A kind of epoxide group modified graphite and heat conduction nylon composite materials and preparation thereof
Technical field
The present invention relates to a kind of epoxide group modified graphite and heat conduction nylon composite materials that adopts this modified graphite to prepare and preparation method thereof, belong to field of high polymer material processing.
Background technology
Nylon is as the most frequently used engineering plastics, there is excellent over-all properties, but thermal conductivity is low, only has 0.2-0.3 W/mK, in Application Areass such as LED illumination, automobile, electronic products, material heat transfer heat dispersion is had to higher requirement, and the low use that limits to a great extent nylon material of thermal conductivity.
Graphite wide material sources, cheap, be a kind of multifunctional inorganic filler, there is excellent heat conductivility, fill it in nylon, can significantly improve the heat conductivility of nylon.But, in order further to improve the heat conductivility of nylon, need to strengthen the addition of graphite, but because graphite tap density is little, content of graphite increase can cause filling difficulty, is difficult to disperse well in nylon matrix, can cause the mechanical property of nylon significantly to decline.Therefore, improve the tap density of graphite, increase the loading level of graphite in nylon matrix, when improving nylon material thermal conductivity, can keep or improve the intensity of material, become particularly important.
The nylon composite materials of a kind of high heat conduction described in patent CN102775767A, its high comprehensive performance, but rare earth element yttrium is unstable in air, easily cause nylon composite materials mechanical properties decrease, simultaneously, the treatment condition of rare earth element yttrium need very strict condition, are unfavorable for scale operation; The treatment process of heat conductive filler described in patent CN102408710A is to add heat conductive filler after nylon is dissolved, and after mixing, dries multi-program through drying crushing washing again, is unfavorable for suitability for industrialized production.
Summary of the invention
The heat conduction nylon composite materials that the object of the present invention is to provide a kind of epoxide group modified graphite and adopt this modified graphite to prepare, this heat conduction nylon composite materials has good mechanical property and higher thermal conductivity.
A kind of epoxide group modified graphite of the present invention, it is graphite and bifunctional epoxy compound 1, the combination of 6-hexanediol diglycidyl ether or BDDE or ethylene glycol diglycidylether; Described bifunctional epoxy compound's quality is the 8%-10% of graphite quality.
Above-mentioned graphite median size is good at 1-13 μ m.
The preparation method of epoxide group modified graphite of the present invention, it is at 80-85 ℃, and graphite and bifunctional epoxy compound's high-speed mixing processing 30-50min are made to bifunctional epoxy compound's modified graphite.
Before high-speed mixing is processed, described graphite being put in to 110-120 ℃ of baking oven inner drying 6-8h is advisable.
Heat conduction nylon composite materials provided by the invention, mainly made by the raw material of following mass parts:
Nylon 25-50 part;
Epoxide group modified graphite 50-75 part described above;
Oxidation inhibitor 0.1-0.5 part.
Described nylon is preferably PA6 or PA66.
Described oxidation inhibitor is that antioxidant 1010 and irgasfos 168 are used in conjunction with according to mass ratio 1:1.
The preparation method of heat conduction nylon composite materials of the present invention, comprises the steps:
(1) by following component and mass parts content raw materials weighing, nylon 25-50 part, epoxide group modified graphite 50-75 part, oxidation inhibitor 0.1-0.5 part;
(2) raw materials weighing is added to high-speed mixer mixing 3-5min;
(3) will join twin screw extruder through the mixed raw material of step (2), extruder temperature is 195-265 ℃, and screw speed 200-350rpm, through extruding, traction, granulation make product.
Step (2) is before high-speed mixing, and it is good that nylon is dried to 7-8h at 100-105 ℃ in vacuum drying oven.
The present invention uses bifunctional epoxy compound to carry out surface modification to graphite, an one epoxide group and graphite surface generation physics chemical action, make to have in graphite surface grafting the epoxide group of reactive behavior, in extrusion production process, the epoxide group on bifunctional epoxy compound's modified graphite surface can react with nylon molecular chain-end amino or carboxyl, nylon molecular chain can be coupled together, nylon is played to chain extension effect to a certain extent, the mechanical property of nylon is promoted, and the tensile strength of its matrix material is greater than 50MPa; The surface of bifunctional epoxy compound's modified graphite has become hydrophobicity from wetting ability in addition, has greatly improved the consistency of graphite and matrix, and graphite can be dispersed in nylon matrix well; Through bifunctional epoxy compound, graphite is carried out after surface modification, the tap density of graphite increases considerably, and this has improved the loading level of graphite in nylon matrix greatly, thereby the thermal conductivity of nylon material is greatly improved, more than thermal conductivity 2.3W/mK.
Embodiment
Following embodiment is further illustrating using the explaination as to the technology of the present invention content for content of the present invention; but flesh and blood of the present invention is not limited in described in following embodiment, those of ordinary skill in the art can and should know any simple change or replacement based on connotation of the present invention all should belong to protection domain of the presently claimed invention.
embodiment 1
Take median size 2.5 μ m graphite 1000g at 110-120 ℃, after baking oven inner drying 6-8h, take out and add high-speed mixer, at 80-85 ℃, add 80g bifunctional epoxy compound 1,6-hexanediol diglycidyl ether, makes bifunctional epoxy compound's modified graphite after combination treatment 45-50min.
Nylon 6 is dried to 7-8h at 100-105 ℃ in vacuum drying oven, get 30 parts of dry 6,70 parts of above-mentioned gained bifunctional epoxy compound modified graphites of nylon, (antioxidant 1010 and irgasfos 168 are used in conjunction with according to mass ratio 1:1 0.2 part of oxidation inhibitor, add high-speed mixer mixing 3-5min down together), after taking-up, add forcing machine, make product through extruding pelletization.Extrusion temperature 195-245 ℃, engine speed 260rmp.After product is injection molded into standard batten, test performance is as follows: thermal conductivity 3.4W/mK, tensile strength 50.8MPa.
embodiment 2
Take median size 5 μ m graphite 1000g at 110-120 ℃, after baking oven inner drying 6-8h, take out and add high-speed mixer, at 80-85 ℃, add 100g bifunctional epoxy compound 1,4-butanediol diglycidyl ether, makes bifunctional epoxy compound's modified graphite after combination treatment 45-50min.
Nylon 66 is dried to 7-8h at 100-105 ℃ in vacuum drying oven, get 40 parts of dry nylon 66,60 parts, 0.2 part oxidation inhibitor of above-mentioned bifunctional epoxy compound's modified graphite and add high-speed mixer mixing 3-5min, after taking-up, add forcing machine, make product through extruding pelletization.Extrusion temperature 235-265 ℃, engine speed 245rmp.It is as follows that product is injection molded into standard batten test performance: thermal conductivity 2.9W/mK, tensile strength 80.0MPa.
embodiment 3
Take median size 10 μ m graphite 1000g at 110-120 ℃, after baking oven inner drying 6-8h, take out and add high-speed mixer, at 80-85 ℃, add 100g bifunctional epoxy compound 1,6-hexanediol diglycidyl ether, makes bifunctional epoxy compound's modified graphite after combination treatment 45-50min.
Nylon 66 is dried to 7-8h at 100-105 ℃ in vacuum drying oven, get 50 parts of dry nylon 66,50 parts, 0.3 part oxidation inhibitor of above-mentioned bifunctional epoxy compound's modified graphite and add high-speed mixer mixing 3-5min, after taking-up, add forcing machine, make product through extruding pelletization.Extrusion temperature 235-260 ℃, engine speed 250rmp.It is as follows that product is injection molded into standard batten test performance: thermal conductivity 2.4W/mK, tensile strength 87.7MPa.
embodiment 4
Take median size 10 μ m graphite 1000g at 110-120 ℃, after baking oven inner drying 6-8h, take out and add high-speed mixer, at 80-85 ℃, add 100g bifunctional epoxy compound ethylene glycol diglycidylether, after combination treatment 45-50min, make bifunctional epoxy compound's modified graphite.
Nylon 6 is dried to 7-8h at 100-105 ℃ in vacuum drying oven, get 50 parts of dry nylon 6,50 parts, 0.2 part oxidation inhibitor of above-mentioned bifunctional epoxy compound's modified graphite and add high-speed mixer mixing 3-5min, after taking-up, add forcing machine, make product through extruding pelletization.Extrusion temperature 195-250 ℃, engine speed 275rmp.It is as follows that product is injection molded into standard batten test performance: thermal conductivity 2.3W/mK, tensile strength 67.5MPa.
embodiment 5
Take median size 8 μ m graphite 1000g at 110-120 ℃, after baking oven inner drying 6-8h, take out and add high-speed mixer, at 80-85 ℃, add 80g bifunctional epoxy compound 1,6-hexanediol diglycidyl ether, makes bifunctional epoxy compound's modified graphite after combination treatment 45-50min.
Nylon 6 is dried to 7-8h at 100-105 ℃ in vacuum drying oven, get 45 parts of dry nylon 6,55 parts, 0.2 part oxidation inhibitor of above-mentioned bifunctional epoxy compound's modified graphite and add high-speed mixer mixing 3-5min, after taking-up, add forcing machine, make product through extruding pelletization.Extrusion temperature 195-250 ℃, engine speed 275rmp.It is as follows that product is injection molded into standard batten test performance: thermal conductivity 2.4W/mK, tensile strength 65.0MPa.