CN105254244A - Mortar used for making thermal insulation air-entrapped brick - Google Patents

Mortar used for making thermal insulation air-entrapped brick Download PDF

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Publication number
CN105254244A
CN105254244A CN201510640544.9A CN201510640544A CN105254244A CN 105254244 A CN105254244 A CN 105254244A CN 201510640544 A CN201510640544 A CN 201510640544A CN 105254244 A CN105254244 A CN 105254244A
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China
Prior art keywords
parts
mortar
aerated bricks
slag
bricks according
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Pending
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CN201510640544.9A
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Chinese (zh)
Inventor
沈圣祥
李凤必
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Anhui Kunlong Building Materials Co Ltd
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Anhui Kunlong Building Materials Co Ltd
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Priority to CN201510640544.9A priority Critical patent/CN105254244A/en
Publication of CN105254244A publication Critical patent/CN105254244A/en
Pending legal-status Critical Current

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Abstract

The invention discloses mortar used for making thermal insulation air-entrapped brick. The mortar is prepared from, by weight, 30-40 parts of cement, 20-25 parts of river sand, 15-20 parts of slag, 3-5 parts of dispersible rubber powder, 3-5 parts of HPCMC, 10-15 parts of modified expanded perlite, 1-2 parts of platanus orientalis cone fiber, 0.5-1 part of sodium metasilicate, 0.5-0.8 part of calcium chloride, 0.5-0.8 part of anhydrous sodium sulphate and 0.2-0.5 part of foaming agent. By the adoption of unique material compositions for reasonable matching, the mortar and the product thereof have excellent heat insulation performance as well as good anti-seeping, anti-cracking and high temperature resisting performance; the refrigerating effect and the heating effect can be improved, energy conservation and emission reduction are achieved, and the environment is protected.

Description

A kind of mortar for making insulation aerated bricks
Technical field
The present invention relates to a kind of mortar, particularly relating to a kind of mortar for making insulation aerated bricks.
Background technology
Aerated bricks is the aerated bricks building block of being produced by autoclave at high temperature apparatus and process, and namely adopt the brick product comprising other various explained hereafter of steam pressure, its unique distinction is that it is a kind of novel building walling of very light-duty heat insulating.Aerated bricks sharpest edges economize the land resource exactly, need not waste a large amount of arable lands, and its raw material is drawn materials extensively, dust and sand, slag, and flyash and coal gangue etc. are all the starting material doing aerated bricks, after raw material is mixed into mortar, then make aerated bricks through moulding process.Slurry composition prepared by current most manufacturer and performance perfect not, cause the aerated bricks made occur low, the easy explosion of intensity, water-fast weak, insulation heat resistance difference etc. defect, its technical recipe still needs further improvement.
Summary of the invention
The present invention aim to provide a kind of for make insulation aerated bricks mortar, not only there is good heat-insulating property, and all the other performances comparatively like product also have larger improvement.
The present invention is achieved through the following technical solutions:
For making a mortar for insulation aerated bricks, be made up of the material of following weight part:
30 ~ 40 parts of cement, 20 ~ 25 parts of river sands, 15 ~ 20 parts of slags, 3 ~ 5 parts dispersible rubber powder, 3 ~ 5 parts of carboxylic propyl methocels, 10 ~ 15 parts of modified expanded perlites, 1 ~ 2 part of method paulownia cone fiber, 0.5 ~ 1 part of Starso, 0.5 ~ 0.8 part of calcium chloride, 0.5 ~ 0.8 part of Sodium sulfate anhydrous.min(99), 0.2 ~ 0.5 part of whipping agent.
Further, to be label be described cement 42.5 and above silicate cement.
Further, described river sand by 30 ~ 50% particle diameter be 0.25 ~ 0.35mm fine sand and 50 ~ 70% particle diameter be that the medium sand of 0.35 ~ 0.50mm is formed.
Further, described slag is one or more compositions of Iron-ore Slag, magnesium slag, Copper Slag, zinc ore slag, and the particle diameter after its pulverizing is not more than 3mm.
Further, dispersibling rubber powder described in is vinyl acetate and higher aliphatic vinyl acetate copolymerization rubber powder.
Further, described modified expanded perlite be by pearlstone and polysiloxane powder with mass ratio 3:1 mix be placed on 70 ~ 90 DEG C of conditions under stir 2 ~ 3h after, then the lanthanum oxide powder adding mixture total mass 10 ~ 20% mixes.
Further, described whipping agent is one or more compositions of sodium lauryl sulphate, Sodium dodecylbenzene sulfonate, ferrous sulfate, potassium permanganate.
The present invention has following beneficial effect:
(1) pearlstone itself has good sound insulation, insulation, heat-resisting effect, but can large quantity of moisture be absorbed after chance water, its thermal conductivity can increase tens times, have a strong impact on heat insulating effect, the present invention to carry out modified to pearlstone, make the hydrophilic radical on its surface become hydrophobic group, substantially increase water resistant ability, the lanthanum trioxide of interpolation further increases its weather resistance, shock-resistant, high temperature resistant and corrosion resistant characteristic.
(2) method paulownia cone fiber is the vegetable fibre that water refused by a kind of oleophylic of light weight, there is good water resistance, the distinctive hollow structure of fiber has good insulation, heat-proof quality, its surface has small tubercle and hook thorn increases surface-area and adhesion property, unordered makes an addition to the effect can playing each component of bridge joint in mortar, further increases the intensity of mortar and goods thereof, resistance to cleavage and impervious water, thermal and insulating performance.
(3) to sum up, the present invention adopts unique material composition reasonably to arrange in pairs or groups, and imparts the thermal and insulating performance of mortar and goods excellence thereof; there is again good impervious water, cracking resistance, resistance to elevated temperatures simultaneously; can promote refrigeration and heating effect, energy-saving and emission-reduction, protect environment.
Embodiment
Embodiment 1
For making a mortar for insulation aerated bricks, be made up of the material of following weight part:
35 parts of cement, 20 parts of river sands, 16 parts of slags, 3 parts dispersible rubber powder, 4 parts of carboxylic propyl methocels, 12 parts of modified expanded perlites, 1.5 parts of method paulownia cone fibers, 0.5 part of Starso, 0.5 part of calcium chloride, 0.6 part of Sodium sulfate anhydrous.min(99), 0.2 part of whipping agent.
Further, described cement to be label be 42.5 silicate cement.
Further, described river sand by 30% particle diameter be 0.25 ~ 0.35mm fine sand and 70% particle diameter be that the medium sand of 0.35 ~ 0.50mm is formed.
Further, described slag is Iron-ore Slag, and the particle diameter after its pulverizing is not more than 3mm.
Further, dispersibling rubber powder described in is vinyl acetate and higher aliphatic vinyl acetate copolymerization rubber powder.
Further, described modified expanded perlite be by pearlstone and polysiloxane powder with mass ratio 3:1 mix be placed on 80 ~ 90 DEG C of conditions under stir 2 ~ 3h after, then the lanthanum oxide powder adding mixture total mass 15% mixes.
Further, described whipping agent is sodium lauryl sulphate and ferrous sulfate composition.
Comparative example 1
Modified expanded perlite in embodiment 1 is become normal expanded perlite, all the other components unchanged.
Test after corresponding for above-mentioned two embodiments mortar is become model with ordinary mortar by industry standard system, following table is correlation data:
Thermal conductivity (W/MK) 28d ultimate compression strength (MPa) 28d tensile bond strength (KPa)
Embodiment 1 0.097 3.8 420
Comparative example 1 0.121 3.2 395
Ordinary mortar 0.189 2.1 230
Comparatively usual production heat-insulating property and intensity are significantly improved in the present invention as seen from the above table, and the made finished product of comparative example 1 declines all to some extent at aspect of performance, especially after product meets water, its over-all properties declines comparatively obvious, and product of the present invention still shows excellent thermal and insulating performance.
Embodiment 2
For making a mortar for insulation aerated bricks, be made up of the material of following weight part:
40 parts of cement, 25 parts of river sands, 15 parts of slags, 5 parts dispersible rubber powder, 3 parts of carboxylic propyl methocels, 15 parts of modified expanded perlites, 2 parts of method paulownia cone fibers, 1 part of Starso, 0.5 part of calcium chloride, 0.6 part of Sodium sulfate anhydrous.min(99), 0.4 part of whipping agent.
Further, described cement to be label be 52.5 silicate cement.
Further, described river sand by 40% particle diameter be 0.25 ~ 0.35mm fine sand and 60% particle diameter be that the medium sand of 0.35 ~ 0.50mm is formed.
Further, described slag is Iron-ore Slag and magnesium slag composition, and the particle diameter after its pulverizing is not more than 3mm.
Further, dispersibling rubber powder described in is vinyl acetate and higher aliphatic vinyl acetate copolymerization rubber powder.
Further, described modified expanded perlite be by pearlstone and polysiloxane powder with mass ratio 3:1 mix be placed on 70 ~ 80 DEG C of conditions under stir 3h after, then the lanthanum oxide powder adding mixture total mass 20% mixes.
Further, described whipping agent is Sodium dodecylbenzene sulfonate, ferrous sulfate and potassium permanganate composition.
Comparative example 2
By the method paulownia cone fiber removing in composition described in embodiment 2, all the other components unchanged.
Test after embodiment 2 is become model with two kinds of mortars described in comparative example 2 by industry standard system, find comparative example 2 model strength degradation 5 ~ 10%, thermal conductivity improves 0.02(W/MK), all the other performances also have small size decline.

Claims (7)

1., for making a mortar for insulation aerated bricks, it is characterized in that, be made up of the material of following weight part:
30 ~ 40 parts of cement, 20 ~ 25 parts of river sands, 15 ~ 20 parts of slags, 3 ~ 5 parts dispersible rubber powder, 3 ~ 5 parts of carboxylic propyl methocels, 10 ~ 15 parts of modified expanded perlites, 1 ~ 2 part of method paulownia cone fiber, 0.5 ~ 1 part of Starso, 0.5 ~ 0.8 part of calcium chloride, 0.5 ~ 0.8 part of Sodium sulfate anhydrous.min(99), 0.2 ~ 0.5 part of whipping agent.
2. a kind of mortar for making insulation aerated bricks according to claim 1, is characterized in that, to be label be described cement 42.5 and above silicate cement.
3. a kind of mortar for making insulation aerated bricks according to claim 1, is characterized in that, described river sand by 30 ~ 50% particle diameter be 0.25 ~ 0.35mm fine sand and 50 ~ 70% particle diameter be that the medium sand of 0.35 ~ 0.50mm is formed.
4. a kind of mortar for making insulation aerated bricks according to claim 1, is characterized in that, described slag is one or more compositions of Iron-ore Slag, magnesium slag, Copper Slag, zinc ore slag, and the particle diameter after its pulverizing is not more than 3mm.
5. a kind of mortar for making insulation aerated bricks according to claim 1, is characterized in that, described in dispersible rubber powder be vinyl acetate and higher aliphatic vinyl acetate copolymerization rubber powder.
6. a kind of mortar for making insulation aerated bricks according to claim 1, it is characterized in that, described modified expanded perlite be by pearlstone and polysiloxane powder with mass ratio 3:1 mix be placed on 70 ~ 90 DEG C of conditions under stir 2 ~ 3h after, then the lanthanum oxide powder adding mixture total mass 10 ~ 20% mixes.
7. a kind of mortar for making insulation aerated bricks according to claim 1, is characterized in that, described whipping agent is one or more compositions of sodium lauryl sulphate, Sodium dodecylbenzene sulfonate, ferrous sulfate, potassium permanganate.
CN201510640544.9A 2015-09-30 2015-09-30 Mortar used for making thermal insulation air-entrapped brick Pending CN105254244A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106278028A (en) * 2016-08-10 2017-01-04 马鞍山市广立方彩砖有限公司 A kind of building non-bearing aerated bricks of the iron mine tailings that adulterates
CN113880531A (en) * 2021-11-18 2022-01-04 焦作朝钦节能建材股份有限公司 Preparation technology of special mortar for medium-sized concrete composite building blocks

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103172314A (en) * 2013-03-28 2013-06-26 海达建设集团有限公司 Polycrystal inorganic lightweight aggregate thermal insulation mortar
CN103570321A (en) * 2012-08-08 2014-02-12 吉安市艾生建材科技有限公司 Economical inorganic insulating mortar and production method thereof
CN103922789A (en) * 2014-03-20 2014-07-16 马鞍山实达建材科技有限公司 Inorganic foaming thermal-insulation mortar and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103570321A (en) * 2012-08-08 2014-02-12 吉安市艾生建材科技有限公司 Economical inorganic insulating mortar and production method thereof
CN103172314A (en) * 2013-03-28 2013-06-26 海达建设集团有限公司 Polycrystal inorganic lightweight aggregate thermal insulation mortar
CN103922789A (en) * 2014-03-20 2014-07-16 马鞍山实达建材科技有限公司 Inorganic foaming thermal-insulation mortar and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106278028A (en) * 2016-08-10 2017-01-04 马鞍山市广立方彩砖有限公司 A kind of building non-bearing aerated bricks of the iron mine tailings that adulterates
CN113880531A (en) * 2021-11-18 2022-01-04 焦作朝钦节能建材股份有限公司 Preparation technology of special mortar for medium-sized concrete composite building blocks

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Application publication date: 20160120