CN113210237A - 一种铝瓷板的制备工艺 - Google Patents

一种铝瓷板的制备工艺 Download PDF

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CN113210237A
CN113210237A CN202110338215.4A CN202110338215A CN113210237A CN 113210237 A CN113210237 A CN 113210237A CN 202110338215 A CN202110338215 A CN 202110338215A CN 113210237 A CN113210237 A CN 113210237A
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吴剑锋
林振渊
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Xiamen Melem Decorative Material Co ltd
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Abstract

本发明提出了一种铝瓷板的制备工艺，包括以下步骤：S1：选取含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅、硅氧烷作为原料，备用；S2：将S1中的含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅加入到可旋转容器中，并进行滚动操作2h以上，得到均匀分散的纳米级二氧化硅；S3：将S1中的硅氧烷倒入到均匀分散的纳米级二氧化硅中，然后用力摇匀3‑7s，得到混合均匀的混合液A。本发明将纳米级二氧化硅、硅氧烷和铝基材进行有机的结合在一起，得到了一种具有自洁、高抗刮、抗菌等功能的铝瓷板。

Description

一种铝瓷板的制备工艺
技术领域
本发明涉及铝瓷板制备技术领域，尤其涉及一种铝瓷板的制备工艺。
背景技术
水性陶瓷涂料的优势：1、陶瓷涂料的成膜物质来源于天然石粉，取之不尽用之不竭，而传统有机涂料的原材料来源于石油等不可再生资源；2、陶瓷涂料的稀释剂主要是去离子水，无毒无害；3、水性陶瓷涂料固化温度低(140-160℃*1分钟)；4、水性陶瓷涂料颜色丰富，涂层饱满，光泽柔和，装饰性非常强，基于水性陶瓷涂料的优势，我们提出了一种将水性陶瓷涂料和铝基材进行有机结合在一起的铝瓷板的制备工艺。
发明内容
为了解决现有技术所存在的问题，本发明提出的一种铝瓷板的制备工艺。
为了实现上述目的，本发明采用了如下技术方案：
一种铝瓷板的制备工艺，包括以下步骤：
S1：选取含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅、硅氧烷作为原料，备用；
S2：将S1中的含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅加入到可旋转容器中，并进行滚动操作2h以上，得到均匀分散的纳米级二氧化硅；
S3：将S1中的硅氧烷倒入到均匀分散的纳米级二氧化硅中，然后用力摇匀3-7s，得到混合均匀的混合液A；
S4：将盛装有混合液A的可旋转容器放置到熟化机上进行熟化处理2h，其中可旋转容器处于旋转状态，得到熟化液，熟化液在阴凉处进行储存；
S5：首先利用180目的砂纸对铝基材进行抛光打磨，经过抛光打磨处理后的铝基材利用碱性脱脂剂进行脱脂处理，经过脱脂处理后的铝基材采用锆化或陶化进行钝化处理，然后再利用电热管或燃气加热管对铝基材进行预热操作，铝基材进行预热至38-45℃；
S6：利用过滤设备对S4中的熟化液进行过滤操作，经过过滤处理的熟化液通入到料缸的内部进行搅拌处理；
S7：喷枪通过隔膜泵对料缸内部经过搅拌处理的熟化液进行吸取，然后喷枪将吸取的熟化液在38-45℃温度的铝基材外表面进行喷涂熟化液，其中涂层的厚度设置为40-45μm，得到带涂层的铝基材；
S8：将S7中带涂层的铝基材进行流平操作，然后带涂层的铝基材放入到固化炉内进行固化处理，固化炉的初始温度设置为80-100℃，固化炉在80-100℃的温度下对带涂层的铝基材进行表干处理3-5min，然后固化炉再将温度调节到140-160℃，固化炉在140-160℃的温度下对带涂层的铝基材进行固化处理15-20min，得到铝瓷板。
优选的，所述S2中，可旋转容器的旋转速度设置为100-120rpm。
优选的，所述S4中，熟化机的最佳熟化温度设置为20-25℃。
优选的，所述S4中，可旋转容器的旋转速度设置为120-140rpm。
优选的，所述S6中，料缸的内部安装有用于对料缸内部熟化液进行搅拌操作的电动搅拌桨，电动搅拌桨的旋转速度设置为50-60rpm。
优选的，所述S7中，隔膜泵上安装有可远程流量调节的远程流量调节阀。
优选的，所述S7中，喷枪在使用后首先用自来水进行初步清洗，然后再利用酒精进行二次清洗。
优选的，所述S8中，流平处理的时间设置为5-10min。
与现有技术相比，本发明将纳米级二氧化硅、硅氧烷和铝基材进行有机的结合在一起，得到了一种具有自洁、高抗刮、抗菌等功能的铝瓷板。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例一
本实施例提出了一种铝瓷板的制备工艺，包括以下步骤：
S1：选取含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅、硅氧烷作为原料，备用；
S2：将S1中的含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅加入到可旋转容器中，并进行滚动操作2h以上，其中可旋转容器的旋转速度设置为100-120rpm，得到均匀分散的纳米级二氧化硅；
S3：将S1中的硅氧烷倒入到均匀分散的纳米级二氧化硅中，然后用力摇匀3-7s，得到混合均匀的混合液A；
S4：将盛装有混合液A的可旋转容器放置到熟化机上进行熟化处理2h，其中可旋转容器处于旋转状态，可旋转容器的旋转速度设置为120-140rpm，熟化机的最佳熟化温度设置为20-25℃，得到熟化液，熟化液在阴凉处进行储存；
S5：首先利用180目的砂纸对铝基材进行抛光打磨，经过抛光打磨处理后的铝基材利用碱性脱脂剂进行脱脂处理，经过脱脂处理后的铝基材采用锆化或陶化进行钝化处理，然后再利用电热管或燃气加热管对铝基材进行预热操作，铝基材进行预热至38-45℃；
S6：利用过滤设备对S4中的熟化液进行过滤操作，经过过滤处理的熟化液通入到料缸的内部进行搅拌处理，其中料缸的内部安装有用于对料缸内部熟化液进行搅拌操作的电动搅拌桨，电动搅拌桨的旋转速度设置为50-60rpm；
S7：喷枪通过隔膜泵对料缸内部经过搅拌处理的熟化液进行吸取，其中隔膜泵上安装有可远程流量调节的远程流量调节阀，然后喷枪将吸取的熟化液在38-45℃温度的铝基材外表面进行喷涂熟化液，其中涂层的厚度设置为40-45μm，得到带涂层的铝基材，其中喷枪在使用后首先用自来水进行初步清洗，然后再利用酒精进行二次清洗；
S8：将S7中带涂层的铝基材进行流平操作5-10min，然后带涂层的铝基材放入到固化炉内进行固化处理，固化炉的初始温度设置为80-100℃，固化炉在80-100℃的温度下对带涂层的铝基材进行表干处理3-5min，然后固化炉再将温度调节到140-160℃，固化炉在140-160℃的温度下对带涂层的铝基材进行固化处理15-20min，得到铝瓷板。
通过实施例一所制得的铝瓷板将纳米级二氧化硅、硅氧烷和铝基材进行有机的结合在一起，使得其具有自洁、高抗刮、抗菌的功能。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (8)

1.一种铝瓷板的制备工艺，其特征在于，包括以下步骤：
S1：选取含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅、硅氧烷作为原料，备用；
S2：将S1中的含有无机超耐候颜料和功能性无机填料的纳米级二氧化硅加入到可旋转容器中，并进行滚动操作2h以上，得到均匀分散的纳米级二氧化硅；
S3：将S1中的硅氧烷倒入到均匀分散的纳米级二氧化硅中，然后用力摇匀3-7s，得到混合均匀的混合液A；
S4：将盛装有混合液A的可旋转容器放置到熟化机上进行熟化处理2h，其中可旋转容器处于旋转状态，得到熟化液，熟化液在阴凉处进行储存；
S5：首先利用180目的砂纸对铝基材进行抛光打磨，经过抛光打磨处理后的铝基材利用碱性脱脂剂进行脱脂处理，经过脱脂处理后的铝基材采用锆化或陶化进行钝化处理，然后再利用电热管或燃气加热管对铝基材进行预热操作，铝基材进行预热至38-45℃；
S6：利用过滤设备对S4中的熟化液进行过滤操作，经过过滤处理的熟化液通入到料缸的内部进行搅拌处理；
S7：喷枪通过隔膜泵对料缸内部经过搅拌处理的熟化液进行吸取，然后喷枪将吸取的熟化液在38-45℃温度的铝基材外表面进行喷涂熟化液，其中涂层的厚度设置为40-45μm，得到带涂层的铝基材；
S8：将S7中带涂层的铝基材进行流平操作，然后带涂层的铝基材放入到固化炉内进行固化处理，固化炉的初始温度设置为80-100℃，固化炉在80-100℃的温度下对带涂层的铝基材进行表干处理3-5min，然后固化炉再将温度调节到140-160℃，固化炉在140-160℃的温度下对带涂层的铝基材进行固化处理15-20min，得到铝瓷板。
2.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S2中，可旋转容器的旋转速度设置为100-120rpm。
3.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S4中，熟化机的最佳熟化温度设置为20-25℃。
4.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S4中，可旋转容器的旋转速度设置为120-140rpm。
5.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S6中，料缸的内部安装有用于对料缸内部熟化液进行搅拌操作的电动搅拌桨，电动搅拌桨的旋转速度设置为50-60rpm。
6.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S7中，隔膜泵上安装有可远程流量调节的远程流量调节阀。
7.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S7中，喷枪在使用后首先用自来水进行初步清洗，然后再利用酒精进行二次清洗。
8.根据权利要求1所述的一种铝瓷板的制备工艺，其特征在于，所述S8中，流平处理的时间设置为5-10min。
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