CN114522939B - Machine tool operation part handwheel casting shakeout machine - Google Patents

Machine tool operation part handwheel casting shakeout machine Download PDF

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Publication number
CN114522939B
CN114522939B CN202210191136.XA CN202210191136A CN114522939B CN 114522939 B CN114522939 B CN 114522939B CN 202210191136 A CN202210191136 A CN 202210191136A CN 114522939 B CN114522939 B CN 114522939B
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face
separation
plate
frame
connecting rod
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CN114522939A (en
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闫胜昝
姚淳婧
陈璐
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Nanjing Institute of Technology
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Nanjing Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

The invention relates to a sand shakeout machine for casting a hand wheel of a machine tool operating part, which comprises a placing base, a separating unit and a placing unit, wherein through holes A are symmetrically formed in the left and right of the upper end surface of the placing base, the separating unit is arranged on the upper end surface of the placing base, the placing unit is arranged above the separating unit and is connected with the placing base, and the sand shakeout machine can solve the problems existing when a hand wheel is separated from molding sand: a: when the existing sub-hand wheel is separated from molding sand, the sub-hand wheel is separated from the molding sand by adopting a vibration separation mode, the molding sand is easy to splash in the vibration process, and time and labor are wasted when manual cleaning is carried out; b: present minute hand wheel is in order to promote separation efficiency when separating with the molding sand, when shaking the separation, often has the staff to strike it on the next door, has increased staff's work load.

Description

一种机床操作部件分手轮铸造落砂机A machine tool operation part splitting wheel casting shakeout machine

技术领域technical field

本发明涉及零件铸造技术领域,具体的说是一种机床操作部件分手轮铸造落砂机。The invention relates to the technical field of component casting, in particular to a sand shakeout machine for machine tool operation part splitting wheel casting.

背景技术Background technique

机床是指制造机器的机器,亦称工作母机或工具机,一般分为金属切削机床、锻压机床和木工机床等,现代机械制造中机械零件在进行生产制造时,但凡属于精度要求较高和表面粗糙度要求较细的零件,一般都需在机床上用切削的方法进行最终加工,机床在国民经济现代化的建设中起着重大作用,其中现有的加工机床在使用过程中,为了方便机床的使用和操作,机床上常配备有分手轮,分手轮常为金属材质构成,现有的分手轮在进行生产时常通过铸造的方式进行生产,分手轮在铸造生产之后需要将分手轮和型砂分离,但是现有的分手轮在和型砂进行分离时常存在着一定的不足。Machine tools refer to machines that manufacture machines, also known as machine tools or machine tools. They are generally divided into metal cutting machine tools, forging machine tools, and woodworking machine tools. Parts with finer roughness requirements generally need to be final processed by cutting on the machine tool. Machine tools play an important role in the modernization of the national economy. In the process of using the existing processing machine tools, in order to facilitate the machine tools Use and operation, the machine tool is often equipped with a break-up wheel, which is usually made of metal material. The existing break-up wheel is often produced by casting. After the cast production, the break-up wheel needs to be separated from the molding sand But existing parting wheel often exists certain deficiency when separating with molding sand.

现有的分手轮在和型砂进行分离时常存在着以下问题:a:目前分手轮在和型砂进行分离时,常采用震荡分离的方式对分手轮和型砂进行分离,震荡过程中容易出现型砂飞溅的情况,人工进行清理时费时费力;b:现有的分手轮在和型砂进行分离时为了提升分离效率,在进行震荡分离时,常有员工在旁边对其进行敲击,增加了人工的工作量。The existing separation wheel often has the following problems when it is separated from the molding sand: a: At present, when the separation wheel is separated from the molding sand, the vibration separation method is often used to separate the separation wheel and the molding sand, and the molding sand is prone to splash during the vibration process In this case, manual cleaning is time-consuming and laborious; b: In order to improve the separation efficiency when the existing separation wheel is separated from the molding sand, when the vibration separation is performed, employees often knock on it by the side, which increases the manual workload .

发明内容Contents of the invention

为了解决上述技术问题,本发明提供一种机床操作部件分手轮铸造落砂机。In order to solve the above-mentioned technical problems, the present invention provides a machine tool operation part splitting wheel casting shakeout machine.

一种机床操作部件分手轮铸造落砂机,包括放置底座、分离单元和放置单元,所述放置底座上端面左右对称开设有通孔A,放置底座上端面安装有分离单元,分离单元上方设置有放置单元,放置单元和放置底座相连接。A machine tool operation part splitting wheel casting shakeout machine, including a placement base, a separation unit and a placement unit, the upper end surface of the placement base is left and right symmetrically provided with a through hole A, the upper end surface of the placement base is installed with a separation unit, and above the separation unit is set The placing unit is connected with the placing base.

所述分离单元包括连接板、中心转轴、分离框、顶起推杆、回拉弹簧、驱动转盘、连接杆和驱动电机,放置底座上端面前后对称设置有连接板,两个连接板的相对端通过中心转轴相连接,中心转轴上通过转动连接的方式安装有分离框,分离框下端面通过耳座铰接有与通孔A滑动配合使用的顶起推杆,顶起推杆和放置底座的下端面之间通过回拉弹簧相连接,放置底座的下方设置有驱动转盘,驱动转盘为椭圆型结构,驱动转盘位于两个顶起推杆之间,驱动转盘安装在连接杆上,连接杆和驱动电机的输出轴相连接,驱动电机通过电机座安装在放置底座的前端面,工作时,人工将表面包裹有型砂的分手轮放置到分离框中,之后在放置单元的作用下将分离框的上端盖住,之后在驱动电机的作用下,带动连接杆进行转动,进而通过驱动转盘带动顶起推杆沿着通孔A进行滑动,带动分离框进行晃动,进而完成分手轮和型砂之间的分离作业。The separation unit includes a connecting plate, a central rotating shaft, a separating frame, a jacking push rod, a pull-back spring, a drive turntable, a connecting rod and a driving motor, and a connecting plate is symmetrically arranged on the front and back of the upper end of the base, and the opposite ends of the two connecting plates Connected by the central rotating shaft, the separation frame is installed on the central rotating shaft by means of rotating connection, the lower end surface of the separation frame is hinged with the jacking push rod used in sliding cooperation with the through hole A through the lug seat, the jacking push rod and the lower part of the base The end faces are connected by a pull-back spring, and a drive turntable is arranged under the base. The drive turntable is an oval structure. The drive turntable is located between two jacking push rods. The drive turntable is installed on the connecting rod. The connecting rod and the drive The output shafts of the motors are connected, and the driving motor is installed on the front end of the placement base through the motor base. When working, manually place the separation wheel covered with molding sand into the separation frame, and then under the action of the placement unit, the upper end of the separation frame Cover it, and then drive the connecting rod to rotate under the action of the driving motor, and then drive the jacking push rod to slide along the through hole A through the driving turntable, and drive the separation frame to shake, thereby completing the separation between the separation wheel and the molding sand Operation.

所述放置单元包括连接边板、上盖板、推挤气缸、上托板、转动杆和固定盖板,放置底座左右端面对称安装有连接边板,连接边板上端面安装有上盖板,上盖板的上端面安装有推挤气缸,推挤气缸的输出端安装有上托板,上托板的下端面通过耳座铰接有前后对称的转动杆,转动杆的下端面共同安装有固定盖板,工作时,人工将表面包裹有型砂的分手轮放置到分离框内部之后,在推挤气缸的作用下,带动上托班向下运动,并且使得固定盖板盖在分离框上端,从而完成分离框闭合作业。The placing unit includes a connecting side plate, an upper cover plate, a push cylinder, an upper supporting plate, a rotating rod and a fixed cover plate, the left and right ends of the placing base are symmetrically installed with connecting side plates, and the upper end of the connecting side plate is installed with an upper cover plate, A pushing cylinder is installed on the upper end of the upper cover, and an upper supporting plate is installed on the output end of the pushing cylinder. The lower end of the upper supporting plate is hinged with front and rear symmetrical rotating rods through ear seats, and the lower end of the rotating rods is jointly installed with a fixed When the cover plate is working, manually place the parting wheel covered with molding sand inside the separation frame, and under the action of pushing the cylinder, it will drive the upper support to move downward, and make the fixed cover plate cover the upper end of the separation frame, so that Complete the separation frame closing operation.

作为本发明的一种优选技术方案,所述分离框上端面左右两端从前往后均匀开设有多个避位沉槽D,分离框上端面左右两端对称开设有滑槽E,滑槽E穿过避位沉槽D,滑槽E内部通过滑动连接的方式安装有按压板,分离框内侧设置有金属挡网,金属挡网下方设置有斜向挡板,斜向挡板固定安装在分离框内壁上,金属挡网的上方均匀设置有敲击球块,敲击球块外侧包裹有橡胶套,分离框左右端面上通过转动连接的方式对称安装有开合板,开合板上端通过连接螺栓和分离框相连接。As a preferred technical solution of the present invention, the left and right ends of the upper end surface of the separation frame are evenly provided with a plurality of avoidance sinking grooves D from front to back, and the left and right ends of the upper end surface of the separation frame are symmetrically provided with chute E, and the chute E Through the avoidance sinking groove D, a pressing plate is installed inside the chute E through a sliding connection, a metal baffle is arranged inside the separation frame, and an oblique baffle is arranged under the metal baffle, and the oblique baffle is fixedly installed on the separation frame. On the inner wall of the frame, knocking balls are evenly arranged above the metal screen, and the outer side of the knocking balls is wrapped with rubber sleeves. The left and right ends of the separation frame are symmetrically installed with opening and closing plates by means of rotational connections. The upper ends of the opening and closing plates are connected by connecting bolts and Separate frames are connected.

作为本发明的一种优选技术方案,所述斜向挡板为V形结构,斜向挡板下端面中部安装有排料框,排料框上从前到后均匀开设有排料通槽F。As a preferred technical solution of the present invention, the inclined baffle has a V-shaped structure, a discharge frame is installed in the middle of the lower end surface of the oblique baffle, and a discharge channel F is evenly opened on the discharge frame from front to back.

作为本发明的一种优选技术方案,所述顶起推杆纵向截面为倒置的T型结构,顶起推杆下端侧壁沿其周向通过转动连接的方式均匀安装有球形滚珠。As a preferred technical solution of the present invention, the longitudinal section of the jacking push rod is an inverted T-shaped structure, and the side wall at the lower end of the jacking rod is evenly mounted with spherical balls along its circumference through rotational connection.

作为本发明的一种优选技术方案,所述连接杆表面前后两端对称设置有连接螺纹,连接杆中心处沿其周向均匀开设有连接槽B。As a preferred technical solution of the present invention, the front and rear ends of the surface of the connecting rod are symmetrically provided with connecting threads, and the center of the connecting rod is uniformly provided with a connecting groove B along its circumferential direction.

作为本发明的一种优选技术方案,所述驱动转盘中心处开设有与连接杆相互配合使用的让位孔C,让位孔C内侧壁上沿其周向均匀开设有让位沉槽E,让位沉槽E通过滑动连接的方式安装有与连接槽B相互配合使用的连接块,连接块和让位沉槽E之间通过推挤弹簧相连接,其中驱动转盘的厚度从中心往边缘逐渐增大,驱动转盘的前后两端对称设置有连接转块,连接转块通过螺纹连接的方式安装在连接杆上。As a preferred technical solution of the present invention, the center of the driving turntable is provided with a relief hole C used in conjunction with the connecting rod, and the inner wall of the relief hole C is uniformly provided with a relief sink E along its circumference. The relief sinker E is installed with a connecting block that cooperates with the connection groove B through a sliding connection. The connecting block and the relief sinker E are connected by a push spring, and the thickness of the driving turntable gradually increases from the center to the edge. Increase, the front and rear ends of the drive turntable are symmetrically provided with connecting blocks, and the connecting blocks are installed on the connecting rods through threaded connections.

作为本发明的一种优选技术方案,所述固定盖板左右侧壁上从前到后均匀安装有与避位沉槽D相互配合使用的配合板,固定盖板上端面固定安装有震动泵,震动泵的输出轴上安装有震动压板。As a preferred technical solution of the present invention, the left and right side walls of the fixed cover plate are uniformly installed with matching plates used in conjunction with the avoidance sink D from front to back, and the end surface of the fixed cover plate is fixedly installed with a vibrating pump to vibrate. A vibrating pressure plate is installed on the output shaft of the pump.

作为本发明的一种优选技术方案,所述震动压板下端面上均匀安装有接触压杆,接触压杆和震动压板之间通过连接弹簧相连接,接触压杆的下端面安装有橡胶球块。As a preferred technical solution of the present invention, contact pressure rods are evenly installed on the lower end surface of the vibration pressure plate, the contact pressure rod and the vibration pressure plate are connected by connecting springs, and rubber balls are installed on the lower end surface of the contact pressure rod.

本发明具有以下优点:1.本发明中设计了分离框,当人工将需要分离型砂的分手轮倒入至分离框之后,分离框上端被固定盖板给盖住,之后在分离单元和固定盖板的共同作用下将分手轮和型砂之间分离,分离后的型砂通过金属挡网落到斜向挡板上,并通过排料框上的排料通槽F进入至分离框的最下端,从而达到型砂聚拢的目的,并且在分离框内部进行型砂分离,能够避免型砂分离时,型砂飞溅落入外界环境中,进而降低了人工的清理难度。The present invention has the following advantages: 1. A separation frame is designed in the present invention. When the separation wheel that needs to separate molding sand is manually poured into the separation frame, the upper end of the separation frame is covered by a fixed cover plate, and then the separation unit and the fixed cover The separation wheel and the molding sand are separated under the joint action of the plates, and the separated molding sand falls to the inclined baffle plate through the metal retaining net, and enters the lowermost end of the separation frame through the discharge channel F on the discharge frame. In this way, the purpose of gathering the molding sand is achieved, and the molding sand is separated inside the separation frame, which can prevent the molding sand from splashing into the external environment when the molding sand is separated, thereby reducing the difficulty of manual cleaning.

2.本发明中设计了分离单元,完成物料填充作业之后,在驱动电机的带动下连接杆进行转动,进而带动分离框进行晃动,分离框晃动的同时,带动内部的敲击球块对分离框内部的分手轮进行撞击,通过敲击的方式,将表面粘附的型砂震落,并且配合固定盖板上的震动泵工作,通过接触压杆带动橡胶球块在分手轮表面进行震动,完成型砂和分手轮的分离作业,进一步提高了分离效率,并且避免了员工在外侧敲击的情况发生,减轻了人工的工作量。2. The separation unit is designed in the present invention. After the material filling operation is completed, the connecting rod is driven by the drive motor to rotate, and then the separation frame is driven to shake. When the separation frame shakes, the internal knocking balls are driven to the separation frame. The internal parting wheel is impacted, and the molding sand adhered to the surface is shaken off by knocking, and the vibration pump on the fixed cover works together to drive the rubber ball to vibrate on the surface of the parting wheel by contacting the pressure rod to complete the molding sand. The separation operation with the separation wheel further improves the separation efficiency, avoids the occurrence of employees knocking on the outside, and reduces the manual workload.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的主视图。Fig. 2 is a front view of the present invention.

图3是本发明的图2的A-A方向的剖面示意图。Fig. 3 is a schematic cross-sectional view along the A-A direction of Fig. 2 of the present invention.

图4是本发明的分离框的结构示意图。Fig. 4 is a schematic structural diagram of the separation frame of the present invention.

图5是本发明的敲击球块的结构示意图。Fig. 5 is a structural schematic diagram of the knocking ball block of the present invention.

图6是本发明的斜向挡板的结构示意图。Fig. 6 is a schematic structural view of the oblique baffle of the present invention.

图7是本发明的连接杆和驱动转盘的连接示意图。Fig. 7 is a schematic diagram of the connection between the connecting rod and the driving turntable of the present invention.

图8是本发明的图7的B区域的放大示意图。FIG. 8 is an enlarged schematic diagram of area B in FIG. 7 of the present invention.

图中:1、放置底座;2、分离单元;3、放置单元;4、通孔A;21、连接板;22、中心转轴;23、分离框;24、顶起推杆;25、回拉弹簧;26、驱动转盘;27、连接杆;28、驱动电机;31、连接边板;32、上盖板;33、推挤气缸;34、上托板;35、转动杆;36、固定盖板;231、避位沉槽D;232、滑槽E;233、按压板;234、金属挡网;235、斜向挡板;236、敲击球块;237、橡胶套;238、开合板;239、连接螺栓;2351、排料框;2352、排料通槽F;241、球形滚珠;271、连接螺纹;272、连接槽B;261、让位孔C;262、推挤弹簧;263、连接块;264、连接转块;265、让位沉槽E;361、配合板;362、震动泵;363、震动压板;3631、接触压杆;3632、连接弹簧;3633、橡胶球块。In the figure: 1. Place the base; 2. Separation unit; 3. Place the unit; 4. Through hole A; 21. Connecting plate; 22. Central shaft; 23. Separation frame; Spring; 26, driving turntable; 27, connecting rod; 28, driving motor; 31, connecting side plate; 32, upper cover plate; 33, pushing cylinder; 34, upper supporting plate; Plate; 231, sinking trough D; 232, chute E; 233, pressing plate; 234, metal baffle; 235, oblique baffle; 236, knocking ball block; 237, rubber sleeve; ;239, connecting bolt; 2351, discharging frame; 2352, discharging through groove F; 241, spherical ball; 271, connecting thread; 272, connecting groove B; 264, connecting turning block; 265, giving way to sinking groove E; 361, fitting plate; 362, vibrating pump; 363, vibrating pressing plate; 3631, contact pressing bar; 3632, connecting spring; 3633, rubber ball piece.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

参阅图1至图8,一种机床操作部件分手轮铸造落砂机,包括放置底座1、分离单元2和放置单元3,所述放置底座1上端面左右对称开设有通孔A4,放置底座1上端面安装有分离单元2,分离单元2上方设置有放置单元3,放置单元3和放置底座1相连接。Referring to Fig. 1 to Fig. 8, a machine tool operating part splitting wheel casting shakeout machine includes a placement base 1, a separation unit 2 and a placement unit 3, and the upper end surface of the placement base 1 is symmetrically opened with a through hole A4 on the left and right, and the placement base 1 A separation unit 2 is installed on the upper end surface, a placement unit 3 is arranged above the separation unit 2, and the placement unit 3 is connected to the placement base 1 .

参阅图1、图2、图3、图7和图8,所述分离单元2包括连接板21、中心转轴22、分离框23、顶起推杆24、回拉弹簧25、驱动转盘26、连接杆27和驱动电机28,放置底座1上端面前后对称设置有连接板21,两个连接板21的相对端通过中心转轴22相连接,中心转轴22上通过转动连接的方式安装有分离框23,分离框23下端面通过耳座铰接有与通孔A4滑动配合使用的顶起推杆24,顶起推杆24纵向截面为倒置的T型结构,顶起推杆24下端侧壁沿其周向通过转动连接的方式均匀安装有球形滚珠241,顶起推杆24和放置底座1的下端面之间通过回拉弹簧25相连接,放置底座1的下方设置有驱动转盘26,驱动转盘26位于两个顶起推杆24之间,驱动转盘26为椭圆型结构,驱动转盘26安装在连接杆27上,连接杆27和驱动电机28的输出轴相连接,连接杆27表面前后两端对称设置有连接螺纹271,连接杆27中心处沿其周向均匀开设有连接槽B272,驱动电机28通过电机座安装在放置底座1的前端面,驱动转盘26中心处开设有与连接杆27相互配合使用的让位孔C261,让位孔C261内侧壁上沿其周向均匀开设有让位沉槽E265,让位沉槽E265通过滑动连接的方式安装有与连接槽B272相互配合使用的连接块263,连接块263和让位沉槽E265之间通过推挤弹簧262相连接,其中驱动转盘26的厚度从中心往边缘逐渐增大,驱动转盘26的前后两端对称设置连接转块264,连接转块264通过螺纹连接的方式安装在连接杆27上。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 7 and Fig. 8, the separation unit 2 includes a connecting plate 21, a central rotating shaft 22, a separation frame 23, a jacking push rod 24, a pull-back spring 25, a driving turntable 26, a connection The rod 27 and the drive motor 28 are placed on the upper end of the base 1, and the front and back are symmetrically provided with connecting plates 21. The opposite ends of the two connecting plates 21 are connected through the central rotating shaft 22, and the separating frame 23 is installed on the central rotating shaft 22 through a rotating connection. The lower end surface of the separation frame 23 is hinged with a jacking push rod 24 used in sliding cooperation with the through hole A4 through the ear seat. The longitudinal section of the jacking rod 24 is an inverted T-shaped structure. Spherical balls 241 are evenly installed by means of rotational connection, and the jack-up push rod 24 is connected with the lower end surface of the base 1 through a pull-back spring 25, and a driving turntable 26 is arranged under the placement base 1, and the driving turntable 26 is located on the two sides. Between the two jacking push rods 24, the driving turntable 26 is an elliptical structure, the driving turntable 26 is installed on the connecting rod 27, the connecting rod 27 is connected with the output shaft of the driving motor 28, and the front and rear ends of the connecting rod 27 surface are symmetrically arranged with The connection thread 271, the center of the connecting rod 27 is evenly provided with a connecting groove B272 along its circumference, the driving motor 28 is installed on the front end surface of the base 1 through the motor seat, and the center of the driving turntable 26 is provided with a connecting rod 27 for mutual use. The relief hole C261, the inner wall of the relief hole C261 is evenly provided with a relief sinking groove E265 along its circumference, and the relief sinking groove E265 is equipped with a connecting block 263 used in conjunction with the connecting groove B272 through a sliding connection. The block 263 and the sinking groove E265 are connected by a pushing spring 262, wherein the thickness of the drive dial 26 gradually increases from the center to the edge, and the front and rear ends of the drive dial 26 are symmetrically provided with connecting blocks 264, and the connecting blocks 264 It is installed on the connecting rod 27 by means of threaded connection.

具体工作时,人工将表面包裹有型砂的分手轮放置到分离框23中,之后在放置单元3的作用下将分离框23的上端盖住,之后驱动电机28带动连接杆27进行转动,进而驱动转盘26顶动顶起推杆24沿着通孔A4进行滑动,利用杠杆原理带动分离框23进行晃动,进而完成分手轮和型砂之间的分离作业,其中驱动转盘26的边缘较厚,在对顶起推杆24进行挤压时,能够避免驱动转盘26和顶起推杆24错开,进而导致分离框23无法抖动,并且顶起推杆24侧壁沿周向均匀设置有球形滚珠241,进而降低了驱动转盘26和顶起推杆24之间的摩擦阻力,避免长时间使用,顶起推杆24磨损过大,需要频繁更换顶起推杆24,进一步降低了使用成本,并且当驱动转盘26安装到连接杆27的中心处时,驱动转盘26上的连接块263在推挤弹簧262的作用下插入至连接杆27上的连接槽B272中,之后拧动驱动转盘26两端的连接转块264,使得两个连接转块264将驱动转盘26夹紧,避免了连接杆27带动驱动转盘26进行转动时,驱动转盘26晃动影响分离框23起浮的情况发生。During specific work, manually place the separating wheel with molding sand on the surface into the separation frame 23, then cover the upper end of the separation frame 23 under the action of the placement unit 3, and then drive the connecting rod 27 to rotate with the drive motor 28, and then drive The turntable 26 pushes the jacking push rod 24 to slide along the through hole A4, and uses the principle of leverage to drive the separation frame 23 to shake, thereby completing the separation operation between the separation wheel and the molding sand. The edge of the drive turntable 26 is thicker, When jacking up the push rod 24 for extrusion, it is possible to avoid the staggering of the drive turntable 26 and the jacking up push rod 24, thereby causing the separation frame 23 to be unable to shake, and the side wall of the jacking up push rod 24 is uniformly provided with spherical balls 241 along the circumferential direction, thereby Reduce the frictional resistance between the driving turntable 26 and the jacking push rod 24, avoid long-term use, the jacking push rod 24 wears too much, need to frequently replace the jacking push rod 24, further reduce the cost of use, and when the drive turntable 26 is installed at the center of the connecting rod 27, the connecting block 263 on the driving turntable 26 is inserted into the connecting groove B272 on the connecting rod 27 under the action of the pushing spring 262, and then the connecting blocks at both ends of the driving turntable 26 are screwed 264, so that the two connecting blocks 264 clamp the driving turntable 26, avoiding the situation that the driving turntable 26 shakes and affects the floating of the separation frame 23 when the connecting rod 27 drives the drive turntable 26 to rotate.

参阅图1到图6,所述分离框23上端面左右两端从前往后均匀开设有多个避位沉槽D231,分离框23上端面左右两端对称开设有滑槽E232,滑槽E232穿过避位沉槽D231,滑槽E232内部通过滑动连接的方式安装有按压板233,分离框23内侧设置有金属挡网234,金属挡网234下方设置有斜向挡板235,斜向挡板235固定安装在分离框23内壁上,斜向挡板235为V形结构,斜向挡板235下端面中部安装有排料框2351,排料框2351上从前到后均匀开设有排料通槽F2352,金属挡网234的上方均匀设置有敲击球块236,敲击球块236外侧包裹有橡胶套237,分离框23左右端面上通过转动连接的方式对称安装有开合板238,开合板238上端通过连接螺栓239和分离框23相连接,具体工作时,人工将表面包裹有型砂的分手轮放置到分离框23中,之后在放置单元3的作用下,将分离框23的上端面盖住,在驱动电机28的带动下通过驱动转盘26和顶起推杆24作用带动分离框23进行晃动,分离框23进行晃动的过程中,带动内部的敲击球块236对分离框23内部的分手轮表面进行撞击,进而通过敲击的方式,将表面粘附的型砂给震落,并且因为敲击球块236表面包裹有橡胶套237,能够避免分手轮表面因敲击导致凹陷或破损的情况发生,保证了型砂分离时分手轮的品质,分离下来的型砂通过金属挡网234落到斜向挡板235上,并通过排料框2351上的排料通槽F2352进入至分离框23的最下端,从而达到型砂聚拢的目的,因斜向挡板235为V形结构且斜向挡板235下端安装有排料框2351,并且斜向挡板235上方设置有金属挡网234,能够避免分离框23晃动时下端的型砂溅起,导致大量型砂二次粘附,之后人工打开开合板238将型砂倒出,完成型砂收集作业。Referring to Fig. 1 to Fig. 6, the left and right ends of the upper end surface of the separation frame 23 are evenly provided with a plurality of avoidance sinking grooves D231 from front to back, and the left and right ends of the upper end surface of the separation frame 23 are symmetrically provided with chute E232, and the chute E232 passes through A pressing plate 233 is installed inside the chute E232 through a sliding connection, and a metal baffle 234 is arranged inside the separation frame 23, and a slanted baffle 235 is arranged under the metal baffle 234. The slanted baffle 235 is fixedly installed on the inner wall of the separation frame 23, the oblique baffle 235 has a V-shaped structure, and the middle part of the lower end surface of the oblique baffle 235 is equipped with a discharge frame 2351, and the discharge frame 2351 is uniformly provided with a discharge channel from front to back F2352, the top of the metal retaining net 234 is evenly provided with a knocking ball block 236, the outer side of the knocking ball block 236 is wrapped with a rubber sleeve 237, and the left and right ends of the separation frame 23 are symmetrically installed with opening and closing plates 238 in a rotationally connected manner, and the opening and closing plates 238 The upper end is connected with the separation frame 23 by connecting bolts 239. During specific work, the separation wheel covered with molding sand on the surface is manually placed in the separation frame 23, and then under the action of the placing unit 3, the upper end surface of the separation frame 23 is covered. , under the drive of the driving motor 28, the separation frame 23 is driven to shake by the driving turntable 26 and the jacking push rod 24. During the shaking process of the separation frame 23, the internal knocking ball block 236 is driven to separate the inside of the separation frame 23. The surface of the wheel is impacted, and the molding sand adhered to the surface is shaken off by knocking, and because the surface of the knocking ball block 236 is covered with a rubber sleeve 237, it can avoid the situation that the surface of the breaking wheel is sunken or damaged due to knocking This ensures the quality of the separation wheel when the molding sand is separated. The separated molding sand falls on the inclined baffle 235 through the metal baffle 234, and enters the final part of the separation frame 23 through the discharge channel F2352 on the discharge frame 2351. The lower end, so as to achieve the purpose of molding sand gathering, because the inclined baffle 235 has a V-shaped structure and the lower end of the inclined baffle 235 is equipped with a discharge frame 2351, and a metal baffle 234 is arranged above the inclined baffle 235, which can avoid separation When the frame 23 shakes, the molding sand at the lower end splashes, causing a large amount of molding sand to adhere to the second time, and then the opening and closing plate 238 is manually opened to pour out the molding sand to complete the molding sand collection operation.

参阅图1到图3,所述放置单元3包括连接边板31、上盖板32、推挤气缸33、上托板34、转动杆35和固定盖板36,放置底座1左右端面对称安装有连接边板31,连接边板31上端面安装有上盖板32,上盖板32的上端面安装有推挤气缸33,推挤气缸33的输出端安装有上托板34,上托板34的下端面通过耳座铰接有前后对称的转动杆35,转动杆35的下端面共同安装有固定盖板36,固定盖板36左右侧壁上从前到后均匀安装有与避位沉槽D231相互配合使用的配合板361,固定盖板36上端面固定安装有震动泵362,震动泵362的输出轴上安装有震动压板363,震动压板363下端面上均匀安装有接触压杆3631,接触压杆3631和震动压板363之间通过连接弹簧3632相连接,接触压杆3631的下端面安装有橡胶球块3633,具体工作时,当人工将表面包裹有型砂的分手轮放置到分离框23内部时,之后在推挤气缸33的作用下,驱动固定盖板36往下运动,固定盖板36盖在分离框23上,且固定盖板36上的配合板361进入至分离框23上的避位沉槽D231中,之后人工推动按压板233沿着滑槽E232进行滑动,将配合板361的上端压住,之后固定盖板36上的震动泵362进行工作,带动震动压板363进行震动,从而加速分手轮表面的型砂和分手轮之间进行分离,并且震动压板363上的橡胶球块3633在连接弹簧3632的作用下向下挤压分手轮表面的型砂,能够加速型砂破碎并与分手轮分离,进而提高了分手轮和型砂间的分离效率。1 to 3, the placement unit 3 includes a connecting side plate 31, an upper cover 32, a pushing cylinder 33, an upper supporting plate 34, a rotating rod 35 and a fixed cover 36, and the left and right ends of the base 1 are symmetrically installed with Connect side plate 31, upper end surface of connection side plate 31 is equipped with upper cover plate 32, and push cylinder 33 is installed on the upper end surface of upper cover plate 32, and the output end of push cylinder 33 is equipped with upper supporting plate 34, and upper supporting plate 34 The lower end surface of the lower end surface is hinged with front and rear symmetrical rotating rods 35 through the ear sockets, and the lower end surface of the rotating rods 35 is jointly equipped with a fixed cover plate 36. The matching plate 361 used in conjunction with the upper end of the fixed cover plate 36 is fixedly equipped with a vibration pump 362, and the output shaft of the vibration pump 362 is equipped with a vibration pressure plate 363. 3631 and vibrating platen 363 are connected by connecting spring 3632, and rubber ball block 3633 is installed on the lower end surface of contacting pressure bar 3631. Under the effect of pushing cylinder 33 afterwards, drive fixed cover plate 36 to move down, fixed cover plate 36 is covered on the separation frame 23, and the mating plate 361 on the fixed cover plate 36 enters the place of avoidance on the separation frame 23. In the groove D231, manually push the pressing plate 233 to slide along the chute E232, press the upper end of the mating plate 361, and then fix the vibration pump 362 on the cover plate 36 to work, driving the vibration pressing plate 363 to vibrate, thereby accelerating the separation The molding sand on the surface of the wheel is separated from the splitting wheel, and the rubber ball 3633 on the vibration platen 363 presses the molding sand on the surface of the splitting wheel downward under the action of the connecting spring 3632, which can accelerate the crushing of the molding sand and separate from the splitting wheel, and then The separation efficiency between the parting wheel and the molding sand is improved.

工作时:S1.人工将表面包裹有型砂的分手轮放置到分离框23中,之后在推挤气缸33的作用下,驱动固定盖板36往下运动,固定盖板36盖在分离框23上,且固定盖板36上的配合板361进入至分离框23上的避位沉槽D231中,之后人工推动按压板233沿着滑槽E232进行滑动,将配合板361的上端压住,从而完成物料填充作业。When working: S1. Manually place the separating wheel covered with molding sand in the separation frame 23, and then under the action of the pushing cylinder 33, drive the fixed cover plate 36 to move downward, and the fixed cover plate 36 is covered on the separation frame 23 , and the matching plate 361 on the fixed cover plate 36 enters into the avoidance sinker D231 on the separation frame 23, and then manually pushes the pressing plate 233 to slide along the chute E232 to press the upper end of the matching plate 361, thereby completing Material filling operations.

S2.完成物料填充作业之后,固定盖板36上的震动泵362进行工作,带动震动压板363进行震动,从而加速分手轮表面的型砂和分手轮之间进行分离,同时驱动电机28带动连接杆27进行转动,进而通过驱动转盘26带动顶起推杆24沿着通孔A4进行滑动,利用杠杆原理带动分离框23进行晃动,进而完成分手轮和型砂之间的分离作业。S2. After completing the material filling operation, the vibrating pump 362 on the fixed cover plate 36 works, driving the vibrating platen 363 to vibrate, thereby accelerating the separation between the molding sand on the surface of the separating wheel and the separating wheel, and driving the motor 28 to drive the connecting rod 27 at the same time Rotate, and then drive the jacking push rod 24 to slide along the through hole A4 by driving the turntable 26, use the lever principle to drive the separation frame 23 to shake, and then complete the separation operation between the separation wheel and the molding sand.

S3.完成型砂分离作业之后,分离下来的型砂通过金属挡网234落到斜向挡板235上,并通过排料框2351上的排料通槽F2352进入至分离框23的最下端,从而达到型砂聚拢的目的,之后人工打开开合板238将型砂倒出,完成型砂收集作业。S3. After the molding sand separation operation is completed, the separated molding sand falls on the inclined baffle plate 235 through the metal retaining net 234, and enters into the lowermost end of the separation frame 23 through the discharge channel F2352 on the discharge frame 2351, thereby achieving For the purpose of gathering the molding sand, the opening and closing plate 238 is manually opened afterwards and the molding sand is poured out to complete the molding sand collection operation.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1. The utility model provides a lathe operation parts hand wheel casting shakeout machine, is including placing base (1), separation element (2) and placing unit (3), its characterized in that: it has seted up through-hole A (4) to place base (1) up end bilateral symmetry, places base (1) up end and installs detaching unit (2), detaching unit (2) top is provided with places unit (3), places unit (3) and places base (1) and is connected, wherein:
the separation unit (2) comprises a connecting plate (21), a central rotating shaft (22), a separation frame (23), jacking push rods (24), a pull-back spring (25), a driving turntable (26), a connecting rod (27) and a driving motor (28), the connecting plate (21) is symmetrically arranged in front of and behind the upper end face of the placing base (1), opposite ends of the two connecting plates (21) are connected through the central rotating shaft (22), the separation frame (23) is installed on the central rotating shaft (22) in a rotating connection mode, the lower end face of the separation frame (23) is hinged with the jacking push rods (24) which are in sliding fit with the through holes A (4) through lug seats, the jacking push rods (24) are connected with the lower end face of the placing base (1) through the pull-back spring (25), the driving turntable (26) is arranged below the placing base (1), the driving turntable (26) is of an oval structure, the driving turntable (26) is located between the two jacking push rods (24), the driving turntable (26) is installed on the connecting rod (27), the connecting rod (27) is connected with an output shaft of the driving motor (28), and the driving motor (28) is installed on the front end face of the placing base (1);
place unit (3) including connecting sideboard (31), upper cover plate (32), push cylinder (33), mounting plate (34), dwang (35) and fixed apron (36), it installs connection sideboard (31) to place base (1) left and right sides terminal surface symmetry, it installs upper cover plate (32) to connect sideboard (31) up end, the up end of upper cover plate (32) is installed and is pushed cylinder (33), upper cover plate (34) are installed to the output of pushing cylinder (33), the lower terminal surface of upper cover plate (34) articulates dwang (35) that have symmetry around through the ear seat, fixed apron (36) are installed jointly to the lower terminal surface of dwang (35).
2. The machine tool operating part handwheel casting shakeout machine of claim 1, wherein: the separating frame is characterized in that a plurality of avoiding-position sinking grooves D (231) are uniformly formed in the left end face and the right end face of the upper end face of the separating frame (23) from the front to the back, sliding grooves E (232) are symmetrically formed in the left end face and the right end face of the upper end face of the separating frame (23), the sliding grooves E (232) penetrate through the avoiding-position sinking grooves D (231), pressing plates (233) are mounted inside the sliding grooves E (232) in a sliding connection mode, a metal blocking net (234) is arranged on the inner side of the separating frame (23), an oblique baffle plate (235) is arranged below the metal blocking net (234), a knocking ball block (236) is uniformly arranged above the metal blocking net (234), a rubber sleeve (237) is wrapped on the outer side of the knocking ball block (236), an opening plate (238) is symmetrically mounted on the left end face and the right end face of the separating frame (23) in a rotating connection mode, and the upper end of the opening plate (238) is connected with the separating frame (23) through a connecting bolt (239).
3. The machine tool operating part handwheel casting shakeout machine of claim 2, wherein: the inclined baffle (235) is of a V-shaped structure, a discharging frame (2351) is arranged in the middle of the lower end face of the inclined baffle (235), and discharging through grooves F (2352) are uniformly formed in the discharging frame (2351) from front to back.
4. The machine tool operating part handwheel casting shakeout machine of claim 1, wherein: the longitudinal section of the jacking push rod (24) is of an inverted T-shaped structure, and spherical balls (241) are uniformly arranged on the side wall of the lower end of the jacking push rod (24) along the circumferential direction in a rotating connection mode.
5. The machine tool operating part handwheel casting shakeout machine of claim 1, wherein: connecting threads (271) are symmetrically arranged at the front end and the rear end of the surface of the connecting rod (27), and a connecting groove B (272) is uniformly formed in the center of the connecting rod (27) along the circumferential direction of the connecting rod.
6. The machine tool operating part handwheel casting shakeout machine of claim 5, wherein: drive carousel (26) center department offers the hole of stepping down C (261) of mutually supporting the use with connecting rod (27), the heavy groove E (265) of stepping down has evenly been seted up along its circumference on the hole of stepping down C (261) inside wall, the heavy groove E (265) of stepping down installs connecting block (263) of mutually supporting the use with spread groove B (272) through sliding connection's mode, connecting block (263) and stepping down are connected through pushing spring (262) between heavy groove E (265), wherein the thickness of drive carousel (26) is crescent toward the edge from the center, both ends symmetry is provided with connects commentaries on classics piece (264) around drive carousel (26), connect commentaries on classics piece (264) and install on connecting rod (27) through threaded connection's mode.
7. The machine tool operating part handwheel casting shakeout machine of claim 2, wherein: the fixed apron (36) are controlled and are evenly installed and keep away the cooperation board (361) that heavy groove D (231) mutually supported and use from the front to the back on the lateral wall, and fixed apron (36) up end fixed mounting has vibrations pump (362), installs vibrations clamp plate (363) on the output shaft of vibrations pump (362).
8. The machine tool operating part handwheel casting shakeout machine of claim 7, wherein: contact pressure bars (3631) are uniformly installed on the lower end face of the vibration pressure plate (363), the contact pressure bars (3631) are connected with the vibration pressure plate (363) through connecting springs (3632), and rubber ball blocks (3633) are installed on the lower end face of the contact pressure bars (3631).
CN202210191136.XA 2022-02-26 2022-02-26 Machine tool operation part handwheel casting shakeout machine Active CN114522939B (en)

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