator comprises stacking outlet transverse guide grooves 17 which are transversely arranged on two sides of the stacking outlet 15; a stacking outlet reset spring rod 19 is arranged in the stacking outlet transverse guide groove 17, the stacking outlet reset spring rod 19 pulls a stacking outlet rotary transverse moving seat 18 which transversely moves in the stacking outlet transverse guide groove 17, a stacking outlet rotating head 20 is arranged above the stacking outlet rotary transverse moving seat 18, and a stacking outlet main shifting bending arm 21 is rotationally distributed above the stacking outlet rotating head 20; a stacking outlet auxiliary arm 22 is arranged at the cantilever end of the stacking outlet main toggle bending arm 21 in an angle mode, and a stacking outlet crosspiece 24 is distributed on the stacking outlet output belt 23 and used for pushing a steel sleeve on the stacking outlet output belt 23 forwards; the stacking outlet main shifting bending arm 21 and the stacking outlet auxiliary arm 22 form a bending hook structure so as to be inserted into an end port of a steel sleeve to be output.
The steel sleeve stacking output process comprises the following steps;
firstly, prestoring a steel sleeve in a stacking rack; then, the steel sleeve is pushed forwards by the stacking rear push plate 47; secondly, when the steel sleeve reaches the stacking output port 15, the stacking outlet rotating traversing seat 18 rotates to enable the stacking outlet auxiliary arm 22 to be inserted into the corresponding steel sleeve port, and meanwhile, in the inserting process, the stacking outlet resetting spring rod 19 pulls the stacking outlet rotating traversing seat 18 to transversely move in the stacking outlet transverse guide groove 17 so as to adjust to enable the stacking outlet main shifting bending arm 21 to gradually enter the steel sleeve port; and thirdly, when the pallet outlet main toggle bending arm 21 gradually enters the end of the steel sleeve, the pallet outlet reset spring rod 19 pulls the pallet outlet rotary transverse moving seat 18 to transversely move in the pallet outlet transverse guide groove 17.
The assembly line for conveying the steel sleeves of the embodiment comprises a material distribution output part 3;
the material-separating output part 3 comprises a material-separating rotating frame 25; distributing and grabbing mechanical arms are distributed on the distributing and rotating frame 25;
the material distributing rotary frame 25 corresponds to a material distributing and taking station 31 for bearing the transverse feeding of the steel pipe sleeve in the previous process and a material distributing and blanking station 32 for side-by-side conveying of the steel pipe sleeve in the next process;
the material distributing and grabbing manipulator comprises a material distributing second L-shaped hook 27 which is hinged oppositely; the root of the first L-shaped hook 26 is hinged with the root of the second L-shaped hook 27; a first material-separating process lengthening arm 48 is arranged on one side of the first material-separating L-shaped hook 26;
a material distributing hook reset spring 28 is connected between the material distributing first L-shaped hook 26 and the material distributing second L-shaped hook 27;
the root of a second L-shaped hook 27 is fixedly arranged on the material distributing rotary frame 25, and the hook bears a steel pipe sleeve in a transverse state output by the previous process;
the back of the first L-shaped hook 26 faces upwards to form a process output end;
a material distributing and taking station stop lever 29 is arranged at the material distributing and taking station 31;
a material distributing and discharging station stop lever 30 is arranged at the material distributing and blanking station 32;
the rotary material-distributing first process lengthening arm 48 is in contact with the material-distributing and taking station stop lever 29 or the material-distributing and taking station stop lever 30, so that the distributing first L-shaped hook 26 is opened;
a blanking V-shaped guide upper inlet 33 with a large upper part and a small lower part is arranged below the material distributing and blanking station 32; a blanking V-shaped guide lower outlet 34 with a small upper part and a big lower part is connected below the blanking V-shaped guide upper inlet 33;
an output end of a blanking output conveyor belt 35 is transversely arranged below the blanking V-shaped guide lower outlet 34;
blanking positioning bearing frames 36 are arranged side by side on the blanking output conveyor belt 35, and blanking supporting springs 37 are arranged between the adjacent blanking positioning bearing frames 36;
a blanking swing rotating shaft 38 is horizontally arranged in the inner cavity of the blanking V-shaped guide lower outlet 34, and a blanking first arm and a blanking second arm are crossed and symmetrically arranged on the blanking swing rotating shaft 38;
the blanking first arm comprises a blanking first guide magnetic tail arm 49, a blanking first lower guide arm 39, a blanking first upper guide arm 43 and a blanking first top auxiliary arm 44 which are sequentially connected;
the blanking second arm comprises a blanking second guide magnetic tail arm 50, a blanking second lower guide arm 40, a blanking second upper guide arm 45 and a blanking second top auxiliary arm 46 which are sequentially connected;
a blanking magnetic attraction seat 41 is arranged below the blanking swing rotating shaft 38 and is used for attracting the blanking second guide magnetic tail arm 50 or the blanking first guide magnetic tail arm 49
A blanking guide arm staggered part 42 is arranged at the intersection of the blanking second lower guide arm 40, the blanking second upper guide arm 45, the blanking first lower guide arm 39 and the blanking first upper guide arm 43, so that an X shape is formed;
the blanking second upper guide arm 45, the blanking second top auxiliary arm 46, the blanking first upper guide arm 43 and the blanking first top auxiliary arm 44 form a closed quadrilateral structure;
the second blanking lower guide arm 40 and the side wall corresponding to the blanking V-shaped guide lower outlet 34 form a second falling channel;
the first lower guiding arm 39 forms a first lower channel with the side wall corresponding to the V-shaped guiding outlet 34.
The material distribution output process of the steel sleeve comprises the following steps;
step two, firstly, at the material distributing and taking station 31, the material distributing first process lengthening arm 48 contacts with the material distributing and taking station stop lever 29, so that the distributing first L-shaped hook 26 is opened; then, the steel pipe sleeve is transversely fed into the previous process and falls on the second L-shaped hook 27 for distributing materials; secondly, the material distributing rotating frame 25 rotates to separate the material distributing first process lengthening arm 48 from the material distributing and taking station stop lever 29, and under the action of the material distributing hook reset spring 28, the material distributing first L-shaped hook 26 and the material distributing second L-shaped hook 27 clamp the steel sleeve to reach the material distributing and blanking station 32; thirdly, the material distribution first process lengthening arm 48 is in contact with the material distribution and discharging station stop lever 30, so that the material distribution first L-shaped hook 26 is opened; then, the material distributing rotating frame 25 rotates, and the steel pipe sleeve falls into the blanking V-shaped guide upper inlet 33 from the material distributing second L-shaped hook 27;
firstly, the falling steel pipe sleeve slides downwards along the blanking second upper guide arm 45 and the blanking second top auxiliary arm 46, so that the blanking first arm and the blanking second arm rotate around the blanking swing rotating shaft 38, and the blanking first lower guide arm 39 swings upwards; then, the steel pipe sleeve slides downwards to press the blanking first lower guide arm 39 and the blanking first guide magnetic tail arm 49, so that the blanking first guide magnetic tail arm 49 is attracted with the blanking magnetic attraction seat 41, meanwhile, the first falling channel is closed, and the second falling channel is opened; realizing the alternate and transverse material distribution and falling of the steel pipe sleeves;
firstly, the steel pipe sleeves which are transversely distributed and fall down reach a blanking positioning bearing frame 36 of a blanking output conveyor belt 35, and buffer support is realized through a blanking support spring 37; then, the blanking output conveyor belt 35 drives the steel pipe sleeve to move forward for output.
After the fourth step, the method also sequentially comprises an assembling step, a marking step, a packaging step and a warehousing step.
Aiming at a steel sleeve A1 and a steel sleeve B2, the warehousing rapid output is realized through a stacking part 12, the multi-row output of the steel sleeve is realized through a material distribution output part 13, the steel sleeve is attracted by using self weight and magnetic force through an ingenious manipulator arrangement, double-row paired output is realized, so that the subsequent operations such as assembly and the like are facilitated, a stacking output guide inclined plane 14 plays a role in guiding, a stacking output port 15 is output one by one, a stacking outlet process groove 16 is convenient to bear, a stacking outlet transverse guide groove 17, a stacking outlet rotary transverse moving seat 18, a stacking outlet reset spring rod 19, a stacking outlet rotating head 20 and a stacking outlet main stirring bending arm 21 are adopted, a stacking outlet auxiliary arm 22 realizes the multi-degree-freedom action by adopting a low degree of freedom, the power is saved, the cost is reduced, and a stacking outlet output belt 23 and a stacking outlet crosspiece 24 realize the steel sleeve output.
Through the ingenious design of the material distribution rotating frame 25, through the material distribution first L-shaped hook 26 and the material distribution second L-shaped hook 27, automatic cohesion is realized under the action of the material distribution hook reset spring 28, through the material distribution taking station stop lever 29, the material distribution discharging station stop lever 30 is opened to feed or take out materials, the material distribution taking station 31 is realized, the process connection of the material distribution discharging station 32 is realized, the automatic positioning of the discharging V-shaped guide upper inlet 33 is realized, the triangular section is utilized by the discharging V-shaped guide lower outlet 34, the channel-division outputting of workpiece materials is realized, the process connection of the discharging output conveyor belt 35 is realized, the lateral positioning of the blanking positioning bearing frame 36 is realized, and the buffering falling is realized by the blanking supporting spring 37. The blanking swing rotating shaft 38 realizes left-right swing, the first lower guide arm 39 of blanking and the second lower guide arm 40 of blanking realize lane output, and the blanking magnetic attraction seat 41, the staggered part 42 of the blanking guide arms, the first upper guide arm 43 of blanking, the first top auxiliary arm 44 of blanking, the second upper guide arm 45 of blanking, the second top auxiliary arm 46 of blanking, the stacking back push plate 47, the first technology lengthening arm 48 of the lane division, the second guiding magnetic tail arm 50 of blanking and the first guiding magnetic tail arm 49 of blanking realize unpowered and low-cost lane output.
The present invention is fully described for clarity of disclosure and is not exhaustive of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (1)
1. A production line for conveying steel casings is characterized in that: the device is used for conveying a steel sleeve A and a steel sleeve B in the corner keel component of the gypsum board suspended ceiling;
the corner keel component of the gypsum board suspended ceiling is used for connecting two light steel auxiliary keels arranged at corners and comprises a steel sleeve A and a steel sleeve B, the root parts of the steel sleeve A and the steel sleeve B are hinged, and a steel inserting plate is welded at the root part of the steel sleeve B; a side opening of the sleeve A is arranged on the steel sleeve A so as to insert the steel inserting plate; corresponding bolt through holes are respectively formed in the steel inserting plate and the steel sleeve A, and a stainless steel bolt group is inserted into the bolt through holes to connect the steel sleeve A with the steel inserting plate on the steel sleeve B;
before the stainless steel bolt group locks and connects the steel sleeve A and the steel inserting plate on the steel sleeve B, the steel sleeve A and the steel sleeve B can relatively rotate to adjust the included angle degree; a sleeve A bolt hole is formed in the steel sleeve A, and a steel inserting plate bolt hole is formed in a steel inserting plate of the steel sleeve B; after the angles of the steel sleeve A and the steel sleeve B are well set, the bolt hole of the sleeve A and the bolt hole of the steel inserting plate are positioned and connected through self-tapping self-drilling screws or bolts with steps; the steel sleeve A and the steel sleeve B are respectively inserted into the corresponding ports of the light steel auxiliary keels for positioning, and the light steel auxiliary keels are respectively and firmly fixed with the corresponding steel sleeve A and the corresponding steel sleeve B by self-tapping self-drilling screws;
the two steel inserting plates are symmetrical, and a process support is arranged between the two steel inserting plates to strengthen the strength of the two steel inserting plates; the stainless steel bolt group is provided with a locknut;
the assembly line comprises a stacking part (12) for stacking steel sleeves; the stacking part (12) comprises a stacking rack, a stacking output guide inclined plane (14) is arranged on the front surface of the stacking rack, a stacking output port (15) is arranged at the lower end of the stacking output guide inclined plane (14), and the opening size of the stacking output port only passes through a single steel sleeve; a stacking outlet process groove (16) is arranged at the lower end of the stacking outlet (15), and an input end of a stacking outlet output belt (23) is arranged on the stacking outlet process groove (16);
a rear stacking push plate (47) is arranged on the back of the stacking rack, a shovel plate is arranged at the lower end of the rear stacking push plate (47), a shovel channel is arranged on the stacking rack, and the shovel plate moves in the shovel channel so as to push a steel sleeve positioned on the rear side of the stacking rack forwards;
two sides of the stacking output port (15) are respectively provided with a stacking output pushing manipulator which is used for pushing a steel sleeve to the input end of a stacking output belt (23) from the lower part of the stacking output guide inclined plane (14);
the stacking outlet pushing manipulator comprises stacking outlet transverse guide grooves (17) which are transversely arranged on two sides of the stacking outlet (15); a stacking outlet reset spring rod (19) is arranged in the stacking outlet transverse guide groove (17), the stacking outlet reset spring rod (19) is used for dragging a stacking outlet rotary transverse moving seat (18) which transversely moves in the stacking outlet transverse guide groove (17), a stacking outlet rotating head (20) is arranged above the stacking outlet rotary transverse moving seat (18), and a stacking outlet main toggle bending arm (21) is rotationally distributed above the stacking outlet rotating head (20); a stacking outlet auxiliary arm (22) is arranged at the cantilever end of the stacking outlet main toggle bending arm (21) in an angle mode, and a stacking outlet crosspiece (24) is distributed on the stacking outlet output belt (23) and used for pushing a steel sleeve on the stacking outlet output belt (23) forwards; the stacking outlet main shifting bending arm (21) and the stacking outlet auxiliary arm (22) form a bending hook structure to be inserted into an end opening of a steel sleeve to be output.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110622136.6A CN113264385B (en) | 2021-06-04 | 2021-06-04 | Gypsum board suspended ceiling corner keel assembly, production line and process |
| CN202211651618.5A CN115961732A (en) | 2021-06-04 | 2021-06-04 | Assembly line for conveying steel sleeve and process for mounting gypsum board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110622136.6A CN113264385B (en) | 2021-06-04 | 2021-06-04 | Gypsum board suspended ceiling corner keel assembly, production line and process |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211651618.5A Division CN115961732A (en) | 2021-06-04 | 2021-06-04 | Assembly line for conveying steel sleeve and process for mounting gypsum board |
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| Publication Number | Publication Date |
|---|---|
| CN113264385A CN113264385A (en) | 2021-08-17 |
| CN113264385B true CN113264385B (en) | 2023-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110622136.6A Active CN113264385B (en) | 2021-06-04 | 2021-06-04 | Gypsum board suspended ceiling corner keel assembly, production line and process |
| CN202211651618.5A Pending CN115961732A (en) | 2021-06-04 | 2021-06-04 | Assembly line for conveying steel sleeve and process for mounting gypsum board |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211651618.5A Pending CN115961732A (en) | 2021-06-04 | 2021-06-04 | Assembly line for conveying steel sleeve and process for mounting gypsum board |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2193762A1 (en) * | 1996-12-23 | 1998-06-23 | Eric Scott Neff | Suspended ceiling system |
| JP2000297469A (en) * | 1999-04-16 | 2000-10-24 | Nippon Light Metal Co Ltd | Partition-wall frame of veranda for apartment house |
| JP2008183713A (en) * | 2008-04-24 | 2008-08-14 | Denso Corp | Tube carrying device |
| CN101784732A (en) * | 2007-06-08 | 2010-07-21 | 阿姆斯特郎世界工业公司 | Canopy system |
| CN209701850U (en) * | 2018-12-29 | 2019-11-29 | 福州华腾易达信息科技有限责任公司 | A kind of continuous transshipment acitivity of pipe fitting with holes |
| CN211666055U (en) * | 2019-11-15 | 2020-10-13 | 广东星艺装饰集团股份有限公司 | Ceiling right angle position keel reinforced connection structure |
-
2021
- 2021-06-04 CN CN202110622136.6A patent/CN113264385B/en active Active
- 2021-06-04 CN CN202211651618.5A patent/CN115961732A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2193762A1 (en) * | 1996-12-23 | 1998-06-23 | Eric Scott Neff | Suspended ceiling system |
| JP2000297469A (en) * | 1999-04-16 | 2000-10-24 | Nippon Light Metal Co Ltd | Partition-wall frame of veranda for apartment house |
| CN101784732A (en) * | 2007-06-08 | 2010-07-21 | 阿姆斯特郎世界工业公司 | Canopy system |
| JP2008183713A (en) * | 2008-04-24 | 2008-08-14 | Denso Corp | Tube carrying device |
| CN209701850U (en) * | 2018-12-29 | 2019-11-29 | 福州华腾易达信息科技有限责任公司 | A kind of continuous transshipment acitivity of pipe fitting with holes |
| CN211666055U (en) * | 2019-11-15 | 2020-10-13 | 广东星艺装饰集团股份有限公司 | Ceiling right angle position keel reinforced connection structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113264385A (en) | 2021-08-17 |
| CN115961732A (en) | 2023-04-14 |
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