CN113213747A - Integrated process reaction cup processing process - Google Patents
Integrated process reaction cup processing process Download PDFInfo
- Publication number
- CN113213747A CN113213747A CN202110494528.9A CN202110494528A CN113213747A CN 113213747 A CN113213747 A CN 113213747A CN 202110494528 A CN202110494528 A CN 202110494528A CN 113213747 A CN113213747 A CN 113213747A
- Authority
- CN
- China
- Prior art keywords
- reaction cup
- glass tube
- processing technology
- grinding
- cup
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/06—Cutting or splitting glass tubes, rods, or hollow products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/09—Reshaping the ends, e.g. as grooves, threads or mouths
- C03B23/099—Reshaping the ends, e.g. as grooves, threads or mouths by fusing, e.g. flame sealing
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
- G01N35/04—Details of the conveyor system
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
- G01N35/04—Details of the conveyor system
- G01N2035/0401—Sample carriers, cuvettes or reaction vessels
Abstract
The invention discloses a processing technology of an integrated process reaction cup, which comprises the following steps: the method comprises the following steps: preparing materials; step two: cutting the material; step three: bottom sealing process; step four: annealing treatment process; step five: a reaction cup bottom trimming process; step six: a reaction cup bottom grinding process; step seven: a reaction cup grinding process; step eight: grinding the periphery of the outer diameter of the reaction cup; step nine: chamfering the periphery of the bottom; step ten: and (5) quality inspection of the reaction cup. The processing technology has the advantages that the processing efficiency is high, the processing technology of the produced reaction cup is high, the processing technology replaces the existing processing technology of the reaction cup, the production steps of the reaction cup are simplified, the reaction cup produced by the processing technology is free of splicing and has better quality, and the efficiency of detecting a sample by using the reaction cup is improved by using the reaction cup produced by the processing technology.
Description
Technical Field
The invention relates to the technical field of reaction cup processing, in particular to a reaction cup processing technology adopting an integrated technology.
Background
In the field of medical instruments, the more widely the reaction cup is used; in the testing stage, the reaction cup needs to bear various testing liquids; after the test is finished, the test solution in the reaction cup needs to be removed, and the reaction cup needs to be cleaned so as to recycle the reaction cup.
The reaction cup is mainly used for some biochemical detection or some spectrophotometric detection for a specific substance, in the process of detection according to an experimental method, a pure sample detection value is obtained by subtracting a blank value (without adding a sample) of the reaction cup from a value measured by the reaction cup and a reagent (with the sample), the influence of the reaction cup and the reagent on the experimental detection value is removed, and the accuracy of the measurement is increased.
The square tube is needed to be used in the process of manufacturing the existing reaction cup, the reaction cup is manufactured through the existing process, and complicated processing steps are needed, so that the processing efficiency of the reaction cup is low, the processing precision is poor, and the quality of the reaction cup manufactured through the existing process cannot reach the standard of use.
Disclosure of Invention
The invention aims to solve the problems and designs an integrated process reaction cup processing process.
The technical scheme of the invention is that the integrated process reaction cup processing technology comprises the following steps:
the method comprises the following steps: preparing materials;
step two: cutting the material;
step three: bottom sealing process;
step four: annealing treatment process;
step five: a reaction cup bottom trimming process;
step six: a reaction cup bottom grinding process;
step seven: a reaction cup grinding process;
step eight: grinding the periphery of the outer diameter of the reaction cup;
step nine: chamfering the periphery of the bottom;
step ten: quality inspection of reaction cup
As a further description of the present invention, in the first step, a square glass tube is prepared, and the tube walls on four sides of the square glass tube have the same thickness, and the square glass tube is a borosilicate glass square tube.
As a further description of the present invention, in the second step, a glass tube cutting device is used to cut the square glass tube to a desired length, and after the cutting, a cleaning device is used to clean the inside and the outside of the glass tube, and the glass tube is wiped dry.
As a further description of the present invention, in the third step, a bottom sealing mold is used to mount the cut square glass tube with a certain size on the bottom sealing mold, a flame gun is used to sinter the bottom sealing mold, so that one end of the square glass tube is sealed, and the bottom inside the square glass tube is ensured to be flat by the bottom sealing mold.
As a further description of the present invention, in the fourth step, the annealing treatment is performed by using an electric heat treatment furnace, the annealing temperature is 500 ℃, and the annealing time is 5 hours.
As a further description of the invention, in step five, the protruding portion of the bottom is modified by the trimming mechanism to ensure that the bottom is square.
As a further description of the present invention, in the sixth step, the bottom of the reaction cup is ground by using a sand grinding process, so that the bottom of the reaction cup meets the production precision requirement of the reaction cup.
As a further description of the present invention, in the seventh step, the cup rim of the reaction cup is ground by using a sand grinding process, so that the cup rim portion of the reaction cup meets the production precision requirement of the reaction cup.
As a further description of the invention, in the eighth step, the periphery of the outer diameter of the reaction cup is ground by the grinding mechanism, so that the processing precision of the four side walls of the reaction cup is ensured.
As a further description of the present invention, in the ninth step, the contact positions of the bottom of the reaction cup and the four side walls are chamfered to meet the use requirements of the reaction cup, in the tenth step, the produced reaction cup is placed into a detection device for quality detection, qualified products are packaged, and unqualified products are screened out to improve the qualification rate of the reaction cup when being taken out of the warehouse.
The processing technology of the integrated process reaction cup has the beneficial effects that the processing technology of the integrated process reaction cup comprises the following steps: preparing materials; cutting the material; bottom sealing process; annealing treatment process; a reaction cup bottom trimming process; a reaction cup bottom grinding process; a reaction cup grinding process; grinding the periphery of the outer diameter of the reaction cup; chamfering the periphery of the bottom; the quality inspection of the reaction cup, the processing efficiency is high when the processing technology is used for producing the reaction cup, the processing technology of the produced reaction cup is high, the processing technology replaces the existing processing technology of the reaction cup, the production steps of the reaction cup are simplified, the reaction cup produced by the processing technology is free of splicing and has better quality, and the efficiency of detecting a sample by using the reaction cup is also improved when the processing technology is used for producing the reaction cup.
Drawings
FIG. 1 is a flow chart of the process of the present invention.
Detailed Description
Firstly, the reaction cup is designed originally, and is mainly used for some biochemical detection or some spectrophotometry for detecting a certain specific substance, in the process of detecting according to an experimental method, a pure sample measured value is obtained by subtracting a blank value (without adding a sample) of the reaction cup from a measured value of the reaction cup and a reagent (with the sample), the influence of the reaction cup and the reagent on the measured value of the experiment is removed, and the accuracy of measurement is increased; in the process of manufacturing and producing the existing reaction cup, a square tube is needed, the reaction cup is manufactured by the existing process, and complicated processing steps are needed, so that the processing efficiency of the reaction cup is low, the processing precision is poor, and the quality of the reaction cup manufactured by the existing process cannot reach the use standard.
The invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1, the integrated process reaction cup processing technology comprises the following steps:
the method comprises the following steps: preparing materials; in the process, a square glass tube is prepared, the thickness of the tube walls of the four sides of the square glass tube is the same, the square glass tube is a borosilicate glass square tube, a borosilicate glass material has the characteristic of high heat resistance, and the application performance of the reaction cup is effectively guaranteed by the borosilicate glass square tube.
Step two: cutting the material; in the process, the reaction cup is provided with various specifications, the square glass tube is cut to the required length by the glass tube cutting device in order to ensure the use specification of the reaction cup, and the inside and the outside of the glass tube are cleaned by the cleaning device after cutting and are wiped dry in order to ensure the production quality of the reaction cup.
Step three: bottom sealing process; because square glass tube is the hollow tube, after the cutting, square glass tube's both ends are open, in order to satisfy the use of reaction cup, need carry out the back cover to square glass tube's one end, this in-process need be with the help of back cover mould, install the square glass tube of certain size after the cutting on the back cover mould, adopt the flame gun to carry out the sintering to the back cover mould, after the sintering for square glass tube one end carries out the back cover, through the back cover mould, guarantee the level and smooth of square glass tube inside bottom.
Step four: annealing treatment process; in order to reduce the hardness of the reaction cup and improve the tissue defects of the reaction cup, the process needs to be added, and in the process, the annealing treatment needs to be carried out by adopting a heat treatment electric furnace, the annealing temperature is 500 ℃, and the annealing time is 5 hours.
Step five: in the bottom repairing process of the reaction cup, the bottom of the reaction cup is provided with a protruding part due to pressing in the bottom sealing process, the process needs to be adopted in order to eliminate the protruding part, and in the process, the protruding part at the bottom is corrected by adopting an edge trimming mechanism, so that the bottom is ensured to be square.
Step six: a reaction cup bottom grinding process; in the process, in order to ensure the processing precision of the bottom of the reaction cup, the bottom of the reaction cup needs to be ground by adopting a sand grinding process, so that the bottom of the reaction cup meets the production precision requirement of the reaction cup.
Step seven: a reaction cup grinding process; in the process, in order to ensure the processing precision of the cup opening of the reaction cup, the cup opening of the reaction cup needs to be ground by adopting a sand grinding process, so that the cup opening part of the reaction cup meets the production precision requirement of the reaction cup.
Step eight: grinding the periphery of the outer diameter of the reaction cup; in order to ensure the processing precision of the four side walls of the reaction cup, the periphery of the outer diameter of the reaction cup is ground by the grinding mechanism in the process.
Step nine: chamfering the periphery of the bottom; in the process, the contact parts of the bottom of the reaction cup and the four side walls are chamfered so as to meet the use requirement of the reaction cup.
Step ten: quality inspection of the reaction cup; in the process, the produced reaction cups are placed into a detection device for quality detection, qualified products are packaged, unqualified products are screened out, and the qualification rate of the reaction cups discharged from a warehouse is improved.
The processing technology is used for producing the reaction cup, the processing efficiency is high, the processing technology of the produced reaction cup is high, the processing technology replaces the existing processing technology of the reaction cup, the production steps of the reaction cup are simplified, the reaction cup produced by the processing technology is free of splicing and has better quality, and the efficiency of detecting a sample by using the reaction cup is also improved by using the reaction cup produced by the processing technology.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
1. The integrated process reaction cup processing technology is characterized by comprising the following steps:
the method comprises the following steps: preparing materials;
step two: cutting the material;
step three: bottom sealing process;
step four: annealing treatment process;
step five: a reaction cup bottom trimming process;
step six: a reaction cup bottom grinding process;
step seven: a reaction cup grinding process;
step eight: grinding the periphery of the outer diameter of the reaction cup;
step nine: chamfering the periphery of the bottom;
step ten: and (5) quality inspection of the reaction cup.
2. The process for manufacturing a one-piece process reaction cup according to claim 1, wherein in the first step, a square glass tube is prepared, the thickness of the tube wall of the square glass tube is the same, and the square glass tube is a borosilicate glass square tube.
3. The process for manufacturing a one-piece process reaction cup according to claim 1, wherein in the second step, a glass tube cutting device is used to cut the square glass tube to a desired length, and after the cutting, a cleaning device is used to clean the inside and the outside of the glass tube and dry the glass tube.
4. The processing technology of the integrated process reaction cup as claimed in claim 1, wherein in the third step, a bottom sealing mold is used to mount the cut square glass tube with a certain size on the bottom sealing mold, a flame gun is used to sinter the bottom sealing mold, so that one end of the square glass tube is sealed, and the bottom inside the square glass tube is ensured to be flat by the bottom sealing mold.
5. The integrated process reaction cup processing technology of claim 1, wherein in the fourth step, an electric heat treatment furnace is adopted for annealing treatment, the annealing temperature is 500 ℃, and the annealing time is 5 hours.
6. The integrated process reaction cup processing technology as claimed in claim 1, wherein in the fifth step, the trimming mechanism is adopted to correct the protruding part of the bottom, so as to ensure that the bottom is square.
7. The integrated process reaction cup processing technology of claim 1, wherein in the sixth step, the bottom of the reaction cup is ground by a sand grinding technology, so that the bottom of the reaction cup meets the production precision requirement of the reaction cup.
8. The integrated process reaction cup processing process according to claim 1, wherein in the seventh step, the cup opening of the reaction cup is ground by a sand grinding process, so that the cup opening part of the reaction cup meets the production precision requirement of the reaction cup.
9. The integrated process reaction cup processing technology of claim 1, wherein in the eighth step, the grinding mechanism is used for grinding the periphery of the outer diameter of the reaction cup, so as to ensure the processing precision of the four side walls of the reaction cup.
10. The integrated process reaction cup processing process according to claim 1, wherein in the ninth step, the contact positions of the bottom of the reaction cup and the four side walls are chamfered to meet the use requirements of the reaction cup, in the tenth step, the produced reaction cup is placed into a detection device for quality detection, qualified products are packaged, and unqualified products are screened out to improve the qualification rate of the reaction cup when being taken out of a warehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110494528.9A CN113213747A (en) | 2021-05-07 | 2021-05-07 | Integrated process reaction cup processing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110494528.9A CN113213747A (en) | 2021-05-07 | 2021-05-07 | Integrated process reaction cup processing process |
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| Publication Number | Publication Date |
|---|---|
| CN113213747A true CN113213747A (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110494528.9A Pending CN113213747A (en) | 2021-05-07 | 2021-05-07 | Integrated process reaction cup processing process |
Country Status (1)
| Country | Link |
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| CN (1) | CN113213747A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1634781A (en) * | 2003-12-30 | 2005-07-06 | 陈则明 | Method for producing goblet by using glass tube |
| CN101633554A (en) * | 2009-07-22 | 2010-01-27 | 宜兴市晶科光学仪器有限公司 | Hot-melt adhesive method of different types of glass pipes |
| CN102692381A (en) * | 2012-06-19 | 2012-09-26 | 宜兴市晶科光学仪器有限公司 | Glass biochemical cup and preparation method thereof |
| CN104305809A (en) * | 2014-11-13 | 2015-01-28 | 胡飞宫 | Cup and manufacture method of cup |
| CN104926092A (en) * | 2015-05-20 | 2015-09-23 | 安徽力华光电玻璃科技有限公司 | Production technique of single-layer glass |
| CN109721226A (en) * | 2018-12-22 | 2019-05-07 | 丹阳双峰玻璃有限公司 | A kind of manufacture craft of high strength glass feeding bottle |
| CN109809680A (en) * | 2019-03-11 | 2019-05-28 | 河北明尚德玻璃科技股份有限公司 | A kind of manufacture craft of disposed thread mouth processing mold and internal screw thread high-boron-silicon glass cup |
| CN110436762A (en) * | 2019-08-13 | 2019-11-12 | 咖法科技(上海)有限公司 | A kind of marble paper glass production method that can generate smell |
| CN112318213A (en) * | 2019-07-19 | 2021-02-05 | 龚鎏岳 | Method for connecting glass body and base of glass |
| CN112707634A (en) * | 2020-12-17 | 2021-04-27 | 重庆欣维尔玻璃有限公司 | Production and processing method of reagent bottle |
-
2021
- 2021-05-07 CN CN202110494528.9A patent/CN113213747A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1634781A (en) * | 2003-12-30 | 2005-07-06 | 陈则明 | Method for producing goblet by using glass tube |
| CN101633554A (en) * | 2009-07-22 | 2010-01-27 | 宜兴市晶科光学仪器有限公司 | Hot-melt adhesive method of different types of glass pipes |
| CN102692381A (en) * | 2012-06-19 | 2012-09-26 | 宜兴市晶科光学仪器有限公司 | Glass biochemical cup and preparation method thereof |
| CN104305809A (en) * | 2014-11-13 | 2015-01-28 | 胡飞宫 | Cup and manufacture method of cup |
| CN104926092A (en) * | 2015-05-20 | 2015-09-23 | 安徽力华光电玻璃科技有限公司 | Production technique of single-layer glass |
| CN109721226A (en) * | 2018-12-22 | 2019-05-07 | 丹阳双峰玻璃有限公司 | A kind of manufacture craft of high strength glass feeding bottle |
| CN109809680A (en) * | 2019-03-11 | 2019-05-28 | 河北明尚德玻璃科技股份有限公司 | A kind of manufacture craft of disposed thread mouth processing mold and internal screw thread high-boron-silicon glass cup |
| CN112318213A (en) * | 2019-07-19 | 2021-02-05 | 龚鎏岳 | Method for connecting glass body and base of glass |
| CN110436762A (en) * | 2019-08-13 | 2019-11-12 | 咖法科技(上海)有限公司 | A kind of marble paper glass production method that can generate smell |
| CN112707634A (en) * | 2020-12-17 | 2021-04-27 | 重庆欣维尔玻璃有限公司 | Production and processing method of reagent bottle |
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Application publication date: 20210806 |
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