Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defects of the crank connecting rod type Stirling refrigerator in the prior art, and provide an integrated Stirling refrigerator, which cancels a crank connecting rod mechanism, greatly reduces the abrasion of an air cylinder and has higher mechanical conversion efficiency.
In order to solve the technical problem, the invention provides an integrated Stirling refrigerator, which comprises a base, wherein a pressure wave generator and an expansion refrigeration assembly are integrated on the base, the pressure wave generator comprises driving sources symmetrically arranged on two sides of the base and pressure pistons driven by the driving sources, the two driving sources drive the two pressure pistons to move oppositely in phase, pressure piston channels are arranged on the two sides of the base in an extending manner towards the driving sources, air passages for communicating the two pressure piston channels with the expansion refrigeration assembly are arranged on the base in an extending manner towards the expansion refrigeration assembly, and the driving sources drive the pressure pistons to repeatedly compress gas in the pressure piston channels and enter the expansion refrigeration assembly through the air passages.
In one embodiment of the invention, the driving source comprises a shell, an inner magnetic pole assembly, an outer magnetic pole assembly and a permanent magnet assembly are arranged in the shell, the inner magnetic pole assembly, the permanent magnet assembly and the outer magnetic pole assembly are sequentially sleeved on the periphery of the pressure piston channel, and an energized spiral coil is arranged in the outer magnetic pole assembly.
In one embodiment of the invention, the inner magnetic pole assembly is a cylindrical inner magnetic pole sleeved on the pressure piston channel or a sheet-shaped inner magnetic pole annularly attached to the periphery of the pressure piston channel; clamping parts bent towards the direction of the base are arranged at two ends of the cylindrical inner magnetic pole, and a ring for compressing and fixing is sleeved outside the clamping parts; the flaky inner magnetic poles are uniformly pasted on the periphery of the pressure piston channel in the circumferential direction.
In one embodiment of the invention, the permanent magnet assembly comprises a permanent magnet drags sleeved on the periphery of the inner magnetic pole assembly and a cylindrical permanent magnet sleeved on the permanent magnet drags or a sheet-shaped permanent magnet annularly pasted on the periphery of the permanent magnet drags; two ends of the permanent magnet drags are flanged to form permanent magnet grooves for placing cylindrical permanent magnets; the sheet permanent magnets are uniformly pasted on the periphery of the permanent magnet drags in the circumferential direction.
In one embodiment of the invention, the energized spiral coil comprises a coil framework and a coil wound on the coil framework, the coil framework is sleeved on the periphery of the permanent magnet assembly, and the outer magnetic pole assembly is a cylindrical outer magnetic pole sleeved on the coil framework or a sheet-shaped outer magnetic pole annularly pasted on the periphery of the coil framework; one end of the cylindrical outer magnetic pole is arranged on the base, and the other end of the cylindrical outer magnetic pole is arranged on the outer magnetic pole bracket; the flaky outer magnetic pole is uniformly pasted on the periphery of the coil framework in the circumferential direction.
In an embodiment of the invention, a plate spring support is further arranged in the driving source housing, the plate spring support comprises a plurality of plate springs sleeved at the end part of the pressure piston, and a plate spring inner gasket and a plate spring outer gasket are assembled between two adjacent plate springs.
In one embodiment of the invention, the expansion refrigeration assembly comprises an expander shell, an expansion piston and a heat dissipation structure, the expander shell comprises a cylinder and a connecting part, the expansion piston is arranged in the cylinder, an expansion cavity is formed between the expansion piston and the cylinder, fiber yarns serving as regenerative fillers are filled in the expansion piston, one end of the expansion piston is communicated with an air channel through the heat dissipation structure, and an expansion small hole is formed in the other end of the expansion piston.
In an embodiment of the invention, the expansion refrigeration assembly further comprises a phase modulation structure, and the phase modulation structure comprises an air inlet joint, a column spring and a spring seat, wherein the air inlet joint, the column spring and the spring seat are sequentially and coaxially connected from top to bottom and are connected with the expansion piston, and the spring seat is used for fixing the column spring.
In one embodiment of the invention, two ends of the heat dissipation structure are respectively connected with the expander shell and the base in a sealing manner, and the contact surface between the heat dissipation structure and the expander shell and the contact surface between the heat dissipation structure and the base are secondarily sealed in a brazing manner.
In one embodiment of the invention, the base is further provided with an inflation valve core for filling and discharging the refrigerant into the expansion refrigeration assembly and a power supply connector for supplying power to the energized spiral coil.
Compared with the prior art, the technical scheme of the invention has the following advantages:
the integrated Stirling refrigerator provided by the invention has the advantages that a crank connecting rod type pressure wave generator of a rotating motor which can generate vibration and noise is replaced by a pressure wave generator with an opposite driving source structure, the pressure wave generator adopts a pair of linear oscillation driving sources with completely the same structural form and is installed in a mirror face opposite mode, the linear oscillation driving sources respectively drive pressure pistons to move with a phase difference of 180 degrees, so that axial vibration is counteracted, the operation noise is low, and the vibration magnitude is low; the expansion refrigeration assembly and the pressure wave generator are arranged into an integrated T-shaped structure through the base, and the integrated T-shaped structure has the advantages of compact size, simple assembly process, no electromagnetic interference, long service life, high reliability and the like, so that the integrated T-shaped structure is widely applied to the fields of aerospace, infrared survey, cooling of precise electronic devices and the like.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, the integrated stirling cryocooler of the present invention comprises a base 1, wherein a pressure wave generator 2 and an expansion refrigeration assembly 3 are integrated on the base 1, the pressure wave generator 2 is installed by a pair of linear oscillation driving sources with completely the same structural form in a mirror-surface opposite manner, the linear oscillation driving sources respectively drive a pressure piston 21 to move with a phase difference of 180 degrees, so as to cancel axial vibration, the operation noise is low, the vibration magnitude is low, and the expansion refrigeration assembly and the pressure wave generator are configured into an integrated T-shaped structure, such that advantages of compact size, simple assembly process, no electromagnetic interference, long service life, high reliability, etc. are provided.
Referring to fig. 2 and 3, the pressure wave generator 2 includes driving sources symmetrically disposed on both sides of the base 1 and pressure pistons 21 driven by the driving sources, the two driving sources are opposite in phase and drive the two pressure pistons 21 to move in opposite directions, pressure piston channels 11 are extended from both sides of the base 1 toward the driving source, air passages 4 for communicating the two pressure piston channels 11 with the expansion refrigeration assembly 3 are extended from the base 1 toward the expansion refrigeration assembly 3, and the driving sources drive the pressure pistons 21 to repeatedly compress gas in the pressure piston channels 11 and enter the expansion refrigeration assembly 3 through the air passages 4.
Referring to fig. 2 and 4, the driving source includes a housing 22, an inner magnetic pole assembly 23, an outer magnetic pole assembly 24, and a permanent magnet assembly 25 are disposed inside the housing 22, the inner magnetic pole assembly 23, the permanent magnet assembly 25, and the outer magnetic pole assembly 24 are sequentially sleeved on the periphery of the pressure piston channel 11, an energizing coil 26 is disposed in the outer magnetic pole assembly 24, the driving source in this embodiment is a linear motor, and the driving source converts electric energy into kinetic energy of linear motion by using an electromagnetic action principle, so as to drive the pressure piston 21 to reciprocate, and after three-phase current is applied to the energizing coil 26, a magnetic field is generated around the energizing coil, and the magnetic field interacts with the inner magnetic pole assembly 23 and the outer magnetic pole assembly 24 to generate electromagnetic thrust.
Specifically, the inner magnetic pole assembly 23 includes two types of inner magnetic poles arranged on the periphery of the pressure piston channel 11, and the inner magnetic pole assembly 23 is a cylindrical inner magnetic pole sleeved on the pressure piston channel 11 or a sheet-shaped inner magnetic pole annularly attached to the periphery of the pressure piston channel 11;
when a cylindrical inner magnetic pole is adopted, the cylindrical inner magnetic pole is made of a sintered soft magnetic material containing non-conductive insulating powder, clamping parts bent towards the direction of the base 1 are arranged at two ends of the cylindrical inner magnetic pole, a pressing and fixing circular ring is sleeved outside the clamping parts, and the circular ring is fixedly connected with the base 1 through laser welding;
when the sheet-shaped inner magnetic pole is adopted, the sheet-shaped inner magnetic pole is a non-oriented silicon steel sheet with the thickness of 0.5mm, the sheet-shaped inner magnetic pole is uniformly pasted on the periphery of the pressure piston channel 11 in the circumferential direction, and the circular ring is also arranged and sleeved outside the sheet-shaped inner magnetic pole and used for fixing the sheet-shaped inner magnetic pole.
Specifically, the permanent magnet assembly 25 comprises two forms arranged at the periphery of the inner magnetic pole assembly 23, and the permanent magnet assembly 25 comprises a permanent magnet drag sleeved at the periphery of the inner magnetic pole assembly 23 and a cylindrical permanent magnet sleeved on the permanent magnet drag or a sheet permanent magnet annularly attached to the periphery of the permanent magnet drag;
when the cylindrical permanent magnet is adopted, the two ends of the permanent magnet drags are flanged to form permanent magnet grooves for placing the cylindrical permanent magnet, the permanent magnet is embedded into the permanent magnet grooves, and the embedded permanent magnet group structure is different from the traditional surface-mounted type magnet structure and has the advantage of falling prevention, so that the mechanical stability of the motor is improved;
when the sheet-shaped permanent magnet is adopted, the sheet-shaped permanent magnet is uniformly pasted on the periphery of the permanent magnet support in the circumferential direction, or a plurality of sheet-shaped permanent magnets which are magnetized in parallel along the radial direction (an inner S pole and an outer N pole) are spliced into an annular permanent magnet group through a die and embedded in the permanent magnet support made of stainless steel.
Specifically, the energized spiral coil 26 comprises a coil framework and a coil wound on the coil framework, the coil framework is sleeved on the periphery of the permanent magnet assembly 25, the coil framework is an i-shaped framework, a groove for winding the coil is formed in the coil framework, and the coil is a copper enameled wire;
specifically, the outer magnetic pole assembly 24 includes two types arranged on the periphery of the permanent magnet assembly 25, and the outer magnetic pole assembly 24 is a cylindrical outer magnetic pole sleeved on the outer magnetic pole assembly or a sheet-shaped outer magnetic pole annularly pasted on the periphery of the coil skeleton;
when the outer magnetic pole assembly 24 is a cylindrical outer magnetic pole, the cylindrical outer magnetic pole is made of a sintered soft magnetic material containing non-conductive insulating powder, one end of the cylindrical outer magnetic pole is installed on the base 1, and the other end of the cylindrical outer magnetic pole is installed on the outer magnetic pole bracket 27;
when the outer magnetic pole assembly 24 is a sheet-shaped outer magnetic pole, the sheet-shaped outer magnetic pole is an outer magnetic pole block formed by stacking a plurality of non-oriented silicon steel sheets with the thickness of 0.5mm into a whole, the sheet-shaped outer magnetic pole is uniformly adhered to the periphery of the coil framework in the circumferential direction, a metal adhesive is coated on the contact surface of the sheet-shaped outer magnetic pole and the coil framework for fixation, and a laminated magnetic pole structure is adopted, so that the compressor has the effects of reducing eddy current loss under an alternating magnetic field and improving the efficiency of the compressor.
Specifically, still be provided with leaf spring support 28 in the casing 22 of driving source, leaf spring support 28 establishes the multi-disc leaf spring at pressure piston 21 tip including the cover, is equipped with leaf spring inner gasket and leaf spring outer gasket between two adjacent leaf springs, adopts lock nut to compress tightly the spiro union with leaf spring and pressure piston 21 fixed, carries out the spiro union with leaf spring outer fringe and leaf spring support 28 through the circumference screw simultaneously and fixes and the rubberizing is consolidated, leaf spring support 28 provides radial support to guarantee the clearance seal between pressure piston 21 and the driving source casing 22.
Specifically, in order to reduce the mass of the pressure piston 21 and the friction between the pressure piston 21 and the pressure piston channel 11, the pressure piston, which is also made of a titanium alloy material, is processed into an internal hollow structure, a pressure surface of the pressure piston 21 in the pressure piston channel 11 is formed by welding end covers, and a wear-resistant lining is bonded on the outer surface of the pressure piston 21, which is in contact with the gap sealing section of the pressure piston channel 11.
Referring to fig. 5, the expansion and refrigeration assembly 3 includes an expander housing 31, an expansion piston 32 and a heat dissipation structure 33, the expander housing 31 is a dewar base, the expander housing 31 includes a cylinder and a connection portion, the expansion piston 32 is disposed in the cylinder, an expansion cavity is formed between the expansion piston 32 and the cylinder, a fiber filament is filled in the expansion piston 32 to serve as a heat regeneration filler, one end of the expansion piston 32 is communicated with the air passage 4 through the heat dissipation structure 33, the other end of the expansion piston 32 is provided with an expansion small hole, the pressure wave generator 3 serves as a power source to push a refrigeration working medium in the body to flow out of the expansion small hole through the pressure piston 21, and the refrigeration effect is achieved by expanding in the expansion cavity formed by the expansion piston 32 and the inner surface of the expander housing 31.
Specifically, still include the phase modulation structure in the expansion refrigeration subassembly 3, because expansion piston 32 quality is lighter, the phase modulation structure of this embodiment includes air inlet joint 34, post spring 35 and the spring holder 36 that is used for fixed post spring 35 that from top to bottom coaxial coupling is connected with expansion piston 32 in proper order, adopts post spring 35 can support expansion piston 32.
Specifically, in order to ensure the air tightness of the joint, two ends of the heat dissipation structure 33 are respectively connected with the expander housing 31 and the base 1 in a sealing manner, and the contact surface between the heat dissipation structure 33 and the expander housing 31 and the base 1 is subjected to secondary sealing in a brazing manner.
Specifically, in order to reduce the turbulence of the gas entering and exiting the expansion piston 32, a certain thickness and mesh of metal woven wire mesh are respectively arranged at the upper end and the lower end of the interior of the expansion piston 32 for laminar flow.
Referring to fig. 3, the base 1 is further provided with an inflation valve core 12 for filling and discharging refrigerant into and from the expansion refrigeration assembly 3, and a power supply connector 13 for supplying power to the energizing coil 26.
The working process of the integrated stirling cooler of the present embodiment is as follows:
1. filling a refrigeration working medium into the base through the inflating valve core, supplying power to the electrified spiral coil through the power connector, and starting the pressure wave generator to work;
2. two symmetrically arranged driving sources drive two pressure pistons to move in 180-degree phase opposite or opposite directions in a pressure piston channel of the base, so that alternating gas pressure is generated, and extruded gas flow enters the expansion refrigeration assembly from the gas channel or enters the gas channel from the expansion refrigeration assembly;
3. the air flow enters the expansion piston from the air passage, flows out from an expansion small hole at the uppermost part of the expansion piston and expands in an expansion cavity formed by the expansion piston and the inner surface of the shell of the expansion piston to realize the refrigeration effect;
4. because the expansion piston only has one small expansion hole to exhaust gas, the resistance is relatively large, and the high-pressure gas can push the expansion piston to stretch the lower column spring; on the contrary, when the gas pressure in the expansion piston is lower and the gas pressure in the expansion cavity is higher, the column spring is compressed, and the alternating gas pressure generated by the pressure wave generator changes to cause that the expansion piston is also forced to vibrate in a reciprocating mode.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.