Summary of the invention
One of the object of the invention is to provide for the defective that solves prior art nylon composite materials heat conductivility difference a kind of nylon composite materials of high heat conduction.
Another object of the present invention provides a kind of preparation method of nylon composite materials of high heat conduction.
To achieve these goals, the present invention adopts following technical scheme:
A kind of nylon composite materials of high heat conduction, said nylon composite materials is mixed and made into by following raw materials by weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.In the present technique scheme, the thermal conductivity of nylon 6 is merely 0.30 W/mk, and Graphite Powder 99 has the thermal conductivity height, is prone to the characteristic of dispersion and stable performance, in nylon 6 powders, adds Graphite Powder 99, helps improving the heat conductivility of matrix material; And but aluminum fiber is to compare characteristics such as having more fusing point is low, the low noise reduction of hardness, good heat conductivity, heavy metal free pollution with traditional steel fiber copper fiber; Aluminum ratio heavily is 30% of a copper; So the aluminium fiber, the heat conductivility of adding aluminum fiber lifting matrix material further.The modified additive that adds 0.6-5% can effectively improve the performance of nylon 6 composite material, if add too much, then can cause the variation of nylon 6 composite material performance; Add 0.2-10% volume aluminum fiber, can effectively improve the thermal conductivity of nylon 6 composite material, but add too much, can cause that then the plasticity of nylon 6 composite material sharply reduces; Rare earth element yttrium is as a kind of high-temperature superconductor; Its heat conductivility is remarkable; If add too much; Then can so the present invention relatively reaches optimization through TE, confirm nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10% because of yttrium unstable reduction that causes the nylon 6 composite material performance in air.
As preferably, said modified additive is made up of the material of following weight percent: oxidation inhibitor 0.1-10%, photostabilizer 0.1-10%, dispersion agent 0.1-80% and coupling agent 0.1-80%.In the present technique scheme, oxidation inhibitor is selected oxidation inhibitor B225 for use, and it can keep original melting index by primary antioxidant 1010 and auxiliary antioxidant 168 composite forming, and low look dirty.Photostabilizer selects 783 for use; Dispersion agent is selected Honeywell A-C 6A for use, and coupling agent is titanate coupling agent NDZ311.
As preferably, the surface-treated concrete steps of said surface treated Graphite Powder 99 are that the aluminic acid ester of the 1/10-1/2 of Graphite Powder 99 content and Graphite Powder 99 are stirred 25-35min; The fineness of Graphite Powder 99 is 100-150 μ m.In the present technique scheme, Graphite Powder 99 through surface treatment, is improved fineness, brightness and reduces viscosity, increase the sticking power of Graphite Powder 99.
As preferably, the diameter of said aluminum fiber is 25-35 μ m, and length is 2-4mm.
As preferably, the granularity of said nylon 6 is the 80-100 order.
A kind of preparation method of nylon composite materials of high heat conduction, said preparation method may further comprise the steps:
A) nylon 6 is ground, obtain 80-100 purpose nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere; Stir 5-20min with the stirrer of preparing burden at a high speed; In high speed is prepared burden stirrer, add aluminum fiber then, continue to stir 2-3min, obtain mixture;
C) mixture that step b) is made is through the twin screw extruder screw extrusion molding.
As preferably, in the step c), the processing temperature of twin screw extruder is 280-295 ℃, feeding frequency 5-20Hz, engine speed 200-500r/min.
As preferably, said nylon composite materials is mixed and made into by following raw materials by weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.
The invention has the beneficial effects as follows that the thermal conductivity of the prepared nylon composite materials of the present invention significantly promotes, tensile strength, flexural strength also have lifting simultaneously.
Embodiment
Below in conjunction with specific embodiment the present invention is done further explanation:
Embodiment 1
A kind of preparation method of nylon composite materials of high heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
89 |
Surface treated Graphite Powder 99 |
10 |
Modified additive |
0.6 |
Aluminum fiber |
0.2 |
Rare earth element yttrium |
0.2 |
Wherein modified additive is made up of the material of following weight percent: oxidation inhibitor B225, content are 0.1% of modified additive weight; Photostabilizer 783, content are 10% of modified additive weight; Dispersion agent Honeywell A-C 6A, content are 80% of modified additive weight; Titanate coupling agent NDZ311, content are 9.9% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.1 aluminic acid ester of Graphite Powder 99 content and Graphite Powder 99 are stirred 25min; Wherein the fineness of Graphite Powder 99 is 100 μ m.
Wherein nylon 6 is contained Industrial Co., Ltd. available from the Taiwan collection, and model is PA T4208; Graphite Powder 99 is available from carbon materials ltd, and model is K-15; Oxidation inhibitor B225 is available from Nanjing Holley bright science, industry and trade ltd; Photostabilizer 783 is available from Milan, Nanjing chemical industry ltd; Dispersion agent reaches environmentally-friendly plastic chemical industry ltd available from Shenzhen curry favour, model Honeywell A-C 6A; Coupling agent is available from the sharp chemical industry ltd of speeding in Guangzhou, and model is titanate coupling agent NDZ311; Aluminum fiber causes adopted novel material Science and Technology Ltd. available from Shanghai.
Said preparation method may further comprise the steps:
A) nylon 6 is ground, obtain 80 purpose nylon, 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere; With stirring 5min in the stirrer of preparing burden at a high speed; The aluminum fiber that in high speed is prepared burden stirrer, adds diameter 25 μ m, length 2mm then; Continue to stir 2min, obtain mixture;
C) mixture that step b) is made is through the twin screw extruder screw extrusion molding, and the processing temperature of twin screw extruder is 280 ℃, feeding frequency 5Hz, engine speed 200r/min.
Embodiment 2
A kind of preparation method of nylon composite materials of high heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
35 |
Surface treated Graphite Powder 99 |
60 |
Modified additive |
2.9 |
Aluminum fiber |
2 |
Rare earth element yttrium |
0.1 |
Wherein modified additive is made up of the material of following weight percent: oxidation inhibitor B225, content are 10% of modified additive weight; Photostabilizer 783, content are 0.1% of modified additive weight; Dispersion agent Honeywell A-C 6A, content are 9.9% of modified additive weight; Titanate coupling agent NDZ311, content are 80% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.3 aluminic acid ester of Graphite Powder 99 content and Graphite Powder 99 are stirred 30min; Wherein the fineness of Graphite Powder 99 is 120 μ m.
Said preparation method may further comprise the steps:
A) nylon 6 is ground, obtain 90 purpose nylon, 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere; With stirring 10min in the stirrer of preparing burden at a high speed;, high speed adds diameter 30 μ m, length 3mm aluminum fiber then in preparing burden stirrer; Continue to stir 3min, obtain mixture;
C) mixture that step b) is made is through the twin screw extruder screw extrusion molding, and the processing temperature of twin screw extruder is 290 ℃, feeding frequency 10Hz, engine speed 300r/min.
Embodiment 3
A kind of preparation method of nylon composite materials of high heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
55 |
Surface treated Graphite Powder 99 |
30 |
Modified additive |
4.8 |
Aluminum fiber |
10 |
Rare earth element yttrium |
0.2 |
Wherein modified additive is made up of the material of following weight percent: oxidation inhibitor B225, content are 5% of modified additive weight; Photostabilizer 783, content are 5% of modified additive weight; Dispersion agent Honeywell A-C 6A, content are 45% of modified additive weight; Titanate coupling agent NDZ311, content are 45% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.5 aluminic acid ester of Graphite Powder 99 content and Graphite Powder 99 are stirred 35min; Wherein the fineness of Graphite Powder 99 is 150 μ m.
Said preparation method may further comprise the steps:
A) nylon 6 is ground, obtain 100 purpose nylon, 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere; With stirring 20min in the stirrer of preparing burden at a high speed;, high speed adds diameter 35 μ m, length 4mm aluminum fiber then in preparing burden stirrer; Continue to stir 3min, obtain mixture;
C) mixture that step b) is made is through the twin screw extruder screw extrusion molding, and the processing temperature of twin screw extruder is 295 ℃, feeding frequency 20Hz, engine speed 500r/min.
Comparative Examples 1, raw materials used according to embodiment 1, remove aluminum fiber, replenish insufficient content with nylon 6, the preparation method is identical with embodiment 1.
Comparative Examples 2, raw materials used according to embodiment 2, remove modified additive, replenish insufficient content with nylon 6, the preparation method is identical with embodiment 2.
Comparative Examples 3, raw materials used according to embodiment 3, remove rare earth element yttrium and aluminum fiber, replenish insufficient content with nylon 6, the preparation method is identical with embodiment 3.
Comparative Examples 4, raw materials used according to embodiment 1, remove surface treated graphite powder and aluminum fiber, replenish insufficient content with nylon 6, the preparation method is identical with embodiment 1.
Table 1 is the test data of tensile strength, flexural strength, modulus in flexure and thermal conductivity
Table 1, test data
Title |
Tensile strength (MP) |
Flexural strength (MP) |
Modulus in flexure (MP) |
Thermal conductivity (W/mk) |
Embodiment 1 |
124 |
129 |
3303 |
7.5 |
Embodiment 2 |
298 |
287 |
3984 |
7.9 |
Embodiment 3 |
149 |
173 |
3523 |
8.3 |
Comparative Examples 1 |
99 |
129 |
3004 |
3.4 |
Comparative Examples 2 |
127 |
145 |
2934 |
4.1 |
Comparative Examples 3 |
117 |
124 |
2967 |
1.5 |
Comparative Examples 4 |
107 |
119 |
2974 |
2.4 |
From table, can find out; The thermal conductivity of Comparative Examples 1-4 is on the low side; Each association is all low than the nylon 6 composite material that embodiment of the invention 1-3 makes; Added modified additive, Graphite Powder 99, aluminum fiber and rare earth element yttrium, thermal conductivity improves obviously, and the tensile strength of nylon 6 composite material, flexural strength, modulus in flexure improve.