CN113230878B - High-efficient VOCS catalytic oxidation spray set - Google Patents
High-efficient VOCS catalytic oxidation spray set Download PDFInfo
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- CN113230878B CN113230878B CN202110470344.9A CN202110470344A CN113230878B CN 113230878 B CN113230878 B CN 113230878B CN 202110470344 A CN202110470344 A CN 202110470344A CN 113230878 B CN113230878 B CN 113230878B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8678—Removing components of undefined structure
- B01D53/8687—Organic components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/90—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/14—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
- B05B15/18—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
The invention discloses a high-efficiency VOCS catalytic oxidation spray device and a using method thereof, belonging to the technical field of VOCS spraying, the high-efficiency VOCS catalytic oxidation spray device comprises a spray tower and a dismounting device, wherein the spray tower is provided with a slide rail, the dismounting device is arranged on the slide rail and is in sliding fit with the slide rail, the dismounting device comprises a bearing seat, a turnover component and a dismounting component, the bearing seat is arranged on the slide rail and is in sliding fit with the slide rail, the turnover component is fixedly arranged on the side wall of the bearing seat, and the dismounting component is arranged on the turnover component. The overall efficiency is improved.
Description
Technical Field
The invention relates to the technical field of VOCS (volatile organic compounds) spraying, in particular to a high-efficiency VOCS catalytic oxidation spraying device and a using method thereof.
Background
In China, VOCS volatile organic compounds refer to organic compounds with the saturated vapor pressure of more than 70.91Pa at normal temperature, the boiling point of below 50-260 ℃ at the standard atmospheric pressure of 101.3kPa and the initial boiling point of 250 ℃, or any organic solid or liquid capable of volatilizing at normal temperature and normal pressure.
However, the existing high-efficiency VOCS catalytic oxidation spray device and the use method have the following problems: in the spraying process of carrying out catalytic oxidation to VOCS, sometimes the shower head can produce the problem of jam, and the effect that easily breaks down and lead to spraying is very poor, directly influences the efficiency of carrying out catalytic oxidation to VOCS.
Disclosure of Invention
The embodiment of the invention provides a high-efficiency VOCS catalytic oxidation spraying device and a using method thereof, and aims to solve the technical problems that in the spraying process of carrying out catalytic oxidation on VOCS, sometimes a spraying head is blocked, the spraying effect is poor due to the easy occurrence of faults, and the efficiency of carrying out catalytic oxidation on VOCS is directly influenced.
The embodiment of the invention adopts the following technical scheme: the utility model provides a high-efficient VOCS catalytic oxidation spray set includes the spray column and tears open and trade the device, be equipped with the slide rail on the spray column, tear open and trade the device setting on the slide rail and with slide rail sliding fit, tear open and trade the device including bearing seat, upset subassembly and tearing open and trade the subassembly, bear the seat setting on the slide rail and with slide rail sliding fit, upset subassembly fixed mounting is on the lateral wall that bears the seat, tear open and trade the unit mount on the upset subassembly.
Further, the upset subassembly includes drive electricity jar, slide, slip rack, slurcam, drive gear, actuating lever and two locating pieces, drive electricity jar is installed on the lateral wall that bears the weight of the seat, slide fixed mounting is on the lateral wall that bears the weight of the seat, slip rack install on the slide and with slide sliding fit, the slurcam install drive electricity jar flexible serve and with slip rack fixed connection, two locating piece fixed mounting is on the lateral wall that bears the weight of the seat, the actuating lever is installed on two locating pieces, drive gear install on the actuating lever and with actuating lever fixed connection, drive gear and slip rack toothing.
Further, the dismounting and replacing component comprises a fixed seat, a rotating motor, a lifting frame, a sleeve column, a sleeve rod, a rotating motor, a rotating gear and a clamping jaw, the fixed seat is arranged on the driving rod, the rotating motor is arranged on the fixed seat, the sleeve column is arranged on the fixed seat and is in sliding fit with the fixed seat, the lifting frame is arranged on the main shaft of the rotating motor and is in transmission fit with the main shaft of the rotating motor, the lifting frame is in hinge fit with the sleeve column, the loop bar is arranged on the loop post and is in rotating fit with the loop post, the rotating motor is arranged on the side wall of the fixed seat, the rotating gear is arranged on a main shaft of the rotating motor and is in transmission fit with the rotating motor, the rotating gear is arranged on the loop bar and is fixedly connected with the loop bar, the rotating gear is meshed with the rotating gear, the rotating gear is in sliding fit with the rotating gear, and the clamping jaw is installed on the loop bar.
Further, bear and still be equipped with rotary device on the seat, deposit the case and expect the device with falling, rotary device installs at the top of bearing the seat, deposit the case and install at the top of bearing the seat and be located rotary device's side, it installs at the top of bearing the seat to fall the material device.
Further, rotary device includes work motor, rotary rod, tray, belt and manipulator, the top at bearing the seat is installed to the work motor, the rotary rod install bear the seat on and with bear a normal running fit, tray fixed mounting is on the rotary rod, the belt cover is established on the main shaft and the rotary rod of work motor, the manipulator is placed on the tray.
Further, the pouring device comprises a pouring seat, a pouring frame, a pouring box and two pouring components, wherein the pouring seat is installed at the top of the bearing seat, the pouring components are symmetrically arranged on the pouring seat in the same structure, the pouring components comprise a working electric cylinder, a first hinged frame and a second hinged frame, the working electric cylinder is hinged to the pouring seat, one end of the first hinged frame is hinged to the pouring seat, the first hinged frame is hinged to the telescopic end of the working electric cylinder, the second hinged frame is hinged to the pouring seat, the pouring frame is installed at the other end of the first hinged frame and the other end of the second hinged frame, and the pouring box is installed on the pouring frame.
Further, still be equipped with stair, maintenance platform, material loading case, collecting box, a plurality of shower and a plurality of shower head on the spray column, stair set up on the spray column, the maintenance platform sets up on the spray column, the material loading case setting is located orbital side on the maintenance platform, the collecting box sets up the side that is located the material loading case on the maintenance platform, and is a plurality of shower equidistant setting is on the spray column, and is a plurality of shower head equidistant setting is on the shower.
A use method of a high-efficiency VOCS catalytic oxidation spray device comprises the following steps:
the first step is as follows: when the disassembly and replacement component is used for disassembling a failed spray head, the electric cylinder is driven to operate to drive the pushing plate to move, the pushing plate drives the sliding rack to move on the slide way, the sliding rack moves to drive the driving gear to rotate, the driving gear rotates to drive the disassembly and replacement component on the driving rod to move, the rotating device is used for disassembling the failed spray head on the disassembly and replacement component, a new spray head is replaced, the disassembly and replacement component is moved to the position where the spray head needs to be installed, the efficiency of replacing the failed spray head is improved, and the work is completed;
the second step is that: when a failed spray head is replaced, the clamping jaw clamps the spray head, the rotating motor rotates to drive the rotating gear to rotate, the rotating gear rotates to enable the sleeve rod to rotate, the sleeve rod drives the clamping jaw to rotate in a small range, the spray head is spirally mounted on the spray pipe, the lifting frame is driven to move by matching with the operation of the rotating motor, the lifting frame moves to enable the sleeve column to move, the sleeve rod moves to enable the sleeve rod to move, the clamping jaw on the sleeve rod drives the spray head to move to enable the spray head to be tightly fastened on the spray pipe to complete the disassembly and replacement operation of the spray head, the disassembly and replacement operation of the spray head can be rapidly completed, the effect of VOCS catalytic oxidation cannot be influenced by the blockage of the spray head, and the efficiency of the whole body on VOCS catalytic oxidation is improved;
the third step: when the turnover assembly moves the dismounting assembly to the side of the manipulator, the working motor drives the belt to rotate the rotary rod, the rotary rod rotates the tray, the tray drives the manipulator to move to the side of the storage box, the manipulator clamps a new spray head in the storage box and moves the new spray head to the side of the dismounting assembly through the movement of the tray to load the dismounting assembly with the new spray head, when the dismounting assembly unloads the failed spray head, the manipulator clamps the failed spray head on the dismounting assembly and moves the failed spray head to the side of the reversing device through the rotation of the tray, and the failed spray head is placed into the reversing device to complete the operation, so that the dismounting device can replace the spray heads more conveniently, and a plurality of groups of failed spray heads can be replaced simultaneously;
the fourth step: when a plurality of fault spray heads are accumulated in the material pouring box, the bearing seat is moved to the side of the collecting box through the movement of the slide rail, the working electric cylinder operates to drive the first hinge frame to move, the first hinge frame moves to drive the second hinge frame to move, the material pouring frame is driven to move through the movement of the first hinge frame and the second hinge frame, the material pouring frame moves to enable the material pouring box to move to pour the fault spray heads in the material pouring box into the collecting box to complete operation, the overall working efficiency is improved, and the fault spray heads can be conveniently treated subsequently;
the fifth step: the maintenance platform can be gone up to operating personnel accessible stair, and the shower head on the shower carries out catalytic oxidation to VOCS and sprays the operation, and the workbin of going up can be to depositing and putting into new shower head in the case, and the shower head that the trouble was collected to the collecting box carries out centralized processing.
The embodiment of the invention adopts at least one technical scheme which can achieve the following beneficial effects:
one of them, the spray column sprays the operation to VOCS, the slide rail on the spray column is convenient for tear open and trade the device and tear open and trade the shower head on each position on the spray column, holistic work efficiency has been improved, when the shower head produced the jam problem and breaks down, need change the shower head in order to reach to carry out catalytic oxidation to VOCS most effectual effect can not be because of the catalytic oxidation of the trouble influence of shower head to VOCS, upset subassembly 22 will tear open and trade the device and move to the shower head side of trouble this moment, tear open and trade the device and tear open and trade the shower head, dismantle the shower head of trouble, rethread upset subassembly will tear open and trade the subassembly and move to the shower head installation department, tear open and trade the device and install new shower head to it, in order to reach the effect of quick replacement shower head, can not influence VOCS catalytic oxidation's effect, holistic efficiency has been improved.
And secondly, after the failed spray head is detached by the detaching and replacing assembly, the driving electric cylinder operates to drive the pushing plate to move, the pushing plate drives the sliding rack to move on the slide way, the sliding rack moves to enable the driving gear to rotate, the driving gear rotates to drive the detaching and replacing assembly on the driving rod to move, the rotating device detaches and replaces the failed spray head on the assembly, the new spray head is replaced, the detaching and replacing assembly is moved to the position where the spray head needs to be installed, the replacing efficiency of the failed spray head is improved, and the work is completed.
Thirdly, when changing the shower head of trouble, the clamping jaw is got the shower head clamp, it rotates to rotate the motor and drives the running gear rotation, the running gear rotates and makes the loop bar rotatory, the loop bar drives the clamping jaw and carries out the rotation of small-amplitude, install the shower head spiral on the shower, the function of cooperation rotating electrical machines drives the hoisting frame and removes, the hoisting frame removes and makes the loop bar remove, the loop bar removes and makes the loop bar remove, the clamping jaw on the loop bar drives the shower head and removes and make the shower head tighten the completion on the shower and trade the operation of tearing open of shower head, completion that can be quick is to the dismantlement change operation of shower head, can not influence the effect of VOCS catalytic oxidation because of the jam of the shower head, whole efficiency to VOCS catalytic oxidation has been improved.
Fourthly, when the upset subassembly will tear open and trade the subassembly and move to the manipulator side, the work motor drives the belt and makes the rotary rod rotate, the rotary rod makes the tray rotate, the tray drives the manipulator and moves to when depositing the case side, the manipulator will deposit the incasement new shower head clamp and get and move to tearing open and trade the subassembly side and carry out the new shower head of material loading to tearing open and trade the subassembly, when tearing open and trade the subassembly and dismantle the shower head of trouble, the manipulator will tear open and trade the shower head of trouble on the subassembly and press from both sides the rotatory removal of getting through the tray and reach the side of the device of falling material, put into the shower head of trouble and accomplish the operation in the device of falling material, it is more convenient to make the device of tearing open and trade carry out the change of shower head, can change the operation to the shower head of multiunit trouble simultaneously.
Fifthly, when the spray headers with a lot of faults are accumulated in the material pouring box, the bearing seat is moved to the side of the collecting box through the movement of the sliding rail, the working electric cylinder operates to drive the first hinged frame to move, the first hinged frame moves to drive the second hinged frame to move, the material pouring frame is driven to move through the movement of the first hinged frame and the second hinged frame, the material pouring frame moves to enable the material pouring box to move, the spray headers with the faults in the material pouring box are poured into the collecting box to complete operation, the overall working efficiency is improved, and the follow-up treatment of the fault spray headers is facilitated.
Sixthly, an operator can go up to the maintenance platform through stairs, a spray header on the spray pipe performs catalytic oxidation spraying operation on the VOCS, a feeding box can place a new spray header in the storage box, and the collection box collects the failed spray header to perform centralized processing.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a schematic perspective view of the replacing device of the present invention.
Fig. 5 is a schematic perspective view of the flip assembly of the present invention.
Fig. 6 is a perspective view of the replacing assembly of the present invention.
Fig. 7 is a schematic perspective view of the pouring device of the present invention.
The spraying tower 1, the slide rail 11, the dismounting device 2, the bearing seat 21, the turnover component 22, the driving electric cylinder 221, the slide rail 222, the slide rack 223, the pushing plate 224, the driving gear 225, the driving rod 226, the positioning block 227, the dismounting component 23, the fixing seat 231, the rotating motor 232, the lifting frame 233, the sleeve column 234, the sleeve rod 235, the rotating motor 236, the rotating gear 237, the rotating gear 238, the clamping jaw 239, the rotating device 24, the working motor 241, the rotating rod 242, the tray 243, the belt 244, the mechanical arm 245, the storage box 25, the pouring device 26, the pouring seat 261, the pouring frame 262, the pouring box 263, the pouring component 264, the working electric cylinder 2641, the first hinge frame 2642, the second hinge frame 2643, the stair 3, the maintenance platform 4, the feeding box 5, the collection box 6, the spraying pipe 7 and the spraying head 8.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1-7, an embodiment of the present invention provides a high-efficiency VOCS catalytic oxidation spray device and a use method thereof, including a spray tower 1 and a dismounting device 2, where the spray tower 1 is provided with a slide rail 11, the dismounting device 2 is arranged on the slide rail 11 and is in sliding fit with the slide rail 11, the dismounting device 2 includes a bearing seat 21, an overturning component 22 and a dismounting component 23, the bearing seat 21 is arranged on the slide rail 11 and is in sliding fit with the slide rail 11, the overturning component 22 is fixedly mounted on a side wall of the bearing seat 21, and the dismounting component 23 is mounted on the overturning component 22; the spray tower 1 sprays the VOCS, the slide rail 11 on the spray tower 1 is convenient for the dismounting and replacing device 2 to dismount and replace the spray header 8 on each position on the spray tower 1, the whole working efficiency is improved, when the spray header 8 is blocked and has a fault, the spray header 8 needs to be replaced to achieve the most effective effect of carrying out catalytic oxidation on the VOCS, the catalytic oxidation on the VOCS cannot be influenced by the fault of the spray header 8, at the moment, the turnover assembly 22 moves the dismounting device 2 to the side of the fault spray header 8, the dismounting device 2 carries out dismounting and replacing on the spray header 8, the fault spray header 8 is dismounted, the dismounting and replacing assembly 23 is moved to the mounting position of the spray header 8 through the turnover assembly 22, the dismounting and replacing device 2 mounts a new spray header 8 on the dismounting and replacing device, the effect of quick replacement shower head 8 can not influence VOCS catalytic oxidation's effect, has improved holistic efficiency.
Referring to fig. 5, preferably, the flipping unit 22 includes an electric driving cylinder 221, a slide way 222, a sliding rack 223, a pushing plate 224, a driving gear 225, a driving rod 226, and two positioning blocks 227, the electric driving cylinder 221 is mounted on a side wall of the carriage 21, the slide way 222 is fixedly mounted on the side wall of the carriage 21, the sliding rack 223 is mounted on the slide way 222 and is in sliding fit with the slide way 222, the pushing plate 224 is mounted on a telescopic end of the electric driving cylinder 221 and is fixedly connected with the sliding rack 223, the two positioning blocks 227 are fixedly mounted on the side wall of the carriage 21, the driving rod 226 is mounted on the two positioning blocks 227, the driving gear 225 is mounted on the driving rod 226 and is fixedly connected with the driving rod 226, and the driving gear 225 is engaged with the sliding rack 223; when the disassembly and replacement component 23 is used for disassembling the failed spray header 8, the driving electric cylinder 221 operates to drive the pushing plate 224 to move, the pushing plate 224 drives the sliding rack 223 to move on the slide rail 222, the sliding rack 223 moves to enable the driving gear 225 to rotate, the driving gear 225 rotates to drive the disassembly and replacement component 23 on the driving rod 226 to move, the rotating device 24 is used for disassembling the failed spray header 8 on the disassembly and replacement component 23, the new spray header 8 is replaced, and the disassembly and replacement component 23 is moved to the position where the spray header 8 needs to be installed, so that the efficiency of replacing the failed spray header 8 is improved, and the work is completed.
Referring to fig. 6, preferably, the replacing assembly 23 includes a fixing base 231, a rotating motor 232, a lifting frame 233, a sleeve column 234, a sleeve rod 235, a rotating motor 236, a rotating gear 237, a rotating gear 238 and a clamping jaw 239, the fixing base 231 is mounted on the driving rod 226, the rotating motor 232 is mounted on the fixing base 231, the sleeve column 234 is mounted on the fixing base 231 and slidably engaged with the fixing base 231, the lifting frame 233 is mounted on a main shaft of the rotating motor 232 and drivingly engaged with a main shaft of the rotating motor 232, the lifting frame 233 is hingedly engaged with the sleeve column 234, the sleeve rod 235 is mounted on the sleeve column 234 and rotatably engaged with the sleeve column 234, the rotating motor 236 is mounted on a side wall of the fixing base 231, the rotating gear 237 is mounted on a main shaft of the rotating motor 236 and drivingly engaged with the rotating motor 236, the rotating gear 238 is mounted on the sleeve rod 235 and fixedly connected with the sleeve rod 235, the rotating gear 237 is meshed with the rotating gear 238, the rotating gear 237 is in sliding fit with the rotating gear 238, and the clamping jaw 239 is installed on the sleeve rod 235; when the failed spray header 8 is replaced, the clamping jaw 239 clamps the spray header 8, the rotating motor 236 rotates to drive the rotating gear 237 to rotate, the rotating gear 237 rotates to drive the rotating gear 238 to rotate, the rotating gear 238 rotates to enable the loop bar 235 to rotate, the loop bar 235 drives the clamping jaw 239 to rotate in a small range, the spray header 8 is spirally installed on the spray pipe 7, the lifting frame 233 is driven to move by matching with the operation of the rotating motor 232, the loop bar 233 moves to enable the loop bar 234 to move, the loop bar 234 moves to enable the loop bar 235 to move, the clamping jaw 239 on the loop bar 235 drives the spray header 8 to move to enable the spray header 8 to be fastened on the spray pipe 7 to complete the dismounting and replacing operation of the spray header 8, the dismounting and replacing operation of the spray header 8 can be rapidly completed, the effect of catalytic oxidation of the VOCS cannot be affected by the blockage of the spray header 8, and the efficiency of the whole catalytic oxidation of the VOCS is improved.
Referring to fig. 3, preferably, a rotating device 24, a storage box 25 and a material pouring device 26 are further disposed on the carrying seat 21, the rotating device 24 is mounted on the top of the carrying seat 21, the storage box 25 is mounted on the top of the carrying seat 21 and located beside the rotating device 24, and the material pouring device 26 is mounted on the top of the carrying seat 21; the rotating device 24 can clamp the spray headers 8 in the storage box 25, can load the replacing assemblies 23, can clamp the spray headers 8 replaced by the replacing assemblies 23, and can put the spray headers 8 into the dumping device 26, the storage box 25 is used for storing new spray headers 8, and the dumping device 26 can collect the replaced spray headers 8 and then pour the collected spray headers 8 into the collecting box 6 at one time.
Referring to fig. 4, preferably, the rotating device 24 includes a working motor 241, a rotating rod 242, a tray 243, a belt 244 and a robot 245, the working motor 241 is installed on the top of the bearing seat 21, the rotating rod 242 is installed on the bearing seat 21 and is in rotating fit with the bearing seat 21, the tray 243 is fixedly installed on the rotating rod 242, the belt 244 is sleeved on the spindle of the working motor 241 and the rotating rod 242, and the robot 245 is placed on the tray 243; when the turnover assembly 22 moves the replacing assembly 23 to the side of the manipulator 245, the working motor 241 drives the belt 244 to rotate the rotary rod 242, the rotary rod 242 rotates the tray 243, the tray 243 drives the manipulator 245 to move to the side of the storage box 25, the manipulator 245 clamps the new spray head 8 in the storage box 25 and moves to the side of the replacing assembly 23 through the movement of the tray 243 to feed the new spray head 8 to the replacing assembly 23, when the replacing assembly 23 removes the failed spray head 8, the manipulator 245 clamps the failed spray head 8 on the replacing assembly 23 and moves to the side of the material reversing device 26 through the rotation of the tray 243, the failed spray head 8 is placed into the material reversing device 26 to complete the operation, the replacing device 2 is more convenient to replace the spray head 8, and a plurality of groups of failed spray heads 8 can be replaced at the same time.
Referring to fig. 4 and 7, preferably, the material pouring device 26 includes a material pouring seat 261, a material pouring frame 262, a material pouring box 263 and two material pouring assemblies 264, the material pouring seat 261 is installed on the top of the carrying seat 21, the two material pouring assemblies 264 are symmetrically arranged on the material pouring seat 261 in the same structure, the material pouring assemblies 264 include a working electric cylinder 2641, a first hinge frame 2642 and a second hinge frame 2643, the working electric cylinder 2641 is hinged on the material pouring seat 261, one end of the first hinge frame 2642 is hinged on the material pouring seat 261, the first hinge frame 2642 is hinged with the telescopic end of the working electric cylinder 2641, the second hinge frame 2643 is hinged on the material pouring seat 261, the material pouring frame 262 is installed on the other ends of the first hinge frame 2642 and the second hinge frame 2643, and the material pouring box 263 is installed on the material pouring frame 262; when a lot of fault spray heads 8 are accumulated in the material pouring box 263, the bearing seat 21 is moved to the side of the collecting box 6 by the movement of the slide rail 11, the working electric cylinder 2641 operates to drive the first hinge frame 2642 to move, the first hinge frame 2642 moves to drive the second hinge frame 2643 to move, the material pouring frame 262 is driven to move by the movement of the first hinge frame 2642 and the second hinge frame 2643, and the material pouring frame 262 moves to enable the material pouring box 263 to move to pour the fault spray heads 8 in the material pouring box 263 into the collecting box 6 to complete the operation, so that the overall working efficiency is improved, and the fault spray heads 8 can be conveniently and subsequently treated.
Referring to fig. 2, preferably, the spray tower 1 is further provided with a stair 3, an inspection platform 4, a feeding box 5, a collecting box 6, a plurality of spray pipes 7 and a plurality of spray heads 8, the stair 3 is arranged on the spray tower 1, the inspection platform 4 is arranged on the spray tower 1, the feeding box 5 is arranged on the inspection platform 4 and located beside the track, the collecting box 6 is arranged on the inspection platform 4 and located beside the feeding box 5, the plurality of spray pipes 7 are arranged on the spray tower 1 at equal intervals, and the plurality of spray heads 8 are arranged on the spray pipes 7 at equal intervals; the operating personnel accessible stair 3 can go up to maintenance platform 4, and shower 8 on the shower 7 carries out catalytic oxidation spraying operation to VOCS, goes up workbin 5 and can put into new shower 8 in depositing case 25, and the shower 8 that trouble was collected to collecting box 6 carries out centralized processing.
A use method of a high-efficiency VOCS catalytic oxidation spray device comprises the following steps:
the first step is as follows: after the disassembly and replacement assembly 23 is used for disassembling the failed spray header 8, the electric cylinder 221 is driven to operate to drive the pushing plate 224 to move, the pushing plate 224 drives the sliding rack 223 to move on the slide rail 222, the sliding rack 223 moves to enable the driving gear 225 to rotate, the driving gear 225 rotates to drive the disassembly and replacement assembly 23 on the driving rod 226 to move, the rotating device 24 is used for disassembling the failed spray header 8 on the disassembly and replacement assembly 23, a new spray header 8 is replaced, and the disassembly and replacement assembly 23 is moved to the position where the spray header 8 needs to be installed, so that the efficiency of replacing the failed spray header 8 is improved, and the work is completed;
the second step is that: when the failed spray header 8 is replaced, the clamping jaw 239 clamps the spray header 8, the rotating motor 236 rotates to drive the rotating gear 237 to rotate, the rotating gear 237 rotates to drive the rotating gear 238 to rotate, the rotating gear 238 rotates to enable the loop bar 235 to rotate, the loop bar 235 drives the clamping jaw 239 to rotate in a small range, the spray header 8 is spirally installed on the spray pipe 7, the lifting frame 233 is driven to move by matching with the operation of the rotating motor 232, the loop bar 233 moves to enable the loop bar 234 to move, the loop bar 234 moves to enable the loop bar 235 to move, the clamping jaw 239 on the loop bar 235 drives the spray header 8 to move to enable the spray header 8 to be fastened on the spray pipe 7 to complete the dismounting and replacing operation of the spray header 8, the dismounting and replacing operation of the spray header 8 can be rapidly completed, the effect of catalytic oxidation of the VOCS cannot be affected by the blockage of the spray header 8, and the efficiency of the whole catalytic oxidation of the VOCS is improved.
The third step: when the turnover assembly 22 moves the replacing assembly 23 to the side of the manipulator 245, the working motor 241 drives the belt 244 to rotate the rotating rod 242, the rotating rod 242 rotates the tray 243, the tray 243 drives the manipulator 245 to move to the side of the storage box 25, the manipulator 245 clamps the new spray head 8 in the storage box 25 and then moves to the side of the replacing assembly 23 through the movement of the tray 243 to load the new spray head 8 on the replacing assembly 23, when the replacing assembly 23 removes the failed spray head 8, the manipulator 245 clamps the failed spray head 8 on the replacing assembly 23 and moves to the side of the material reversing device 26 through the rotation of the tray 243, the failed spray head 8 is placed into the material reversing device 26 to complete the operation, so that the replacing device 2 can replace the spray heads 8 more conveniently, and can replace a plurality of groups of failed spray heads 8;
the fourth step: when a plurality of fault spray heads 8 are accumulated in the material pouring box 263, the bearing seat 21 is moved to the side of the collecting box 6 by the movement of the slide rail 11, the working electric cylinder 2641 operates to drive the first hinge frame 2642 to move, the first hinge frame 2642 moves to drive the second hinge frame 2643 to move, the material pouring frame 262 is driven to move by the movement of the first hinge frame 2642 and the second hinge frame 2643, and the material pouring frame 262 moves to enable the material pouring box 263 to move to pour the fault spray heads 8 in the material pouring box 263 into the collecting box 6 to complete the operation, so that the overall working efficiency is improved, and the fault spray heads 8 can be conveniently treated subsequently;
the fifth step: the operating personnel accessible stair 3 can go up to maintenance platform 4, and shower 8 on the shower 7 carries out catalytic oxidation spraying operation to VOCS, goes up workbin 5 and can put into new shower 8 in depositing case 25, and the shower 8 that trouble was collected to collecting box 6 carries out centralized processing.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. The efficient VOCS catalytic oxidation spray device is characterized by comprising a spray tower (1) and a dismounting and replacing device (2), wherein a sliding rail (11) is arranged on the spray tower (1), the dismounting and replacing device (2) is arranged on the sliding rail (11) and is in sliding fit with the sliding rail (11), the dismounting and replacing device (2) comprises a bearing seat (21), a turnover component (22) and a dismounting and replacing component (23), the bearing seat (21) is arranged on the sliding rail (11) and is in sliding fit with the sliding rail (11), the turnover component (22) is fixedly arranged on the side wall of the bearing seat (21), and the dismounting and replacing component (23) is arranged on the turnover component (22);
the overturning assembly (22) comprises a driving electric cylinder (221), a slideway (222), a sliding rack (223), a pushing plate (224), a driving gear (225), a driving rod (226) and two positioning blocks (227), the driving electric cylinder (221) is arranged on the side wall of the bearing seat (21), the slideway (222) is fixedly arranged on the side wall of the bearing seat (21), the sliding rack (223) is arranged on the slideway (222) and is in sliding fit with the slideway (222), the pushing plate (224) is arranged on the telescopic end of the driving electric cylinder (221) and is fixedly connected with the sliding rack (223), the two positioning blocks (227) are fixedly arranged on the side wall of the bearing seat (21), the driving rod (226) is installed on the two positioning blocks (227), the driving gear (225) is installed on the driving rod (226) and is fixedly connected with the driving rod (226), and the driving gear (225) is meshed with the sliding rack (223);
the dismounting and replacing assembly (23) comprises a fixed seat (231), a rotating motor (232), a lifting frame (233), a sleeve column (234), a sleeve rod (235), a rotating motor (236), a rotating gear (237), a rotating gear (238) and a clamping jaw (239), wherein the fixed seat (231) is installed on the driving rod (226), the rotating motor (232) is installed on the fixed seat (231), the sleeve column (234) is installed on the fixed seat (231) and is in sliding fit with the fixed seat (231), the lifting frame (233) is installed on a main shaft of the rotating motor (232) and is in transmission fit with the main shaft of the rotating motor (232), the lifting frame (233) is in hinged fit with the sleeve column (234), the sleeve rod (235) is installed on the sleeve column (234) and is in rotation fit with the sleeve column (234), the rotating motor (236) is installed on a side wall of the fixed seat (231), the rotating gear (237) is installed on the main shaft of the rotating motor (236) and is in transmission fit with the rotating motor (236), the rotating gear (238) is installed on the sleeve rod (235) and fixedly connected with the sleeve rod (235), the rotating gear (237) is meshed with the rotating gear (238), the rotating gear (237) is in sliding fit with the rotating gear (238), and the clamping jaw (239) is installed on the sleeve rod (235).
2. A high efficiency VOCS catalytic oxidation spray system according to claim 1, wherein a rotation device (24), a storage box (25) and a dumping device (26) are further disposed on the carrying base (21), the rotation device (24) is installed on the top of the carrying base (21), the storage box (25) is installed on the top of the carrying base (21) and located beside the rotation device (24), and the dumping device (26) is installed on the top of the carrying base (21).
3. A high efficiency VOCS catalytic oxidation spray system according to claim 2, wherein the rotary device (24) comprises a working motor (241), a rotary rod (242), a tray (243), a belt (244) and a manipulator (245), the working motor (241) is installed on the top of the bearing seat (21), the rotary rod (242) is installed on the bearing seat (21) and is in running fit with the bearing seat (21), the tray (243) is fixedly installed on the rotary rod (242), the belt (244) is sleeved on the main shaft and the rotary rod (242) of the working motor (241), and the manipulator (245) is placed on the tray (243).
4. A high-efficiency VOCS catalytic oxidation spraying device according to claim 2, wherein the dumping device (26) comprises a dumping base (261), a dumping frame (262), a dumping box (263) and two dumping assemblies (264), the dumping base (261) is installed on the top of the bearing base (21), the two dumping assemblies (264) are symmetrically arranged on the dumping base (261) in the same structure, the dumping assembly (264) comprises a working electric cylinder (2641), a first hinged frame (2642) and a second hinged frame (2643), the working electric cylinder (2641) is hinged on the dumping base (261), one end of the first hinged frame (2642) is hinged on the dumping base (261), the first hinged frame (2642) is hinged with the telescopic end of the working electric cylinder (2641), the second hinged frame (2643) is hinged on the dumping base (261), the dumping frame (261) is installed on the other ends of the first hinged frame (262) and the second hinged frame (2643), the material pouring box (263) is arranged on the material pouring frame (262).
5. The efficient VOCS catalytic oxidation spray device according to claim 1, wherein the spray tower (1) is further provided with a stair (3), an inspection platform (4), a feeding box (5), a collection box (6), a plurality of spray pipes (7) and a plurality of spray heads (8), the stair (3) is arranged on the spray tower (1), the inspection platform (4) is arranged on the spray tower (1), the feeding box (5) is arranged on the inspection platform (4) and is positioned beside the track, the collection box (6) is arranged on the inspection platform (4) and is positioned beside the feeding box (5), the plurality of spray pipes (7) are arranged on the spray tower (1) at equal intervals, and the plurality of spray heads (8) are arranged on the spray pipes (7) at equal intervals.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210396107.7A CN114733347A (en) | 2021-04-29 | 2021-04-29 | Application method of VOCS catalytic oxidation spraying system |
| CN202210396108.1A CN114733348A (en) | 2021-04-29 | 2021-04-29 | VOCS catalytic oxidation sprays equipment |
| CN202110470344.9A CN113230878B (en) | 2021-04-29 | 2021-04-29 | High-efficient VOCS catalytic oxidation spray set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110470344.9A CN113230878B (en) | 2021-04-29 | 2021-04-29 | High-efficient VOCS catalytic oxidation spray set |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210396108.1A Division CN114733348A (en) | 2021-04-29 | 2021-04-29 | VOCS catalytic oxidation sprays equipment |
| CN202210396107.7A Division CN114733347A (en) | 2021-04-29 | 2021-04-29 | Application method of VOCS catalytic oxidation spraying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113230878A CN113230878A (en) | 2021-08-10 |
| CN113230878B true CN113230878B (en) | 2022-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210396108.1A Withdrawn CN114733348A (en) | 2021-04-29 | 2021-04-29 | VOCS catalytic oxidation sprays equipment |
| CN202210396107.7A Withdrawn CN114733347A (en) | 2021-04-29 | 2021-04-29 | Application method of VOCS catalytic oxidation spraying system |
| CN202110470344.9A Active CN113230878B (en) | 2021-04-29 | 2021-04-29 | High-efficient VOCS catalytic oxidation spray set |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210396108.1A Withdrawn CN114733348A (en) | 2021-04-29 | 2021-04-29 | VOCS catalytic oxidation sprays equipment |
| CN202210396107.7A Withdrawn CN114733347A (en) | 2021-04-29 | 2021-04-29 | Application method of VOCS catalytic oxidation spraying system |
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| Country | Link |
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| CN (3) | CN114733348A (en) |
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| WO2014178337A1 (en) * | 2013-05-01 | 2014-11-06 | 東京博善株式会社 | Cremation system and cremation method |
| CN211711181U (en) * | 2019-12-27 | 2020-10-20 | 安徽元琛环保科技股份有限公司 | Automatic assembly system of SCR denitration catalyst |
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- 2021-04-29 CN CN202210396108.1A patent/CN114733348A/en not_active Withdrawn
- 2021-04-29 CN CN202210396107.7A patent/CN114733347A/en not_active Withdrawn
- 2021-04-29 CN CN202110470344.9A patent/CN113230878B/en active Active
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| KR970058504A (en) * | 1995-12-11 | 1997-07-31 | 이종수 | Adsorption nozzle automatic exchange device of surface mounter head |
| CN204486359U (en) * | 2015-03-27 | 2015-07-22 | 重庆红亿机械有限公司 | A kind of shower nozzle automatic-exchanging system of cleaning device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114733347A (en) | 2022-07-12 |
| CN113230878A (en) | 2021-08-10 |
| CN114733348A (en) | 2022-07-12 |
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Denomination of invention: An Efficient VOCS Catalytic Oxidation Spray Device Effective date of registration: 20221206 Granted publication date: 20220412 Pledgee: Bank of Jiangsu Limited by Share Ltd. Yixing branch Pledgor: PAL-LAB EQUIPMENT CO.,LTD. Registration number: Y2022980024694 |