CN103992066A - Stripping resistant aerated brick and making method thereof - Google Patents

Stripping resistant aerated brick and making method thereof Download PDF

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Publication number
CN103992066A
CN103992066A CN201410152278.0A CN201410152278A CN103992066A CN 103992066 A CN103992066 A CN 103992066A CN 201410152278 A CN201410152278 A CN 201410152278A CN 103992066 A CN103992066 A CN 103992066A
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parts
steam
sawdust
water
gypsum
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CN201410152278.0A
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CN103992066B (en
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晋元龙
陈德全
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Mote fire technology Jiangsu Co., Ltd
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Ma'an Mountain Bao Long Building Material Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

A stripping resistant aerated brick is made by using the following raw materials, by weight, 10-12 parts of cement, 14-15 parts of quicklime, 8-9 parts of modified sawdust, 4-7 parts of gypsum, 60-66 parts of fly ash, 0.2-0.4 parts of coconut monoethanol amide, 7-9 parts of lignin fiber, 2-4 parts of diantimony trioxide, 1-2 parts of thiourea, 1-2 parts of sodium nitrite, 4-7 parts of brucite fiber, 7-8 parts of aluminum paste for aerated concrete, 1-2 parts of pentaerythritol triacrylate, 0.01-0.02 parts of acetyl peroxide and a proper amount of water. The use of lignin fibers and brucite fibers increases the strength, the wear resistance, the toughness, the stripping resistance and the dimensional stability of the aerated brick, and makes the aerated brick have the advantages of corrosion resistance, no corrosion to steel bars, and good fireproof performance; and the use of the modified sawdust enhances the heat insulation effect, reduces the weight, increases the earthquake resistance and realizes a good water reduction effect.

Description

A kind of antistripping aerated bricks and preparation method thereof
Technical field
The invention belongs to brick field, relate in particular to a kind of antistripping aerated bricks and preparation method thereof.
Background technology
Aerated bricks is also called air-entrained concrete building block, application very extensively, be mainly used in load-bearing walling and non-bearing material and the filling enclosure walls around such as materials for wall, infilled wall, floor and roof boarding in mechanical factory building and covil construction.
Aerated bricks has become the leading product of building material industry at present, and country has progressively banned use of clay solid brick, is exactly instead air-entrained concrete building block gradually, autoclaved brick.
That aerated bricks has is lightweight, thermal and insulating performance good, shock resistance is strong, good processability, have certain high thermal resistance, good, the adaptable feature of sound-proofing properties, can be according to the different starting material in locality, different condition comes amount body surely to make, starting material wide material sources, can select river sand, flyash, ore in sand form etc., suit measures to local conditions, can be salvaged, environmental, really turn waste into wealth.
But the development along with building trade, buildings is more and more higher, moulding is more and more peculiar, the requirements such as the intensity of aerated bricks, density, shrinkage value, frost resistance are all increased, improving constantly along with people's living standard in addition, requirement to environment is also more and more higher, and the heat-insulating property of buildings, sound absorption qualities, radioactivity are had to higher requirement, even requires buildings to have the performance of body health benefits, therefore as required, develop the aerated bricks of excellent performance more imperative.
Summary of the invention
The object of the present invention is to provide a kind of antistripping aerated bricks and preparation method thereof, this aerated bricks has high intensity and excellent wear resistance, toughness, antistrip performance and dimensional stability, and has corrosion resistant feature.
Technical scheme of the present invention is as follows:
An antistripping aerated bricks, is characterized in that being made by the raw material of following weight part: cement 10-12, unslaked lime 14-15, modification sawdust 8-9, gypsum 4-7, flyash 60-66, coconut oil fatty acid monoethanolamide 0.2-0.4, lignin fibre 7-9, antimonous oxide 2-4, thiocarbamide 1-2, Sodium Nitrite 1-2, brucite fiber 4-7, aerating aluminium powder 7-8, pentaerythritol triacrylate 1-2, acetyl peroxide 0.01-0.02, water are appropriate;
Described modification sawdust is made by the raw material of following weight part: zirconium phosphate 2-3, sawdust 12-15, Magnesium Silicate q-agent 1-2, red phosphorus 0.4-0.7, borax 0.4-0.6, cobalt naphthenate 0.01-0.02, ethoxylated dodecyl alcohol 0.01-0.02, hydroxyethyl methylacrylate 2-3, high-efficiency water-reducing agent of poly-carboxylic acid 1-2, vinylformic acid 1-2, ammonium persulphate 0.01-0.02, zirconium nitrate 0.5-1.2, crystal whisker of gypsum 3-5, oxidized polyethlene wax 0.8-1, sewer oil 2-3; Making method is: sawdust powder is broken into 50-100 order particle, sprays into while stirring oxidized polyethlene wax, sewer oil, mix rear placement 5-7 hour, then mix with other remaining components, be heated to 75-80 ℃, dispersion grinding 30-40 minute, obtains.
The preparation method of described antistripping aerated bricks, is characterized in that comprising the following steps:
(1) cement, unslaked lime, gypsum, flyash are mixed, send into grinding in ball grinder and become 50-100 order particle, then mix with the composition except aerating aluminium powder, by ratio of water to material, be that 0.57-0.58 adds water, stir, then add aerating aluminium powder, stir and obtain slurry;
(2) slurry (1) step being obtained is poured in mould, obtains brick idiosome;
(3) brick idiosome is put into steam-cured still and vacuumize, then in 1.7-1.9 hour, pass into equably steam, make steam-cured indoor temperature rise to 170-180 ℃, pressure reaches 11-13MPa, keeps constant 9-12 hour;
(4) in 1.7-1.9 hour, let off steam equably, steam-cured indoor temperature is down to below 70 ℃, go out still, place 28-30 days and get final product.
Beneficial effect of the present invention
Aerated bricks of the present invention, by using lignin fibre, brucite fiber, has increased intensity, wear resistance, toughness, antistrip performance and the dimensional stability of aerated bricks, and has had corrosion resistant feature, non-corrosive steel muscle, and fire resistance is good; By using modification sawdust, strengthened effect of heat insulation, alleviated weight, increased anti-seismic performance, water-reducing effect is good simultaneously.
Embodiment
An antistripping aerated bricks, by following weight part (kilogram) raw material make: cement 11, unslaked lime 14.5, modification sawdust 8.5, gypsum 5, flyash 64, coconut oil fatty acid monoethanolamide 0.3, lignin fibre 8, antimonous oxide 3, thiocarbamide 1.5, Sodium Nitrite 1.5, brucite fiber 6, aerating aluminium powder 7.5, pentaerythritol triacrylate 1.5, acetyl peroxide 0.01, water are appropriate;
Described modification sawdust by following weight part (kilogram) raw material make: zirconium phosphate 2.5, sawdust 14, Magnesium Silicate q-agent 1.4, red phosphorus 0.6, borax 0.5, cobalt naphthenate 0.01, ethoxylated dodecyl alcohol 0.01, hydroxyethyl methylacrylate 2.5, high-efficiency water-reducing agent of poly-carboxylic acid 1.5, vinylformic acid 1.5, ammonium persulphate 0.01, zirconium nitrate 0.8, crystal whisker of gypsum 4, oxidized polyethlene wax 0.9, sewer oil 2.5; Making method is: sawdust powder is broken into 80 order particles, sprays into while stirring oxidized polyethlene wax, sewer oil, mix rear placement 6 hours, then mix with other remaining components, be heated to 78 ℃, dispersion grinding 37 minutes, obtains.
The preparation method of described antistripping aerated bricks, comprises the following steps:
(1) cement, unslaked lime, gypsum, flyash being mixed, send into grinding in ball grinder and become 80 order particles, then mix with the composition except aerating aluminium powder, is 0.57 to add water by ratio of water to material, stirs, then adds aerating aluminium powder, stirs and obtains slurry;
(2) slurry (1) step being obtained is poured in mould, obtains brick idiosome;
(3) brick idiosome is put into steam-cured still and vacuumize, then in 1.8 hours, pass into equably steam, make steam-cured indoor temperature rise to 175 ℃, pressure reaches 12MPa, keeps constant 11 hours;
(4) in 1.8 hours, let off steam equably, make steam-cured indoor temperature be down to 70 ℃, go out still, place 29 days and get final product.
Experimental data:
The density of this aerated bricks is 670kg/m3, refractory temperature is 690 ℃, thermal conductivity is 0.17W/(m ℃), adopt showerhead respectively to the thick clay tile wall of 240mm and aerating brick wall spray, clay tile wall all soaked into after 12 hours, the aerating brick wall spray degree of depth that seeps water after 72 hours is 70mm, and ultimate compression strength is 6.8Mpa, sound absorption coefficient 0.39.

Claims (2)

1. an antistripping aerated bricks, is characterized in that being made by the raw material of following weight part: cement 10-12, unslaked lime 14-15, modification sawdust 8-9, gypsum 4-7, flyash 60-66, coconut oil fatty acid monoethanolamide 0.2-0.4, lignin fibre 7-9, antimonous oxide 2-4, thiocarbamide 1-2, Sodium Nitrite 1-2, brucite fiber 4-7, aerating aluminium powder 7-8, pentaerythritol triacrylate 1-2, acetyl peroxide 0.01-0.02, water are appropriate;
Described modification sawdust is made by the raw material of following weight part: zirconium phosphate 2-3, sawdust 12-15, Magnesium Silicate q-agent 1-2, red phosphorus 0.4-0.7, borax 0.4-0.6, cobalt naphthenate 0.01-0.02, ethoxylated dodecyl alcohol 0.01-0.02, hydroxyethyl methylacrylate 2-3, high-efficiency water-reducing agent of poly-carboxylic acid 1-2, vinylformic acid 1-2, ammonium persulphate 0.01-0.02, zirconium nitrate 0.5-1.2, crystal whisker of gypsum 3-5, oxidized polyethlene wax 0.8-1, sewer oil 2-3; Making method is: sawdust powder is broken into 50-100 order particle, sprays into while stirring oxidized polyethlene wax, sewer oil, mix rear placement 5-7 hour, then mix with other remaining components, be heated to 75-80 ℃, dispersion grinding 30-40 minute, obtains.
2. the preparation method of antistripping aerated bricks according to claim 1, is characterized in that comprising the following steps:
(1) cement, unslaked lime, gypsum, flyash are mixed, send into grinding in ball grinder and become 50-100 order particle, then mix with the composition except aerating aluminium powder, by ratio of water to material, be that 0.57-0.58 adds water, stir, then add aerating aluminium powder, stir and obtain slurry;
(2) slurry (1) step being obtained is poured in mould, obtains brick idiosome;
(3) brick idiosome is put into steam-cured still and vacuumize, then in 1.7-1.9 hour, pass into equably steam, make steam-cured indoor temperature rise to 170-180 ℃, pressure reaches 11-13MPa, keeps constant 9-12 hour;
(4) in 1.7-1.9 hour, let off steam equably, steam-cured indoor temperature is down to below 70 ℃, go out still, place 28-30 days and get final product.
CN201410152278.0A 2014-04-16 2014-04-16 A kind of antistripping aerated bricks and preparation method thereof Active CN103992066B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104556895A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Aerated concrete block with low heat conductivity coefficient and preparation method thereof
CN104628413A (en) * 2015-01-14 2015-05-20 安徽宝翔建设集团有限责任公司 Active calcium silicate-containing high-strength aerated brick and preparation method thereof
CN105036669A (en) * 2015-06-25 2015-11-11 合肥蓝科新材料有限公司 High-load-bearing Suzhou clay aerated brick
CN105418148A (en) * 2015-11-10 2016-03-23 当涂县科辉商贸有限公司 Corrosion-resistant autoclaved aerated concrete block and manufacturing method thereof
CN106588114A (en) * 2016-12-16 2017-04-26 朱海东 Processing method of concrete for anti-scaling wall
CN109467357A (en) * 2018-10-22 2019-03-15 绵阳市华博环保科技有限公司 A kind of high-strength breathing brick of artificial granite and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09263461A (en) * 1996-01-24 1997-10-07 Teijin Ltd Aerated lightweight concrete
CN102875066A (en) * 2012-08-25 2013-01-16 马鞍山豹龙新型建材有限公司 Chromic slag aerated brick and preparation method thereof
CN102875071A (en) * 2012-08-25 2013-01-16 马鞍山豹龙新型建材有限公司 Boron slag aerated brick and preparation method thereof
CN102887723A (en) * 2012-09-03 2013-01-23 蚌埠爱民汽车服务有限公司五河新型环保建材厂 Energy-saving and environmental-friendly aerated brick and processing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09263461A (en) * 1996-01-24 1997-10-07 Teijin Ltd Aerated lightweight concrete
CN102875066A (en) * 2012-08-25 2013-01-16 马鞍山豹龙新型建材有限公司 Chromic slag aerated brick and preparation method thereof
CN102875071A (en) * 2012-08-25 2013-01-16 马鞍山豹龙新型建材有限公司 Boron slag aerated brick and preparation method thereof
CN102887723A (en) * 2012-09-03 2013-01-23 蚌埠爱民汽车服务有限公司五河新型环保建材厂 Energy-saving and environmental-friendly aerated brick and processing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104556895A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Aerated concrete block with low heat conductivity coefficient and preparation method thereof
CN104628413A (en) * 2015-01-14 2015-05-20 安徽宝翔建设集团有限责任公司 Active calcium silicate-containing high-strength aerated brick and preparation method thereof
CN105036669A (en) * 2015-06-25 2015-11-11 合肥蓝科新材料有限公司 High-load-bearing Suzhou clay aerated brick
CN105418148A (en) * 2015-11-10 2016-03-23 当涂县科辉商贸有限公司 Corrosion-resistant autoclaved aerated concrete block and manufacturing method thereof
CN106588114A (en) * 2016-12-16 2017-04-26 朱海东 Processing method of concrete for anti-scaling wall
CN109467357A (en) * 2018-10-22 2019-03-15 绵阳市华博环保科技有限公司 A kind of high-strength breathing brick of artificial granite and preparation method thereof
CN109467357B (en) * 2018-10-22 2021-04-16 绵阳市华博环保科技有限公司 Granite-like high-strength breathing brick and preparation method thereof

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Effective date of registration: 20150929

Address after: High tech Zone camphor road in Hefei city Anhui province 230031 No. 211 copalm creative garden block A room 410

Applicant after: HEFEI LANKE NEW MATERIALS CO., LTD.

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Applicant before: Ma'an Mountain Bao Long building material company limited

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Inventor after: Shao Shulin

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Address after: Jiuhua town Rugao City, Jiangsu province 226500 city of Nantong Zheng Dian community neighborhood 11 groups (Shao Shulin owned house)

Patentee after: NANTONG MUTE BUILDING TECHNOLOGY CO., LTD.

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Address after: Jiuhua town Rugao City, Jiangsu province 226500 city of Nantong Zheng Dian community neighborhood 11 groups (Shao Shulin owned house)

Patentee after: Mote fire technology Jiangsu Co., Ltd

Address before: Jiuhua town Rugao City, Jiangsu province 226500 city of Nantong Zheng Dian community neighborhood 11 groups (Shao Shulin owned house)

Patentee before: NANTONG MUTE BUILDING TECHNOLOGY CO., LTD.

CP01 Change in the name or title of a patent holder