CN113199318A - Fuse insulator manufacturing, forming and processing equipment and method - Google Patents

Fuse insulator manufacturing, forming and processing equipment and method Download PDF

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Publication number
CN113199318A
CN113199318A CN202110565673.1A CN202110565673A CN113199318A CN 113199318 A CN113199318 A CN 113199318A CN 202110565673 A CN202110565673 A CN 202110565673A CN 113199318 A CN113199318 A CN 113199318A
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CN
China
Prior art keywords
polishing
fuse
gear
rod
insulator
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Withdrawn
Application number
CN202110565673.1A
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Chinese (zh)
Inventor
任旭娜
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Individual
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Individual
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Priority to CN202110565673.1A priority Critical patent/CN113199318A/en
Publication of CN113199318A publication Critical patent/CN113199318A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/50Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground, e.g. strings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0845Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Spark Plugs (AREA)

Abstract

The invention relates to a fuse insulator manufacturing, forming and processing device and a method, which comprises a workbench, a polishing device and a material fixing device, wherein the polishing device is arranged in the middle of the upper end surface of the workbench, the material fixing device is arranged above the polishing device, and the lower end of the material fixing device is fixedly connected to the workbench. The invention can solve the following problems possibly encountered in the polishing process of the existing insulating porcelain insulator: a. the outer side wall of the insulating porcelain bottle is polished by a polishing tool manually, and the mode has the advantages of more manpower, higher polishing strength and lower polishing efficiency, and cannot meet the productivity of enterprises; b. when the manual work is polished, the polishing effect can only be judged by virtue of the experience of a polishing worker, and even the incomplete polishing condition occurs, so that the polishing effect is poor, and the production quality of the insulating porcelain insulator is reduced.

Description

Fuse insulator manufacturing, forming and processing equipment and method
Technical Field
The invention relates to the field of manufacturing, forming and processing of fuse insulator porcelain bottles, in particular to equipment and a method for manufacturing, forming and processing fuse insulator porcelain bottles.
Background
The porcelain insulator is also called as a high-voltage porcelain insulator or an insulator and plays an important role in supporting a lead and preventing current from flowing back to the ground in an overhead power transmission line. Use with the fuse cooperation usually, insulating vase adopts the mould to pour when making, when pouring the shaping after, demolishs the mould to obtain fashioned insulating vase, the lateral wall of insulating vase this moment is unevenness state mostly, consequently still need polish the processing to it, thereby improves insulating vase's production quality.
At present, the following problems may be encountered in the polishing process of the existing porcelain insulator: a. the outer side wall of the insulating porcelain bottle is polished by a polishing tool manually, and the mode has the advantages of more manpower, higher polishing strength and lower polishing efficiency, and cannot meet the productivity of enterprises; b. when the manual work is polished, the polishing effect can only be judged by virtue of the experience of a polishing worker, and even the incomplete polishing condition occurs, so that the polishing effect is poor, and the production quality of the insulating porcelain insulator is reduced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problem that the prior insulating porcelain insulator can encounter the following problems in the polishing process: a. the outer side wall of the insulating porcelain bottle is polished by a polishing tool manually, and the mode has the advantages of more manpower, higher polishing strength and lower polishing efficiency, and cannot meet the productivity of enterprises; b. when the manual work is polished, the polishing effect can only be judged by virtue of the experience of a polishing worker, and even the incomplete polishing condition occurs, so that the polishing effect is poor, and the production quality of the insulating porcelain insulator is reduced.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a fuse insulator manufacturing, forming, processing and treating device comprises a workbench, a polishing device and a material fixing device, wherein the polishing device is arranged in the middle of the upper end face of the workbench, the material fixing device is arranged above the polishing device, and the lower end of the material fixing device is fixedly connected to the workbench; wherein:
the polishing device comprises a rectangular frame body, a polishing mechanism, a polishing head and an annular collecting tank, wherein the rectangular frame body is fixedly arranged in the middle of the upper end face of the workbench, the polishing mechanism is arranged in the rectangular frame body, the polishing head is arranged at the upper end of the polishing mechanism, and the annular collecting tank is arranged on the upper end face of the rectangular frame body;
the solid material device include the Contraband shaped plate, conveying mechanism, first diaphragm, fixed montant, the second diaphragm, actuating mechanism, adjustment mechanism, slewing mechanism, prop tight mechanism and installation disc, wherein the up end fixedly connected with Contraband shaped plate of workstation, the opening of Contraband shaped plate is down, conveying mechanism is installed to the upper end of Contraband shaped plate, the first diaphragm of conveying mechanism's lower extreme fixedly connected with, fixed montant is installed to the lower terminal surface symmetry of first diaphragm, the lower extreme fixedly connected with second diaphragm of fixed montant, the up end of second diaphragm is provided with actuating mechanism, actuating mechanism's lower extreme fixedly connected with installation disc, the inside of installation disc is provided with adjustment mechanism, the cylindricality recess has been seted up inside adjustment mechanism's lower extreme, the inside of cylindricality recess is provided with props tight mechanism, install slewing mechanism on the lower terminal surface of installation disc.
As a preferred technical scheme of the invention, the polishing mechanism comprises a polishing motor, a first gear, a second gear, a gear shaft, a flower-shaped gear, a rotating shaft, a first deflector rod and a second deflector rod, wherein the polishing motor is arranged at the position, close to the middle part, of the lower end surface inside the rectangular frame body through a motor base, the first gear is arranged on an output shaft of the polishing motor through a key, the first deflector rod is uniformly arranged at the position, close to the left end, of the upper end surface of the first gear along the circumferential direction, the second gear is externally meshed at the right side of the first gear, the second gear is arranged at the upper end of the gear shaft through a key, the lower end of the gear shaft is connected with the bottom of the rectangular frame body through a bearing, the second deflector rod is uniformly arranged at the position, close to the left end, of the upper end surface of the second gear along the circumferential direction, the flower-shaped gear is attached to the outer side of the second deflector rod in a sliding manner, the flower-shaped gear is arranged at the lower end of the rotating shaft through a key, the rotating shaft is connected with the middle part of the upper end of the rectangular frame body through a bearing, and the upper end of the rotating shaft is provided with a polishing head.
According to the preferred technical scheme, the polishing head is detachably connected with the upper end of the rotating shaft, the polishing head can be conveniently disassembled, assembled and replaced, the outer side wall of the polishing head is wavy, and the wavy polishing head can polish the concave part on the outer side wall of the fuse insulator, so that the polishing effect is guaranteed.
As a preferable technical scheme of the invention, the lower end of the left side wall of the shaped plate is provided with a feeding port, and the lower end of the right side wall of the Contraband shaped plate is provided with a taking port.
As a preferable technical scheme of the invention, the conveying mechanism comprises a bidirectional motor, a driving pulley, an annular belt, a driven pulley, a screw rod and a mounting block, wherein the screw rod is mounted in the Contraband-shaped plate at a position close to the upper end through a bearing, the mounting block is mounted on the screw rod at a position close to the left end in a threaded manner, the upper end surface of the mounting block is arranged at the position of the mounting block, the upper end surface of the inner part of the Contraband-shaped plate is in sliding connection, the driven pulley is connected to the right end of the screw rod through a key, the driving pulley is arranged above the driven pulley, the driving pulley is connected with the driven pulley through the annular belt, the driving pulley is mounted on an output shaft of the bidirectional motor through a key, and the bidirectional motor is mounted at a position close to the right end of the top of the Contraband-shaped plate through a motor base.
As a preferred technical scheme of the invention, the driving mechanism comprises a driving plate, a connecting rod, a buffer spring, a reciprocating motor, a rocker and a pulley, wherein the reciprocating motor is installed at the middle part of the upper end surface of the second transverse plate through a motor base, the rocker is installed on an output shaft of the reciprocating motor through a key, the upper end of the rocker is connected with the pulley, the driving plate is arranged outside the pulley, a pulley groove is formed in the front side wall of the driving plate, the pulley is slidably installed in the pulley groove, the connecting rod is symmetrically arranged on the lower end surface of the driving plate, circular through holes are symmetrically formed in the second transverse plate, the connecting rod is slidably arranged in the circular through holes, and the buffer spring is sleeved on the connecting rod above the circular through holes.
As a preferred technical scheme of the invention, the adjusting mechanism comprises a pumping dual-purpose air pump, an elastic air bag, an arc-shaped plate, a sliding rod, a return spring and a rotating rod, wherein a round cavity is formed in the middle of the inside of the mounting disc, the elastic air bag is arranged in the round cavity, the elastic air bag is in an inflated state in an initial state, the pumping dual-purpose air pump is mounted in the middle of the upper end face of the mounting disc through an air pump base, rectangular slideways are uniformly formed in the circumferential direction of the outer side of the round cavity, the sliding rods are slidably mounted in the rectangular slideways, the return spring is connected between one end of the sliding rod, far away from the elastic air bag, and the side wall of the rectangular slideways, the return spring is in a compressed state in the initial state, one end of the sliding rod, close to the elastic air bag, is fixedly connected with the arc-shaped plate, the arc-shaped plate is attached to the outer side wall of the elastic air bag, a strip-shaped through groove is formed in the bottom of the rectangular slideways, the rotating rod is slidably arranged in the strip-shaped through groove, the upper end of the rotating rod is connected with the lower end of the sliding rod through a bearing.
As a preferred technical scheme of the invention, the rotating mechanism comprises a rotating motor, a driving gear and a driven gear, wherein the rotating motor is installed in the middle of the lower end face of the installation disc through a motor base, the driving gear is installed on an output shaft of the rotating motor through a key, the driven gear is installed in the middle of the rotating rod through a key, and the driving gear can be meshed with the driven gear.
As a preferred technical scheme of the invention, the tightening mechanism comprises an electric push rod, a roller, a rotating plate, a limiting shaft, a rolling ball, a tightening rod, an extrusion spring and a semi-cylindrical tightening column, wherein the lower end of the rotating rod is provided with a cylindrical groove, the electric push rod is arranged at the position, close to the inner side, of the upper end inside the cylindrical groove through a push rod base, the roller is arranged at the lower end of the electric push rod, the rotating plate is arranged at the outer side of the roller, a roller groove is arranged at the position, close to the upper end, of the front side wall of the rotating plate, the roller is arranged in the roller groove in a sliding manner, the middle part of the rotating plate is arranged at the middle part of the limiting shaft in a rotating manner, the front end and the rear end of the limiting shaft are connected with the inner side wall of the cylindrical groove through a bearing, the rolling balls are arranged at the upper end and the lower end of the rotating plate, the tightening rod is attached to the outer side wall of the rolling ball in a sliding manner, the upper end of the tightening rod is connected with the inner side wall of the cylindrical groove through the extrusion spring, the lower end of the tightening rod is fixedly connected with a semi-cylindrical tightening column.
In addition, the invention also provides a method for manufacturing, forming and processing the fuse insulating porcelain insulator, which comprises the following steps:
s1, feeding and tensioning: the driving mechanism drives the tensioning mechanism to move downwards to a proper position, so that a fuse insulating porcelain bottle to be polished is sleeved at the lower end of the tensioning mechanism manually, the fuse insulating porcelain bottle is tensioned and fixed through the tensioning mechanism, and the tensioned and fixed fuse insulating porcelain bottle is driven to move upwards for a proper distance through the driving mechanism;
s2, conveying: after the step S1 is finished, the fuse insulating porcelain bottle after being tensioned and fixed is driven by the conveying mechanism to be conveyed rightwards to the position right above the polishing device, the conveying mechanism stops running, the fuse insulating porcelain bottle after being tensioned and fixed is driven by the driving mechanism to move downwards to the outer side of the polishing head, and the driving mechanism stops running;
s3, polishing: after the step S2 is finished, the adjusting mechanism drives the fuse insulator to contract inwards, so that the outer side wall of the fuse insulator is tightly attached to the outer side wall of the polishing head, the polishing head is driven to rotate in a reciprocating mode through the polishing mechanism, and meanwhile the fuse insulator is driven to rotate through the rotating mechanism, so that polishing treatment on the outer side wall of the fuse insulator is achieved;
s4, blanking treatment: after the completion of the S3, the fuse porcelain insulator after the completion of polishing is driven by the adjusting mechanism to be separated from the polishing head, the polishing mechanism stops running, the driving mechanism and the conveying mechanism are started, the fuse porcelain insulator after the completion of polishing is driven by the mutual matching of the driving mechanism and the conveying mechanism to be conveyed to the right end of the Contraband-shaped plate rightwards, and therefore the blanking process is completed manually.
(III) advantageous effects
1. According to the equipment and the method for manufacturing, forming and processing the fuse insulator, the material fixing device can simultaneously support and fix a plurality of fuse insulator through the supporting mechanism, the adjusting mechanism simultaneously drives the fuse insulator to contract inwards, so that the inner side wall of the fuse insulator is tightly attached to the polishing head, and the rotating mechanism drives the fuse insulator to rotate, so that circumferential uniform polishing treatment on the outer side wall of the fuse insulator is realized, the polishing efficiency is high, the polishing effect is good, the manpower input is greatly reduced, the polishing cost is reduced, and the enterprise income is improved;
2. according to the equipment and the method for manufacturing, forming and processing the fuse insulating porcelain insulator, the polishing device can drive the polishing head to rotate back and forth through the polishing mechanism, so that the polishing efficiency is greatly improved, the polishing head is convenient and fast to install and replace, the practical performance of the equipment is improved, the polishing head can guarantee the uniformity of polishing effect in the rotating process, the condition of uneven polishing is avoided, the polishing quality is improved, and the production quality of the fuse insulating porcelain insulator is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic view of the construction of the polishing apparatus of the present invention;
FIG. 6 is a top view of the rectangular frame and grinding mechanism of the present invention;
FIG. 7 is a schematic view of the construction of the Contraband shaped plate and conveyor mechanism of the present invention;
FIG. 8 is a schematic structural view of the first cross plate, the fixed vertical bar, the second cross plate and the driving mechanism of the present invention;
FIG. 9 is a schematic structural view of an adjusting mechanism, a rotating mechanism, a tightening mechanism and a mounting disk of the present invention;
FIG. 10 is an enlarged view of the portion of FIG. 4 from the A direction in the present invention;
FIG. 11 is a schematic perspective view of a fuse insulator according to the present invention;
fig. 12 is a flow chart of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 12, a fuse insulator manufacturing, molding, processing and treating device comprises a workbench 1, a polishing device 2 and a material fixing device 3, wherein the polishing device 2 is arranged in the middle of the upper end surface of the workbench 1, the material fixing device 3 is arranged above the polishing device 2, and the lower end of the material fixing device 3 is fixedly connected to the workbench 1; wherein:
the polishing device 2 comprises a rectangular frame body 21, a polishing mechanism 22, a polishing head 23 and an annular collecting tank 24, wherein the rectangular frame body 21 is fixedly mounted in the middle of the upper end face of the workbench 1, the polishing mechanism 22 is arranged in the rectangular frame body 21, the polishing head 23 is mounted at the upper end of the polishing mechanism 22, and the annular collecting tank 24 is mounted on the upper end face of the rectangular frame body 21. During specific work, the polishing head 23 is driven to rotate in a reciprocating mode through the polishing mechanism 22, so that the outer side wall of the fuse insulator is polished, and the annular collecting groove 24 can collect polishing scraps in the polishing process.
The grinding mechanism 22 comprises a grinding motor 221, a first gear 222, a second gear 223, a gear shaft 224, a flower-shaped gear 225, a rotating shaft 226, a first driving lever 227 and a second driving lever 228, wherein the grinding motor 221 is installed on the position, close to the middle part, of the lower end surface inside the rectangular frame body 21 through a motor base, the first gear 222 is installed on an output shaft of the grinding motor 221 through a key, the first driving lever 227 is evenly arranged on the position, close to the left end, of the upper end surface of the first gear 222 along the circumferential direction, the second gear 223 is meshed outside the right side of the first gear 222, the second gear 223 is installed at the upper end of the gear shaft 224 through a key, the lower end of the gear shaft 224 is connected with the bottom of the rectangular frame body 21 through a bearing, the second driving lever 228 is evenly arranged on the position, close to the left end, the outer side of the second driving lever 228 is in sliding fit with the flower-shaped gear 225, the flower-shaped gear 225 is installed at the lower end of the rotating shaft 226 through a key, the upper end middle part that axis of rotation 226 passes through bearing and rectangle framework 21 links to each other, and the head 23 of polishing is installed to the upper end of axis of rotation 226, the upper end of the head 23 of polishing and axis of rotation 226 for can dismantle the connection, can dismantle the connection and be convenient for carry out dismouting and change to the head 23 of polishing, the lateral wall of the head 23 of polishing is wavy, wavy head 23 of polishing can polish the processing to the depressed part on the insulating vase lateral wall of fuse to guarantee the effect of polishing. During specific work, the grinding motor 221 drives the first gear 222 to rotate, the second gear 223 is driven to rotate through the mutual meshing of the first gear 222 and the second gear 223, the second driving lever 228 is driven to rotate, the flower-shaped gear 225 is driven to rotate positively, the first gear 222 can drive the first driving lever 227 to rotate in the rotating process, when the second driving lever 228 is separated from the flower-shaped gear 225, the first driving lever 227 can be matched with the flower-shaped gear 225, the flower-shaped gear 225 is driven to rotate reversely, the process is circulated, the flower-shaped gear 225 is driven to rotate in a reciprocating mode, the rotating shaft 226 is driven to rotate in a reciprocating mode, and the purpose of driving the grinding head 23 to rotate in a reciprocating mode is achieved.
The material fixing device 3 comprises Contraband-shaped plates 31, a conveying mechanism 32, a first transverse plate 33, a fixed vertical rod 34, a second transverse plate 35, a driving mechanism 36, an adjusting mechanism 37, a rotating mechanism 38, a tightening mechanism 39 and an installation disc 310, wherein the upper end surface of the workbench 1 is fixedly connected with the Contraband-shaped plates 31, the pir-shaped plates 31 with openings facing downwards, the 21274, the lower end of the left side wall of the shaped plates 31 is provided with a feeding port and the 21274, the lower end of the right side wall of the shaped plates 31 is provided with a material taking port and the 21274, the upper end of the shaped plates 31 is provided with the conveying mechanism 32, the lower end of the conveying mechanism 32 is fixedly connected with the first transverse plate 33, the lower end surface of the first transverse plate 33 is symmetrically provided with the fixed vertical rod 34, the lower end of the fixed vertical rod 34 is fixedly connected with the second transverse plate 35, the upper end surface of the second transverse plate 35 is provided with the driving mechanism 36, the lower end of the driving mechanism 36 is fixedly connected with the installation disc 310, the adjusting mechanism 37 is arranged inside the installation disc 310, the lower end of the adjusting mechanism 37 is provided with a cylindrical groove, the cylindrical groove is provided with a tightening mechanism 39, and the lower end surface of the mounting disc 310 is provided with a rotating mechanism 38. During the specific operation, the driving mechanism 36 drives the tightening mechanism 39 to move downwards to a proper position, so that a fuse insulating porcelain bottle to be polished is sleeved at the lower end of the tightening mechanism 39 manually, the fuse insulating porcelain bottle is tightened and fixed through the tightening mechanism 39, the driving mechanism 36 drives the tightened and fixed fuse insulating porcelain bottle to move upwards for a proper distance, the conveying mechanism 32 drives the tightened and fixed fuse insulating porcelain bottle to be conveyed rightwards to the right above the polishing device 2, the conveying mechanism 32 stops operating, the driving mechanism 36 drives the tightened and fixed fuse insulating porcelain bottle to move downwards to the outer side of the polishing head 23, the driving mechanism 36 stops operating, the adjusting mechanism 37 drives the fuse insulating porcelain bottle to contract inwards, and the outer side wall of the fuse insulating porcelain bottle is tightly attached to the outer side wall of the polishing head 23, meanwhile, the rotating mechanism 38 drives the fuse insulator after being tightly supported and fixed to rotate, so that the axial polishing treatment of the outer side wall of the fuse insulator is realized.
The conveying mechanism 32 comprises a bidirectional motor 321, a driving pulley 322, an annular belt 323, a driven pulley 324, a screw rod 325 and a mounting block 326, wherein the screw rod 325 is mounted at a position close to the upper end in the Contraband-shaped plate 31 through a bearing, the mounting block 326 is mounted at a position close to the left end on the screw rod 325 in a threaded manner, the upper end face and the mounting block 326 are arranged at the upper end face and the mounting block 21274, the upper end face in the shape plate 31 is in sliding connection, the driven pulley 324 is connected to the right end of the screw rod 325 through a key, the driving pulley 322 is arranged above the driven pulley 324, the driving pulley 322 is connected with the driven pulley 324 through the annular belt 323, the driving pulley 322 is mounted on the output shaft of the bidirectional motor 321 through a key, and the bidirectional motor 321 is mounted at a position close to the right end on the top of the Contraband-shaped plate 31 through a motor base. During specific work, the driving belt wheel 322 is driven to rotate through the bidirectional motor 321, so that the endless belt 323 is driven to rotate, the driven belt wheel 324 is driven to rotate through the endless belt 323, the screw rod 325 is driven to rotate, the mounting block 326 is driven to move on the screw rod 325, and the purpose of conveying the fuse insulating porcelain insulator after being tightly supported and fixed is achieved.
Actuating mechanism 36 include drive plate 361, connecting rod 362, buffer spring 363, reciprocating motor 364, rocker 365 and pulley 366, wherein reciprocating motor 364 is installed through the motor frame in the upper end face middle part of second diaphragm 35, rocker 365 is installed through the key on reciprocating motor 364's the output shaft, rocker 365's upper end is connected with pulley 366, pulley 366's the outside is provided with drive plate 361, the pulley groove has been seted up on the preceding lateral wall of drive plate 361, pulley 366 slidable mounting is in the pulley groove, the lower terminal surface symmetry of drive plate 361 is provided with connecting rod 362, circular through-hole has been seted up to the symmetry on the second diaphragm 35, connecting rod 362 slides and sets up in circular through-hole, the cover is equipped with buffer spring 363 on the connecting rod 362 of circular through-hole top. During specific work, the reciprocating motor 364 drives the rocker 365 to rotate, so that the pulley 366 is driven to slide in a pulley groove formed in the driving plate 361, the driving plate 361 is driven to move downwards, the connecting rod 362 is driven to move downwards, and the purpose of driving the fuse insulating porcelain bottle tightly supported and fixed to move downwards is achieved.
The adjusting mechanism 37 comprises a suction dual-purpose air pump 371, an elastic air bag 372, an arc-shaped plate 373, a sliding rod 374, a reset spring 375 and a rotating rod 376, wherein a circular cavity is formed in the middle of the inside of the mounting disc 310, the elastic air bag 372 is arranged in the circular cavity, the elastic air bag 372 is in an inflated state in an initial state, the suction dual-purpose air pump 371 is mounted in the middle of the upper end face of the mounting disc 310 through an air pump base, rectangular slideways are uniformly formed in the circumferential direction of the outer side of the circular cavity, the sliding rods 374 are slidably mounted in the rectangular slideways, the reset spring 375 is connected between one end, away from the elastic air bag 372, of each sliding rod 374 and the side wall of each rectangular slideway, the reset spring 375 is in a compressed state in the initial state, the arc-shaped plate 373 is fixedly connected to one end, close to the elastic air bag 372, the arc-shaped plate 373 is attached to the outer side wall of the elastic air bag 372, and a strip-shaped through groove is formed in the bottom of each rectangular slideway, a rotating rod 376 is arranged in the strip-shaped through groove in a sliding mode, and the upper end of the rotating rod 376 is connected with the lower end of the sliding rod 374 through a bearing. During operation, pump the processing of bleeding to elasticity gasbag 372 through suction dual-purpose air pump 371, thereby drive elasticity gasbag 372 shrink, the reaction force through reset spring 375 drives slide bar 374 to move to the inboard, thereby it contacts with elasticity gasbag 372 all the time to drive arc 373, thereby drive bull stick 376 moves to the inboard, thereby it pastes tightly to drive the fuse insulator after propping tightly to move to the inboard and polish the outside wall of head 23 tightly, thereby the realization carries out the purpose that circumference was polished to the lateral wall of fuse insulator.
The rotating mechanism 38 comprises a rotating motor 381, a driving gear 382 and a driven gear 383, wherein the rotating motor 381 is installed on the middle of the lower end face of the installation disc 310 through a motor base, the driving gear 382 is installed on an output shaft of the rotating motor 381 through a key, the driven gear 383 is installed on the middle of the rotating rod 376 through a key, and the driving gear 382 can be meshed with the driven gear 383. During specific work, in-process to the inboard motion of bull 376, can drive driven gear 383 to the inboard motion, when the lateral wall of fuse insulator and the lateral wall of the head 23 of polishing paste tightly, driven gear 383 just with driving gear 382 intermeshing, start rotating motor 381, drive driving gear 382 through rotating motor 381 and rotate, thereby drive driven gear 383 and rotate, thereby drive bull 376 rotates, thereby reach and drive the fuse insulator after propping tightly fixing and carry out the pivoted purpose.
The tightening mechanism 39 comprises an electric push rod 391, a roller 392, a rotating plate 393, a limiting shaft 394, a rolling ball 395, a tightening rod 396, an extrusion spring 397 and a semi-cylindrical tightening column 398, wherein the lower end of the rotating rod 376 is provided with a cylindrical groove, the position of the inner upper end of the cylindrical groove close to the inner side is provided with the electric push rod 391 through a push rod base, the lower end of the electric push rod 391 is provided with the roller 392, the outer side of the roller 392 is provided with the rotating plate 393, the position of the front side wall of the rotating plate 393 close to the upper end is provided with a roller groove, the roller 392 is arranged in the roller groove in a sliding way, the middle part of the rotating plate 393 is rotatably arranged in the middle part of the limiting shaft 394, the front end and the rear end of the limiting shaft 394 are connected with the inner side wall of the cylindrical groove through bearings, the upper end and the lower end of the rotating plate 393 are both provided with the 395, the tightening rod 396 is attached to the outer side wall of the rolling ball 395 in a sliding way, the upper end of the tightening rod 396 is mounted at the top of the cylindrical groove in a sliding way, the outer side wall of the bracing rod 396 far away from the rolling ball 395 is connected with the inner side wall of the cylindrical groove through the extrusion spring 397, and the lower end of the bracing rod 396 is fixedly connected with a semi-cylindrical bracing column 398. During specific work, the fuse insulating porcelain bottle cover that will polish through the manual work and handle is established on semi-cylindrical tightening post 398, drives gyro wheel 392 downstream through electric putter 391 to drive rotor plate 393 and rotate, drive spin 395 through rotor plate 393 along the gliding outside extrusion tightening rod 396 of tightening rod 396 simultaneously, thereby drive tightening rod 396 to move to the outside, thereby reach the purpose of tightening the fixed fuse insulating porcelain bottle.
In addition, the invention also provides a method for manufacturing, forming and processing the fuse insulating porcelain insulator, which comprises the following steps:
s1, feeding and tensioning: the reciprocating motor 364 drives the rocker 365 to rotate forwards, so as to drive the pulley 366 to slide in a pulley groove formed in the drive plate 361, so as to drive the drive plate 361 to move downwards, so as to drive the connecting rod 362 to move downwards, so as to drive the installation disc 310 to move downwards, so as to drive the tightening mechanism 39 to move downwards, fuse insulating china bottles needing polishing treatment are sleeved on the semi-cylindrical tightening post 398 by manpower, the electric push rod 391 drives the roller 392 to move downwards, so as to drive the rotating plate 393 to rotate, the rotating plate 393 drives the rolling ball 395 to extrude the tightening rod 396 outwards while sliding along the tightening rod 396, so as to drive the tightening rod 396 to move outwards, so as to achieve the purpose of tightening and fixing the fuse insulating china bottles, the reciprocating motor 364 drives the rocker 365 to rotate backwards, so as to drive the drive plate 361 to reset, so as to drive the connecting rod 362 to reset, thereby driving the fuse insulator to move upwards after being tightened and fixed;
s2, conveying: after the above S1 is completed, the bidirectional motor 321 drives the driving pulley 322 to rotate, so as to drive the endless belt 323 to rotate, the endless belt 323 drives the driven pulley 324 to rotate, so as to drive the screw rod 325 to rotate, so as to drive the mounting block 326 to move on the screw rod 325, so as to drive the tightly-braced fuse insulator to be conveyed rightwards to the position right above the polishing device 2, the bidirectional motor 321 stops operating, the tightly-braced fuse insulator is driven by the driving mechanism 36 to move downwards to the outer side of the polishing head 23, and the driving mechanism 36 stops operating;
s3, polishing: after the above-mentioned S2 is completed, the elastic air bag 372 is pumped by the pumping dual-purpose air pump 371, so as to drive the elastic air bag 372 to contract, the slide rod 374 is driven to move inward by the reaction force of the reset spring 375, so as to drive the arc plate 373 to contact with the elastic air bag 372 all the time, so as to drive the rotating rod 376 to move inward, so as to drive the tightly-supported fuse insulator to move inward to be attached to the outer side wall of the polishing head 23, the polishing motor 221 drives the first gear 222 to rotate, the first gear 222 and the second gear 223 are engaged with each other to drive the second gear 223 to rotate, so as to drive the second shifting lever 228 to rotate, the second shifting lever 228 drives the spline gear 225 to rotate forward, the first gear 222 drives the first shifting lever 227 to rotate in the rotating process, when the second shifting lever 228 is disengaged from the spline gear 225, the first shifting lever 227 is engaged with the spline gear 225, thereby driving the spline gear 225 to rotate reversely, circulating the way, driving the spline gear 225 to rotate in a reciprocating way, and driving the rotating shaft 226 to rotate in a reciprocating way, thereby achieving the purpose of driving the polishing head 23 to rotate in a reciprocating way, and further realizing circumferential polishing treatment on the outer side wall of the fuse insulator;
s4, blanking treatment: the completion of the above-mentioned S3 back, aerify the processing to elasticity gasbag 372 through suction dual-purpose air pump 371, thereby drive elasticity gasbag 372 inflation, the extrusion to arc 373 through elasticity gasbag 372 drives the arc 373 and resets, thereby drive slide bar 374 and reset, thereby drive bull stick 376 resets, thereby it breaks away from the head 23 of polishing to drive the fuse insulating vase after the completion of polishing, suction dual-purpose air pump 371 bring to rest, start actuating mechanism 36 and conveying mechanism 32, the fuse insulating vase after the completion of polishing is driven to carry right to the 21274through mutually supporting of actuating mechanism 36 and conveying mechanism 32, the right-hand member of shape board 31, thereby accomplish the unloading process through the manual work.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides a shaping processing treatment facility is made to fuse insulator porcelain bottle, includes workstation (1), grinding device (2) and admittedly expect device (3), its characterized in that: a polishing device (2) is arranged in the middle of the upper end face of the workbench (1), a material fixing device (3) is arranged above the polishing device (2), and the lower end of the material fixing device (3) is fixedly connected to the workbench (1); wherein:
the polishing device (2) comprises a rectangular frame body (21), a polishing mechanism (22), a polishing head (23) and an annular collecting tank (24), wherein the rectangular frame body (21) is fixedly arranged in the middle of the upper end face of the workbench (1), the polishing mechanism (22) is arranged inside the rectangular frame body (21), the polishing head (23) is arranged at the upper end of the polishing mechanism (22), and the annular collecting tank (24) is arranged on the upper end face of the rectangular frame body (21);
the material fixing device (3) comprises Contraband-shaped plates (31), a conveying mechanism (32), a first transverse plate (33), a fixed vertical rod (34), a second transverse plate (35), a driving mechanism (36), an adjusting mechanism (37), a rotating mechanism (38), a tightening mechanism (39) and a mounting disc (310), wherein the upper end surface of the workbench (1) is fixedly connected with Contraband-shaped plates (31), 21274is arranged at the lower end of the shaped plates (31) with an opening facing downwards, 21274is arranged at the upper end of the shaped plates (31), the lower end of the conveying mechanism (32) is fixedly connected with the first transverse plate (33), the fixed vertical rods (34) are symmetrically arranged on the lower end surface of the first transverse plate (33), the lower end of the fixed vertical rods (34) is fixedly connected with the second transverse plate (35), the upper end surface of the second transverse plate (35) is provided with the driving mechanism (36), the lower end of the driving mechanism (36) is fixedly connected with the mounting disc (310), an adjusting mechanism (37) is arranged inside the mounting disc (310), a cylindrical groove is formed in the lower end of the adjusting mechanism (37), a tightening mechanism (39) is arranged inside the cylindrical groove, and a rotating mechanism (38) is mounted on the lower end face of the mounting disc (310).
2. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 1, wherein: the polishing mechanism (22) comprises a polishing motor (221), a first gear (222), a second gear (223), a gear shaft (224), a flower-shaped gear (225), a rotating shaft (226), a first deflector rod (227) and a second deflector rod (228), wherein the polishing motor (221) is installed at a position, close to the middle part, of the lower end face inside the rectangular frame body (21) through a motor base, the first gear (222) is installed on an output shaft of the polishing motor (221) through a key, the first deflector rod (227) is evenly arranged at a position, close to the left end, of the upper end face of the first gear (222) in the circumferential direction, the second gear (223) is meshed outside the right side of the first gear (222), the second gear (223) is installed at the upper end of the gear shaft (224) through a key, the lower end of the gear shaft (224) is connected with the bottom of the rectangular frame body (21) through a bearing, the second deflector rod (228) is evenly arranged at a position, close to the left end, of the upper end, of the second gear (223) in the circumferential direction, a spline gear (225) is attached to the outer side of the second shift lever (228) in a sliding mode, the spline gear (225) is installed at the lower end of the rotating shaft (226) through a key, the rotating shaft (226) is connected with the middle of the upper end of the rectangular frame body (21) through a bearing, and the polishing head (23) is installed at the upper end of the rotating shaft (226).
3. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 2, wherein: the upper ends of the polishing head (23) and the rotating shaft (226) are detachably connected, and the outer side wall of the polishing head (23) is wavy.
4. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 1, wherein: the lower end of the left side wall of the v-shaped plate (31) is provided with a feeding port, the lower end of the right side wall of the v-shaped plate (31) is provided with a material taking port, and the material taking port is arranged at the lower end of the right side wall of the v-shaped plate (31).
5. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 1, wherein: the conveying mechanism (32) comprises a bidirectional motor (321), a driving belt wheel (322), an annular belt (323), a driven belt wheel (324), a screw rod (325) and a mounting block (326), the double-direction motor is characterized in that a screw rod (325) is mounted at a position, close to the upper end, in an Contraband-shaped plate (31) through a bearing, a mounting block (326) is mounted at a position, close to the left end, on the screw rod (325) through threads, an upper end face and a v-21274of the mounting block (326), an upper end face in the inner portion of the shaped plate (31) is in sliding connection, a driven belt wheel (324) is connected to the right end of the screw rod (325) through a key, a driving belt wheel (322) is arranged above the driven belt wheel (324), the driving belt wheel (322) is connected with the driven belt wheel (324) through an annular belt (323), the driving belt wheel (322) is mounted on an output shaft of a double-direction motor (321) through a key, and the double-direction motor (321) is mounted at a position, close to the right end, on the top of the Contraband-shaped plate (31) through a motor base.
6. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 1, wherein: the driving mechanism (36) comprises a driving plate (361), a connecting rod (362), a buffer spring (363), a reciprocating motor (364), a rocker (365) and a pulley (366), wherein reciprocating motor (364) are installed through the motor frame in the upper end face middle part of second diaphragm (35), rocker (365) are installed through the key on the output shaft of reciprocating motor (364), the upper end of rocker (365) is connected with pulley (366), the outside of pulley (366) is provided with drive plate (361), the pulley groove has been seted up on the preceding lateral wall of drive plate (361), pulley (366) slidable mounting is in the pulley groove, the lower terminal surface symmetry of drive plate (361) is provided with connecting rod (362), circular through-hole has been seted up to the symmetry on second diaphragm (35), connecting rod (362) slide to set up in circular through-hole, the cover is equipped with buffer spring (363) on connecting rod (362) of circular through-hole top.
7. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 1, wherein: the adjusting mechanism (37) comprises a suction dual-purpose air pump (371), an elastic air bag (372), an arc-shaped plate (373), a sliding rod (374), a reset spring (375) and a rotating rod (376), wherein a round cavity is formed in the middle of the inside of the installation disc (310), the elastic air bag (372) is arranged in the round cavity, the elastic air bag (372) is in a filling state in the initial state, the middle of the upper end face of the installation disc (310) is provided with the suction dual-purpose air pump (371) through an air pump base, rectangular slide ways are uniformly formed in the peripheral direction of the outer side of the round cavity, the sliding rods (374) are slidably arranged in the rectangular slide ways, the reset spring (375) is connected between one end, away from the elastic air bag (372), of the sliding rod (374) and the side wall of the rectangular slide ways, the arc-shaped plate (373) is fixedly connected with one end, close to the elastic air bag (372), and the arc-shaped plate (373) is attached to the outer side wall of the elastic air bag (372), the bottom of the rectangular slideway is provided with a strip-shaped through groove, a rotating rod (376) is arranged in the strip-shaped through groove in a sliding manner, and the upper end of the rotating rod (376) is connected with the lower end of a sliding rod (374) through a bearing.
8. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 7, wherein: slewing mechanism (38) including rotating motor (381), driving gear (382) and driven gear (383), wherein install rotating motor (381) through the motor frame in the lower terminal surface middle part of installation disc (310), install driving gear (382) through the key on the output shaft of rotating motor (381), driven gear (383) is all installed through the key in the middle part of bull stick (376), driving gear (382) can be engaged with driven gear (383) each other.
9. The manufacturing, forming and processing equipment for the insulator porcelain bottle of the fuse as claimed in claim 7, wherein: the tightening mechanism (39) comprises an electric push rod (391), a roller (392), a rotating plate (393), a limiting shaft (394), a rolling ball (395), a tightening rod (396), an extrusion spring (397) and a semi-cylindrical tightening column (398), wherein a cylindrical groove is formed in the lower end of the rotating rod (376), the electric push rod (391) is installed at the position, close to the inner side, of the upper end inside the cylindrical groove through a push rod base, the roller (392) is installed at the lower end of the electric push rod (391), the rotating plate (393) is arranged on the outer side of the roller (392), a roller groove is formed in the position, close to the upper end, of the front side wall of the rotating plate (393), the roller (392) is arranged in the roller groove in a sliding mode, the middle of the rotating plate (393) is rotatably arranged in the middle of the limiting shaft (394), the front end and the rear end of the limiting shaft (394) are connected with the inner side wall of the cylindrical groove through bearings, the rolling ball (395) is installed at the upper end and the lower end of the rotating plate (393), sliding fit has tightening rod (396) on the lateral wall of spin (395), and the upper end slidable mounting of tightening rod (396) is at the top of cylindricality recess, and tightening rod (396) is kept away from on the lateral wall of spin (395) and is linked to each other through the inside wall of extrusion spring (397) and cylindricality recess, and the half cylindricality of lower extreme fixedly connected with of tightening rod (396) props tight post (398).
10. A fuse insulator manufacturing, forming and processing apparatus according to any one of claims 1 to 9, wherein: when the fuse insulator manufacturing, forming and processing equipment is adopted to perform manufacturing, forming and processing on the fuse insulator, the method comprises the following steps:
s1, feeding and tensioning: the driving mechanism (36) drives the tensioning mechanism (39) to move downwards to a proper position, so that a fuse insulating porcelain bottle to be polished is sleeved at the lower end of the tensioning mechanism (39) manually, the tensioning mechanism (39) is used for tensioning and fixing the fuse insulating porcelain bottle, and the driving mechanism (36) drives the tensioned and fixed fuse insulating porcelain bottle to move upwards for a proper distance;
s2, conveying: after the step S1 is finished, the conveying mechanism (32) drives the fuse insulating porcelain bottle which is tightly supported and fixed to be conveyed to the right above the polishing device (2), the conveying mechanism (32) stops running, the driving mechanism (36) drives the fuse insulating porcelain bottle which is tightly supported and fixed to move downwards to the outer side of the polishing head (23), and the driving mechanism (36) stops running;
s3, polishing: after the step S2 is finished, the adjusting mechanism (37) drives the fuse insulator to contract inwards, so that the outer side wall of the fuse insulator is tightly attached to the outer side wall of the polishing head (23), the polishing head (23) is driven to rotate in a reciprocating mode through the polishing mechanism (22), and meanwhile the rotating mechanism (38) drives the fuse insulator to rotate, so that polishing treatment on the outer side wall of the fuse insulator is achieved;
s4, blanking treatment: after the step S3, the adjusting mechanism (37) drives the polished fuse insulator to be separated from the polishing head (23), the polishing mechanism (22) stops running, the driving mechanism (36) and the conveying mechanism (32) are started, and the fuse insulator after polishing is driven to be conveyed to the right of the 21274and the right of the shape plate (31) through the mutual matching of the driving mechanism (36) and the conveying mechanism (32), so that the blanking process is completed manually.
CN202110565673.1A 2021-05-24 2021-05-24 Fuse insulator manufacturing, forming and processing equipment and method Withdrawn CN113199318A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110565673.1A CN113199318A (en) 2021-05-24 2021-05-24 Fuse insulator manufacturing, forming and processing equipment and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110565673.1A CN113199318A (en) 2021-05-24 2021-05-24 Fuse insulator manufacturing, forming and processing equipment and method

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CN113199318A true CN113199318A (en) 2021-08-03

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CN202110565673.1A Withdrawn CN113199318A (en) 2021-05-24 2021-05-24 Fuse insulator manufacturing, forming and processing equipment and method

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113560969A (en) * 2021-09-26 2021-10-29 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc
CN114474333A (en) * 2022-01-28 2022-05-13 醴陵市精工瓷业有限公司 Fuse porcelain bottle forming production line and process
CN115091311A (en) * 2022-08-25 2022-09-23 徐州德缘新型建材有限公司 Cement vase column surface treatment device and treatment method
CN115206749A (en) * 2022-09-08 2022-10-18 射阳县口达食品有限公司 Emergency protection device for circuit of food processing equipment
CN117381586A (en) * 2023-12-06 2024-01-12 陶瓷工业设计研究院(福建)有限公司 Special automatic processing machine tool for ceramic part slotting

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113560969A (en) * 2021-09-26 2021-10-29 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc
CN113560969B (en) * 2021-09-26 2021-12-10 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc
CN114474333A (en) * 2022-01-28 2022-05-13 醴陵市精工瓷业有限公司 Fuse porcelain bottle forming production line and process
CN114474333B (en) * 2022-01-28 2023-11-03 醴陵市精工瓷业有限公司 Fuse porcelain bottle forming production line and process
CN115091311A (en) * 2022-08-25 2022-09-23 徐州德缘新型建材有限公司 Cement vase column surface treatment device and treatment method
CN115206749A (en) * 2022-09-08 2022-10-18 射阳县口达食品有限公司 Emergency protection device for circuit of food processing equipment
CN117381586A (en) * 2023-12-06 2024-01-12 陶瓷工业设计研究院(福建)有限公司 Special automatic processing machine tool for ceramic part slotting
CN117381586B (en) * 2023-12-06 2024-03-15 陶瓷工业设计研究院(福建)有限公司 Special automatic processing machine tool for ceramic part slotting

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Application publication date: 20210803