CN113210208A - Numerical control inner groove sealant filling machine - Google Patents
Numerical control inner groove sealant filling machine Download PDFInfo
- Publication number
- CN113210208A CN113210208A CN202110499748.0A CN202110499748A CN113210208A CN 113210208 A CN113210208 A CN 113210208A CN 202110499748 A CN202110499748 A CN 202110499748A CN 113210208 A CN113210208 A CN 113210208A
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- Prior art keywords
- axis
- sealant
- operation mechanism
- numerical control
- controller
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Links
- 239000000565 sealant Substances 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 239000007921 spray Substances 0.000 claims abstract description 19
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 6
- 238000013461 design Methods 0.000 abstract description 5
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 9
- 238000005507 spraying Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/02—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material being projected
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
- B05C13/025—Means for manipulating or holding work, e.g. for separate articles for particular articles relatively small cylindrical objects, e.g. cans, bottles
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a numerical control inner groove sealant filling machine which comprises a lathe bed, an X-axis operation mechanism, an R-axis operation mechanism, a Z-axis operation mechanism, a clamp, a sealant spray gun and a control system. The invention relates to the technical field of machinery, and discloses a numerical control inner groove sealant filling machine which can automatically fill in batches through an X + Z + R three-axis linkage platform and a sealant spray gun capable of automatically regulating pressure, wherein the consistency of the machine meets the design requirement, the product quality is not easy to fluctuate, and the machine does not need to be trimmed after filling, so that the design requirement is met.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to a numerical control inner groove sealant filling machine.
Background
The permanent pipe joint is internally provided with an annular sealing band, and sealant is required to be filled into the annular sealing band to generate auxiliary sealing effect on a guide pipe after assembly. The sealant is a material which deforms along with the shape of the sealing surface, is difficult to flow and has certain adhesiveness. The permanent pipe joint built-in annular sealing belt is used for filling the permanent pipe joint built-in annular sealing belt to compensate and absorb surface quality errors of the guide pipe. The auxiliary sealing after the pipe joint and the guide pipe are assembled reduces or eliminates the influence of processing and manufacturing errors on the sealing performance.
The internal sealant filling equipment is manually controlled to perform external filling, the permanent pipe joint built-in annular sealing strip belongs to internal filling, at present, no special equipment is used for filling an inner cavity in China, a manual injection filling mode is adopted all the time, the manual injection filling mode is low in efficiency, poor in consistency, high in labor intensity, easy to fluctuate in product quality, and a forming structure cannot completely meet design requirements, so that the production and application of products are restricted.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a numerical control inner groove sealant filling machine, which solves the problems of low efficiency and poor consistency of the existing manual injection.
In order to achieve the purpose, the invention is realized by the following technical scheme: a numerical control inner groove sealant filling machine comprises
A bed body;
the X-axis running mechanism is positioned on the bed body;
the R-axis operation mechanism is positioned on the left side of the top of the X-axis operation mechanism;
the Z-axis operation mechanism is connected to the right side of the top of the X-axis operation mechanism in a sliding manner;
the clamp is positioned at the output end of the R-axis running mechanism, and a workpiece is arranged at the front end of the clamp;
the sealant spray gun is fixedly connected to the Z-axis running mechanism through a fine adjustment device;
the control system is positioned at the top of the lathe bed;
the control system comprises a controller, a time relay and a pressure controller;
the pressure controller is communicated with a pressure type glue feeding tank, and the pressure type glue feeding tank is communicated with the sealant spray gun;
the pressure controller, the time relay, the R-axis operation mechanism, the X-axis operation mechanism and the Z-axis operation mechanism are all electrically connected with the controller.
Preferably, the micromatic setting includes the casing with the removal end looks rigid coupling of X axle running gear, sliding connection has the slider in the casing, the moving direction rigid coupling of slider is followed to the lateral surface of casing has pneumatic cylinder B, pneumatic cylinder B's output runs through casing and slider looks rigid coupling, the opening of bar is seted up at the top of casing, the top rigid coupling of casing has pneumatic cylinder A, just pneumatic cylinder A runs through the opening, pneumatic cylinder A's output and sealed gluey spray gun looks rigid coupling.
Preferably, the hydraulic cylinder A and the hydraulic cylinder B are both connected with a hydraulic machine, and the hydraulic machine is electrically connected with the controller.
Preferably, the hydraulic cylinder A and the hydraulic cylinder B are both perpendicular to the sliding block.
The invention provides a numerical control inner groove sealant filling machine. The method has the following beneficial effects: the numerical control inner groove sealant filling machine carries out batch automatic filling through the X + Z + R three-axis linkage platform and the sealant spray gun capable of automatically regulating pressure, the consistency of the machine meets the design requirement, the product quality is not easy to fluctuate, the finishing treatment is not needed after filling, and the design requirement is met.
Drawings
FIG. 1 is a schematic view of the mechanical apparatus of the present invention;
FIG. 2 is a schematic view of a fine adjustment device according to the present invention;
FIG. 3 is a functional block diagram of the present invention;
FIG. 4 is a schematic view of a workpiece structure according to the present invention.
In the figure: 1. the device comprises a lathe bed, a 2 and R axis running mechanism, a 3 and X axis running mechanism, a 4 and Z axis running mechanism, a 5 and clamp, a 6 and workpiece, a 7 and sealant spray gun, a8 and fine adjustment device, a81 and hydraulic cylinders A, 82 and a shell, 83 and an opening, 84 and a sliding block, 85 and hydraulic cylinders B, 9 and a controller, 10 and a time relay, 11 and a pressure controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through a wire, and an appropriate controller and an appropriate encoder should be selected according to actual conditions to meet control requirements, and specific connection and control sequences should be obtained.
The invention provides a technical scheme that:
as shown in FIGS. 1-4, a numerical control inner tank sealant filling machine comprises
A lathe bed 1.
The X-axis running mechanism 3 is positioned on the lathe bed 1;
in the specific implementation process, it is worth particularly pointing out that the X-axis operation mechanism 3 drives the Z-axis operation mechanism 4 to move transversely, close to or far away from the workpiece 6.
The R-axis operation mechanism 2 is positioned on the left side of the top of the X-axis operation mechanism 3;
in the specific implementation, it is worth mentioning that the clamp 5 and the workpiece 6 are driven to rotate.
The Z-axis operation mechanism 4 is connected to the right side of the top of the X-axis operation mechanism 3 in a sliding manner;
in the specific implementation, it is worth noting that the height of the sealant gun 7 is adjusted to conform to the workpiece 6.
The clamp 5 is positioned at the output end of the R-axis running mechanism 2, and a workpiece 6 is arranged at the front end of the clamp 5;
in the specific implementation, it is worth pointing out that the jig 5 is used to hold the workpiece 6, and the jig 5 is detachably mounted on the R-axis operation mechanism 2.
The sealant spray gun 7 is fixedly connected to the Z-axis running mechanism 4 through a fine adjustment device 8;
in the specific implementation process, it is worth pointing out that the sealant spray gun 7 is connected with a pressure type sealant feeding tank, and the sprayed sealant liquid is squeezed into the part A and the part B in the workpiece 6.
The control system is positioned at the top of the lathe bed 1;
the control system comprises a controller 9, a time relay 10 and a pressure controller 11;
in the specific implementation, it is worth pointing out that the time relay 10 is used to set the glue spraying time of the sealant spraying gun 7, and the pressure controller 11 is used to control the spraying pressure of the sealant spraying gun 7.
The pressure controller 11 is communicated with a pressure type glue feeding tank which is communicated with the sealant spray gun 7;
the pressure controller 11, the time relay 10, the R-axis operation mechanism 2, the X-axis operation mechanism 3 and the Z-axis operation mechanism 4 are all electrically connected with the controller 9.
In the specific implementation process, it is worth particularly pointing out that the controller 9 controls the R-axis operation mechanism 2, the X-axis operation mechanism 3, and the Z-axis operation mechanism 4 to operate, so as to realize automatic control.
The fine adjustment device 8 comprises a shell 82 fixedly connected with the moving end of the X-axis operation mechanism 4, a sliding block 84 is connected in the shell 82 in a sliding mode, a hydraulic cylinder B85 is fixedly connected on the outer side face of the shell 82 along the moving direction of the sliding block 84, the output end of a hydraulic cylinder B85 penetrates through the shell 82 and is fixedly connected with the sliding block 84, a strip-shaped opening 83 is formed in the top of the shell 82, a hydraulic cylinder A81 is fixedly connected on the top of the shell 82, a hydraulic cylinder A81 penetrates through the opening 83, and the output end of the hydraulic cylinder A81 is fixedly connected with the sealant spray gun 7.
In the specific implementation process, it is worth particularly pointing out that the fine adjustment device 8 is arranged to perform fine adjustment on the positions of the Y axis and the Z axis of the sealant spray gun 7, so that the spraying port of the sealant spray gun 7 is closer to the sealant spraying position of the workpiece 6.
The hydraulic cylinder A81 and the hydraulic cylinder B85 are both connected with a hydraulic machine, and the hydraulic machine is electrically connected with the controller 9.
The hydraulic cylinder A81 and the hydraulic cylinder B85 are both arranged perpendicular to the slide 84.
From the above, the working principle of the device is as follows:
first, the operating parameters in the controller 9 are set, the programmed controller sets the fill path trajectory, fill speed V0/V (revolutions per second), time setting V/V0 (seconds), pressure setting: p0
Then, the equipment is started, the controller drives the X + Z + R three-axis linkage platform to enable the outlet of a sealant spray gun 7 of the feeding system to be aligned to the position A in the workpiece 6, the equipment is suspended, the sealant spray gun 7 sprays sealant, the R-axis running mechanism 2 rotates at a set speed, the time relay 10 controls the sealant spraying time, after the time is up, the R-axis running mechanism 2 reversely rotates to cut off the sealant, the controller drives the X + Z + R three-axis linkage platform to enable the outlet of the feeding system to be aligned to the position B, the sealant spraying work is repeated, the controller drives the X + Z + R three-axis linkage platform to return to the work origin, and the filling work is finished.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a sealed machine of filling of numerical control inside groove which characterized in that: comprises that
A bed body (1);
the X-axis running mechanism (3) is positioned on the lathe bed (1);
the R-axis running mechanism (2) is positioned on the left side of the top of the X-axis running mechanism (3);
the Z-axis operation mechanism (4) is connected to the right side of the top of the X-axis operation mechanism (3) in a sliding manner;
the fixture (5) is positioned at the output end of the R-axis running mechanism (2), and a workpiece (6) is arranged at the front end of the fixture (5);
the sealant spray gun (7) is fixedly connected to the Z-axis running mechanism (4) through a fine adjustment device (8);
the control system is positioned at the top of the lathe bed (1);
the control system comprises a controller (9), a time relay (10) and a pressure controller (11);
the pressure controller (11) is communicated with a pressure type glue feeding tank, and the pressure type glue feeding tank is communicated with the sealant spray gun (7);
the pressure controller (11), the time relay (10), the R-axis operation mechanism (2), the X-axis operation mechanism (3) and the Z-axis operation mechanism (4) are all electrically connected with the controller (9).
2. The numerical control inner tank sealant filling machine as claimed in claim 1, characterized in that: fine setting device (8) include casing (82) with the removal end looks rigid coupling of X axle running gear (4), sliding connection has slider (84) in casing (82), the lateral surface of casing (82) has pneumatic cylinder B (85) along the moving direction rigid coupling of slider (84), the output of pneumatic cylinder B (85) runs through casing (82) and slider (84) looks rigid coupling, opening (83) of bar are seted up at the top of casing (82), the top rigid coupling of casing (82) has pneumatic cylinder A (81), just pneumatic cylinder A (81) runs through opening (83), the output and sealed gluey spray gun (7) looks rigid coupling of pneumatic cylinder A (81).
3. The numerical control inner tank sealant filling machine as claimed in claim 2, characterized in that: and the hydraulic cylinder A (81) and the hydraulic cylinder B (85) are both connected with a hydraulic machine, and the hydraulic machine is electrically connected with the controller (9).
4. The numerical control inner tank sealant filling machine as claimed in claim 2, characterized in that: the hydraulic cylinder A (81) and the hydraulic cylinder B (85) are both perpendicular to the sliding block (84).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110499748.0A CN113210208A (en) | 2021-05-08 | 2021-05-08 | Numerical control inner groove sealant filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110499748.0A CN113210208A (en) | 2021-05-08 | 2021-05-08 | Numerical control inner groove sealant filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113210208A true CN113210208A (en) | 2021-08-06 |
Family
ID=77093856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110499748.0A Pending CN113210208A (en) | 2021-05-08 | 2021-05-08 | Numerical control inner groove sealant filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113210208A (en) |
-
2021
- 2021-05-08 CN CN202110499748.0A patent/CN113210208A/en active Pending
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