CN113213875A - Floor composite type heat-preservation self-leveling mortar and preparation method thereof - Google Patents

Floor composite type heat-preservation self-leveling mortar and preparation method thereof Download PDF

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Publication number
CN113213875A
CN113213875A CN202110596130.6A CN202110596130A CN113213875A CN 113213875 A CN113213875 A CN 113213875A CN 202110596130 A CN202110596130 A CN 202110596130A CN 113213875 A CN113213875 A CN 113213875A
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parts
quartz sand
composite type
leveling mortar
mortar
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孔凡奇
蔡光艳
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Guizhou Zhongneng High New Material Co ltd
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Guizhou Zhongneng High New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials
    • C04B2111/62Self-levelling compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to the technical field of mortar processing, and particularly provides a floor composite type heat-preservation self-leveling mortar and a preparation method thereof, wherein the mortar is prepared from the following raw materials in parts by mass: 60-70 parts of phosphogypsum alpha powder, 4-6 parts of PO42.5 cement, 5-10 parts of quartz sand, 6-12 parts of high-strength vitrified micro-beads, 4-8 parts of floating beads, 5-8 parts of volcanic ash, 0.2-0.3 part of polycarboxylic acid water reducing agent, 0.1-0.2 part of low-viscosity cellulose, 1-3 parts of redispersible latex powder, 0.5-1 part of defoaming agent, 0.2-0.5 part of high-performance suspension stabilizer, 0.2-0.5 part of dispersing agent, and the water-cement ratio is less than or equal to 0.45. The mortar has high internal linkage complexity, obviously improves the heat preservation and noise reduction effects of the mortar, and can ensure the strength of the mortar.

Description

Floor composite type heat-preservation self-leveling mortar and preparation method thereof
Technical Field
The invention relates to the technical field of thermal insulation mortar processing, in particular to a floor composite thermal insulation self-leveling mortar and a preparation method thereof.
Background
The annual discharge amount of industrial byproduct gypsum in China reaches over hundred million tons, most of the industrial byproduct gypsum is piled outside all the year round, a large amount of land is occupied, and the surrounding environment is polluted; moreover, quartz ores in China are relatively wide, high-quality ore sources are mainly distributed in the Tong of inner Mongolia autonomous region, Fengyang in Anhui province, Huanggang in Hubei province and Lingshou county in Hebei province, the yield is large, the quality is high, in addition, a small amount of quartz sand is distributed in Guangdong and Jiangxi, the cost is low, and a large amount of quartz sand is not fully utilized.
Therefore, it has become a task in the building material industry to fully utilize the raw materials such as gypsum and quartz sand with excellent quality and low price. With the improvement of living standard of people, air conditioners and floor heating are widely used indoors. The existing building heat-insulating material is mostly used for walls, so a great deal of heat is still transferred out through floors, energy consumption is increased, the existing ground heat-insulating material has weak cohesiveness, low strength, poor heat-insulating property, is easy to absorb moisture and expand, and is easy to shrink and deform after being dried, so that cracks can be generated, the cracks formed by moisture absorption and expansion of concrete and cement can cause the problems of uneven heating of the ground surface of geothermal heating, and the like; in addition, the thermal insulation mortar used in the prior art has insufficient deep modification of raw materials, so that the overall strength is low, the thermal insulation effect of the mortar raw materials is difficult to fully exert, and the use experience of the mortar in the noise reduction aspect is also limited.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the composite thermal insulation self-leveling mortar for the floor and the preparation method thereof, so as to improve the building structure of the mortar, strengthen the thermal insulation effect of the mortar and improve the use experience of the mortar building structure in the noise reduction aspect. The specific technical scheme is as follows:
the floor composite type heat-preservation self-leveling mortar is prepared from the following raw materials in parts by mass:
60-70 parts of phosphogypsum alpha powder, 4-6 parts of PO42.5 cement, 5-10 parts of quartz sand, 6-12 parts of high-strength vitrified micro-beads, 4-8 parts of floating beads, 5-8 parts of volcanic ash, 0.2-0.3 part of polycarboxylic acid water reducing agent, 0.1-0.2 part of low-viscosity cellulose, 1-3 parts of redispersible latex powder, 0.5-1 part of defoaming agent, 0.2-0.5 part of high-performance suspension stabilizer, 0.2-0.5 part of dispersing agent, and the water-cement ratio is less than or equal to 0.45.
Further, the quartz sand is surface modified gravel, and the manufacturing method comprises the following steps: mixing 13-15 parts by mass of quartz sand with the fineness of 30-50 meshes with 50-60 parts by mass of acid liquor, heating to 40-45 ℃, stirring at the speed of 20-30r/min for 20-30min, draining water from the quartz sand, and washing with clean water for 1-2 min; then heating the quartz sand to 400 ℃ of 300-.
Further, the content of silicon dioxide in the high-strength vitrified micro bubbles is 65-78%.
Further, the defoaming agent is polyether modified silicon.
Further, the high-performance suspension stabilizer is sodium metasilicate.
Further, the dispersing agent is water-based calcium stearate.
Further, the acid solution is a sulfuric acid solution with the mass fraction of 0.3-0.4%.
Further, the using amount of the polyurethane resin is 3-5% of the mass of the quartz sand.
Furthermore, the fineness of the high-strength vitrified micro bubbles is 70-90 meshes.
The invention relates to a floor composite type heat-preservation self-leveling mortar, which is prepared by the following steps: uniformly mixing phosphogypsum alpha powder, PO42.5 cement, a polycarboxylic acid water reducing agent, low-viscosity cellulose and redispersible latex powder according to the mass parts, and then sequentially adding quartz sand, high-strength vitrified micro-beads, floating beads, volcanic ash, a defoaming agent, a high-performance suspension stabilizer, a dispersing agent and the rest raw materials and stirring for 30-40 min.
Compared with the prior art, the invention has the technical effects that:
according to the invention, the sulfuric acid is used for treating the quartz sand, the acidity of the sulfuric acid is used for corroding the surface of the quartz sand, and meanwhile, the sulfate radicals are combined with calcium, magnesium and other ions for precipitation on the surface of the quartz sand, so that the roughness of the surface of the quartz sand can be obviously improved; and then, through high-temperature treatment, the loose part on the surface of the quartz sand is peeled off through heat treatment, so that the quartz sand is more stable, then polyurethane is sprayed on the surface, and the part which is not strongly fixedly connected with the polyurethane is crushed and taken out, so that the surface of the modified quartz sand has more organic molecular chains, cementation is strengthened in mortar condensation, and the linkage complexity in the mortar is improved. The heat preservation and noise reduction effects of the mortar are obviously improved, and the strength of the mortar can be ensured.
Detailed Description
The technical solution of the present invention is further defined below with reference to the specific embodiments, but the scope of the claims is not limited to the description.
Example 1
The floor composite type heat-preservation self-leveling mortar is prepared from the following raw materials in parts by mass:
69 parts of phosphogypsum alpha powder, 4 parts of PO42.5 cement, 5 parts of quartz sand, 6 parts of high-strength vitrified micro bubbles, 4 parts of floating beads, 5 parts of volcanic ash, 0.2 part of polycarboxylic acid water reducing agent, 0.1 part of low-viscosity cellulose, 1 part of redispersible latex powder, 0.5 part of defoaming agent, 0.2 part of high-performance suspension stabilizer, 0.2 part of dispersing agent and 0.44 of water-cement ratio.
The quartz sand is surface modified gravel, and the manufacturing method comprises the following steps: mixing 13 parts by mass of quartz sand with the fineness of 30 meshes with 50 parts by mass of acid liquor, heating to 40 ℃, stirring at the speed of 20r/min for 20min, draining the water of the quartz sand, and washing for 1min by using clear water; then heating the quartz sand to 300 ℃, preserving heat for 30min, reducing the temperature to 120 ℃, spraying polyurethane resin on the surface of the quartz sand, stirring while spraying, and crushing the quartz sand into 80-mesh powder; the acid solution is a sulfuric acid solution with the mass fraction of 0.3%; the using amount of the polyurethane resin is 3% of the mass of the quartz sand; the fineness of the high-strength vitrified micro bubbles is 80 meshes; the silicon dioxide content of the high-strength vitrified micro bubbles is 65 percent; the defoaming agent is polyether modified silicon; the high-performance suspension stabilizer is sodium metasilicate; the dispersing agent is water-based calcium stearate;
the preparation method of the floor composite type heat-preservation self-leveling mortar comprises the following steps: uniformly mixing phosphogypsum alpha powder, PO42.5 cement, a polycarboxylic acid water reducing agent, low-viscosity cellulose and redispersible latex powder according to the mass parts, and then sequentially adding quartz sand, high-strength vitrified micro-beads, floating beads, volcanic ash, a defoaming agent, a high-performance suspension stabilizer, a dispersing agent and the rest raw materials and stirring for 30-40 min.
Example 2
The floor composite type heat-preservation self-leveling mortar is prepared from the following raw materials in parts by mass:
65 parts of phosphogypsum alpha powder, 6 parts of PO42.5 cement, 5 parts of quartz sand, 12 parts of high-strength vitrified micro bubbles, 8 parts of floating beads, 8 parts of volcanic ash, 0.3 part of polycarboxylic acid water reducing agent, 0.2 part of low-viscosity cellulose, 3 parts of redispersible latex powder, 1 part of defoaming agent, 0.5 part of high-performance suspension stabilizer, 0.5 part of dispersing agent and 0.45 of water-cement ratio.
The quartz sand is surface modified gravel, and the manufacturing method comprises the following steps: mixing 15 parts by mass of quartz sand with the fineness of 50 meshes with 60 parts by mass of acid liquor, heating to 45 ℃, stirring at the speed of 30r/min for 30min, draining the quartz sand, and washing with clear water for 2 min; then heating the quartz sand to 400 ℃, preserving heat for 40min, reducing the temperature to 130 ℃, spraying polyurethane resin on the surface of the quartz sand, stirring while spraying, and crushing the quartz sand into powder of 100 meshes; the acid solution is a sulfuric acid solution with the mass fraction of 0.4%; the using amount of the polyurethane resin is 5% of the mass of the quartz sand; the fineness of the high-strength vitrified micro bubbles is 90 meshes; the content of silicon dioxide in the high-strength vitrified micro bubbles is 78%; the defoaming agent is polyether modified silicon; the high-performance suspension stabilizer is sodium metasilicate; the dispersing agent is water-based calcium stearate;
the preparation method of the floor composite type heat-preservation self-leveling mortar comprises the following steps: uniformly mixing phosphogypsum alpha powder, PO42.5 cement, a polycarboxylic acid water reducing agent, low-viscosity cellulose and redispersible latex powder in parts by mass, and then sequentially adding quartz sand, high-strength vitrified micro-beads, floating beads, volcanic ash, a defoaming agent, a high-performance suspension stabilizer, a dispersing agent and the rest raw materials and stirring for 40 min.
Example 3
The floor composite type heat-preservation self-leveling mortar is prepared from the following raw materials in parts by mass:
67 parts of phosphogypsum alpha powder, 5 parts of PO42.5 cement, 10 parts of quartz sand, 9 parts of high-strength vitrified micro-beads, 7 parts of floating beads, 6 parts of volcanic ash, 0.23 part of polycarboxylic acid water reducing agent, 0.11 part of low-viscosity cellulose, 3 parts of redispersible latex powder, 0.65 part of defoaming agent, 0.31 part of high-performance suspension stabilizer, 0.32 part of dispersing agent and 0.45 of water-cement ratio.
The quartz sand is surface modified gravel, and the manufacturing method comprises the following steps: mixing 15 parts by mass of quartz sand with the fineness of 30 meshes with 60 parts by mass of acid liquor, heating to 40 ℃, stirring at the speed of 30r/min for 20min, draining the quartz sand, and washing with clean water for 2 min; then heating the quartz sand to 400 ℃, preserving heat for 30min, reducing the temperature to 130 ℃, spraying polyurethane resin on the surface of the quartz sand, stirring while spraying, and crushing the quartz sand into powder of 100 meshes; the acid solution is a sulfuric acid solution with the mass fraction of 0.4%; the using amount of the polyurethane resin is 3% of the mass of the quartz sand; the fineness of the high-strength vitrified micro bubbles is 70 meshes; the content of silicon dioxide in the high-strength vitrified micro bubbles is 78%; the defoaming agent is polyether modified silicon; the high-performance suspension stabilizer is sodium metasilicate; the dispersing agent is water-based calcium stearate;
the preparation method of the floor composite type heat-preservation self-leveling mortar comprises the following steps: uniformly mixing phosphogypsum alpha powder, PO42.5 cement, a polycarboxylic acid water reducing agent, low-viscosity cellulose and redispersible latex powder in parts by mass, and then sequentially adding quartz sand, high-strength vitrified micro-beads, floating beads, volcanic ash, a defoaming agent, a high-performance suspension stabilizer, a dispersing agent and the rest raw materials and stirring for 40 min.
Comparative example setup:
Figure BDA0003091195610000051
Figure BDA0003091195610000061
test example 1 Experimental examination of mortar of the invention
The mortar is prepared according to the examples 1 to 3 and the comparative examples 1 to 4 respectively, all groups of mortar are molded by referring to the cement mortar strength detection method, and are maintained indoors for 10 days at the temperature of 23 ℃ and the relative humidity of 58 percent, and the detection is as follows:
Figure BDA0003091195610000062
as can be seen from the table, the bonding strength of the mortar prepared according to the method of the invention in the examples 1-3 is higher than that of the mortar prepared according to the comparative examples 1-4, the particle bonding strength caused by quartz sand modification is high, so that the overall bonding strength is increased, more molecular bonding points are brought after modification, the molecular chain complexity in the mortar is improved, the thermal conductivity coefficient is reduced, and the sound insulation performance is improved. Obviously, the invention brings remarkable practical effect and has great practical value.

Claims (10)

1. The floor composite type heat-preservation self-leveling mortar is characterized by being prepared from the following raw materials in parts by mass:
60-70 parts of phosphogypsum alpha powder, 4-6 parts of PO42.5 cement, 5-10 parts of quartz sand, 6-12 parts of high-strength vitrified micro-beads, 4-8 parts of floating beads, 5-8 parts of volcanic ash, 0.2-0.3 part of polycarboxylic acid water reducing agent, 0.1-0.2 part of low-viscosity cellulose, 1-3 parts of redispersible latex powder, 0.5-1 part of defoaming agent, 0.2-0.5 part of high-performance suspension stabilizer, 0.2-0.5 part of dispersing agent, and the water-cement ratio is less than or equal to 0.45.
2. The floor-ground composite type thermal insulation self-leveling mortar according to claim 1, wherein the quartz sand is surface-modified gravel, and the manufacturing method comprises the following steps: mixing 13-15 parts by mass of quartz sand with the fineness of 30-50 meshes with 50-60 parts by mass of acid liquor, heating to 40-45 ℃, stirring at the speed of 20-30r/min for 20-30min, draining water from the quartz sand, and washing with clean water for 1-2 min; then heating the quartz sand to 400 ℃ of 300-.
3. The floor composite type thermal insulation self-leveling mortar according to claim 1, wherein the silica content of the high-strength vitrified micro bubbles is 65-78%.
4. The floor composite type thermal insulation self-leveling mortar according to claim 1, wherein the defoaming agent is polyether modified silicon.
5. The floor-ground composite type thermal insulation self-leveling mortar according to claim 1, wherein the high-performance suspension stabilizer is sodium metasilicate.
6. The floor composite type thermal insulation self-leveling mortar according to claim 1, wherein the dispersant is water-based calcium stearate.
7. The floor composite type thermal insulation self-leveling mortar according to claim 2, wherein the acid solution is a sulfuric acid solution with a mass fraction of 0.3-0.4%.
8. The floor composite type thermal insulation self-leveling mortar according to claim 2, wherein the amount of the polyurethane resin is 3-5% of the mass of the quartz sand.
9. The floor composite type thermal insulation self-leveling mortar according to claim 2, wherein the fineness of the high-strength vitrified micro bubbles is 70-90 meshes.
10. The floor surface composite type thermal insulation self-leveling mortar according to any one of claims 1 to 9, wherein the preparation method comprises the following steps: uniformly mixing phosphogypsum alpha powder, PO42.5 cement, a polycarboxylic acid water reducing agent, low-viscosity cellulose and redispersible latex powder in parts by mass, and then sequentially adding quartz sand, high-strength vitrified micro-beads, floating beads, volcanic ash, a defoaming agent, a high-performance suspension stabilizer and a dispersing agent ji and stirring the rest raw materials for 30 to 40 min.
CN202110596130.6A 2021-05-30 2021-05-30 Floor composite type heat-preservation self-leveling mortar and preparation method thereof Pending CN113213875A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114455977A (en) * 2022-02-22 2022-05-10 江苏昱奕环保科技有限公司 Premixed mortar and preparation process thereof
CN115504756A (en) * 2022-10-25 2022-12-23 娄城环保(苏州)有限公司 Special gypsum leveling mortar for floors

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114455977A (en) * 2022-02-22 2022-05-10 江苏昱奕环保科技有限公司 Premixed mortar and preparation process thereof
CN115504756A (en) * 2022-10-25 2022-12-23 娄城环保(苏州)有限公司 Special gypsum leveling mortar for floors

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