CN113211197A - Ultrasonic automatic grinding processing machine - Google Patents
Ultrasonic automatic grinding processing machine Download PDFInfo
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- CN113211197A CN113211197A CN202110621390.4A CN202110621390A CN113211197A CN 113211197 A CN113211197 A CN 113211197A CN 202110621390 A CN202110621390 A CN 202110621390A CN 113211197 A CN113211197 A CN 113211197A
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- wall
- grinding
- grinding wheel
- base frame
- motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses an automatic ultrasonic grinding processing machine, which aims at solving the problems that products cannot be sufficiently ground, the grinding processing efficiency is low and the working environment is easily polluted. According to the invention, the material product polished on one side is conveyed to the other side by the transfer conveyor, and then the material product is grabbed onto the second hydraulic rotary base object table by the transfer feeding manipulator for secondary grinding, so that the grinding sufficiency is ensured.
Description
Technical Field
The invention relates to the technical field of automatic grinding processing machines, in particular to an ultrasonic automatic grinding processing machine.
Background
Currently, a grinder refers to a grinder that grinds a surface of a workpiece with a grinder coated with or embedded in an abrasive. The grinding machine is mainly used for grinding high-precision planes, inner and outer cylindrical surfaces, conical surfaces, spherical surfaces, threaded surfaces and other molded surfaces in workpieces. Grinding is an important processing method in ultra-precision processing, and has the advantages of high processing precision and wide range of processing materials. However, the traditional grinding has the defects of low processing efficiency, high processing cost, unstable processing precision and processing quality and the like, so that the application of the traditional grinding is limited to a certain extent. The project solves most defects existing in the traditional grinding, improves the grinding technology level, ensures the grinding processing precision and the processing quality (reaching the nanometer level), obviously reduces the processing cost, improves the processing efficiency, enables the grinding technology to be further practical, is favorable for popularization and application of the grinding technology, promotes the progress of the precision processing technology and the advanced manufacturing technology in China, enhances the competitive strength of China in the field of processing and manufacturing, and especially has very important practical significance for the Xingxing northeast old industry foundation. The main types of grinding machines are disc mills, spindle mills and various special grinding machines.
The existing ultrasonic automatic grinding machine has the following problems:
1. most of the grinding wheels can only change the angle of the grinding wheel, and the products cannot be fully ground;
2. the feeding and discharging of the traditional automatic grinding processing machine need manual assistance, so that the grinding processing efficiency is greatly influenced;
3. in the traditional grinding process, a lot of grinding powder is generated, and the working environment is easily polluted.
The conventional patents are not easy to solve such problems, and therefore, an ultrasonic automatic grinding machine is needed to solve the above problems.
Disclosure of Invention
Based on the technical problems that the existing ultrasonic automatic grinding processing machine cannot fully grind products, is low in grinding processing efficiency and easily pollutes working environment, the invention provides the ultrasonic automatic grinding processing machine.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic ultrasonic grinding processing machine comprises an electric cabinet, a base frame is arranged on the inner wall of the electric cabinet, a heat dissipation top box is arranged on the outer wall of the top of the electric cabinet, an operation panel is further arranged on the outer wall of one side of the electric cabinet, vertical frames are arranged on two sides of the outer wall of the top of the base frame, guide rail screw rod modules are arranged on the outer wall of one side of each of the two vertical frames, vibrator rotating mechanisms are arranged on the tops of the two guide rail screw rod modules, vibrator connecting rods are arranged at the bottom ends of the two vibrator rotating mechanisms, and one side of the outer wall of the bottom of the vibrator rotating mechanism is also provided with a vibrator rotating motor, the outer wall of one side of each of the two vertical frames is provided with a mounting frame, the outer wall of one side of each mounting frame is provided with a grinding wheel reciprocating motor, and the outer wall of the other side of the mounting frame is provided with a grinding wheel reciprocating mechanism, and the outer wall of one side of the grinding wheel reciprocating mechanism is provided with a grinding wheel moving mechanism.
As a still further scheme of the invention: and a grinding wheel motor is arranged on one side of the grinding wheel moving mechanism, a grinding wheel is arranged on the other side of the grinding wheel moving mechanism, the grinding wheel motor is connected to the grinding wheel, a grinding and dust collecting device is arranged at the bottom end of the grinding wheel, and a dust collecting pipeline is arranged on the inner wall of the grinding and dust collecting device.
As a still further scheme of the invention: the two sides of the outer wall of the top of the base frame are respectively provided with a feeding X-axis module and a feeding Y-axis module, a feeding manipulator and a material taking manipulator are respectively arranged on the outer wall of one side of each of the two feeding Y-axis modules, and a vertical machining servo motor is arranged on each of the feeding manipulator and the discharging manipulator.
As a still further scheme of the invention: one side of base frame top outer wall is equipped with the transfer conveyer, and one side of transfer conveyer is equipped with work piece tilting mechanism, and one side of work piece tilting mechanism is equipped with transfer unloading manipulator, and work piece tilting mechanism's opposite side is equipped with work piece rotary motor.
As a still further scheme of the invention: the both sides of base frame top outer wall all are equipped with brace table, and the top of two brace tables is equipped with product tool dish and accomplishes product tool dish respectively, and the both sides of base frame top outer wall still are equipped with hydraulic pressure counter weight mechanism.
As a still further scheme of the invention: the hydraulic rotary seat is characterized in that a sliding seat is arranged on the outer wall of the top of the base frame, a hydraulic rotary seat object table is arranged on the outer wall of the top of the sliding seat and located on one side of the transfer conveyor, and the hydraulic rotary seat object table is further located between the product jig disc and the finished product jig disc.
As a still further scheme of the invention: and a front and a rear adjusting knobs are arranged on one side of the sliding seat, and a left and a right adjusting knobs are arranged on the outer wall of the other side of the sliding seat.
As a still further scheme of the invention: two all be equipped with angle swing mechanism on the outer wall of one side of grudging post, and still be equipped with angle swing motor on the outer wall of one side of two grudging posts, angle swing motor is connected with angle swing mechanism.
The invention has the beneficial effects that:
1. by arranging the angle swing mechanism, the material product and the grinding needle rotate simultaneously during grinding, the rotation directions are opposite, more sufficient processing and grinding are guaranteed, meanwhile, the contact position of the grinding needle and the product can be adjusted through the angle swing mechanism, the product is ground more finely, after one surface of the product is ground fully, the product is grabbed onto a transfer conveyor through a transfer blanking manipulator, the material product with the ground surface is conveyed to the other side through the transfer conveyor, and then the material product is grabbed onto a second hydraulic rotary seat object table through the transfer blanking manipulator and ground for the second time, so that the grinding sufficiency is guaranteed;
2. by arranging the feeding mechanical arm and the material taking mechanical arm, the ultrasonic vibrator starts to work, meanwhile, the sensing assembly is matched with the feeding mechanical arm to grab materials from the product jig disc to a first hydraulic rotary seat object table, the materials are ground, the material products and the grinding pins rotate simultaneously during grinding, the rotating directions are opposite, more sufficient processing and grinding are guaranteed, meanwhile, the contact positions of the grinding pins and the products can be adjusted through the angle swing mechanism, the products are ground more finely, after subsequent overturning and transferring, the second grinding pin repeats the operation to continue grinding the other side of the material products, finally, the ground product materials are placed on a finished product jig disc through the material taking mechanical arm, and automation is stronger;
3. the grinding dust collection device and the dust collection pipeline are arranged, the grinding wheel motor is started, the grinding wheel motor drives the grinding wheel to rotate to grind the needle, the grinding dust collection device arranged on the grinding wheel reciprocating mechanism absorbs grinding powder ash while the needle is ground, and the powder is absorbed into the collection device through the dust collection pipeline, so that the cleanness and tidiness of a working environment are guaranteed;
4. through setting up transfer unloading manipulator and work piece tilting mechanism, the one side of product is ground abundant back, grab the product through transfer unloading manipulator and transfer on the conveyer, it utilizes work piece tilting mechanism and work piece rotating motor to put into the transfer conveyer with the work piece upset simultaneously to snatch the in-process, the opposite side is carried to the material product of the one side of will polishing to the transfer conveyer, then grab the material product through transfer unloading manipulator again and get second hydraulic pressure roating seat thing bench, the effectual automatic upset of accomplishing the work piece, and the work efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of an overall structure of an electric cabinet of an ultrasonic automatic grinding machine according to the present invention;
FIG. 2 is a perspective view of an ultrasonic automatic grinding machine according to the present invention;
FIG. 3 is a front view of an ultrasonic automatic grinding machine according to the present invention;
FIG. 4 is a right side view of an ultrasonic automatic grinding machine according to the present invention;
fig. 5 is a left side structural view of an ultrasonic automatic grinding machine according to the present invention.
In the figure: 1. an electric cabinet; 2. an operation panel; 3. a heat dissipation set top box; 4. a base frame; 5. a feeding Y-axis module; 6. a grinding dust suction device; 7. feeding an X-axis module; 8. grinding a grinding wheel; 9. a grinding wheel moving mechanism; 10. a grinding wheel reciprocating motor; 11. a vibrator rotating mechanism; 12. a vibrator rotating motor; 13. a grinding wheel motor; 14. a material taking manipulator; 15. finishing the finished product jig disc; 16. a hydraulic rotary base object table; 17. a transfer conveyor; 18. transferring and blanking mechanical arms; 19. a product jig tray; 21. a workpiece turnover mechanism; 22. a hydraulic counterweight mechanism; 23. an angle swing motor; 24. a left and right adjusting knob; 25. a front and rear adjusting knob; 26. a workpiece rotating motor; 27. a dust collection duct; 29. a grinding wheel reciprocating mechanism; 30. a feeding manipulator; 32. a servo motor is processed up and down; 33. an angle swing mechanism; 34. a guide rail lead screw module; 35. vibrator connecting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an automatic ultrasonic grinding and processing machine comprises an electric cabinet 1, a base frame 4 is arranged on the inner wall of the electric cabinet 1, a heat dissipation top box 3 is arranged on the outer wall of the top of the electric cabinet 1, an operation panel 2 is also arranged on the outer wall of one side of the electric cabinet 1, two stands are arranged on both sides of the outer wall of the top of the base frame 4, a guide rail lead screw module 34 is arranged on the outer wall of one side of each of the two stands, a vibrator rotating mechanism 11 is arranged on the top of each of the two guide rail lead screw modules 34, vibrator connecting rods 35 are arranged at the bottom ends of the two vibrator rotating mechanisms 11, a vibrator rotating motor 12 is arranged on one side of the outer wall of the bottom of the vibrator rotating mechanism 11, a mounting frame is arranged on the outer wall of one side of each of the two stands, a grinding wheel reciprocating motor 10 is arranged on the outer wall of one side of the mounting frame, a grinding wheel reciprocating mechanism 29 is arranged on the outer wall of the other side of the mounting frame, a grinding wheel reciprocating mechanism 9 is arranged on one side of the grinding wheel reciprocating mechanism 29, when the summarizing device is used, the using voltage/air pressure is 2P 220VAC/0.5MPa, the servo motor, the stepping motor, the safety grating, the PLC, the touch screen and the optical fiber sensor are adopted for electrical control, and the ultrasonic wave, the vibrator, the precise screw rod, the slide rail, the servo module, the cylinder/the electromagnetic valve and the dust collector are adopted for mechanical control.
In the invention, a grinding wheel motor 13 is arranged on one side of a grinding wheel moving mechanism 9, a grinding wheel 8 is arranged on the other side of the grinding wheel moving mechanism 9, the grinding wheel motor 13 is connected to the grinding wheel 8, a grinding dust suction device 6 is arranged at the bottom end of the grinding wheel 8, and a dust suction pipeline 27 is arranged on the inner wall of the grinding dust suction device 6, so that dust is sucked during grinding, and grinding dust is more fully absorbed.
According to the invention, the two sides of the outer wall of the top of the base frame 4 are respectively provided with the feeding X-axis module 7 and the feeding Y-axis module 5, the outer wall of one side of each of the two feeding Y-axis modules 5 is respectively provided with the feeding manipulator 30 and the material taking manipulator 14, and the feeding manipulator 30 and the discharging manipulator are respectively provided with the vertical processing servo motors 32, so that the products can be ground more efficiently by matching with the feeding and discharging processes.
In the invention, the transfer conveyor 17 is arranged on one side of the outer wall of the top of the base frame 4, the workpiece overturning mechanism 21 is arranged on one side of the transfer conveyor 17, the transfer blanking manipulator 18 is arranged on one side of the workpiece overturning mechanism 21, and the workpiece rotating motor 26 is arranged on the other side of the workpiece overturning mechanism 21, so that automatic overturning is realized, and the processing time is effectively saved.
In the invention, supporting tables are arranged on two sides of the outer wall of the top of the base frame 4, a product jig tray 19 and a finished product jig tray 15 are respectively arranged on the top ends of the two supporting tables, and hydraulic counterweight mechanisms 22 are arranged on two sides of the outer wall of the top of the base frame 4, so that the stability of the device is ensured.
In the invention, a sliding seat is arranged on the outer wall of the top of a base frame 4, a hydraulic rotary seat object table 16 is arranged on the outer wall of the top of the sliding seat, the hydraulic rotary seat object table 16 is positioned on one side of a transfer conveyor 17, the hydraulic rotary seat object table 16 is also positioned between a product jig disc 19 and a finished product jig disc 15, and overturned materials are fully ground on the two hydraulic rotary seat object tables 16.
In the invention, a front and a rear adjusting knobs 25 are arranged on one side of the sliding seat, and a left and a right adjusting knobs 24 are arranged on the outer wall of the other side of the sliding seat, so that the material product can be more accurately transferred.
In the invention, the outer wall of one side of each of the two vertical frames is provided with the angle swing mechanism 33, the outer wall of one side of each of the two vertical frames is also provided with the angle swing motor 23, and the angle swing motor 23 is connected with the angle swing mechanism 33, so that the angle of the grinding device can be effectively adjusted.
When the grinding wheel reciprocating mechanism is used, the grinding wheel motor 13 is started, the grinding wheel motor 13 drives the grinding wheel 8 to rotate to grind the needle, and the grinding dust suction device 6 arranged on the grinding wheel reciprocating mechanism 29 absorbs grinding powder ash while grinding the needle, so that the working environment is clean and tidy; then servo feeding is carried out, the ultrasonic vibrator starts to work, meanwhile, materials are grabbed from a product jig disc 19 to a first hydraulic rotary base object table 16 through a sensing assembly matched with a feeding mechanical arm 30, the materials are ground, the material products and grinding needles rotate simultaneously during grinding, the rotating directions are opposite, more sufficient processing and grinding are guaranteed, meanwhile, the contact positions of the grinding needles and the products can be adjusted through an angle swinging mechanism 33, the products are ground more finely, after one surface of the products is ground sufficiently, the products are grabbed to a transfer conveyor 17 through a transfer blanking mechanical arm 18, workpieces are overturned and placed onto the transfer conveyor 17 through a workpiece overturning mechanism 21 and a workpiece rotating motor 26 during grabbing, the material products on the ground surface are conveyed to the other side through the transfer conveyor 17, then the material products are grabbed to a second hydraulic rotary base object table 16 through a transfer blanking mechanical arm 18, and the second grinding needle repeats the operations to continuously grind the other surface of the material product, and finally the ground product material is put on the finished product jig disc 15 through the material taking manipulator 14, and the subsequent operations are fully performed in sequence.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. An automatic ultrasonic grinding and processing machine comprises an electric cabinet (1) and is characterized in that a base frame (4) is arranged on the inner wall of the electric cabinet (1), a heat dissipation top box (3) is arranged on the outer wall of the top of the electric cabinet (1), an operation panel (2) is further arranged on the outer wall of one side of the electric cabinet (1), vertical frames are arranged on two sides of the outer wall of the top of the base frame (4), guide rail lead screw modules (34) are arranged on the outer wall of one side of each of the two vertical frames, vibrator rotating mechanisms (11) are arranged on the tops of the two guide rail lead screw modules (34), vibrator connecting rods (35) are arranged at the bottoms of the two vibrator rotating mechanisms (11), vibrator rotating motors (12) are further arranged on one side of the outer wall of the bottom of each vibrator rotating mechanism (11), a mounting frame is arranged on the outer wall of one side of each of the two vertical frames, and a grinding wheel reciprocating motor (10) is arranged on the outer wall of one side of the mounting frame, and a grinding wheel reciprocating mechanism (29) is arranged on the outer wall of the other side of the mounting frame, and a grinding wheel moving mechanism (9) is arranged on the outer wall of one side of the grinding wheel reciprocating mechanism (29).
2. An automatic ultrasonic grinding machine as claimed in claim 1, wherein a grinding wheel motor (13) is provided on one side of the grinding wheel moving mechanism (9), a grinding wheel (8) is provided on the other side of the grinding wheel moving mechanism (9), the grinding wheel motor (13) is connected to the grinding wheel (8), a grinding and dust-collecting device (6) is provided at the bottom end of the grinding wheel (8), and a dust-collecting duct (27) is provided on the inner wall of the grinding and dust-collecting device (6).
3. An automatic ultrasonic grinding machine as claimed in claim 1, characterized in that the outer wall of the top of the base frame (4) is provided with a feeding X-axis module (7) and a feeding Y-axis module (5) on both sides, and the outer wall of one side of each of the two feeding Y-axis modules (5) is provided with a feeding manipulator (30) and a taking manipulator (14), and the feeding manipulator (30) and the discharging manipulator are provided with an upper and lower processing servo motor (32).
4. An automatic ultrasonic grinding machine as claimed in claim 3, characterized in that a transfer conveyor (17) is provided on one side of the top outer wall of the base frame (4), a workpiece turning mechanism (21) is provided on one side of the transfer conveyor (17), a transfer blanking manipulator (18) is provided on one side of the workpiece turning mechanism (21), and a workpiece rotating motor (26) is provided on the other side of the workpiece turning mechanism (21).
5. The automatic ultrasonic grinding machine according to claim 1, wherein the two sides of the top outer wall of the base frame (4) are provided with supporting platforms, the top ends of the two supporting platforms are respectively provided with a product jig tray (19) and a finished product jig tray (15), and the two sides of the top outer wall of the base frame (4) are further provided with hydraulic counterweight mechanisms (22).
6. The automatic ultrasonic grinding machine according to claim 5, wherein a sliding seat is provided on the outer wall of the top of the base frame (4), a hydraulic rotary table (16) is provided on the outer wall of the top of the sliding seat, the hydraulic rotary table (16) is located on one side of the transfer conveyor (17), and the hydraulic rotary table (16) is further located between the product jig tray (19) and the finished product jig tray (15).
7. An automatic ultrasonic grinding machine as claimed in claim 6, wherein the slide base is provided with a front and rear adjusting knob (25) on one side and a left and right adjusting knob (24) on the outer wall of the other side.
8. An automatic ultrasonic grinding machine according to claim 1, wherein the two stands are provided with an angle swing mechanism (33) on one outer wall, and an angle swing motor (23) is further provided on one outer wall of the two stands, and the angle swing motor (23) is connected with the angle swing mechanism (33).
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CN202110621390.4A CN113211197A (en) | 2021-06-03 | 2021-06-03 | Ultrasonic automatic grinding processing machine |
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CN202110621390.4A CN113211197A (en) | 2021-06-03 | 2021-06-03 | Ultrasonic automatic grinding processing machine |
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Citations (10)
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GB1172265A (en) * | 1966-02-12 | 1969-11-26 | Takashi Hatukano | Method and Apparatus for Processing Materials by Ultrasonic Oscillations |
CN103481123A (en) * | 2013-08-26 | 2014-01-01 | 北京迪蒙特佳工模具技术有限公司 | Automatic ultrasonic truing processing machine for wire-drawing die and processing method |
CN207788542U (en) * | 2018-01-31 | 2018-08-31 | 佛山市军攻机械科技有限公司 | A kind of linear type casting iron pan Full-automatic polishing machine |
CN108500804A (en) * | 2018-05-04 | 2018-09-07 | 深圳双十科技有限公司 | A kind of full-automatic grinding cleaning machine |
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CN110977704A (en) * | 2019-11-27 | 2020-04-10 | 宁波韦尔德斯凯勒智能科技有限公司 | Full-automatic grinding equipment for bamboo bowls |
CN111805309A (en) * | 2020-07-02 | 2020-10-23 | 哈尔滨工业大学 | Full-automatic grinding machine for ultrasonic vibration auxiliary grinding of outer circle of hard and brittle single crystal cylinder |
CN212498340U (en) * | 2020-05-23 | 2021-02-09 | 临海市劳尔机械有限公司 | Full-automatic edge turning and chamfering device |
CN212552975U (en) * | 2020-06-01 | 2021-02-19 | 深圳市健坤五金有限公司 | Ultrasonic grinder |
CN213258375U (en) * | 2020-08-21 | 2021-05-25 | 深圳市巨艾伦控股有限公司 | Efficient numerical control engraving and milling machine with automatic feeding and discharging manipulator |
-
2021
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CN111805309A (en) * | 2020-07-02 | 2020-10-23 | 哈尔滨工业大学 | Full-automatic grinding machine for ultrasonic vibration auxiliary grinding of outer circle of hard and brittle single crystal cylinder |
CN213258375U (en) * | 2020-08-21 | 2021-05-25 | 深圳市巨艾伦控股有限公司 | Efficient numerical control engraving and milling machine with automatic feeding and discharging manipulator |
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