CN113207917B - Energy-efficient intelligent cake tunnel furnace - Google Patents
Energy-efficient intelligent cake tunnel furnace Download PDFInfo
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- CN113207917B CN113207917B CN202110409382.3A CN202110409382A CN113207917B CN 113207917 B CN113207917 B CN 113207917B CN 202110409382 A CN202110409382 A CN 202110409382A CN 113207917 B CN113207917 B CN 113207917B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/42—Bakers' ovens characterised by the baking surfaces moving during the baking
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/42—Bakers' ovens characterised by the baking surfaces moving during the baking
- A21B1/48—Bakers' ovens characterised by the baking surfaces moving during the baking with surfaces in the form of an endless band
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an efficient energy-saving intelligent cake tunnel furnace which comprises a conveying mechanism, a tray loading mechanism, a material injection mechanism, a baking mechanism, a cooling mechanism and a cake grabbing mechanism, wherein the tray loading mechanism is arranged on the conveying mechanism; the tray loading mechanism comprises a plurality of tray body output assemblies, a plurality of tray body splitting and placing assemblies, an automatic feeding assembly and a tray body bearing frame; the number of the tray body output assemblies is consistent with that of the tray body split placement assemblies; the cake gripping mechanism comprises a gripping portal frame, a gripping sliding seat, a gripping telescopic body and a gripping assembly; the long edge of the grabbing telescopic body is vertical to the moving direction of the grabbing sliding seat; the grabbing component comprises two first grabbing connecting bodies, two second grabbing connecting bodies, a first extending plate rotationally connected with the first grabbing connecting bodies, and a second extending plate rotationally connected with the second grabbing connecting bodies; two pinch rolls are connected respectively between two first extension boards and between two second extension boards, and its production efficiency is high, and the tin foil dish can not overlap, and the cake yield is high.
Description
Technical Field
The invention relates to the field of food processing machinery, in particular to a high-efficiency energy-saving intelligent cake tunnel furnace.
Background
The small cake is a cake which is very popular in daily life, the existing small cake making process is the mixing of raw materials, the raw materials are injected into a tin paper disc, the tin paper disc is baked by a baking mechanism and naturally cooled and then discharged from a furnace, the automation of the actions can be completed by the existing automatic processing equipment, but in the actual working process, the phenomenon that the tin paper discs are overlapped frequently occurs when the tin paper discs are taken by a mechanical structure is found, and the redundant tin paper discs are taken away by manual operation; often transport through the surface of snatching the cake and cause the damage very often to the cake in the time after the cake natural cooling, influence pleasing to the eye.
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
The invention mainly aims to provide an efficient energy-saving intelligent cake tunnel furnace which is high in production efficiency, free of overlapping of tinfoil plates and high in cake yield.
In order to achieve the above purpose, the solution of the invention is:
an efficient energy-saving intelligent cake tunnel furnace comprises a conveying mechanism, a tray loading mechanism for placing a tin paper tray on the conveying mechanism, a material injection mechanism for injecting materials into the tin paper tray on the conveying mechanism, a baking mechanism for baking cakes on the conveying mechanism, a cooling mechanism for cooling the cakes, and a cake grabbing mechanism for grabbing the cakes; the tray loading mechanism and the material injection mechanism are positioned at the upstream of the conveying mechanism, and the baking mechanism covers the downstream of the conveying mechanism; the input end of the cooling mechanism is connected with the output end of the conveying mechanism, and the cake grabbing mechanism is positioned on one side of the output end of the cooling mechanism; the tray loading mechanism comprises a plurality of tray output assemblies, a plurality of tray splitting and placing assemblies, an automatic feeding assembly for feeding the tray output assemblies and a tray bearing frame which spans the conveying mechanism and bears the tray output assemblies; the number of the tray body output assemblies is consistent with that of the tray body split placement assemblies; the cake grabbing mechanism comprises a grabbing portal frame crossing the conveying mechanism, a grabbing sliding seat sliding on the grabbing portal frame, a grabbing telescopic body connected to the lower surface of the sliding seat and in a cuboid shape, and a grabbing component connected to the output end of the grabbing telescopic body; the long edge of the grabbing telescopic body is perpendicular to the moving direction of the grabbing sliding seat; the grabbing assembly comprises two first grabbing connecting bodies, two second grabbing connecting bodies, a first extending plate rotationally connected with the first grabbing connecting bodies, and a second extending plate rotationally connected with the second grabbing connecting bodies; the two clamping rollers are respectively connected between the two first extension plates and between the two second extension plates.
Further, the conveying mechanism comprises a first conveying belt and a cake placing plate positioned on the first conveying belt; the cake placing plate is provided with limiting holes distributed in a matrix mode.
Further, the tray body output assembly comprises a hollow discharging pipe for accommodating the tin tray, and a feeding assembly for feeding the tin tray to an input port of the discharging pipe.
Further, the discharging pipe comprises a guide straight pipe parallel to the horizontal plane, a discharging vertical pipe vertical to the horizontal plane, and an arc-shaped pipe connecting the guide straight pipe and the discharging vertical pipe.
Furthermore, the output port of the discharge vertical pipe forms a conical round pipe; the diameter of the output end of the conical round tube is larger than the minimum diameter of the tin paper disc and smaller than the maximum diameter of the tin paper disc.
Furthermore, a yielding notch is formed on the downward surface of the input end of the guide straight pipe; the feeding assembly comprises two second conveying belts arranged at intervals, a plurality of limiting bodies positioned between the two second conveying belts and used for limiting the tinfoil tray, and a telescopic driving assembly used for driving the limiting bodies to stretch; the limiting body comprises a first limiting block and a second limiting block; the first limiting blocks and the second limiting blocks are arranged on the second conveying belt at intervals;
the telescopic driving assembly comprises a first fixed seat fixed between the two second conveying belts, a second fixed seat fixed between the two second conveying belts, an inclined guide rail formed on the side surface of the output end of the second conveying belt and positioned below the abdicating notch, and a contact block formed on the upper surfaces of the first limiting block and the second limiting block and contacted with the inclined guide rail; one surface of the contact block facing to the moving direction is an arc surface; a first accommodating groove is formed on the upper surface of the first fixed seat; the first limiting block is positioned in the first accommodating hole; the first limiting block is connected with the bottom wall of the first accommodating groove through a spring; a second accommodating groove is formed in the upper surface of the second fixed seat; the second limiting block is positioned in the second accommodating hole; the second limiting block is connected with the bottom wall of the second accommodating groove through a spring.
Further, the automatic feeding assembly comprises a third conveying belt for conveying the tin paper disc and a feeding clamping assembly for clamping the tin paper disc on the third conveying belt between the first limiting block and the second limiting block.
Furthermore, the feeding clamping assembly comprises a feeding clamping bearing seat, a feeding telescopic body and a feeding clamping hand; the feeding telescopic body is connected to one surface, facing the third conveying belt, of the clamping bearing seat in a sliding mode; the feeding clamping hand is connected to the lower surface of the output end of the feeding telescopic body.
Further, the feeding clamping hand comprises a clamping hand fixing seat, a feeding left clamping hand and a feeding right clamping hand; the clamping hand fixing seat is fixedly connected to the downward surface of the output end of the feeding telescopic body; the left feeding clamping hand and the right feeding clamping hand are identical in structure and are arranged oppositely.
Furthermore, the feeding left clamping hand comprises a first connecting plate rotatably connected with the clamping hand fixing seat and a first arc-shaped plate connected to the lower surface of the first connecting plate; the arc length of the vertical cross section projection of the first arc-shaped plate is more than one fourth of the circumference of the opening of the tinfoil tray.
Furthermore, the tray body splitting and placing assembly comprises a first adsorption head, a first adsorption telescopic body for driving the first adsorption head to stretch, a second adsorption head, a second adsorption telescopic body for driving the second adsorption head to stretch, and an adsorption head bearing frame; one end of the adsorption head bearing frame is connected to one surface, facing the output direction of the first conveying belt, of the disc body bearing frame; the first adsorption head is rotatably connected to the side wall of the adsorption head bearing frame, and the second adsorption head is rotatably connected to the side wall of the adsorption head bearing frame; the first adsorption head and the second adsorption head are positioned on the same surface of the adsorption head bearing frame; the second adsorption head is positioned below the output end of the discharge vertical pipe.
Further, the subassembly is placed in the disk body split still includes the first adsorption head of real-time detection and whether there is the detecting system who adsorbs the tin paper dish with the second adsorption head.
Further, the baking mechanism comprises a baking tunnel furnace.
Further, the cooling mechanism comprises a first spiral conveying belt, a second spiral conveying belt, a fourth conveying belt and a cake placing table, the fourth conveying belt is connected with the first spiral conveying belt and the second spiral conveying belt, and the cake placing table is connected to the output end of the second spiral conveying belt.
Further, still include the transportation conveyer belt that supplies cake to snatch the mechanism and place the cake.
Further, the material injection mechanism comprises a material injection portal frame and a plurality of material injection heads positioned on the lower surface of the material injection portal frame; a plurality of notes stub bars are annotated the downward one side interval setting of material portal frame.
After adopting the structure, the invention relates to an efficient energy-saving intelligent cake tunnel furnace, which at least has the following beneficial effects:
1. the plurality of tray body splitting and placing assemblies are placed on the conveying mechanism by adsorbing the tin tray on the plurality of tray body output assemblies, a plurality of tray grabbing and placing assemblies are carried out simultaneously, the tray placing efficiency is higher, then the conveying mechanism carries the tin tray to pass through the material injecting mechanism, the material injecting mechanism injects materials into the tin tray, and the conveying mechanism carries the tin tray to be baked through the baking mechanism; cake after toasting, cool off through cooling body, stretch out downwards through snatching the telescopic body after the cooling, two centre gripping rollers are located the both sides of tin paper dish below, first extension board and second extension board take place to rotate inwards, thereby drive two centre gripping rollers and carry out the centre gripping, snatch the telescopic body and withdraw, snatch the sliding seat and remove the assigned position, it stretches out to snatch the telescopic body, first extension board and second extension board take place to rotate two centre gripping rollers outwards and loosen the transfer of accomplishing the cake, carry out the centre gripping through this mode and shift and can not destroy cake surface appearance, and adopt above-mentioned mechanism to produce the automatic level height of cake, high efficiency.
2. When the first limiting block moves to the output end of the second conveying belt quickly, the contact block on the first limiting block abuts against the lower surface of the inclined guide rail, the first limiting block moves forwards continuously along with the first limiting block, the first limiting block retracts into the first accommodating hole of the first fixing seat under the abutting of the inclined guide rail, and a stack of tin paper discs are fed into the guide straight pipe to finish material supplement.
Drawings
Fig. 1 is a schematic perspective view of an efficient energy-saving intelligent cake tunnel oven according to the present invention.
Fig. 2 is a schematic perspective view of the cooling mechanism of the present invention.
Fig. 3 is a schematic perspective view of the tray loading mechanism of the present invention.
Fig. 4 is a schematic perspective view of the tray output assembly of the present invention.
Fig. 5 is a schematic perspective view of the automatic feeding assembly of the present invention.
Fig. 6 is a schematic perspective view of the tray body splitting and placing assembly of the present invention.
Fig. 7 is a schematic perspective view of a cake gripping mechanism according to the present invention.
Fig. 8 is a perspective view of the grasping assembly according to the present invention.
Fig. 9 is a schematic perspective view of the injection mechanism of the present invention.
In the figure: a transport mechanism 1; a first conveyor belt 11; a cake placing plate 12; a stopper hole 121;
a tray loading mechanism 2; a disk output assembly 21; a discharge pipe 211; a straight guide tube 2111; a discharge standpipe 2112; a tapered round tube 21121; an arced tube 2113; a feed assembly 212; a second conveyor belt 2121; a first stopper 2122; a second stopper 2123; a first holder 2124; a second fixed mount 2125; a contact block 2126; an inclined guide rail 2127;
the tray body is divided and placed the assembly 22; a first adsorption head 221; a first absorbent telescopic body 222; the suction head carrier 223; the second adsorption head 224; a second adsorptive telescopic body 225;
an automatic feeding assembly 23; the third conveyor belt 231; a feeding clamping assembly 232; a loading clamp carrier 2321; a loading expansion body 2322; a feeding clamp 2323; a gripper fixing seat 23231; a left loading gripping hand 23232; a first connection plate 232321; a first arcuate panel 232322; a right feed clamping hand 23233; a tray body carrier 24;
a material injection mechanism 3; a material injection portal frame 31; a filling head 32;
a baking mechanism 4; a baking tunnel oven 41;
a cooling mechanism 5; a first spiral conveyer belt 51; a second spiral conveyor belt 52; the fourth conveying belt 53; a cake holding table 54;
a cake gripping mechanism 6; grabbing the portal frame 61; a gripping shoe 62; a grasping telescopic body 63; a grasping assembly 64; a nip roller 641; a first grasping linkage 642; a second capture connection 643; a first extension plate 644; a second extension plate 645; a transfer conveyor 65.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 9, the efficient energy-saving intelligent cake tunnel furnace according to the present invention includes a transportation mechanism 1, a tray loading mechanism 2 for placing tin trays on the transportation mechanism 1, a material injecting mechanism 3 for injecting materials into the tin trays on the transportation mechanism 1, a baking mechanism 4 for baking cakes on the transportation mechanism 1, a cooling mechanism 5 for cooling the cakes, and a cake grabbing mechanism 6 for grabbing the cakes; the tray loading mechanism 2 and the material injection mechanism 3 are positioned at the upstream of the conveying mechanism, and the baking mechanism 4 covers the downstream of the conveying mechanism 1; the input end of the cooling mechanism 5 is connected with the output end of the conveying mechanism 1, and the cake grabbing mechanism 6 is positioned on one side of the output end of the cooling mechanism 5; the tray loading mechanism 2 comprises a plurality of tray output assemblies 21, a plurality of tray split placement assemblies 22, an automatic feeding assembly 23 for feeding the tray output assemblies 21 and a tray bearing frame 24 which crosses the transportation mechanism 1 and bears the tray output assemblies 21; the number of the tray output assemblies 21 is the same as that of the tray splitting and placing assemblies 22; the cake grabbing mechanism 6 comprises a grabbing portal frame 61 crossing the conveying mechanism 1, a grabbing sliding seat 62 sliding on the grabbing portal frame 61, a grabbing telescopic body 63 connected to the lower surface of the sliding seat and in a cuboid shape, and a grabbing component 64 connected to the output end of the grabbing telescopic body 63; the long side of the grabbing telescopic body 63 is vertical to the moving direction of the grabbing sliding seat 62; the grabbing assembly 64 comprises two clamping rollers 641, two first grabbing joints 642, two second grabbing joints 643, a first extension plate 644 rotatably connected with the first grabbing joints 642 and a second extension plate 645 rotatably connected with the second grabbing joints 643; the two nip rollers 641 are respectively connected between the two first extension plates 644 and between the two second extension plates 645. The plurality of tray body splitting and placing assemblies 22 are placed on the conveying mechanism 1 by adsorbing the tin tray on the plurality of tray body output assemblies 21, a plurality of tray grabbing and placing assemblies are carried out simultaneously, the tray placing efficiency is higher, then the conveying mechanism 1 carries the tin tray and passes through the material injection mechanism 3, the material injection mechanism 3 injects materials into the tin tray, and the conveying mechanism 1 carries the tin tray and is baked through the baking mechanism 4; cake after toasting, cool off through cooling body 5, stretch out downwards through snatching the telescopic body 63 after the cooling, two grip rollers 641 are located the both sides of tin paper dish below, first extension board 644 and second extension board 645 take place to rotate inwards, thereby drive two grip rollers 641 and carry out the centre gripping, it withdraws to snatch the telescopic body 63, it removes the assigned position to snatch sliding seat 62, it stretches out to snatch the telescopic body 63, first extension board 644 and second extension board 645 take place outwards to rotate two grip rollers 641 and loosen the transfer of accomplishing the cake, carry out the centre gripping through this mode and shift and can not destroy cake surface appearance, and adopt above-mentioned mechanism to produce the automatic horizontally height of cake, high efficiency.
Preferably, the transporting mechanism 1 includes a first transporting belt 11 and a cake placing plate 12 on the first transporting belt 11; the cake placing plate 12 is formed with a limiting hole 121 arranged in a matrix form. Make the disk body split place subassembly 22 can be more accurate when placing the tin paper dish through setting up spacing hole 121, spacing hole 121 also plays limiting displacement to the tin paper dish simultaneously.
Preferably, the tray body output assembly 21 comprises a discharging pipe 211 which is hollow and accommodates the tin tray, and a feeding assembly 212 which feeds the tin tray to the input port of the discharging pipe 211, which is more reasonable.
Preferably, the discharge pipe 211 comprises a straight guide pipe 2111 parallel to the horizontal plane, a vertical discharge pipe 2112 perpendicular to the horizontal plane, and an arc pipe 2113 connecting the straight guide pipe 2111 and the vertical discharge pipe 2112. Through setting up direction straight tube 2111, arc pipe 2113 and ejection of compact standpipe 2112, when a pile of tin paper dish was through first arc pipe 2113, adjacent and overlapping tin paper dish can produce the clearance between meeting, realizes preliminary separation, prevents to appear a plurality of circumstances of folding together when getting the tin paper dish.
Preferably, the output opening of the outlet standpipe 2112 forms a tapered circular tube 21121; the diameter of the output end of the conical round tube 21121 is larger than the minimum diameter of the tin paper plate and smaller than the maximum diameter of the tin paper plate, so that the tin paper plate is prevented from falling out of the output port when entering the discharge vertical tube 2112.
Preferably, an abdicating notch is formed on the downward surface of the input end of the guide straight tube 2111; the feeding assembly 212 comprises two second conveyor belts 2121 arranged at intervals, a plurality of limiting bodies positioned between the two second conveyor belts 2121 and used for limiting the tinfoil tray, and a telescopic driving assembly for driving the limiting bodies to stretch; the limiting body comprises a first limiting block 2122 and a second limiting block 2123; the first stopper 2122 and the second stopper 2123 are arranged on the second conveyor belt 2121 at intervals; the tinfoil plate is prevented from falling out of the second conveyor belt 2121 without entering the straight guide pipe 2111;
the telescopic driving assembly includes a first fixing base 2124 fixed between the two second conveyor belts 2121, a second fixing base 2125 fixed between the two second conveyor belts 2121, an inclined guide rail 2127 formed at a side surface of an output end of the second conveyor belt 2121 and located below the abdicating notch, and a contact block 2126 formed on upper surfaces of the first stopper 2122 and the second stopper 2123 and contacting the inclined guide rail 2127; one surface of the contact block 2126 facing the moving direction is an arc surface; a first accommodating groove is formed on the upper surface of the first fixing seat 2124; the first limiting block 2122 is located in the first accommodating groove; the first limiting block 2122 is connected with the bottom wall of the first accommodating groove through a spring; a second accommodating groove is formed on the upper surface of the second fixing seat 2125; the second limiting block 2123 is located in the second accommodating groove; the second limiting block 2123 is connected to the bottom wall of the second accommodating groove through a spring, when the first limiting block 2122 moves to the output end of the second conveyor belt 2121, the contact block 2126 on the first limiting block 2122 abuts against the lower surface of the inclined guide rail 2127, and along with the continuous forward movement of the first limiting block 2122, the first limiting block 2122 retracts into the first accommodating hole of the first fixing seat 2124 under the abutting of the inclined guide rail 2127, and a stack of tin plate discs is fed into the guide straight tube 2111, so that the material supplement is completed.
Preferably, the automatic feeding assembly 23 includes a third conveying belt 231 for conveying the tin-paper tray, and a feeding clamping assembly 232 for clamping the tin-paper tray on the third conveying belt 231 between the first stopper 2122 and the second stopper 2123, which is more reasonable.
Preferably, the loading clamping assembly 232 includes a loading clamping bearing seat 2321, a loading telescopic body 2322 and a loading clamping hand 2323; the feeding expansion body 2322 is slidably connected to one surface of the clamping bearing seat facing the third conveyor belt 231; the feeding clamping hand 2323 is connected to the lower surface of the output end of the feeding telescopic body 2322. The feeding clamping hand 2323 is connected to the lower surface of the output end of the feeding telescopic body 2322, and slides on the feeding clamping bearing seat 2321 through the feeding telescopic body 2322, so as to drive the feeding clamping hand 2323 to move between the third conveyor belt 231 and each of the first stopper 2122 and the second stopper 2123 for feeding.
Preferably, the feeding clamping hand 2323 comprises a clamping hand fixing seat 23231, a feeding left clamping hand 23232 and a feeding right clamping hand 23233; the clamping hand fixing seat 23231 is fixedly connected to the downward surface of the output end of the feeding telescopic body 2322; the left feeding clamping hand 23232 and the right feeding clamping hand 23233 are identical in structure and arranged oppositely, and clamping is performed more stably through the left feeding clamping hand 23232 and the right feeding clamping hand 23233.
Preferably, the left loading clamping hand 23232 comprises a first connecting plate 232321 rotatably connected with the clamping hand fixing seat 23231 and a first arc-shaped plate 232322 connected to the lower surface of the first connecting plate 232321; the arc length of the vertical cross section projection of the first arc-shaped plate 232322 is more than a quarter of the circumference of the opening of the tin plate, so that the tin plate is prevented from falling off in the clamping process.
Preferably, the tray body detaching and placing assembly 22 includes a first suction head 221, a first suction telescopic body 222 driving the first suction head 221 to be telescopic, a second suction head 224, a second suction telescopic body 225 driving the second suction head 224 to be telescopic, and a suction head carrier 223; one end of the suction head carrier 223 is connected to one surface of the tray body carrier 24 facing the output direction of the first conveyor belt 11; the first suction head 221 is rotatably connected to a side wall of the suction head carrier 223, and the second suction head 224 is rotatably connected to a side wall of the suction head carrier 223; the first suction head 221 and the second suction head 224 are located on the same plane of the suction head carrier 223; second adsorption head 224 is positioned below the output end of discharge standpipe 2112. The first adsorption head 221 adsorbs the tin plate disc from the output end of the discharging vertical tube 2112, the first adsorption head 221 rotates 90 degrees towards the second adsorption head 224, the second adsorption head 224 rotates 90 degrees towards the first adsorption head 221 and extends out of the tin plate disc attached to the first adsorption head 221 towards the first adsorption head 221, the second adsorption telescopic body 225 drives the second adsorption head 224 to contract, the adsorption force of the second adsorption head 224 is greater than that of the first adsorption head 221, if only one tin plate is adsorbed by the first adsorption head 221, the second adsorption head 224 adsorbs the tin plate disc and then resets the tin plate disc to be placed on the limiting hole 121 of the first conveying belt 11, the first adsorption head 221 continues to grab a new tin plate, if two tin plates are adsorbed by the first adsorption head 221, the second adsorption head 224 adsorbs the tin plate disc to be used and then resets the tin plate disc to be placed on the limiting hole 121 of the first conveying belt 11, and the first adsorption head 221 does not move, the second suction head 224 is not operated to suck a new tin plate until the tin plate on the first suction head 221 is sucked away.
Preferably, the tray body splitting and placing assembly 22 further includes a detection system for detecting whether the first suction head 221 and the second suction head 224 have the tin-adsorbing tray in real time, and the detection system is an infrared sensor.
Preferably, the baking mechanism 4 comprises a baking tunnel oven 41, more rationally.
Preferably, the cooling mechanism 5 includes a first screw conveyor 51, a second screw conveyor 52, a fourth conveyor 53 connecting the first screw conveyor 51 and the second screw conveyor 52, and a cake placing table 54 connected to an output end of the second screw conveyor 52, and is lower in cost by natural cooling.
Preferably, the cake gripping device further comprises a transfer conveyer belt 65 for placing the cake by the cake gripping mechanism 6, so that subsequent packaging is facilitated.
Preferably, the material injection mechanism 3 comprises a material injection portal frame 31 and a plurality of material injection heads 32 positioned on the lower surface of the material injection portal frame 31; a plurality of annotate stub bar 32 and annotate material portal frame 31 one side down the interval setting, it is more reasonable to adopt current notes material machine.
The above embodiments and drawings are not intended to limit the form and style of the product of the present invention, and any suitable changes or modifications thereof by one of ordinary skill in the art should be considered as not departing from the scope of the present invention.
Claims (12)
1. An efficient energy-saving intelligent cake tunnel furnace is characterized by comprising a conveying mechanism, a tray loading mechanism for placing a tin paper tray on the conveying mechanism, a material injection mechanism for injecting materials into the tin paper tray on the conveying mechanism, a baking mechanism for baking cakes on the conveying mechanism, a cooling mechanism for cooling the cakes, and a cake grabbing mechanism for grabbing the cakes; the tray loading mechanism and the material injection mechanism are positioned at the upstream of the conveying mechanism, and the baking mechanism covers the downstream of the conveying mechanism; the input end of the cooling mechanism is connected with the output end of the conveying mechanism, and the cake grabbing mechanism is positioned on one side of the output end of the cooling mechanism; the tray loading mechanism comprises a plurality of tray output assemblies, a plurality of tray splitting and placing assemblies, an automatic feeding assembly for feeding the tray output assemblies and a tray bearing frame which spans the conveying mechanism and bears the tray output assemblies; the number of the tray body output assemblies is consistent with that of the tray body split placement assemblies; the cake grabbing mechanism comprises a grabbing portal frame crossing the conveying mechanism, a grabbing sliding seat sliding on the grabbing portal frame, a grabbing telescopic body connected to the lower surface of the sliding seat and in a cuboid shape, and a grabbing component connected to the output end of the grabbing telescopic body; the long edge of the grabbing telescopic body is perpendicular to the moving direction of the grabbing sliding seat; the grabbing assembly comprises two clamping rollers, two first grabbing connecting bodies, two second grabbing connecting bodies, a first extending plate rotationally connected with the first grabbing connecting bodies, and a second extending plate rotationally connected with the second grabbing connecting bodies; the two clamping rollers are respectively connected between the two first extension plates and between the two second extension plates;
the transportation mechanism comprises a first conveying belt and a cake placing plate positioned on the first conveying belt, and the cake placing plate is provided with limiting holes arranged in a matrix manner;
the tray body output assembly comprises a hollow discharge pipe for accommodating the tin tray and a feeding assembly for feeding the tin tray to an input port of the discharge pipe; the discharge pipe comprises a guide straight pipe parallel to the horizontal plane, a discharge vertical pipe vertical to the horizontal plane and an arc pipe connecting the guide straight pipe and the discharge vertical pipe;
an abdicating notch is formed on the downward surface of the input end of the guide straight pipe; the feeding assembly comprises two second conveying belts arranged at intervals, a plurality of limiting bodies positioned between the two second conveying belts and used for limiting the tinfoil tray, and a telescopic driving assembly used for driving the limiting bodies to stretch; the limiting body comprises a first limiting block and a second limiting block; the first limiting blocks and the second limiting blocks are arranged on the second conveying belt at intervals;
the telescopic driving assembly comprises a first fixed seat fixed between the two second conveying belts, a second fixed seat fixed between the two second conveying belts, an inclined guide rail formed on the side surface of the output end of the second conveying belt and positioned below the abdicating notch, and a contact block formed on the upper surfaces of the first limiting block and the second limiting block and contacted with the inclined guide rail; one surface of the contact block facing to the moving direction is an arc surface; a first accommodating groove is formed on the upper surface of the first fixed seat; the first limiting block is positioned in the first accommodating groove; the first limiting block is connected with the bottom wall of the first accommodating groove through a spring; a second accommodating groove is formed in the upper surface of the second fixed seat; the second limiting block is positioned in the second accommodating hole groove; the second limiting block is connected with the bottom wall of the second accommodating groove through a spring.
2. The intelligent energy-saving cake tunnel oven as claimed in claim 1, wherein the outlet of the discharge standpipe forms a conical circular tube; the diameter of the output end of the conical round tube is larger than the minimum diameter of the tin paper disc and smaller than the maximum diameter of the tin paper disc.
3. The efficient and energy-saving intelligent cake tunnel oven according to claim 1, wherein the automatic feeding assembly comprises a third conveying belt for conveying the tin plate, and a feeding clamping assembly for clamping the tin plate on the third conveying belt between the first limiting block and the second limiting block.
4. The efficient energy-saving intelligent cake tunnel oven according to claim 3, wherein the feeding clamping assembly comprises a feeding clamping bearing seat, a feeding telescopic body and a feeding clamping hand; the feeding telescopic body is connected to one surface, facing the third conveying belt, of the clamping bearing seat in a sliding mode; the feeding clamping hand is connected to the lower surface of the output end of the feeding telescopic body.
5. The efficient energy-saving intelligent cake tunnel furnace of claim 4, wherein the feeding clamping hand comprises a clamping hand fixing seat, a feeding left clamping hand and a feeding right clamping hand; the clamping hand fixing seat is fixedly connected to the surface of the feeding telescopic body with the downward output end; the feeding left clamping hand and the feeding right clamping hand are identical in structure and are arranged oppositely.
6. The efficient energy-saving intelligent cake tunnel furnace of claim 5, wherein the left feeding clamping hand comprises a first connecting plate rotatably connected with the clamping hand fixing seat and a first arc-shaped plate connected to the lower surface of the first connecting plate; the arc length of the vertical cross section projection of the first arc-shaped plate is more than one fourth of the circumference of the opening of the tinfoil tray.
7. The efficient energy-saving intelligent cake tunnel oven according to claim 1, wherein the tray body splitting and placing assembly comprises a first adsorption head, a first adsorption telescopic body driving the first adsorption head to stretch, a second adsorption head, a second adsorption telescopic body driving the second adsorption head to stretch, and an adsorption head bearing frame; one end of the adsorption head bearing frame is connected to one surface, facing the output direction of the first conveying belt, of the disc body bearing frame; the first adsorption head is rotatably connected to the side wall of the adsorption head bearing frame, and the second adsorption head is rotatably connected to the side wall of the adsorption head bearing frame; the first adsorption head and the second adsorption head are positioned on the same surface of the adsorption head bearing frame; the second adsorption head is positioned below the output end of the discharge vertical pipe.
8. The efficient energy-saving intelligent cake tunnel furnace of claim 7, wherein the tray body splitting and placing assembly further comprises a detection system for detecting whether the first adsorption head and the second adsorption head have tin-adsorbing paper trays or not in real time.
9. The energy efficient intelligent cake tunnel oven of claim 8, wherein said baking mechanism comprises a baking tunnel oven.
10. The efficient energy-saving intelligent cake tunnel oven according to claim 9, wherein the cooling mechanism comprises a first spiral conveyer belt, a second spiral conveyer belt, a fourth conveyer belt connecting the first spiral conveyer belt and the second spiral conveyer belt, and a cake placing table connected to the output end of the second spiral conveyer belt.
11. The energy-efficient intelligent cake tunnel oven of claim 10, further comprising a transfer conveyor belt for cake grabbing mechanism to place cake.
12. The efficient energy-saving intelligent cake tunnel furnace according to claim 1, wherein the material injection mechanism comprises a material injection portal frame and a plurality of material injection heads positioned on the lower surface of the material injection portal frame; a plurality of notes stub bars are annotated the downward one side interval setting of material portal frame.
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| CN113207917A (en) | 2021-08-06 |
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Denomination of invention: A high-efficiency, energy-saving and intelligent cake tunnel furnace Effective date of registration: 20230915 Granted publication date: 20220830 Pledgee: Agricultural Bank of China Limited Zhangzhou Branch Pledgor: Yunfeng machinery (Fujian) Co.,Ltd. Registration number: Y2023350000205 |
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