CN113234268A - Composite reinforced high-density polyethylene material and preparation method thereof - Google Patents

Composite reinforced high-density polyethylene material and preparation method thereof Download PDF

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Publication number
CN113234268A
CN113234268A CN202110287409.6A CN202110287409A CN113234268A CN 113234268 A CN113234268 A CN 113234268A CN 202110287409 A CN202110287409 A CN 202110287409A CN 113234268 A CN113234268 A CN 113234268A
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parts
density polyethylene
fly ash
inorganic fiber
coupling agent
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毛寅
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Zhejiang Shengqi Industrial Co ltd
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Zhejiang Shengqi Industrial Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to the technical field of polyethylene materials, in particular to a composite reinforced high-density polyethylene material and a preparation method thereof, wherein the composite reinforced high-density polyethylene material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer, the interface performance of a binary system of the high-density polyethylene/inorganic fiber is improved by taking maleic anhydride grafted polyethylene PE-g-MAH as the compatilizer, the fly ash has light particle size, high mechanical property and more active groups, the fly ash is used as a filler for a polyethylene material, the cost is reduced, the high-added-value application of the fly ash is realized, the impact strength of the composite material is greatly improved by selecting carbon fiber CF for the inorganic fiber to be mixed with dry-density polyethylene, and meanwhile, the tensile strength and the bending strength are also greatly improved.

Description

Composite reinforced high-density polyethylene material and preparation method thereof
Technical Field
The invention relates to the technical field of polyethylene materials, in particular to a composite reinforced high-density polyethylene material and a preparation method thereof.
Background
Polyethylene is one of the most widely used and productive synthetic resins, and is mainly used in various aspects of industrial and agricultural production and human life. Polyethylene is of various types, and can be classified into: low molecular weight polyethylene, normal molecular weight polyethylene, and ultra high molecular weight polyethylene. The ultra-high molecular weight polyethylene is a thermoplastic engineering plastic with the molecular weight of more than 150 ten thousand, a linear structure, excellent friction resistance, impact resistance, self-lubrication, chemical resistance, low temperature resistance, sanitation, innocuity, high tensile strength and the like.
At present, the high-density polyethylene composite material in the market has the problems of poor mechanical property, tensile property, impact property and the like, so that the ultrahigh molecular weight polyethylene composite material and the preparation method thereof are provided for improving the problems.
Disclosure of Invention
The invention aims to provide a composite reinforced high-density polyethylene material and a preparation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a composite reinforced high-density polyethylene material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer.
Preferably, the coupling agent is a phenolic resin silane coupling agent.
Preferably, the inorganic fiber is carbon fiber CF, and the modifier is solid paraffin or paraffin extract.
Preferably, the compatilizer is maleic anhydride grafted polyethylene PE-g-MAH.
A preparation method of a composite reinforced high-density polyethylene material comprises the following steps:
s1, preparing the required material: high-density polyethylene, fly ash, inorganic fiber, coupling agent, modifier and compatilizer;
s2, selecting according to the mass parts: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer;
s3, drying the fly ash in the air and using the dried fly ash; drying the inorganic fiber for use;
s4, adding the high-density polyethylene and the modifier into a reaction kettle, heating and stirring to modify the high-density polyethylene, and then adding the fly ash, the inorganic fiber, the coupling agent and the compatilizer into the reaction kettle, and fully stirring and mixing;
and S5, granulating and molding the obtained composite material by a screw extruder.
Preferably, the S3 fly ash is used after being naturally air-dried, and the inorganic fiber is placed into a drying oven to be dried for 1-2 hours at the temperature of 100-120 ℃.
Preferably, in the step S4, 110 parts of high-density polyethylene and 2 parts of modifier are added into a reaction kettle to be heated to 60-100 ℃ and stirred at a low speed for 1-2 hours, and 5 parts of fly ash, 3 parts of inorganic fiber, 1 part of coupling agent and 0.4 part of compatilizer are added into the reaction kettle to be stirred and mixed for 2-3 hours.
Preferably, in the step S4, 115 parts of high-density polyethylene and 3 parts of modifier are added into a reaction kettle to be heated to 60-100 ℃ and stirred at a low speed for 1-2 hours, and 10 parts of fly ash, 5 parts of inorganic fiber, 1.5 parts of coupling agent and 0.6 part of compatilizer are added into the reaction kettle to be stirred and mixed for 2-3 hours.
Preferably, in the step S4, 125 parts of high-density polyethylene and 4 parts of modifier are added into a reaction kettle to be heated to 60-100 ℃ and stirred at a low speed for 1-2 hours, and 15 parts of fly ash, 8 parts of inorganic fiber, 2 parts of coupling agent and 1 part of compatilizer are added into the reaction kettle to be stirred and mixed for 2-3 hours.
Preferably, the use temperature of the S5 screw extruder is 200-220 ℃, and the screw rotation speed is 150-200 r/min.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the interface performance of a binary system of high-density polyethylene/inorganic fiber is improved by using maleic anhydride grafted polyethylene PE-g-MAH as a compatilizer, the fly ash has the advantages of light particle weight, high mechanical property, more active groups, excellent electrical property and the like, the fly ash is used as a filler in a polyethylene material, the cost is reduced, and the high-added-value application of the fly ash is realized.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by those skilled in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
The invention provides a technical scheme that:
a composite reinforced high-density polyethylene material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer.
The coupling agent is phenolic resin silane coupling agent.
The inorganic fiber is carbon fiber CF, and the modifier is solid paraffin or paraffin extract.
The compatilizer is maleic anhydride grafted polyethylene PE-g-MAH.
The interface performance of a binary system of high-density polyethylene/inorganic fiber is improved by taking maleic anhydride grafted polyethylene PE-g-MAH as a compatilizer, the fly ash has the advantages of light particle weight, high mechanical property, more active groups, excellent electrical property and the like, the fly ash is used as a filler in a polyethylene material, the cost is reduced, the high-added-value application of the fly ash is realized, and the impact strength of the composite material is greatly improved, and meanwhile, the tensile strength and the bending strength are also greatly improved by selecting carbon fiber CF as the inorganic fiber to be mixed with dry-density polyethylene.
A preparation method of a composite reinforced high-density polyethylene material comprises the following steps:
s1, preparing the required material: high-density polyethylene, fly ash, inorganic fiber, coupling agent, modifier and compatilizer;
s2, selecting according to the mass parts: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer;
s3, drying the fly ash in the air and using the dried fly ash; drying the inorganic fiber for use;
s4, adding the high-density polyethylene and the modifier into a reaction kettle, heating and stirring to modify the high-density polyethylene, and then adding the fly ash, the inorganic fiber, the coupling agent and the compatilizer into the reaction kettle, and fully stirring and mixing;
and S5, granulating and molding the obtained composite material by a screw extruder.
And (3) naturally drying the S3 fly ash, and then using, and drying the inorganic fiber in a drying oven for 1-2 h at 100-120 ℃.
S4, adding 110 parts of high-density polyethylene and 2 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 5 parts of fly ash, 3 parts of inorganic fiber, 1 part of coupling agent and 0.4 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours.
S4, adding 115 parts of high-density polyethylene and 3 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 10 parts of fly ash, 5 parts of inorganic fiber, 1.5 parts of coupling agent and 0.6 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours.
S4, 125 parts of high-density polyethylene and 4 parts of modifier are added into a reaction kettle and heated to 60-100 ℃, and stirred at a low speed for 1-2 hours, and 15 parts of fly ash, 8 parts of inorganic fiber, 2 parts of coupling agent and 1 part of compatilizer are added into the reaction kettle and stirred and mixed for 2-3 hours.
The service temperature of the S5 screw extruder is 200-220 ℃, and the screw rotating speed is 150-200 r/min.
Example 1: the composite material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer, wherein the coupling agent is phenolic resin silane coupling agent, the inorganic fiber is carbon fiber CF, the modifying agent is solid paraffin or paraffin extract, and the compatilizer is maleic anhydride grafted polyethylene PE-g-MAH; the fly ash is used after being naturally dried; putting the inorganic fibers into a drying box, and drying for 1-2 hours at 100-120 ℃; adding 110 parts of high-density polyethylene and 2 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 5 parts of fly ash, 3 parts of inorganic fiber, 1 part of coupling agent and 0.4 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours; the using temperature of the screw extruder is 200-220 ℃, and the rotating speed of the screw is 150-200 r/min.
Example 2: the composite material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer, wherein the coupling agent is phenolic resin silane coupling agent, the inorganic fiber is carbon fiber CF, the modifying agent is solid paraffin or paraffin extract, and the compatilizer is maleic anhydride grafted polyethylene PE-g-MAH; the fly ash is used after being naturally dried; putting the inorganic fibers into a drying box, and drying for 1-2 hours at 100-120 ℃; adding 115 parts of high-density polyethylene and 3 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 10 parts of fly ash, 5 parts of inorganic fiber, 1.5 parts of coupling agent and 0.6 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours; the using temperature of the screw extruder is 200-220 ℃, and the rotating speed of the screw is 150-200 r/min.
Example 3: the composite material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer, wherein the coupling agent is phenolic resin silane coupling agent, the inorganic fiber is carbon fiber CF, the modifying agent is solid paraffin or paraffin extract, and the compatilizer is maleic anhydride grafted polyethylene PE-g-MAH; the fly ash is used after being naturally dried; putting the inorganic fibers into a drying box, and drying for 1-2 hours at 100-120 ℃; adding 125 parts of high-density polyethylene and 4 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 15 parts of fly ash, 8 parts of inorganic fiber, 2 parts of coupling agent and 1 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours, wherein the use temperature of a screw extruder is 200-220 ℃, and the rotating speed of the screw is 150-200 r/min.
To sum up, in example 1, the impact strength of the composite material made of 115 parts of the high-density polyethylene, 3 parts of the modifier, 10 parts of the fly ash, 5 parts of the inorganic fiber, 1.5 parts of the coupling agent and 0.6 part of the compatilizer is greatly improved, and the tensile strength and the bending strength are also greatly improved
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the inventive concepts of the present invention are equivalent to or changed within the technical scope of the present invention.

Claims (10)

1. A composite reinforced high-density polyethylene material comprises high-density polyethylene, fly ash, inorganic fiber, a coupling agent, a modifier and a compatilizer, and is characterized in that: the composition comprises the following components in parts by mass: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer.
2. The composite reinforced high-density polyethylene material according to claim 1, wherein the coupling agent is a phenolic resin silane coupling agent.
3. The composite reinforced high-density polyethylene material as claimed in claim 1, wherein the inorganic fiber is carbon fiber CF, and the modifier is paraffin wax or paraffin wax extract.
4. The composite reinforced high-density polyethylene material as claimed in claim 1, wherein the compatibilizer is maleic anhydride grafted polyethylene PE-g-MAH.
5. The preparation method of the composite reinforced high-density polyethylene material is characterized by comprising the following preparation steps:
s1, preparing the required material: high-density polyethylene, fly ash, inorganic fiber, coupling agent, modifier and compatilizer;
s2, selecting according to the mass parts: 100-130 parts of high-density polyethylene, 5-15 parts of fly ash, 1-10 parts of inorganic fiber, 0.5-3 parts of coupling agent, 1-5 parts of modifying agent and 0.1-1 part of compatilizer;
s3, drying the fly ash in the air and using the dried fly ash; drying the inorganic fiber for use;
s4, adding the high-density polyethylene and the modifier into a reaction kettle, heating and stirring to modify the high-density polyethylene, and then adding the fly ash, the inorganic fiber, the coupling agent and the compatilizer into the reaction kettle, and fully stirring and mixing;
and S5, granulating and molding the obtained composite material by a screw extruder.
6. The preparation method of the composite reinforced high-density polyethylene material according to claim 5, wherein the S3 fly ash is used after being naturally air-dried, and the inorganic fiber is placed in a drying oven to be dried for 1-2 hours at 100-120 ℃.
7. The preparation method of the composite reinforced high-density polyethylene material according to claim 5, wherein S4 comprises the steps of adding 110 parts of high-density polyethylene and 2 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 5 parts of fly ash, 3 parts of inorganic fiber, 1 part of coupling agent and 0.4 part of compatilizer into the reaction kettle, stirring and mixing for 2-3 hours.
8. The preparation method of the composite reinforced high-density polyethylene material according to claim 5, wherein S4 is prepared by adding 115 parts of high-density polyethylene and 3 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 10 parts of fly ash, 5 parts of inorganic fiber, 1.5 parts of coupling agent and 0.6 part of compatilizer into the reaction kettle, and stirring and mixing for 2-3 hours.
9. The preparation method of the composite reinforced high-density polyethylene material according to claim 5, wherein S4 is prepared by adding 125 parts of high-density polyethylene and 4 parts of modifier into a reaction kettle, heating to 60-100 ℃, stirring at a low speed for 1-2 hours, adding 15 parts of fly ash, 8 parts of inorganic fiber, 2 parts of coupling agent and 1 part of compatilizer into the reaction kettle, and stirring and mixing for 2-3 hours.
10. The preparation method of the composite reinforced high-density polyethylene material as claimed in claim 5, wherein the S5 screw extruder is used at a temperature of 200-220 ℃ and a screw rotation speed of 150-200 r/min.
CN202110287409.6A 2021-03-17 2021-03-17 Composite reinforced high-density polyethylene material and preparation method thereof Pending CN113234268A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114213738A (en) * 2021-12-24 2022-03-22 江苏明昊新材料科技股份有限公司 Weather-resistant high-density polyethylene material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102241849A (en) * 2011-06-16 2011-11-16 上海邦中新材料有限公司 Carbon-fiber-reinforced polyethylene composite material
CN110294886A (en) * 2019-07-01 2019-10-01 金陵科技学院 Used in electronic industry flame-resistant high-temperature-resistant polyethylene and preparation method thereof
CN110564035A (en) * 2019-08-02 2019-12-13 浙江晟祺实业有限公司 Ultrahigh molecular weight polyethylene composite material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102241849A (en) * 2011-06-16 2011-11-16 上海邦中新材料有限公司 Carbon-fiber-reinforced polyethylene composite material
CN110294886A (en) * 2019-07-01 2019-10-01 金陵科技学院 Used in electronic industry flame-resistant high-temperature-resistant polyethylene and preparation method thereof
CN110564035A (en) * 2019-08-02 2019-12-13 浙江晟祺实业有限公司 Ultrahigh molecular weight polyethylene composite material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114213738A (en) * 2021-12-24 2022-03-22 江苏明昊新材料科技股份有限公司 Weather-resistant high-density polyethylene material and preparation method thereof

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Application publication date: 20210810