CN113231416A - A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively - Google Patents

A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively Download PDF

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Publication number
CN113231416A
CN113231416A CN202110668780.7A CN202110668780A CN113231416A CN 113231416 A CN113231416 A CN 113231416A CN 202110668780 A CN202110668780 A CN 202110668780A CN 113231416 A CN113231416 A CN 113231416A
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CN
China
Prior art keywords
pqrl
cabin
cleaning
magnetic
robot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110668780.7A
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Chinese (zh)
Inventor
任志乾
余琼
陶理
孙映竹
李伟华
周准
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Su Extensive Testing Technology Co ltd
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Hunan Su Extensive Testing Technology Co ltd
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Application filed by Hunan Su Extensive Testing Technology Co ltd filed Critical Hunan Su Extensive Testing Technology Co ltd
Priority to CN202110668780.7A priority Critical patent/CN113231416A/en
Publication of CN113231416A publication Critical patent/CN113231416A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/06Endless track vehicles with tracks without ground wheels
    • B62D55/075Tracked vehicles for ascending or descending stairs, steep slopes or vertical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/26Ground engaging parts or elements
    • B62D55/265Ground engaging parts or elements having magnetic or pneumatic adhesion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a high-efficiency intelligent quick cleaning system for comprehensively and thoroughly cleaning a PQRL cabin, which structurally comprises a three-dimensional rotary spray head, a magnetic absorption crawler robot, a reel control lifter, a connection auxiliary control rod, the PQRL cabin and a reinforcement rib plate in the PQRL cabin, wherein the three-dimensional rotary spray head is positioned at the bottom of the connection auxiliary control rod, the upper end of the connection auxiliary control rod is fixedly connected with the output end of the reel control lifter, the reel control lifter is fixedly connected to the left side of the upper end of the PQRL cabin, and the reinforcement rib plate in the PQRL cabin is fixedly connected to the right wall in the PQRL cabin. The cleaning equipment is suitable for quickly cleaning different PQRL cabins of ships, can thoroughly clean complex structures in the cabins, avoids the phenomenon that the cleaning of partial positions of the PQRL cabins of the ships is not thorough in the cleaning process, prevents the cleaning equipment from falling off when the inner walls of the PQRL cabins of the ships crawl, and improves the flexibility of cleaning the inner walls of the PQRL cabins of the ships.

Description

A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively
Technical Field
The invention relates to the technical field of cleaning systems, in particular to a high-efficiency intelligent quick cleaning system for completely and completely cleaning a PQRL cabin.
Background
The quality of fuel oil is an important part of ship navigation, and if the fuel oil is polluted, the normal flowing and quality indexes of the fuel oil can be influenced, so that the normal running of ship navigation is influenced. Meanwhile, the fuel system and the normal operation of parts of the engine are seriously damaged, so that the service performance of the engine is reduced, and the operation is abnormal. Therefore, the cleaning work of the ship fuel tank needs to be carried out, the cleanliness of the fuel is guaranteed, and the fuel pollution is controlled.
Traditional fuel oil tank cleaning mode mainly is artifical the washing, wears professional protection instrument by the cleaning personnel and gets into the oil tank and clean, and this mode has the safety risk height, cleaning efficiency hangs down, intensity of labour is big, the outstanding scheduling problem of healthy hidden danger. Therefore, the ship oil tank cleaning system is developed, so that the intelligent and efficient cleaning work can be performed on the ship oil tank, and the system has important significance for guaranteeing the fuel quality, reducing the damage to a fuel system and parts of an engine, shortening the guarantee time, reducing the equipment maintenance cost, improving the equipment technical guarantee level and finally enabling the ship to run safely and normally.
At present, different machines and devices exist for the cleaning and cleaning technology of the oil tank, wherein the machines comprise an internal tank cleaning machine, an external cleaning device, a tank cleaning robot and the like, the devices have different advantages and characteristics in the aspects of safety, tank cleaning cleanness, resource consumption, tank cleaning time and the like compared with the traditional manual cleaning, but the PQRL tank has the structural characteristics of a vertical and horizontal reinforced structure of a safety cabin wall, a bulge on the inclined bottom of the tank and the like, and the large size difference of the PQRL tank relative to a large cargo ship cargo hold and the oil tank, and the mainstream automatic tank cleaning device cannot be fully applied to the efficient cleaning of the PQRL tank. The built-in cabin cleaning machine is not suitable for small closed spaces such as a PQRL cabin and the like in the aspects of economy and safety, and the complete cleaning of a complex structure in the PQRL cabin is difficult to realize. The external three-dimensional cleaning equipment has better use flexibility, is suitable for quickly cleaning different ship PQRL cabins, and can not solve the problem of thoroughly cleaning complex structures in the cabins. The tank cleaning robot crawls on the wall surface of the oil tank in a magnetic suction mode, can partially clean a complex structure and a local area, but cannot clean the oil tank comprehensively and is low in efficiency.
The efficient intelligent cleaning system for the PQRL cabin is designed and invented by combining the three-dimensional quick cleaning device, the magnetic suction cleaning device, the main control device and the auxiliary device, so that the aim of comprehensively and thoroughly cleaning the PQRL cabin is fulfilled.
Disclosure of Invention
The invention aims to provide an efficient intelligent quick cleaning system for completely and comprehensively cleaning a PQRL cabin, and solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the efficient intelligent quick cleaning system for comprehensively and completely cleaning the PQRL cabin comprises a three-dimensional rotary spray head, a magnetic absorption crawler robot, a reel control lifter, a connection auxiliary control rod, the PQRL cabin and a PQRL cabin internal reinforcing rib plate, wherein the three-dimensional rotary spray head is positioned at the bottom of the connection auxiliary control rod, the upper end of the connection auxiliary control rod is fixedly connected with the output end of the reel control lifter, the reel control lifter is fixedly connected to the left side of the upper end of the PQRL cabin, the PQRL cabin internal reinforcing rib plate is fixedly connected to the right wall in the PQRL cabin, and the magnetic absorption crawler robot is absorbed in the PQRL cabin;
the magnetic crawler belt is movably connected to the side face of the magnetic crawler belt robot, the magnetic crawler belt cleaning module is fixedly connected to the outer surface of the magnetic crawler belt robot, and the bottom of the reel control lifter is fixedly connected with a connecting water pipe;
connect and be provided with entry support frame, upright branch, guide arm, regulation handle and transmission pull rod on the auxiliary control pole, entry support frame fixed connection be in connect the upper end of auxiliary control pole, upright branch passes connect the center department of auxiliary control pole, and with the centre department swing joint of entry support frame, the guide arm is located the lower extreme of transmission pull rod, transmission pull rod swing joint be in the lower extreme of upright branch, regulation handle fixed connection be in the side of upright branch upper end.
As a preferred embodiment of the present invention, the upper end of the three-dimensional rotating nozzle is hermetically connected to the lower end of the guide rod, the working pressure of the three-dimensional rotating nozzle is 4bar, and the flow rate of the three-dimensional rotating nozzle is 20m3/h。
In a preferred embodiment of the present invention, the range of the swing of the guide rod is 0 to 45 ° and is movably connected to the lower end of the transmission pull rod.
In a preferred embodiment of the invention, two reinforcement plates are arranged in the PQRL cabin and are positioned at the middle lower part of the right wall of the PQRL cabin.
As a preferred embodiment of the present invention, two magnetic tracks are provided and symmetrically disposed at the left and right ends of the magnetic track robot.
As a preferred embodiment of the present invention, two magnetic suction robot cleaning modules are provided and symmetrically disposed on the front and rear sides of the magnetic suction tracked robot.
In a preferred embodiment of the present invention, the two connection water pipes are symmetrically disposed at left and right sides of the reel control lifter.
As a preferred embodiment of the present invention, the upper end of the upright support rod is hermetically connected to one end of the connection water pipe, and the inlet support frame is T-shaped.
Compared with the prior art, the invention has the following beneficial effects:
1. the cleaning equipment is suitable for quickly cleaning different ship PQRL cabins, the application range of the cleaning equipment is enlarged, the complex structures in the cabins can be thoroughly cleaned, and the phenomenon that the ship PQRL cabins are not completely cleaned at partial positions in the cleaning process is avoided.
2. The cleaning device can crawl on the inner wall surface of the ship PQRL cabin in a magnetic attraction mode, so that the adsorption effect of the cleaning device and the inner wall of the ship PQRL cabin is enhanced, the phenomenon that the cleaning device falls off when the inner wall of the ship PQRL cabin crawls is prevented, the time for cleaning the ship PQRL cabin is saved, and the flexibility for cleaning the inner wall of the ship PQRL cabin is improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic diagram of the overall structure of an efficient intelligent rapid cleaning system for fully cleaning a PQRL cabin according to the present invention;
FIG. 2 is a schematic diagram of the three-dimensional rotary sprayer according to the invention;
FIG. 3 is a schematic view of the configuration of the magnetic track robot of the present invention;
FIG. 4 is a schematic view of the configuration of the reel control lifter of the present invention;
fig. 5 is a schematic view of the profile structure of the connection auxiliary control rod of the invention.
In the figure: a three-dimensional rotating nozzle 1; a magnetic crawler robot 2; a reel control lifter 3; the auxiliary control rod 4 is connected; a PQRL compartment 5; a reinforced rib plate 6 inside the PQRL cabin; a magnetically attractable track 102; a magnetic suction robot cleaning module 103; connecting a water pipe 301; an entrance support shelf 401; an upright post 402; a guide rod 403; an adjustment handle 404; a drive link 405.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a high-efficient intelligent quick cleaning system for rinsing PQRL cabin thoroughly comprehensively, including three-dimensional rotatory nozzle 1, magnetism inhale caterpillar robot 2, reel control riser 3, connect auxiliary control pole 4, PQRL cabin 5 and the inside deep floor 6 of PQRL cabin, three-dimensional rotatory nozzle 1 is located the bottom of connecting auxiliary control pole 4, the upper end of connecting auxiliary control pole 4 is fixed connection in the output of reel control riser 3, reel control riser 3 is fixed connection in the left side of the upper end of PQRL cabin 5, the inside deep floor 6 of PQRL cabin is fixed connection in the right wall of PQRL cabin 5, magnetism inhale caterpillar robot 2 and adsorb in the inside of PQRL cabin 5;
the magnetic crawler belt 102 and the magnetic robot cleaning module 103 are arranged on the magnetic crawler belt robot 2, the magnetic crawler belt 102 is movably connected to the side surface of the magnetic crawler belt robot 2, the magnetic robot cleaning module 103 is fixedly connected to the outer surface of the magnetic crawler belt robot 2, and the bottom of the reel control lifter 3 is fixedly connected with a connecting water pipe 301;
an inlet support frame 401, an upright support rod 402, a guide rod 403, an adjusting handle 404 and a transmission pull rod 405 are arranged on the auxiliary connecting control rod 4, the inlet support frame 401 is fixedly connected to the upper end of the auxiliary connecting control rod 4, the upright support rod 402 penetrates through the center of the auxiliary connecting control rod 4 and is movably connected with the middle of the inlet support frame 401, the guide rod 403 is located at the lower end of the transmission pull rod 405, the transmission pull rod 405 is movably connected to the lower end of the upright support rod 402, and the adjusting handle 404 is fixedly connected to the side face of the upper end of the upright support rod 402.
In the invention, the guide rod 403 is adjusted to be in a straight state, the guide rod extends into a cabin body from an oil hatch opening, the inlet support frame 401 is fixed with the outer edge of the oil hatch opening, the adjusting handle 404 is pressed down to enable the guide rod 403 to swing to a required angle, the adjusting handle 404 is fixedly locked by a bolt, the upright support rod 402 is fixed, and therefore, the three-dimensional rotating spray head 1 is placed to the position where the three-dimensional rotating spray head is positioned through the reel control lifter 3 and the auxiliary control rod 4The center of the PQRL cabin 5 is connected with the three-dimensional rotating nozzle 1 and the connecting water pipe 301, a high-pressure water source required by the system is started, the water pressure is 4bar, and the flow is 20m3And h, rapidly cleaning the inner wall of the PQRL cabin for 15 minutes, then withdrawing the three-dimensional rotating nozzle 1 by connecting the auxiliary control rod 4, placing the magnetic adsorption tracked robot 2 into a local cleaning area of the PQRL cabin 5, namely above or below a reinforcing rib plate 6 in the PQRL cabin through the reel control lifter 3, performing the local cleaning of the PQRL, and finally withdrawing the magnetic adsorption tracked robot 2 through the reel control lifter 3 to complete the complete and thorough cleaning of the inner wall of the PQRL cabin.
In an alternative embodiment, the upper end of the three-dimensional rotating nozzle 1 is hermetically connected with the lower end of the guide rod 403, the working pressure of the three-dimensional rotating nozzle 1 is 4bar, and the flow rate is 20m3/h。
The three-dimensional rotary nozzle 1 generates a three-dimensional cleaning jet, and the inner wall of the PQRL chamber 5 is rapidly cleaned with high-pressure water jet for 15 minutes.
In an alternative embodiment, the range of the swing of the guide rod 403 is 0-45 ° and is movably connected to the lower end of the driving rod 405.
It should be noted that the swing position of the guide rod 403 is limited, and the collision of the three-dimensional rotary nozzle 1 with the inner wall of the PQRL chamber 5 is avoided.
In an alternative embodiment, two internal reinforcement plates 6 of the PQRL cabin are provided and are located below and in the middle of the right wall of the PQRL cabin 5.
The firmness of the PQRL chamber 5 is improved, and the PQRL chamber 5 is prevented from being deformed during use.
In an alternative embodiment, two magnetically attractive tracks 102 are provided and are symmetrically provided at the left and right ends of the magnetically attractive track robot 2.
It should be noted that the adsorption force between the magnetic track robot 2 and the inner wall of the PQRL cabin 5 is improved, and the phenomenon that the magnetic track robot 2 falls off in the moving process is avoided.
In an alternative embodiment, two magnetic attraction robot cleaning modules 103 are provided and are symmetrically arranged on the front and back sides of the magnetic attraction tracked robot 2.
It should be noted that the thoroughness of the magnetic attraction robot cleaning module 103 in cleaning the PQRL chamber 5 is improved.
In an alternative embodiment, two connecting water pipes 301 are provided and are symmetrically provided at the left and right sides of the reel control lifter 3.
It should be noted that the efficiency of the water supply of the connecting water pipe 301 is accelerated.
In an alternative embodiment, the upper end of the upright support 402 is sealingly connected to one end of the connecting water pipe 301, and the inlet support 401 is T-shaped.
It is noted that it is convenient to let the connecting water pipe 301 convey water to the inside of the upright post 402.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively, including three-dimensional rotatory nozzle (1), magnetism track robot (2), reel control riser (3), connect auxiliary control pole (4), PQRL cabin (5) and the inside deep floor board (6) of PQRL cabin, its characterized in that: the three-dimensional rotating nozzle (1) is positioned at the bottom of the connection auxiliary control rod (4), the upper end of the connection auxiliary control rod (4) is fixedly connected to the output end of the reel control lifter (3), the reel control lifter (3) is fixedly connected to the left side of the upper end of the PQRL cabin (5), a reinforcing rib plate (6) inside the PQRL cabin is fixedly connected to the right wall inside the PQRL cabin (5), and the magnetic absorption crawler robot (2) is absorbed inside the PQRL cabin (5);
the magnetic crawler belt (102) and the magnetic robot cleaning module (103) are arranged on the magnetic crawler belt robot (2), the magnetic crawler belt (102) is movably connected to the side face of the magnetic crawler belt robot (2), the magnetic robot cleaning module (103) is fixedly connected to the outer surface of the magnetic crawler belt robot (2), and the bottom of the reel control lifter (3) is fixedly connected with a connecting water pipe (301);
connect and be provided with entry support frame (401), upright branch (402), guide arm (403), adjust handle (404) and transmission pull rod (405) on auxiliary control pole (4), entry support frame (401) fixed connection be in connect the upper end of auxiliary control pole (4), upright branch (402) pass connect the center department of auxiliary control pole (4), and with the centre department swing joint of entry support frame (401), guide arm (403) are located the lower extreme of transmission pull rod (405), transmission pull rod (405) swing joint be in the lower extreme of upright branch (402), adjust handle (404) fixed connection be in the side of upright branch (402) upper end.
2. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the upper end of the three-dimensional rotating nozzle (1) is hermetically connected with the lower end of the guide rod (403), the working pressure of the three-dimensional rotating nozzle (1) is 4bar, and the flow rate is 20m3/h。
3. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the swing range of the guide rod (403) is 0-45 degrees, and the guide rod is movably connected with the lower end of the transmission pull rod (405).
4. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: two reinforcement plates (6) are arranged inside the PQRL cabin and are positioned below and in the middle of the right wall of the PQRL cabin (5).
5. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the number of the magnetic crawler belts (102) is two, and the magnetic crawler belts are symmetrically arranged at the left end and the right end of the magnetic crawler belt robot (2).
6. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the magnetic suction track robot cleaning modules (103) are arranged in two numbers and symmetrically arranged on the front side and the rear side of the magnetic suction track robot (2).
7. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the two connecting water pipes (301) are symmetrically arranged on the left side and the right side of the reel control lifter (3).
8. The efficient intelligent rapid cleaning system for thorough cleaning of PQRL cabins according to claim 1, wherein: the upper end of the upright supporting rod (402) is hermetically connected with one end of the connecting water pipe (301), and the inlet supporting frame (401) is T-shaped.
CN202110668780.7A 2021-06-16 2021-06-16 A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively Pending CN113231416A (en)

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CN202110668780.7A CN113231416A (en) 2021-06-16 2021-06-16 A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively

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CN202110668780.7A CN113231416A (en) 2021-06-16 2021-06-16 A high-efficient intelligent quick clean system for rinsing PQRL cabin thoroughly comprehensively

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5740821A (en) * 1996-07-09 1998-04-21 Landry Service Co. Inc. Tank cleaning using remotely controlled manway mounted robotic system
CN103586240A (en) * 2013-10-25 2014-02-19 合肥通用机械研究院 Omni-directional adjustable high-pressure rotary jetting cleaning device
CN204912217U (en) * 2015-07-15 2015-12-30 武汉新概念化工有限公司 Reation kettle high pressure water agent efflux belt cleaning device
CN207058300U (en) * 2017-05-17 2018-03-02 湖南大学 A kind of ship naval vessels wall wall-climbing cleaning robot
CN209736276U (en) * 2019-03-01 2019-12-06 中国石油大学(华东) Magnetic adsorption type oil tank decontamination robot

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5740821A (en) * 1996-07-09 1998-04-21 Landry Service Co. Inc. Tank cleaning using remotely controlled manway mounted robotic system
CN103586240A (en) * 2013-10-25 2014-02-19 合肥通用机械研究院 Omni-directional adjustable high-pressure rotary jetting cleaning device
CN204912217U (en) * 2015-07-15 2015-12-30 武汉新概念化工有限公司 Reation kettle high pressure water agent efflux belt cleaning device
CN207058300U (en) * 2017-05-17 2018-03-02 湖南大学 A kind of ship naval vessels wall wall-climbing cleaning robot
CN209736276U (en) * 2019-03-01 2019-12-06 中国石油大学(华东) Magnetic adsorption type oil tank decontamination robot

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Application publication date: 20210810

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