CN113246253A - Production method of novel Jingtai wood energy-saving antique wood window - Google Patents
Production method of novel Jingtai wood energy-saving antique wood window Download PDFInfo
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- CN113246253A CN113246253A CN202110398836.1A CN202110398836A CN113246253A CN 113246253 A CN113246253 A CN 113246253A CN 202110398836 A CN202110398836 A CN 202110398836A CN 113246253 A CN113246253 A CN 113246253A
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- 239000002023 wood Substances 0.000 title claims abstract description 125
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003801 milling Methods 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000004080 punching Methods 0.000 claims abstract description 3
- 239000011521 glass Substances 0.000 claims description 42
- 238000003825 pressing Methods 0.000 claims description 14
- 241000244155 Taenia Species 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 238000005034 decoration Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 239000011324 bead Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 150000002739 metals Chemical class 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 5
- 238000009432 framing Methods 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
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- 238000005520 cutting process Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000010421 standard material Substances 0.000 claims description 3
- 239000010985 leather Substances 0.000 claims description 2
- 230000037452 priming Effects 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 1
- 239000000565 sealant Substances 0.000 claims 1
- 230000007797 corrosion Effects 0.000 abstract description 14
- 238000005260 corrosion Methods 0.000 abstract description 14
- 238000007689 inspection Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000002390 adhesive tape Substances 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
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- 241000256602 Isoptera Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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Abstract
The invention belongs to the field of antique window production, and particularly relates to a production method of a novel Jingtai wood energy-saving antique wood window, which comprises the following steps: preferably blanking, material planing, window milling, punching, carving, frame assembling, frame milling outside a sill window and frame assembling, lattice manufacturing, sealing rubber strip and hardware installation and debugging, finished product window inspection and warehousing, wherein the antique window comprises a sill frame, a sill window and a sealing system, the thickness size range of the sill frame is 58-103 mm, and the width is 50-140 mm; the thickness range of the sill window is 58 mm-103 mm, the width range of the sill window is 70 mm-140 mm, and the locking of the sill window and the sill frame is realized through a driver. The antique window prepared by the production method has the advantages of excellent mechanical property, strong corrosion resistance, good dimensional stability, no deformation and excellent thermal insulation property.
Description
Technical Field
The invention belongs to the field of antique window production, and particularly relates to a production method of a novel Jingtai wood energy-saving antique wood window.
Background
Archaize window, be exactly the style of imitative ancient window, adopt modern processing equipment and sculpture gimmick to carry out the design production, adopt and let the window look more primitive and primitive nature with some traditional gimmicks or special processing, let the finished product window of making at last look the same with ancient times, but traditional wood window is because of its own material performance limits, there are mechanical properties relatively poor, perishable, yielding, shortcoming such as combustion performance is relatively poor, because the historical limitation that its structure has, whole window performance is relatively poor and influence its popularization and use, use with section bar collocation such as aluminum alloy at present often, influence thermal insulation performance and aesthetic property.
At present, national standard 'design specifications for civil building thermal engineering (specifications in attached paragraphs)' puts forward a clear requirement on the heat preservation performance of the external window of the ordinary civil building, namely the heat transfer coefficient K is less than or equal to 2.0W/(m2 & K), and national standard 'design standards for public building energy conservation (specifications in attached paragraphs)' puts forward a clear requirement on the heat preservation of the external window of the public building, namely the heat transfer coefficient K is less than or equal to 1.2W/(m2 & K) with the highest requirement on the heat preservation performance. With the further improvement of the national energy-saving requirement, the traditional antique window is difficult to meet the design requirement.
Disclosure of Invention
Aiming at the technical problems existing at present, in view of improvement of energy-saving requirements and pursuit of people for green and environment-friendly buildings and energy-saving products, the requirements of the market on energy-saving and stable corrosion-resistant antique windows are met, the invention provides the novel Jingtai wood energy-saving antique window.
The technical scheme of the invention is as follows:
a production method of a novel Jingtai wood energy-saving antique wood window comprises the following steps:
(1) cutting by a frame saw: framing the Jingtai wood base material into standard materials for later use;
(2) preferably blanking: carrying out optimized interception on the wood;
(3) planing;
(4) window milling: processing the wood window frame type, the sill window type and the shoulder-inserting interface into a novel energy-saving antique wood window frame type and a sill window type according to the drawing requirements;
(5) punching: drilling a handle hole, installing a rotary handle and drilling a round bar mortise;
(6) carving: carving the taenia annular plate;
(7) group frame, group threshold window: no height difference exists on the same horizontal plane, no gap exists between the group corners, and the diagonal lines are consistent;
(8) milling the outside of the threshold window and the outside of the frame: processing the shape of the sill window and the shape of the frame according to requirements;
(9) assembling pressing strips;
(10) manufacturing a lattice: making and installing lattice bars of different styles according to the requirements of drawings;
(11) installing and debugging a sealing rubber strip and hardware;
(12) assembling: firstly, installing a sill window according to the size and the opening mode of a window frame;
(13) and (5) inspecting the finished product window, packaging and warehousing.
Preferably, before the sealing rubber strip is installed, primer and finish are applied.
Preferably, the primer: spraying at 45 degrees; and (3) finishing paint: the distance between the spray gun and the window is controlled between 20 cm and 30 cm.
Preferably, an electrostatic protection film is attached to the painted position to protect the paint film.
Preferably, the novel Jingtai wood energy-saving antique wood window comprises a sill frame, a sill window and a sealing system, wherein the sill frame comprises a holding frame, an upper sill and a lower sill, the sill window comprises a side stile, a wiping head, a core spacer, a taped ring plate and glass embedded in the sill window, the core spacer comprises a sub-edge and a lattice bar, the sill frame is the Jingtai wood sill frame, the sill window is the Jingtai wood sill window, the thickness size range of the sill frame is 58 mm-103 mm, and the width of the sill frame is 50 mm-140 mm; the thickness range of the sill window is 58-103 mm, the width range of the sill window is 70-140 mm, and the thickness and the width of the sill window refer to the size of the border and the size of the troweling head;
the assembly mode of the sill frame is full tenon connection, one side of the sill window is connected with the sill frame through a hinge, and the sill window is flush with the outer decorative surface of the sill frame; the wiping head comprises an upper wiping head, a lower wiping head, a middle wiping head A and a middle wiping head B, hardware mounting grooves and sealing grooves are formed in the opposite side faces of the sill window (the border, the upper wiping head and the lower wiping head) and the sill frame, taenia annular plates are arranged between the upper wiping head and the middle wiping head A and between the lower wiping head and the middle wiping head B, the upper wiping head and the lower wiping head are connected with the side stile through 45-degree dip tenons, and the middle wiping head is connected with the side stile through V-shaped shoulder inserting tenons; the edge of the taenia annular plate is provided with a head seam tenon which is arranged in the grooves of the stile and the troweling head; four Jingtai wood battens are respectively arranged at the edges of the inner decoration surface and the outer decoration surface of the tapeline plate and are respectively an upper batten, a lower batten, a left batten and a right batten; the connecting mode of the sub edges is to clamp tenon-and-mortise, and the connecting mode of the bars is to clamp tenon-and-mortise, cross clamp waist and single (double) straight semi-transparent clamping leather solid shoulder tenon-and-mortise; the edge of the glass is provided with a Jingtai wood glass bead, the sub edge is arranged on the outer facing of the edge of the glass, and the glass is arranged at the position of a gap between the sub edge and the Jingtai wood glass bead;
the locking of the sill window and the sill frame is realized through the driver, the driver comprises a driver main body, a steering angle, a locking block and a rotating handle, the driver main body and the steering angle are installed in the hardware installation groove, the rotating handle is installed on the decorative surface in the side stile and connected with the driver main body, and the locking block is installed on the sill frame and is relatively matched with the locking point of the driver;
be provided with sealing system in the seal groove, sealing system is that threshold window and threshold frame set up certain overlap joint volume, installation joint strip between the threshold frame of overlap joint department and the threshold window, and joint strip is twice, and wherein main joint strip sets up and is close to interior veneer department at threshold frame and threshold window overlap joint, and vice joint strip sets up threshold frame and threshold window overlap joint and is close to exterior veneer department.
Preferably, the hinge includes upper portion hinge and lower part hinge, and the upper portion hinge includes upper bearing and last pivot again, and the lower part hinge includes lower bearing and lower pivot, and the upper bearing is installed in the corner inside on the threshold frame, goes up the pivot and installs in the corner hardware mounting groove on the threshold window, and lower bearing is installed in the corner inside under the threshold frame, and lower pivot is installed in corner hardware mounting groove under the threshold window, and lower pivot is articulated with lower bearing, goes up the pivot and articulates with the upper bearing.
Preferably, the sill frame has a cross-sectional thickness of 68mm and a width of 80mm, and the sill window has a cross-sectional thickness of 60mm and a width of 70 mm.
Preferably, the upper and lower troweling heads and the side stiles are in 45-degree tenon connection and round bar tenon connection, and the round bar tenon connection prevents deflection or size deviation of the center pillar after the glass is installed.
Preferably, the taenia plate is provided with an engraved pattern.
Preferably, the corners of the Jingtai wood batten and the Jingtai wood glass batten are connected through adhesive and a stud.
Preferably, the Jingtai wood pressing strip and the Jingtai wood glass pressing strip are connected with the wiping head and the edge stile through straight nails and sealing glue.
Preferably, the glass is hollow glass, and the heat insulation strip arranged between the two pieces of glass is a warm edge strip, so that the heat insulation performance is improved.
Preferably, the bar connection points are "T" -shaped, "cross" -shaped, "L" -shaped.
Preferably, the flanges and the bars are in mortise-tenon joint, and the flanges, the stiles and the middle trowels are connected by straight nails.
The Jingtai wood is modified recombinant wood produced by Shandong Jingbo wood Co.
The Jingtai wood has the characteristics of excellent size stability, corrosion resistance and strong termite resistance, and the Jingtai wood material is detected in the national detection center according to the national standard GB/T13942.1-2009 in the aspect of corrosion resistance: the corrosion resistance grade reaches grade I (strong corrosion resistance); according to the national standard GB8624-2012, the method comprises the following steps of: the combustion performance reaches the standard B1(C) grade requirement; adopt this jingtai wood to process into specific dimensions's sill frame, sill window, the energy-conserving wood window modelled after an antique of equipment forms, it is good to have dimensional stability, set up the five metals groove simultaneously, set up actuator and hinge, easily locking and opening, cooperate multiple mortise-tenon joint and jingtai wood layering, jingtai wood glass layering and two sealing systems, guaranteed the stability of structure and promoted the heat preservation effect, this product is suitable forThe insulation performance K value of the antique window prepared by the method can reach 1.2W/(m)2.K)。
The invention overcomes the defects that the traditional solid wood window is easy to deform and difficult to open, and simultaneously, the excellent corrosion resistance greatly reduces the later use and maintenance cost. The antique window provided by the invention is completely made of the Jingtai wood, and is not matched with aluminum alloy and other sectional materials for use, so that the influence on the appearance and the heat insulation performance caused by the use of the aluminum alloy and other sectional materials is avoided. Because the traditional antique wood window is limited by the performance of common wood, the window has the defects of poor dimensional stability, corrosion resistance, low air tightness of the whole window structure, poor heat insulation performance and the like, the antique wood window solves the problem that the antique wood window is limited when being used for antique building repair, antique buildings or Chinese buildings and the like. The Jingtai wood energy-saving antique wood window disclosed by the invention can meet the requirement of energy conservation on a solid wood window, can ensure the stable structure of the antique wood window, and simultaneously meets the psychological requirement of people on liking of solid wood materials. The invention enlarges the application range of the antique wood window and is beneficial to leading the promotion and transformation of the antique wood window industry.
The energy-saving antique wood window provided by the invention is a novel structure of an antique wood window product developed and produced by taking Jingtai wood as a main raw material (the heat conductivity coefficient is 0.120W/(m.K), and the combustion performance grade is B1C grade), and through structural design, milling processing is carried out by modern door and window production equipment, the antique window with the novel structure can be provided with novel solid wood window hardware, two sealing and hollow glass channels, and the air tightness and the heat insulation performance of the whole window are improved; the mechanical property and the dimensional stability of the energy-saving antique window can ensure that the antique wood window can be directly applied to the outdoor environment.
The Jingtai wood energy-saving antique wood window provided by the invention keeps the patterns and texture of wood, has exquisite and high-end product appearance, meets the favor of people on the antique wood window, meets the requirement of thermal insulation performance that the heat transfer coefficient K of cold regions (Shandong) is less than or equal to 2.0W/(m 2. K) of civil building thermal design specifications (attached description), and solves the key problems of poor mechanical property, easy corrosion, easy deformation, poor combustion performance and the like of the traditional antique wood window, so that the antique wood window can be really applied to ancient building repair, antique buildings or Chinese buildings.
Drawings
FIG. 1 is an overall exterior elevational view of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1;
FIG. 4 is a cross-sectional view taken along line C-C of FIG. 1;
FIG. 5 is a component structure on the actuator of the present invention;
FIG. 6 is a schematic structural view of an upper bearing and an upper rotating shaft according to the present invention;
FIG. 7 is a schematic structural view of a lower bearing and a lower rotating shaft according to the present invention;
in the figure, 1 is a threshold frame, 2 is an upper wiping head, 3 is a taenia annular plate, 4 is an intermediate wiping head A, 5 is a stile, 6 is a minor edge, 7 is a lattice bar, 8 is a Jingtai wood pressing bar, 9 is a lower wiping head, 10 is an intermediate wiping head B, 11 is glass, 12 is a Jingtai wood glass pressing bar, 13 is a hardware mounting groove, 14 is a rotating handle, 15 is a main sealing rubber strip, 16 is an auxiliary sealing rubber strip, 17 is a locking block, 18 is an actuator main body, 19 is an actuator locking point, 20 is an upper bearing, 21 is an upper rotating shaft, 22 is a lower bearing, 23 is a lower rotating shaft, and 24 is a heat insulation bar.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, which are only preferred embodiments of the present invention, and it should not be understood that the scope of the above-described subject matter of the present invention is limited to the following examples. All the technologies realized based on the above contents of the present invention belong to the scope of the present invention, and the following embodiments are all completed by adopting the conventional prior art except for the specific description.
As shown in fig. 1-3, a novel kyotai wood energy-saving antique wood window comprises a sill frame 1, a sill window and a sealing system, wherein the sill frame 1 comprises an embracing frame, an upper sill and a lower sill, the sill window comprises a side stile 5, an upper wiping head 2, a lower wiping head 9, a middle wiping head A4, a middle wiping head B10, a partition core, a taped ring plate 3 and glass 11 embedded in the sill window, the glass 11 is hollow glass, and a heat insulation strip arranged between two pieces of glass is a warm edge strip, so that the heat insulation performance is improved; the carved patterns are arranged on the taenia plate 3; the core comprises a sub edge 6 and a lattice bar 7, the sill frame 1 is a Jingtai wooden sill frame, the sill window is a Jingtai wooden sill window, the thickness size range of the sill frame 1 is 58 mm-103 mm, and the width of the sill frame is 50 mm-140 mm; the thickness size range of the sill window is 58 mm-103 mm, the width is 70 mm-140 mm, and the thickness size of the sill window refers to a border, an upper wiping head, a lower wiping head, a middle wiping head A and a middle wiping head B; the assembly mode of the sill frame 1 is full tenon connection, a hardware mounting groove 13 and a sealing groove are arranged on the opposite side surfaces of a sill window (a side stile 5, an upper wiping head 2 and a lower wiping head 9) and the sill frame 1, one side of the sill window is connected with the sill frame 1 through a hinge, and the sill window is flush with the outer facing of the sill frame 1; the plastering head comprises an upper plastering head 2, a lower plastering head 9, a middle plastering head A4 and a middle plastering head B10, wherein taped ring plates 3 are respectively arranged between the upper plastering head 2 and the middle plastering head A4 and between the lower plastering head 9 and the middle plastering head B10, the upper and lower plastering heads are connected with the side stile 5 by adopting 45-degree handspike tenons and circular rod tenons, the circular rod tenons prevent the deflection or the size deviation of a middle column after the glass 11 is installed, and the middle plastering head is connected with the side stile 5 by adopting V-shaped shoulder inserting tenons; the edge of the taenia annular plate 3 is provided with a head seam tenon which is arranged in the grooves of the stile 5 and the troweling head; the inner decoration surface and the outer decoration surface of the edge of the tapestry plate 3 are both provided with Jingtai wood battens 8, and the edges of the inner decoration surface and the outer decoration surface of the tapestry plate 3 are both provided with four Jintai wood battens which are respectively an upper batten, a lower batten, a left batten and a right batten; the connecting mode of the sub-edges 6 is to clamp tenon-and-mortise, the connecting mode of the bars 7 is to clamp tenon-and-mortise, cross clamp waist and single (double) straight semi-transparent clamping skin solid shoulder tenon-and-mortise, and the connecting points of the bars 7 are in a T shape, a cross shape and an L shape; the edge of the glass 11 is provided with a Jingtai wood glass bead 12, the glass bead is assembled into a frame and arranged on the inner decorative surface of the glass 11, the sub-edge 6 is arranged on the outer decorative surface of the edge of the glass 11, and the glass 11 is arranged at the position of a gap between the sub-edge 6 and the bead; the flanges 6 are connected with the bars 7 in a tenon mode, and the flanges 6 are connected with the stiles 5, the middle trowel A4 and the middle trowel B10 in a straight nail mode; the corners of the Jingtai wood pressing strip 8 and the Jingtai wood glass pressing strip 12 are connected through an adhesive and a stud; the locking of the sill window and the sill frame 1 is realized through the driver, the driver comprises a driver main body 18, a steering angle, a locking block 17 and a rotating handle 14, the driver main body 18 is installed on a hardware installation groove 13 of a stile 5, the steering angle is installed on the hardware installation groove 13 between the stile 5, an upper floating head 2, a lower floating head 9 and the sill frame 1, the rotating handle 14 is installed on an inner facing of the stile 5 and is connected with the driver main body 18 (the rotating handle 14 and the driver main body 18 do not show a connection relation in fig. 5, and only show the structure of each part, in practical application, the rotating handle 14 is inserted into a hole of the driver main body 18, or the rotating handle 14 and the driver main body 18 in the prior art are in a common connection relation), and the locking block 17 is installed on the sill frame 1 and is matched with a driver locking point 19 oppositely; be provided with sealing system in the seal groove, sealing system is that threshold window and threshold frame 1 set up certain overlap joint volume, installation joint strip between threshold frame 1 and the threshold window of overlap joint department, and joint strip is twice, and wherein main joint strip 15 sets up and is close to interior veneer department at threshold frame 1 and threshold window overlap joint, and vice joint strip 16 sets up threshold frame 1 and threshold window overlap joint and is close to exterior veneer department.
For better opening archaize window, the hinge includes upper portion hinge and lower part hinge, the upper portion hinge includes upper bearing 20 and last pivot 21 again, the lower part hinge includes lower bearing 22 and lower pivot 23, upper bearing 20 is installed in the corner inside on the threshold frame, go up pivot 21 and install on the threshold window in bight five metals mounting groove 13 (the five metals mounting groove between upper troweling head 2 and threshold frame 1), lower bearing 22 is installed in the corner inside under the threshold frame, lower pivot 23 is installed under the threshold window in bight five metals mounting groove 13 (stile 5, wipe the five metals mounting groove between head 9 and the threshold frame 1 down), lower pivot 23 is articulated with lower bearing 22, it is articulated with upper bearing 20 to go up pivot 21.
A production method of a Jingtai wood energy-saving antique wood window comprises the following steps:
(1) cutting by a frame saw: framing the Jingtai wood base material into standard materials for later use;
(2) preferably blanking: the method has the advantages that the wood is optimally intercepted, the outturn rate of the wood is improved, the method is convenient and rapid, the performance is stable, and the allowable deviation of the size is +/-0.1 mm;
(3) four-side planing: processing the specification material into wooden product parts with accurate width, thickness, section shape and surface smoothness;
(4) window milling: the numerical control machining center executes the precision grade precision standard of a national standard numerical control milling machine, machining errors of all dimensions are +/-0.2 mm, and the planed wood is machined into a novel energy-saving antique wood window frame type, a sill window type and a shoulder inserting interface according to the requirements of a drawing;
(5) drilling a handle hole and a round rod mortise, and installing a rotary handle, wherein the round rod mortise is mainly used for connecting the group frames, so that the deflection or size deviation of the central column after the glass is installed is prevented;
(6) carving the core plate: guiding the programmed carving pattern by using a numerical control carving machine, and carving the core plate (a tapestry ring plate);
(7) assembling the frame (sill window) milled by the machining center and the carved core board to form the frame (sill window), wherein the surface of the frame (sill window) is ensured to have no height difference on the same horizontal plane, the assembled corners have no gap, and the diagonal lines are consistent when the frame (sill window) is assembled;
(8) milling the outer part of the sash and the outer part of the frame, namely processing and framing the outer shape of the sill window according to the requirement of a drawing;
(9) and (3) a combined pressing strip (comprising a Jingtai wood glass pressing strip, a taped ring plate pressing strip or a core plate pressing strip): blanking is carried out according to the size of a drawing, attention is paid to the fact that a gap cannot be reserved after the pressing strips and the sill window are combined, a 0.5mm gap is reserved in the sill window, the height difference cannot be generated when the pressing strips are combined, and an inner opening and an outer opening must be matched;
(10) manufacturing a lattice: making lattice wood in different styles (assembling lattices by using bars) according to the requirements of drawings, and installing the lattice wood;
(11) repairing, namely repairing the defects of hollowing, breakage, cracks and the like of the wood (502 plus sawdust is used) and then polishing the whole workpiece by 150# dry-grinding abrasive paper;
(12) priming, namely hanging the workpiece on a hook at 45 degrees for automatic pouring (horizontally placing the colored primer on a paint spraying frame for spraying);
(13) spraying finish paint, namely horizontally hanging the window on a hanging line for manual (the distance between a spray gun and the window is controlled between 20 and 30 cm) and machine spraying;
(14) sticking an electrostatic protective film, namely selecting and sticking a protective film with proper size according to the width of the section bar so as to protect a paint film;
(15) the adhesive tape is installed, wherein the adhesive tape interface is arranged at the center of the upper end, the combination of the corner and the joint is smooth and seamless, the adhesive tape is not drawn when being installed, shrinkage allowance is reserved, the tightness is proper, the phenomena of groove release, edge curling and distortion are not allowed, and the adhesive tape is smooth and straight;
(16) mounting hardware, namely, distinguishing the left side and the right side of the hardware according to an opening mode and then mounting the hardware, measuring a variable part, paying attention to the size, placing the cut hardware, and accurately and firmly mounting the hardware, wherein the quantity is complete, and the phenomenon of nail leakage is not accurate;
(17) assembling: firstly, installing a sill window according to the size and the opening mode of a window frame, then installing locking blocks, enabling the locking blocks on the frame to be opposite to locking points of sash hardware, enabling the positions to be accurate and complete, and installing flat-open limiters; after the installation is finished, whether the opening function is normal or not is checked, whether the opening function is flexible or not is checked, no obstacle exists, and no impact friction sound exists in hardware;
(18) and (3) packaging and warehousing, namely packaging according to the size of the window, wherein the four sides of the window must be completely packaged by a carton, then packaging with a packaging belt with proper tightness, marking on one side of the carton according to the size mark and the type of the window, and finally classifying and neatly placing in a finished product area, so that loading and delivery are facilitated.
The Jingtai wood energy-saving antique wood window provided by the invention keeps the patterns and texture of wood, has exquisite and high-end product appearance, meets the favor of people on the antique wood window, meets the requirement of thermal insulation performance that the heat transfer coefficient K of cold regions (Shandong) is less than or equal to 2.0W/(m 2. K) of civil building thermal design specifications (attached description), and solves the key problems of poor mechanical property, easy corrosion, easy deformation, poor combustion performance and the like of the traditional antique wood window, so that the antique wood window can be really applied to ancient building repair, antique buildings or Chinese buildings.
The Jingtai wood has the characteristics of excellent size stability, corrosion resistance and strong termite resistance, and the Jingtai wood material is detected in the national detection center according to the national standard GB/T13942.1-2009 in the aspect of corrosion resistance: the corrosion resistance grade reaches grade I (strong corrosion resistance); according to the national standard GB8624-2012, the method comprises the following steps of: the combustion performance reaches the standard B1(C) grade requirement; the energy-saving antique solid wood window is formed by assembling the Jingtai wood into the sill frame and the sill window with specific sizes, has good dimensional stability, is provided with a hardware groove, a driver and a hinge, is easy to lock and open, and is matched with various tenon-and-mortise connections, Jingtai wood battens and Jingtai wood glass pressingThe strip and the two sealing systems ensure the stability of the structure and improve the heat insulation effect, and the heat insulation performance K value of the antique window prepared by the invention can reach 1.2W/(m)2.K)。
Performance of Jingtai wood material
| Item | Standard requirements |
| Density (g/cm3) | ≥0.8 |
| Internal bond Strength (MPa) | ≥2 |
| Static bending strength (MPa) | ≥60 |
| Modulus of elasticity (MPa) | ≥11000 |
| Water absorption thickness expansion ratio (%) | ≤4.5 |
| Water absorption width expansion ratio (%) | ≤3 |
Claims (10)
1. The production method of the novel Jingtai wood energy-saving antique wood window is characterized by comprising the following steps:
(1) cutting by a frame saw: framing the Jingtai wood base material into standard materials for later use;
(2) preferably blanking: carrying out optimized interception on the wood;
(3) planing;
(4) window milling: processing the wood window frame type, the sill window type and the shoulder-inserting interface into a novel energy-saving antique wood window frame type and a sill window type according to the drawing requirements;
(5) punching: drilling a handle hole, installing a rotary handle and drilling a round bar mortise;
(6) carving: carving the taenia annular plate;
(7) frame assembling: no height difference exists on the same horizontal plane, no gap exists between the group corners, and the diagonal lines are consistent;
(8) milling the outside of the threshold window and the outside of the frame: processing the shape of the sill window and the shape of the frame according to requirements;
(9) assembling pressing strips;
(10) manufacturing a lattice: manufacturing and installing the latticed wood in different styles according to the requirements of drawings;
(11) installing and debugging a sealing rubber strip and hardware;
(12) assembling: firstly, installing a sill window according to the size and the opening mode of a window frame;
(13) and (5) inspecting the finished product window, packaging and warehousing.
2. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that before the sealing rubber strips are installed, primer is coated, and then finish is coated.
3. The production method of the novel Jingtai wood energy-saving antique wood window as claimed in claim 1, wherein priming is performed: spraying at 45 degrees; and (3) finishing paint: the distance between the spray gun and the window is controlled between 20 cm and 30 cm.
4. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that an electrostatic protection film is pasted after painting.
5. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that the energy-saving antique wood window comprises a sill frame (1) and a sill window, wherein the sill frame (1) comprises a holding frame, an upper sill and a lower sill, the sill window comprises a stile, a wiping head, a core spacer, a taped ring plate (3) and glass (11) embedded in the sill window, and the core spacer comprises a flange (6) and a lattice bar (7);
the sill frame (1) is a Jingtai wooden sill frame, the sill window is a Jingtai wooden sill window, the thickness size range of the sill frame (1) is 58 mm-103 mm, and the width of the sill frame (1) is 50 mm-140 mm; the thickness of the sill window ranges from 58mm to 103mm, and the width of the sill window ranges from 70mm to 140 mm;
the assembly mode of the sill frame (1) is full tenon connection, a hardware mounting groove (13) and a sealing groove are arranged on the opposite side surfaces of the sill window and the sill frame (1), one side of the sill window is connected with the sill frame (1) through a hinge, and the sill window is flush with the outer decorative surface of the sill frame (1); the upper wiping head and the lower wiping head (9) are connected with the side stiles by 45-degree handspikes, and the middle wiping head and the side stiles are connected by V-shaped shoulder inserting tenons; the edge of the taenia plate (3) is provided with a head seam tenon which is arranged in the grooves of the stile (5) and the troweling head; four Jingtai wood battens (8) are respectively arranged on the edges of the inner decoration surface and the outer decoration surface of the taeniam plate (3) and are respectively an upper batten, a lower batten, a left batten and a right batten; the connecting mode of the sub-edges (6) is to clamp tenon-and-mortise, and the connecting mode of the bars (7) is to clamp tenon-and-mortise, cross clamp waist and single (double) straight semi-transparent clamping leather solid shoulder tenon-and-mortise; a Jingtai wood glass bead (12) is arranged on the edge of the glass (11), the sub-edge (6) is arranged on the outer facing of the edge of the glass (11), and the glass (11) is arranged in the position of a gap between the sub-edge (6) and the Jingtai wood glass bead (12);
the locking of the sill window and the sill frame (1) is realized through the driver, the driver comprises a driver main body (18), a steering angle, a locking block (17) and a rotating handle (14), the driver main body (18) and the steering angle are installed in the hardware installation groove (13), the rotating handle (14) is installed on the decorative surface in the side stile and connected with the driver main body (18), and the locking block (17) is installed on the sill frame (1) and is matched with a driver locking point (19);
a sealing system is arranged in the sealing groove, a sill window and a sill frame (1) are arranged in the sealing system in a certain lap joint amount, sealing rubber strips are arranged between the sill frame (1) and the sill window at the lap joint position, the number of the sealing rubber strips is two, a main sealing rubber strip (15) is arranged at the position, close to the inner facing, of the lap joint of the sill frame (1) and the sill window, and an auxiliary sealing rubber strip (16) is arranged at the position, close to the outer facing, of the lap joint of the sill frame (1) and the sill window;
the hinge includes upper portion hinge and lower part hinge, and the upper portion hinge includes upper bearing (20) again and goes up pivot (21), and the lower part hinge includes lower bearing (22) and lower pivot (23), and upper bearing (20) are installed in sill frame (1) upper corner portion inside opening, go up pivot (21) and install on the sill window in bight five metals mounting groove (13), and lower bearing (22) are installed in sill frame (1) lower corner portion inside opening, and lower pivot (23) are installed under the sill window in bight five metals mounting groove (13), and lower pivot (23) are articulated with lower bearing (22), and it is articulated with upper bearing (20) to go up pivot (21).
6. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that the upper and lower wiping heads (9) and the side stiles are connected by 45-degree handspikes and round bars.
7. The production method of the novel Jingtai wood energy-saving antique wood window according to claim 5, wherein corners of the Jingtai wood batten (8) and the Jingtai wood glass batten (12) are connected through an adhesive and a stud, and the Jingtai wood batten (8) and the Jingtai wood glass batten (12) are connected with a wiping head and a rim (5) through a straight nail and a sealant.
8. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that the glass (11) is hollow glass, and the heat insulation strip arranged between the two pieces of glass is a warm edge strip.
9. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that the connection points of the bars (7) are T-shaped, cross-shaped and L-shaped.
10. The production method of the novel Jingtai wood energy-saving antique wood window is characterized in that the sub-edges (6) and the bars (7) are in mortise-tenon connection, and the sub-edges (6) are connected with the stiles (5) and the middle trowel head in a straight nail connection mode.
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| CN113246253B (en) | 2023-01-31 |
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Denomination of invention: A new production method for energy-saving antique wooden windows made of Jingtai wood Effective date of registration: 20231130 Granted publication date: 20230131 Pledgee: Binzhou boxing sub branch of Qilu Bank Co.,Ltd. Pledgor: SHANDONG CHAMBROAD WOODEN BASE Co.,Ltd. Registration number: Y2023980068758 |