CN113210590B - Manufacturing and processing system for high-strength wear-resistant steel lining plate - Google Patents
Manufacturing and processing system for high-strength wear-resistant steel lining plate Download PDFInfo
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- CN113210590B CN113210590B CN202110505313.2A CN202110505313A CN113210590B CN 113210590 B CN113210590 B CN 113210590B CN 202110505313 A CN202110505313 A CN 202110505313A CN 113210590 B CN113210590 B CN 113210590B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 103
- 239000010959 steel Substances 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000010408 sweeping Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 2
- 230000003116 impacting effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000003110 molding sand Substances 0.000 abstract description 46
- 238000000034 method Methods 0.000 abstract description 25
- 230000008569 process Effects 0.000 abstract description 16
- 229910001208 Crucible steel Inorganic materials 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 9
- 238000005266 casting Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chutes (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention belongs to the technical field of wear-resistant materials, and particularly relates to a manufacturing and processing system of a high-strength wear-resistant steel lining plate, which comprises a base, wherein a square groove is formed in the upper surface of the base, and the bottom surface of the square groove is an inclined surface; an inclined discharge chute is formed in the side wall of the square chute; the outlet of the discharge chute is positioned on the outer side wall of the base. A strip-shaped sliding plate perpendicular to the side wall of the square groove is in sliding fit with the bottom surface of the square groove, the strip-shaped sliding plate penetrates through the base, and a guide groove matched with the strip-shaped sliding plate is formed in the base; a plurality of cleaning mechanisms are arranged on the strip-shaped sliding plate along the length direction of the strip-shaped sliding plate; and a fixing mechanism and a lifting mechanism matched with the fixing mechanism are arranged on the upper surface of the base corresponding to the position of each side wall of the square groove. In the manufacturing and processing process of the high-strength wear-resistant steel lining plate, when the surface of the cast steel plate is cleaned, molding sand is prevented from remaining in the strip-shaped grooves of the steel plate, the molding sand is effectively collected, and the molding sand waste is avoided.
Description
Technical Field
The invention belongs to the technical field of wear-resistant materials, and particularly relates to a manufacturing and processing system for a high-strength wear-resistant steel lining plate.
Background
The wear-resistant steel lining plate is an alloy wear-resistant layer which is formed on a common steel plate or a heat-resistant steel plate or a stainless steel plate by overlaying and takes Cr7C3 carbide with the volume fraction of more than 50 percent as the main component. The wear-resistant steel lining plate has the performances of high wear resistance, impact resistance, deformability and the like, can be directly processed into engineering components to meet the wear working condition for use like a steel plate in the processing links of crimping deformation, cutting, punching and the like. When the wear-resistant steel lining plate is manufactured, a steel plate needs to be cast firstly, then the surface of the cast steel plate is cleaned, and finally overlaying is carried out. The following problems exist in the manufacturing and processing process of the high-strength wear-resistant steel lining plate at present: (1) in the process of cleaning the surface of the cast steel plate by adopting the existing equipment, the existing equipment is difficult to effectively clean the molding sand in the strip-shaped groove in the steel plate, so that the molding sand residue exists on the surface of the steel plate; (2) adopt existing equipment to carry out the in-process of surface cleaning to the steel sheet after the casting, be difficult to effectively collect the molding sand, lead to the molding sand extravagant serious.
Disclosure of Invention
Technical problem to be solved
The invention provides a manufacturing and processing system for a high-strength wear-resistant steel lining plate, which aims to solve the following problems in the manufacturing and processing process of the high-strength wear-resistant steel lining plate: (1) in the process of cleaning the surface of the cast steel plate by adopting the existing equipment, the existing equipment is difficult to effectively clean the molding sand in the strip-shaped groove in the steel plate, so that the molding sand residue exists on the surface of the steel plate; (2) adopt existing equipment to carry out the in-process of surface cleaning to the steel sheet after the casting, be difficult to effectively collect the molding sand, lead to the molding sand extravagant serious.
(II) technical scheme
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a system of processing is made to wear-resisting steel welt of high strength, includes the base, and the base upper surface is the horizontality and the vertical square groove of having seted up, and the square groove bottom surface is the inclined plane. An inclined discharge chute is arranged on the side wall of the square groove corresponding to the bottom edge of the bottom surface of the square groove. The outlet of the discharge chute is positioned on the outer side wall of the base. The square groove bottom surface sliding fit has the bar slide of the square groove lateral wall of perpendicular to, and the bar slide runs through and sets up in base and the base with bar slide complex guide way. A plurality of cleaning mechanisms are arranged on the strip-shaped sliding plate along the length direction of the strip-shaped sliding plate. And a fixing mechanism and a lifting mechanism matched with the fixing mechanism are arranged on the upper surface of the base corresponding to the position of each side wall of the square groove.
The steel sheet after will casting takes out from the type box, gets rid of its surperficial molding sand, then fixes the steel sheet through fixed establishment, and rethread lifting mechanism promotes the steel sheet with fixed establishment's cooperation, then puts down the steel sheet rapidly. The steel sheet descends rapidly then rapidly still under fixed establishment's effect, and at this in-process, the vibration that transmits to the steel sheet through fixed establishment makes the molding sand of steel sheet bar inslot shake to fall. During the fixing mechanism drives the steel plate to move up and down, the strip-shaped sliding plate drives the cleaning mechanism to slide along the bottom surface of the square groove, and the cleaning mechanism cleans the molding sand in the strip-shaped groove of the steel plate. The molding sand that shakes and cleans down freely falls to square tank bottom surface and along square tank bottom surface landing to the blown down tank in, finally flows from the blown down tank department.
The cleaning mechanism comprises a limiting cylinder vertically and fixedly installed on the strip-shaped sliding plate, a lifting rod is vertically matched in the limiting cylinder in a sliding mode, and a brush roller coincident with the axis of the lifting rod is installed on the lifting rod in a rotating mode. In the process of fixing the steel plate to the fixing mechanism, the brush rollers are inserted into the strip-shaped grooves of the steel plate. When the steel plate goes up and down, the brush roller moves in the strip-shaped groove of the steel plate, so that the molding sand in the strip-shaped groove of the steel plate is cleaned.
The fixing mechanism comprises an L-shaped plate installed on the upper surface of the base, and the L-shaped plate is arranged along the length direction of the side edge of the square groove. The top surface fixed mounting of the vertical section of L template has two stoppers, and L template top surface is located between two stoppers sliding fit and has the horizontal plate. The horizontal plate is connected with the limiting block through a positioning pin. The lifting plate is horizontally and fixedly installed on the vertical section of the L-shaped plate, and the guide plate which penetrates through the lifting plate and is in sliding fit with the lifting plate is fixedly installed on the upper surface of the base vertically. The upper surface of L template horizontal segment is placed with the steel sheet level, then slides the horizontal plate and makes the lower surface of horizontal plate laminate the upper surface of steel sheet, fixes the horizontal plate through the locating pin to the completion is fixed the steel sheet.
As a preferred technical scheme of the invention, the lifting mechanism comprises a sliding groove arranged on the upper surface of the base along the length direction of the L-shaped plate, the upper surface of the base is in sliding fit with an electric sliding block through the sliding groove, and a gear is horizontally and rotatably arranged on the upper surface of the electric sliding block. The lifting block is vertically and fixedly arranged on the upper end face of the gear. The top surface and the bottom surface of the lifting block are horizontal planes, and one side surface of the lifting block is an inclined plane. And incomplete gears meshed with the gears are horizontally and rotatably arranged at the two ends of the sliding groove above the base. And in the process that the electric sliding block slides to the other end of the sliding groove from one end of the sliding groove, the gear and the lifting block synchronously move. After the inclined surface of the lifting block is attached to the lifting plate, the L-shaped plate, the limiting block, the horizontal plate, the positioning pin and the steel plate are pushed to ascend synchronously until the top surface of the lifting block is attached to the lower surface of the lifting plate. The lifting plate, the L-shaped plate, the limiting block, the horizontal plate, the positioning pin and the steel plate are kept at constant heights along with the fact that the electric sliding block drives the gear and the lifting block to continue moving until the lifting block is separated from the lifting plate, the L-shaped plate, the limiting block, the horizontal plate, the positioning pin and the steel plate fall rapidly, and the L-shaped plate is static after being impacted on the upper surface of the base. The vibration that L template striking produced is transmitted to the steel sheet on to shake the molding sand in the steel sheet bar inslot and fall. After the electric sliding block drives the gear and the lifting block to move to the other end of the sliding groove, the gear and the incomplete gear enter a meshing state, the incomplete gear is rotated to drive the gear and the lifting block to rotate one hundred eighty degrees, the lifting block faces the lifting plate, and therefore preparation is made for next lifting.
As a preferable technical scheme of the invention, the joint of the lower surface and the side surface of the lifting plate is an inclined surface, and the inclined surface is matched with the inclined surface on the lifting block, so that the contact area between the lifting block and the lifting plate is increased, and the lifting block can push the lifting plate to rise.
In a preferred embodiment of the present invention, the incomplete gear has pulleys fixed to its end face and the pulleys are connected to each other via a tensioned belt. All belt wheels and the incomplete gears can be driven to rotate through the transmission belt by rotating any one incomplete gear, and the convenience of operation and the processing efficiency are improved.
As a preferred technical scheme of the invention, the cleaning mechanism further comprises a limiting groove, a lifting block and a return spring. A limiting groove is vertically formed in the inner side wall of the limiting cylinder, and a lifting block in sliding fit with the limiting groove is fixedly mounted on the side wall of the lifting rod. A return spring is vertically and fixedly connected between the upper surface of the lifting block and the upper end surface of the limiting groove. Cleaning mechanism carries out the clearance in-process to the molding sand of steel sheet bar inslot, and frictional force between brush roller and the molding sand makes brush roller and lifter reciprocal lift, and the elevator goes up and down at the reciprocal of spacing groove, and reset spring produces reciprocal deformation, and the reciprocal lift through the brush roller makes the molding sand whereabouts of adhesion to square groove bottom surface on the brush roller, avoids the molding sand adhesion to influence the clearance effect of brush roller on the brush roller.
As a preferred technical scheme of the present invention, a first magnet block is fixedly installed on the bottom surface of the lifting rod, and a plurality of second magnet blocks are uniformly and fixedly embedded in the bottom surface of the square groove along the sliding direction of the strip-shaped sliding plate at a position corresponding to the first magnet block. The bar slide drives cleans the mechanism reciprocating motion in-process, and first magnet piece produces mutual repulsion with second magnet piece intermittent type nature, and this mutual repulsion effect and reset spring's resilience force effect make lifter and brush roller reciprocate by a wide margin to make the lifter strike spacing tank bottom face and produce the vibration, and then make the molding sand that adheres on the brush roller break away from the brush roller rapidly through transmitting the vibration to the brush roller, further guaranteed the clearance effect of brush roller.
As a preferred technical scheme of the invention, an accommodating groove is formed in the side wall, connected with the bottom edge of the bottom surface, of the square groove, and a rotating shaft is vertically and rotatably arranged in the accommodating groove at a position corresponding to the cleaning mechanism. The rotating shaft is fixedly provided with a cleaning roller which is superposed with the axis of the rotating shaft. The manufacturing and processing system for the high-strength wear-resistant steel lining plate further comprises a driving mechanism matched with the rotating shaft. Drive the pivot through actuating mechanism and clean the roller and continue to rotate, when the brush roller contact when cleaning the roller in the mechanism is cleaned in the drive of bar slide, clean the molding sand of roller adhesion on to the brush roller and clean to further avoided the molding sand adhesion on the brush roller.
As a preferable technical scheme of the invention, the driving mechanism comprises a driving motor which is vertically and fixedly arranged on the outer side wall of the base through a motor base. And a driving shaft is vertically and fixedly arranged on the output end of the driving motor. The base lateral wall is provided with a through groove communicated with the containing groove horizontally, and the rotating shaft is connected with the driving shaft through a driving belt passing through the through groove. The driving motor drives the driving shaft to rotate, and the driving shaft drives the rotating shaft to rotate through the driving belt when rotating.
(III) advantageous effects
The invention has at least the following beneficial effects:
(1) the invention solves the following problems in the manufacturing and processing process of the high-strength wear-resistant steel lining plate: in the process of cleaning the surface of the cast steel plate by adopting the existing equipment, the existing equipment is difficult to effectively clean the molding sand in the strip-shaped groove in the steel plate, so that the molding sand residue is left on the surface of the steel plate; adopt existing equipment to carry out the in-process of surface cleaning to the steel sheet after the casting, be difficult to effectively collect the molding sand, lead to the molding sand extravagant serious.
(2) In the manufacturing and processing process of the high-strength wear-resistant steel lining plate, when the surface of a cast steel plate is cleaned, the steel plate is fixed through the fixing mechanism, the steel plate is lifted and then quickly put down through the matching of the lifting mechanism and the fixing mechanism, and the steel plate is quickly stopped after freely falling down along with the fixing mechanism, so that molding sand in the steel plate strip-shaped groove is vibrated down through vibration transmitted to the steel plate; in the steel sheet up-and-down motion process, clean the shaping sand of steel sheet bar inslot through cleaning the mechanism, further avoided the shaping sand to remain in the bar inslot of steel sheet.
(3) In the manufacturing and processing process of the high-strength wear-resistant steel lining plate, when the surface of a cast steel plate is cleaned, the molding sand falling after cleaning is collected through the square groove, falls to the bottom surface of the square groove, slides along the bottom surface of the square groove and finally falls into the discharge groove, so that the molding sand is effectively collected, and the waste of the molding sand is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of a first perspective structure of a manufacturing and processing system for a high-strength wear-resistant steel lining plate according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the high strength wear resistant steel liner manufacturing system according to the present invention;
FIG. 3 is a top view of a high strength wear resistant steel liner manufacturing and processing system in accordance with an embodiment of the present invention;
FIG. 4 is an enlarged schematic view at A of FIG. 1;
FIG. 5 is an enlarged schematic view at B of FIG. 2;
FIG. 6 is a schematic view of the internal structure of the sweeping mechanism in the embodiment of the present invention;
fig. 7 is a schematic structural diagram of a high-strength wear-resistant steel lining plate in the embodiment of the invention.
In the figure: 1-base, 2-square groove, 3-discharge groove, 4-strip-shaped sliding plate, 5-guide groove, 6-cleaning mechanism, 61-limit cylinder, 62-lifting rod, 63-brush roller, 64-limit groove, 65-lifting block, 66-reset spring, 67-first magnet block, 68-second magnet block, 7-fixing mechanism, 71-L-shaped plate, 72-limit block, 73-horizontal plate, 74-positioning pin, 75-lifting plate, 76-guide plate, 8-lifting mechanism, 81-sliding groove, 82-electric sliding block, 83-gear, 84-lifting block, 85-incomplete gear, 86-belt wheel, 87-driving belt, 9-holding groove, 10-rotating shaft, 11-cleaning roller, 12-drive mechanism, 121-drive motor, 122-drive shaft, 123-through slot, 124-drive belt.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, this embodiment provides a system of processing is made to wear-resisting steel lining board of high strength to the clearance that carries out bar inslot molding sand as the wear-resisting steel lining board of high strength shown in fig. 7, including base 1, base 1 upper surface is the horizontality and the vertical square groove 2 of having seted up, and 2 bottom surfaces in square groove are the inclined plane. The side wall of the square groove 2 is provided with an inclined discharge chute 3 corresponding to the bottom edge of the bottom surface of the square groove 2. The outlet of the discharge chute 3 is positioned on the outer side wall of the base 1. The 2 bottom surfaces sliding fit of square groove has the bar slide 4 of the 2 lateral walls of square groove of perpendicular to, and bar slide 4 runs through base 1 and has seted up with bar slide 4 complex guide way 5. A plurality of cleaning mechanisms 6 are arranged on the strip-shaped sliding plate 4 along the length direction. The upper surface of the base 1 is provided with a fixing mechanism 7 and a lifting mechanism 8 matched with the fixing mechanism 7 at the position corresponding to each side wall of the square groove 2.
The sweeping mechanism 6 comprises a limiting cylinder 61 vertically and fixedly mounted on the strip-shaped sliding plate 4, a lifting rod 62 is vertically matched with the limiting cylinder 61 in a sliding mode, and a brush roller 63 which is coincident with the axis of the lifting rod 62 is rotatably mounted on the lifting rod 62. In the process of fixing the steel plate to the fixing mechanism 7, the brush roller 63 is inserted into the strip-shaped groove of the steel plate. When the steel plate goes up and down, the brush roller 63 moves in the strip-shaped groove of the steel plate, so that the molding sand in the strip-shaped groove of the steel plate is cleaned. The cleaning mechanism 6 further includes a limit groove 64, a lifting block 65, and a return spring 66. The inner side wall of the limiting cylinder 61 is vertically provided with a limiting groove 64, and the side wall of the lifting rod 62 is fixedly provided with a lifting block 65 which is in sliding fit with the limiting groove 64. A return spring 66 is vertically and fixedly connected between the upper surface of the lifting block 65 and the upper end surface of the limiting groove 64. Clean mechanism 6 and clear up the in-process to the molding sand of steel sheet bar inslot, frictional force between brush roller 63 and the molding sand makes brush roller 63 and lifter 62 reciprocal lift, and elevator 65 goes up and down at spacing groove 64 is reciprocal, and reset spring 66 produces reciprocal deformation, makes the molding sand of adhesion fall to square groove 2 bottom surfaces on the brush roller 63 through the reciprocal lift of brush roller 63, avoids the molding sand adhesion to influence brush roller 63's clearance effect on brush roller 63.
The bottom surface of the lifting rod 62 is fixedly provided with a first magnet block 67, and the bottom surface of the square groove 2 corresponding to the position of the first magnet block 67 is uniformly and fixedly embedded with a plurality of second magnet blocks 68 along the sliding direction of the bar-shaped sliding plate 4. In the process that the strip-shaped sliding plate 4 drives the cleaning mechanism 6 to move back and forth, mutual repulsion force is intermittently generated between the first magnet block 67 and the second magnet block 68, the lifting rod 62 and the brush roller 63 move up and down greatly under the action of the mutual repulsion force and the resilience force of the return spring 66, so that the lifting block 65 vibrates when colliding with the bottom surface of the limiting groove 64, the molding sand adhered to the brush roller 63 is rapidly separated from the brush roller 63 through the vibration transmitted to the brush roller 63, and the cleaning effect of the brush roller 63 is further ensured.
The fixing mechanism 7 comprises an L-shaped plate 71 installed on the upper surface of the base 1, and the L-shaped plate 71 is arranged along the length direction of the side edge of the square groove 2. Two limit blocks 72 are fixedly mounted on the top surface of the vertical section of the L-shaped plate 71, and a horizontal plate 73 is arranged between the two limit blocks 72 on the top surface of the L-shaped plate 71 in a sliding fit mode. The horizontal plate 73 is connected with the limiting block 72 through a positioning pin 74. The lifting plate 75 is horizontally and fixedly mounted on the vertical section of the L-shaped plate 71, and the guide plate 76 which penetrates through the lifting plate 75 and is in sliding fit with the lifting plate 75 is vertically and fixedly mounted on the upper surface of the base 1. The upper surface of the horizontal section of the L-shaped plate 71 is horizontally placed with the steel plate, then the horizontal plate 73 is slid to enable the lower surface of the horizontal plate 73 to be attached to the upper surface of the steel plate, the horizontal plate 73 is fixed through the positioning pin 74, and therefore the steel plate is fixed.
The lifting mechanism 8 comprises a sliding groove 81 formed in the upper surface of the base 1 along the length direction of the L-shaped plate 71, an electric sliding block 82 is arranged on the upper surface of the base 1 in a sliding fit mode through the sliding groove 81, and a gear 83 is horizontally installed on the upper surface of the electric sliding block 82 in a rotating mode. The upper end surface of the gear 83 is vertically and fixedly provided with a lifting block 84. The top and bottom surfaces of the lifting block 84 are horizontal surfaces, and one side surface of the lifting block 84 is an inclined surface. An incomplete gear 85 meshed with the gear 83 is horizontally and rotatably arranged at the two ends of the sliding chute 81 above the base 1. During the process that the electric sliding block 82 slides from one end of the sliding chute 81 to the other end of the sliding chute 81, the gear 83 and the lifting block 84 move synchronously. After the inclined surface of the lifting block 84 is attached to the lifting plate 75, the L-shaped plate 71, the limiting block 72, the horizontal plate 73, the positioning pin 74 and the steel plate are pushed to rise synchronously until the top surface of the lifting block 84 is attached to the lower surface of the lifting plate 75. As the electric slider 82 drives the gear 83 and the lifting block 84 to continue moving, the lifting plate 75, the L-shaped plate 71, the limiting block 72, the horizontal plate 73, the positioning pin 74 and the steel plate are kept at a constant height until the lifting block 84 is separated from the lifting plate 75, the L-shaped plate 71, the limiting block 72, the horizontal plate 73, the positioning pin 74 and the steel plate fall rapidly, and the L-shaped plate 71 is still after hitting the upper surface of the base 1. Vibration generated by the impact of the L-shaped plate 71 is transmitted to the steel plate, so that the molding sand in the steel plate strip-shaped groove is vibrated down. After the electric sliding block 82 drives the gear 83 and the lifting block 84 to move to the other end of the sliding chute 81, the gear 83 and the incomplete gear 85 enter a meshed state, and at the moment, the incomplete gear 85 is rotated to drive the gear 83 and the lifting block 84 to rotate by one hundred and eighty degrees, so that the lifting block 84 faces the lifting plate 75, and preparation is made for the next lifting. The junction of the lower surface and the side surface of the lifting plate 75 is an inclined surface, and the inclined surface is matched with the inclined surface on the lifting block 84, so that the contact area between the lifting block 84 and the lifting plate 75 is increased, and the lifting block 84 can push the lifting plate 75 to ascend. The end face of the partial gear 85 is fixedly provided with pulleys 86 which are coincident with the axis of the partial gear, and the pulleys 86 are connected with each other through a transmission belt 87 in a tensioned state. All the belt wheels 86 and the incomplete gears 85 can be driven to rotate through the transmission belt 87 by rotating any one of the incomplete gears 85, so that the convenience of operation and the processing efficiency are improved.
An accommodating groove 9 is formed in the side wall, connected with the bottom edge of the bottom surface, of the square groove 2, and a rotating shaft 10 is vertically and rotatably mounted in the position, corresponding to the cleaning mechanism 6, in the accommodating groove 9. A cleaning roller 11 is fixedly mounted on the rotating shaft 10 and is overlapped with the axis of the rotating shaft. The manufacturing and processing system for the high-strength wear-resistant steel lining plate further comprises a driving mechanism 12 matched with the rotating shaft 10. Drive pivot 10 and cleaning roller 11 through actuating mechanism 12 and continue to rotate, when strip slide 4 drives the brush roller 63 among the cleaning mechanism 6 and contacts cleaning roller 11, clean roller 11 and clean the molding sand of adhesion on brush roller 63 to molding sand adhesion has further been avoided on brush roller 63. The driving mechanism 12 comprises a driving motor 121 vertically and fixedly installed on the outer side wall of the base 1 through a motor base. A driving shaft 122 is vertically and fixedly installed on an output end of the driving motor 121. A through groove 123 communicated with the accommodating groove 9 is horizontally formed on the outer side wall of the base 1, and the rotating shaft 10 is connected with the driving shaft 122 through a driving belt 124 passing through the through groove 123. The driving shaft 122 is rotated by the driving motor 121, and the rotating shaft 10 is rotated by the driving belt 124 when the driving shaft 122 is rotated.
The working process of the manufacturing and processing system for the high-strength wear-resistant steel lining plate in the embodiment is as follows: the steel sheet after will casting takes out from the type box, gets rid of its surperficial molding sand, then fixes the steel sheet through fixed establishment 7, and rethread lifting mechanism 8 promotes the steel sheet with fixed establishment 7's cooperation, then puts down the steel sheet rapidly. The steel sheet descends rapidly then rapidly still under fixed establishment 7's effect, and at this in-process, the vibration that transmits to the steel sheet through fixed establishment 7 makes the molding sand in the steel sheet bar inslot shake and fall. Fixing mechanism 7 drives the steel sheet up-and-down motion in-process, and bar slide 4 drives and cleans mechanism 6 and slides along 2 bottom surfaces of square groove, cleans mechanism 6 and cleans the molding sand of steel sheet bar inslot. The molding sand that shakes and cleans down freely falls to square groove 2 bottom surface and along 2 bottom surfaces landing to the blown down tank 3 in of square groove, finally flows from blown down tank 3 department.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a system of processing is made to wear-resisting steel welt of high strength which characterized in that: the device comprises a base (1), wherein the upper surface of the base (1) is in a horizontal state and is vertically provided with a square groove (2), and the bottom surface of the square groove (2) is an inclined surface; an inclined discharge chute (3) is arranged on the side wall of the square groove (2) corresponding to the bottom edge of the bottom surface of the square groove (2); the outlet of the discharge chute (3) is positioned on the outer side wall of the base (1); the bottom surface of the square groove (2) is in sliding fit with a strip-shaped sliding plate (4) perpendicular to the side wall of the square groove (2), the strip-shaped sliding plate (4) penetrates through the base (1), and a guide groove (5) matched with the strip-shaped sliding plate (4) is formed in the base (1); a plurality of cleaning mechanisms (6) are arranged on the strip-shaped sliding plate (4) along the length direction of the strip-shaped sliding plate; a fixing mechanism (7) and a lifting mechanism (8) matched with the fixing mechanism (7) are arranged at the position, corresponding to each side wall of the square groove (2), on the upper surface of the base (1);
the sweeping mechanism (6) comprises a limiting cylinder (61) vertically and fixedly mounted on the strip-shaped sliding plate (4), a lifting rod (62) is vertically and slidably matched in the limiting cylinder (61), and a brush roller (63) coincident with the axis of the lifting rod (62) is rotatably mounted on the lifting rod (62);
the fixing mechanism (7) comprises an L-shaped plate (71) arranged on the upper surface of the base (1), and the L-shaped plate (71) is arranged along the length direction of the side edge of the square groove (2); two limiting blocks (72) are fixedly arranged on the top surface of the vertical section of the L-shaped plate (71), and a horizontal plate (73) is arranged between the two limiting blocks (72) on the top surface of the L-shaped plate (71) in a sliding fit manner; the horizontal plate (73) is connected with the limiting block (72) through a positioning pin (74); a lifting plate (75) is horizontally and fixedly arranged on the vertical section of the L-shaped plate (71), and a guide plate (76) which penetrates through the lifting plate (75) and is in sliding fit with the lifting plate (75) is vertically and fixedly arranged on the upper surface of the base (1);
the lifting mechanism (8) comprises a sliding groove (81) formed in the upper surface of the base (1) along the length direction of the L-shaped plate (71), an electric sliding block (82) is in sliding fit with the upper surface of the base (1) through the sliding groove (81), and a gear (83) is horizontally installed on the upper surface of the electric sliding block (82) in a rotating mode; a lifting block (84) is vertically and fixedly arranged on the upper end surface of the gear (83); the top surface and the bottom surface of the lifting block (84) are horizontal planes, and one side surface of the lifting block (84) is an inclined plane; an incomplete gear (85) meshed with the gear (83) is horizontally and rotatably arranged at two ends of the sliding chute (81) above the base (1);
after the inclined surface of the lifting block (84) is attached to the lifting plate (75), the L-shaped plate (71), the limiting block (72), the horizontal plate (73), the positioning pin (74) and the steel plate are pushed to rise synchronously until the top surface of the lifting block (84) is attached to the lower surface of the lifting plate (75), the L-shaped plate (71), the limiting block (72), the horizontal plate (73), the positioning pin (74) and the steel plate are kept at a constant height along with the fact that the electric slider (82) drives the gear (83) and the lifting block (84) to move continuously, until the lifting block (84) is separated from the lifting plate (75), the L-shaped plate (71), the limiting block (72), the horizontal plate (73), the positioning pin (74) and the steel plate fall rapidly, and the L-shaped plate (71) is static after impacting the upper surface of the base (1).
2. The system of claim 1, wherein the high strength wear resistant steel liner plate comprises: the connection part of the lower surface and the side surface of the lifting plate (75) is an inclined surface, and the inclined surface is matched with the inclined surface on the lifting block (84).
3. The manufacturing and processing system for the high-strength wear-resistant steel lining plate according to claim 1, characterized in that: the end face of the incomplete gear (85) is fixedly provided with a belt wheel (86) which is coincident with the axis of the incomplete gear, and the belt wheels (86) are connected together through a transmission belt (87) in a tensioning state.
4. The system of claim 1, wherein the high strength wear resistant steel liner plate comprises: the cleaning mechanism (6) further comprises a limiting groove (64), a lifting block (65) and a return spring (66); a limiting groove (64) is vertically formed in the inner side wall of the limiting cylinder (61), and a lifting block (65) in sliding fit with the limiting groove (64) is fixedly mounted on the side wall of the lifting rod (62); a return spring (66) is vertically and fixedly connected between the upper surface of the lifting block (65) and the upper end surface of the limit groove (64).
5. The system of claim 4, wherein the high strength wear resistant steel liner plate comprises: the bottom surface fixed mounting of lifter (62) has first magnet piece (67), and the position that square groove (2) bottom surface corresponds first magnet piece (67) is evenly fixed embedded along the slip direction of bar slide (4) has a plurality of second magnet piece (68), and mutual repulsion is produced with second magnet piece (68) intermittent type nature in first magnet piece (67).
6. The system of claim 1, wherein the high strength wear resistant steel liner plate comprises: an accommodating groove (9) is formed in the side wall, connected with the bottom edge of the bottom surface, of the square groove (2), and a rotating shaft (10) is vertically and rotatably mounted in the position, corresponding to the cleaning mechanism (6), in the accommodating groove (9); a cleaning roller (11) which is overlapped with the axis of the rotating shaft (10) is fixedly arranged on the rotating shaft; the manufacturing and processing system for the high-strength wear-resistant steel lining plate further comprises a driving mechanism (12) matched with the rotating shaft (10).
7. The system of claim 6, wherein the high strength wear resistant steel liner plate comprises: the driving mechanism (12) comprises a driving motor (121) which is vertically and fixedly arranged on the outer side wall of the base (1) through a motor base; a driving shaft (122) is vertically and fixedly arranged on the output end of the driving motor (121); a through groove (123) communicated with the accommodating groove (9) is horizontally formed in the outer side wall of the base (1), and the rotating shaft (10) is connected with the driving shaft (122) through a driving belt (124) penetrating through the through groove (123).
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Effective date of registration: 20220816 Address after: 417700 Industrial Development Zone, santangpu Town, Shuangfeng County, Loudi City, Hunan Province Applicant after: Hunan Xinglong Machinery Co.,Ltd. Address before: 430000 high tech building, No.2 Jiayuan Road, Donghu New Technology Development Zone, Wuhan City, Hubei Province Applicant before: Hubei tungda Electromechanical Equipment Co.,Ltd. |
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