CN113199306B - Production line for removing slag and burrs of blanking part and deburring method - Google Patents
Production line for removing slag and burrs of blanking part and deburring method Download PDFInfo
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- CN113199306B CN113199306B CN202110382463.9A CN202110382463A CN113199306B CN 113199306 B CN113199306 B CN 113199306B CN 202110382463 A CN202110382463 A CN 202110382463A CN 113199306 B CN113199306 B CN 113199306B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/06—Features relating to organisation of working of machines
Abstract
The invention discloses a production line for removing slag and burrs of a blanking piece, which comprises a safety channel, a cutting blanking frame and a deburring channel which are arranged in parallel at intervals, wherein the deburring channel is arranged along the length extending direction of the interval between the safety channel and the cutting blanking frame, a plurality of blanking station positions are arranged on the cutting blanking frame at intervals, a blanking cutter is respectively arranged on each blanking station position, a feeding machine, a feeding conveyor device, a sanding device, a discharging conveyor device and a movable material receiving frame are respectively arranged along the extending direction from the feeding end to the discharging end of the deburring channel, the feeding machine stretches across two sides above the feeding conveyor device, a detection assembly is arranged between the feeding end of the feeding conveyor device and the sanding device, and the method is disclosed. The invention can remove the residual slag and burrs on the surface of the lower plate with high quality and high efficiency, has high deburring efficiency and simultaneously considers the plates with different dimensions.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a production line for removing slag and burrs of a blanking piece and a deburring method.
Background
The existing blanking plate slag removing process is characterized in that plates with the size of 200mm multiplied by 400mm are subjected to slag removal by a roller mixer, other large plates are subjected to manual polishing and slag removal, the workload of slag and burr residues on the manual polishing plate surface is large, the operating environment is poor, the working efficiency is low, a movable cover plate is arranged at the top of a roller of the roller mixer to form an opening for placing the plates, and a movable discharge hole is formed in the bottom of the roller. When feeding, the bottom discharge port is closed, and the top feeding port is opened; in the rotating process of the roller stirrer, the plates are overturned through the friction action with the inner wall of the roller, so that mutual collision and sliding are generated between the plates, and the slag attached to the plate surface falls off. After the operation for a certain time, the bottom discharge hole of the drum mixer is opened, and the plate falls into the collecting frame due to the dead weight. However, the roller deslagging equipment has high operation noise, and the generated dust and slag cause environmental dust pollution, so that workers have high occupational disease risk; the sharp corner of the plate is easy to flatten by the roller deslagging mode, and a new burr point is formed. Due to the irregular stacking of the plates in the roller, the plates cannot be completely contacted and rubbed. For plates with a number of points of two or more, the plate-adhering slag cannot be removed significantly.
Disclosure of Invention
The invention aims to provide a production line and a deburring method for removing slag and burrs of a blanking piece. In order to achieve the above object, the present invention adopts the following technical effects:
according to one aspect of the invention, the production line for removing slag and burrs of blanking pieces comprises a safety channel, a cutting blanking frame and a deburring channel which are arranged in parallel at intervals, wherein the deburring channel is arranged along the length extending direction of the interval between the safety channel and the cutting blanking frame, a plurality of blanking station positions are arranged on the cutting blanking frame at intervals, a blanking cutter is arranged on each blanking station position respectively, a feeding machine, a feeding conveyor device, a sanding device, a discharging conveyor device and a movable receiving frame are arranged along the extending direction of the feeding end to the discharging end of the deburring channel respectively, the feeding machine stretches across two sides above the feeding conveyor device, one end of the feeding machine is fixed on the inner side edge of the safety channel, the other end of the feeding machine stretches across the feeding conveyor device and extends above the cutting blanking frame, the discharging end of the feeding conveyor device and the feeding end of the discharging conveyor device stretch into the sanding device respectively, and a detection assembly is arranged between the feeding end of the feeding conveyor device and the sanding device and arranged above the feeding conveyor device.
In a further preferred embodiment of the above solution, the detecting assembly includes an aluminum alloy frame, fixed beams, cylindrical sliding guide rails, sensor assemblies, and a detecting controller, the aluminum alloy frame is fixed on the peripheral side walls of the feeding conveyor device, the fixed beams are transversely arranged at two ends of the aluminum alloy frame in a crossing manner, the fixed beams cross over the feeding conveyor device, and the two ends of the fixed beams are fixed on the aluminum alloy frame through connecting seats, two parallel cylindrical sliding guide rails are fixed between two sides of the feeding conveyor device along the conveying direction of the feeding conveyor device and at two ends of the aluminum alloy frame through the fixed beams, one or more than two sensor assemblies are transversely arranged at intervals in the diameter of the two parallel cylindrical sliding guide rails, and the sensor assemblies are electrically connected with the detecting controller; the outer wall of the end parts of the two ends of the cylindrical sliding guide rail is respectively sleeved with a fixing ring, and the sensor assembly is sleeved on the outer wall of the cylindrical sliding guide rail through the fixing ring.
Above-mentioned scheme is further preferred, sensor module sets up many aluminium alloy crossbeams including tightly deciding handle, aluminium alloy crossbeam and photoelectric sensor on the cylindrical sliding guide between feeding conveyor device both sides horizontal interval respectively, the both ends cover of aluminium alloy crossbeam is established on the cylindrical sliding guide outer wall of aluminum alloy frame both sides the lateral wall of aluminium alloy crossbeam just runs through along width direction and has seted up the round hole, and the cover is equipped with oil-free bush in the round hole, the both ends of aluminium alloy crossbeam are established on cylindrical sliding guide through oil-free bush cover, slide on the lateral wall of every aluminium alloy crossbeam and set up a plurality of photoelectric sensor, and the photoelectric sensor that sets up around between the adjacent aluminium alloy crossbeam is on same straight line, is provided with the central screw hole that runs through to oil-free bush outer wall at the one end of aluminium alloy crossbeam or both ends cross-section center, tightly decide the handle through central screw hole threaded connection on the tip cross-section of aluminium alloy crossbeam.
The above scheme is further preferred the lateral wall of aluminium alloy crossbeam slides and is provided with the connecting piece, it is provided with the bolt to run through on photoelectric sensor's the shell, photoelectric sensor carries out threaded connection through the connecting piece in bolt and the aluminium alloy crossbeam lateral wall.
The further preferred of above-mentioned scheme, the sand light device includes sand light casing, pan feeding mouth, discharge gate and sand light subassembly, the discharge end of feed conveyor device stretches into the edge of pan feeding mouth, discharge conveyor's pan feeding end stretches into the edge of discharge gate, the sand light subassembly is fixed in the sand light casing, the pan feeding end of sand light subassembly with the pan feeding end transition of feed conveyor device links up, the discharge end of sand light subassembly with the pan feeding end transition of feed conveyor device links up.
According to the scheme, the sanding component comprises an upper driving roller, a lower driving roller, a first knocking conveying belt, a second knocking conveying belt, an upper sanding belt, a lower sanding belt, an upper abrasive belt and a lower abrasive belt, wherein the horizontal intervals between a feeding port of a sanding shell and a horizontal discharge port are fixed respectively.
Above-mentioned scheme is further preferred, is provided with the dust catcher at the pan feeding end of burring passageway and the input that is located the feeding conveyer device, this dust catcher pass through the pipeline with sand light device's intercommunication.
According to the scheme, the shot blasting machine is arranged on the outer side of the edge of the movable material receiving frame on the side opposite to the discharging end of the discharging conveying device, the switching conveying device moving to one side of the safety channel is arranged between the cutting discharging frame and the outer wall of the movable material receiving frame, and the outer wall of the movable material receiving frame is buckled with the side portion of the switching conveying device.
According to another aspect of the invention, the invention provides a deburring method for a production line for removing slag burrs of a blanking part, which comprises the following steps:
step 1: feeding the pre-cut plate into a blanking station installed on a cutting and blanking frame, carrying out blanking cutting according to the size requirement, and adjusting the spacing distance of adjacent sensor components on a cylindrical sliding guide rail to enable the distance between front and rear adjacent photoelectric sensors to be close to the size after cutting;
step 2: transferring the cut plates to a feeding conveyor device through a feeding machine, and enabling the cut plates to be conveyed on the feeding conveyor device in parallel;
and 3, step 3: when the cut plate is conveyed on the feeding conveyor device, the photoelectric sensors adjacent in the front and back detect the plate, when the front end of the plate passes through the previous photoelectric sensor, a first detection signal is obtained, and when the front end of the plate passes through the next photoelectric sensor for detection, a second detection signal is obtained;
and 4, step 4: judging the level between the first detection signal and the second detection signal, if the detection signals of the first detection signal and the second detection signal are high level, obtaining the high level synchronous duration, if the synchronous duration is longer than the preset duration, starting the operation of the sanding device, feeding the cut plate into the sanding device by the feeding conveyor device for treatment, stopping the operation of the feeding conveyor device, and feeding the plate into the movable material receiving frame by the discharging conveyor device after the plate is treated by the sanding device;
and 5: and if the synchronous duration is less than the preset duration, the cut plates are sent into the shot blasting machine for treatment through the feeding conveyor device, the lower transmission roller, the discharging conveyor device and the switching conveyor device.
The scheme is further preferred, and the process of sending the cut plate into the sanding device for deburring is as follows: feeding the cut plate between an upper transmission roller and a lower transmission roller, enabling the plate to pass through a first knocking transmission belt and a second knocking transmission belt which rotate forward and backward at high speed, and removing large adhering slag on the lower surface of the plate through knocking hammers on the first knocking transmission belt and the second knocking transmission belt; and finally, deburring the edges and the inner holes of the plate by a group or two groups of upper abrasive belts and lower abrasive belts which are transversely arranged from top to bottom and rotate positively and reversely.
In summary, the invention adopts the above technical scheme, and the invention has the following technical effects:
the plate deburring production line disclosed by the invention can be used for removing residual slag and burrs on the surface of a blanking plate with high quality and high efficiency, simultaneously considering plates with different dimensions and specifications, removing the slag and the burrs of the plate after thermal cutting by using the deburring production line, improving the grinding and transferring efficiency, being compatible with plates with various specifications, expanding the specification range of the machinable plate, being matched with a feeding machine (manipulator) to feed and discharge, saving the transferring time, being good in surface smoothness and high in grinding efficiency, reducing the demands of blanking plate polishing personnel, saving the labor cost, improving the safety and reliability of deburring, improving the production efficiency and improving the working environment.
Drawings
FIG. 1 is a schematic structural diagram of a slag burr removing production line for blanking pieces according to the invention;
FIG. 2 is a schematic top view of a slag deburring production line for blanking members according to the present invention;
FIG. 3 is a schematic structural view of a detection assembly of the present invention;
FIG. 4 is a schematic view of the feed conveyor apparatus of the present invention;
FIG. 5 is a schematic structural view of a sensor assembly of the present invention;
FIG. 6 is a schematic front view of the sensor assembly of the present invention;
fig. 7 is a schematic structural view of a sanding device of the present invention;
FIG. 8 is a schematic view of the construction of the sanding assembly of the present invention;
FIG. 9 is a front elevation schematic view of a sanding assembly of the present invention;
in the drawing, a safety passage 1, a cutting and placing frame 2, a deburring passage 3, a discharging station 4, a discharging cutter 5, a transfer conveying device 6, a feeding machine 10, a detection assembly 11, a feeding conveyor device 12, a sanding device 13, a discharging conveyor device 14, a movable material receiving frame 15, a shot blasting machine 16, an aluminum alloy frame 111, a fixed cross beam 112, a cylindrical sliding guide rail 113, a connecting seat 114, a fixing ring 115, a sensor assembly 116, a sanding shell 130, a feeding port 131, a discharging port 132, a sanding assembly 133, a fastening handle 1161, an aluminum profile cross beam 1162, an oil-free bush 1163, a photoelectric sensor 1164, a connecting piece 1165, a bolt 1166, an upper driving roller 1330, a lower driving roller 1331, a first knocking conveying belt 1332, a second knocking conveying belt 1332a, an upper abrasive belt 4, a lower abrasive belt 1335, an upper abrasive belt 1336 and a lower abrasive belt 1337.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings by way of examples of preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
Referring to fig. 1 and 2, the production line for removing slag and burr of a blanking member according to the present invention includes a safety channel 1, a cutting discharging frame 2 and a deburring channel 3 which are arranged in parallel at intervals, the deburring channel 3 is arranged along the length extending direction of the interval between the safety channel 1 and the cutting discharging frame 2, a plurality of blanking station positions 4 are arranged on the cutting discharging frame 2 at intervals, a blanking cutter 5 is arranged on each blanking station position, a feeding machine 10, a feeding conveyor device 12, a sanding device 13, a discharging conveyor device 14 and a movable material receiving frame 15 are arranged along the extending direction from the feeding end to the discharging end of the deburring channel 3, the feeding machine 10 spans two sides above the feeding conveyor device 12, wherein one end of the feeding machine 10 is fixed at the inner side edge of the safety channel 1, the other end of the feeding machine 10 spans the feeding conveyor device 12 and extends above the cutting discharging frame 2, the discharging end of the feeding conveyor device 12 and the feeding conveyor device 14 extend into the sanding device 13, a detection component 11 is arranged between the feeding conveyor device 12 and the feeding conveyor device 11; place one or more unloading cutting machine 5 at unloading station position 4, place the plate after the cutting at cutting blowing frame 2, material loading machine 10 can be planer-type or single column type, feeding conveyor device 12 and discharge conveyor 14 are drum conveyor, feeding conveyor device 12 and discharge conveyor 14 all use driving motor drive to convey the plate, and the plate after the cutting under the unloading cutting machine 5 is through feeding conveyor device 12, and whether the detection subassembly 11 is used for detecting on the feeding conveyor device 12 plate process to judge and send into burring and slag in the grinder device 13 and handle, the plate carries out the burr through grinder device 13 and the slag has handled the back, and the plate is sent into through discharge conveyor 14 in the removal material frame 15.
In the present invention, with reference to fig. 1 and 2, a dust collector 8 is disposed at the input end of the deburring passage 3 and at the input end of the feeding conveyor device 12, and the dust collector 8 is communicated with the sanding device 13 through a pipeline 9; a shot blasting machine 16 is arranged along the outer side of the edge of the movable material receiving frame 15 on the side opposite to the discharging end of the discharging conveying device 14, a switching conveying device 6 moving to one side of the safety channel 1 is arranged between the cutting and discharging frame 2 and the outer wall of the movable material receiving frame 15, the switching conveying device 6 is composed of a roller conveyor, and the outer wall of the movable material receiving frame 15 is buckled with the side part of the switching conveying device 6; a vacuum suction crane or a magnetic lifting appliance (not shown) can be arranged between the discharging conveying device 14 and the crawler-type shot blasting machine 16 for transferring and cutting the plate with larger size placed on the discharging frame 2; the invention combines the crawler-type shot blasting machine, the double-sided sander and the suction and lifting equipment, can save transfer time by loading and unloading, has better operation effect compared with a single polishing machine or shot blasting machine, and can be compatible with plates of various specifications.
In the present invention, as shown in fig. 1 and fig. 3, the detecting assembly 11 includes an aluminum alloy frame 111, a fixed beam 112, a cylindrical sliding guide rail 113, a sensor assembly 116, and a detecting controller, the aluminum alloy frame 111 is fixed on the peripheral side wall of the feeding conveyor device 12, the fixed beam 112 is arranged across two ends of the aluminum alloy frame 111, the fixed beam 112 spans above the feeding conveyor device 12, and two ends of the fixed beam are fixed on the aluminum alloy frame 111 through a connecting seat 114, two parallel cylindrical sliding guide rails 113 are fixed between two sides of the feeding conveyor device 12 in the conveying direction and two ends of the aluminum alloy frame 111 through the fixed beam 112, one or more than two sensor assemblies 116 are arranged between the two parallel cylindrical sliding guide rails 113 at a transverse interval, the sensor assemblies 116 are electrically connected to the detecting controller, and the detecting controller is further electrically connected to the driving motors of the feeding conveyor device 12 and the discharging conveyor device 14; fixing rings 115 are respectively sleeved on the outer walls of the end parts of the two ends of the cylindrical sliding guide rail 113, the two ends of the two parallel cylindrical sliding guide rails 113 are clamped on the outer side walls of the two ends of the fixed cross beam 112 through the fixing rings 115, after the two ends of the cylindrical sliding guide rail 113 respectively penetrate through the outer sides of the fixed cross beam 112, the end parts of the cylindrical sliding guide rails 113 are clamped on the outer side walls of the fixed cross beam 112 through the fixing rings 115, so that the two parallel cylindrical sliding guide rails 113 are arranged between the two parallel fixed cross beams 112 transversely arranged at the two ends of the aluminum alloy frame 111 in a straddling manner, and the cylindrical sliding guide rails 113 are prevented from sliding on the fixed cross beam 112; the feeding conveyor device 12 is composed of a slope feeding section 121, a right-angle turning section 122 and a horizontal straight line section 123, as shown in fig. 4, the slope feeding section 121 is connected to the outer edge of the cutting and discharging frame 2, the slope feeding section 121 is in transition connection with the horizontal straight line section 123 through the right-angle turning section 122, and the sensor assemblies 116 are sequentially arranged from the feeding end to the discharging end of the horizontal straight line section 123 at intervals; the detection controller is a PLC controller, the feeding conveyor device 12 and the discharging conveyor device 14 are roller conveyors, one or more plate fixed-length sensor assemblies 116 are placed on one side of a feeding end of a straight line section of the feeding conveyor device 12, a distance between the front sensor assembly and the rear sensor assembly 116 in the cylindrical sliding guide rail 113 is adjusted through sliding, signals of plates running between the front sensor assembly and the rear sensor assembly 116 are detected through the PLC controller, and the feeding conveyor device 12 stops running when the length of the plates is less than 300 mm.
In the invention, as shown in fig. 3, 4, 5 and 6, the sensor assembly 116 includes a fastening handle 1161, aluminum profile beams 1162 and photoelectric sensors 1164, wherein a plurality of aluminum profile beams 1162 are horizontally arranged on the cylindrical sliding guide rail 113 between two sides of the feeding conveyor device 12 at intervals, two ends of each aluminum profile beam 1162 are sleeved on outer walls of the cylindrical sliding guide rails 113 at two sides of the aluminum alloy frame 111, a circular hole is formed in a side wall of each aluminum profile beam 1162 and penetrates along a width direction, an oilless bush 1163 is sleeved in the circular hole, two ends of each aluminum profile beam 1162 are sleeved on the cylindrical sliding guide rail 113 through the oilless bush 1163, each aluminum profile beam 1162 can slide along the cylindrical sliding guide rail 113 through the oilless bush 1163 to adjust a spacing distance between adjacent aluminum profile beams 1162, and the plurality of photoelectric sensors 1164 are slidably arranged on a side wall of each aluminum profile beam 1162, and the photoelectric sensors 1164 arranged in front and back between the adjacent aluminum profile beams 1162 are on the same straight line, when the plate is conveyed in the horizontal straight line segment 123 of the feeding conveyor device 12, the photoelectric sensors 1164 (photoelectric detection switches) emit laser detection signals to gaps between rollers in the feeding conveyor device 12, when the plate passes through the feeding conveyor device 12, the photoelectric sensor 1164 above the position of the plate detects the reflection blocking signal, the photoelectric sensor 1164 outputs a high-level detection signal to the detection controller for judgment, the spacing distance between the front and back adjacent photoelectric sensors 1164 is close to the size of the plate (more than or equal to 300 mm), and when the size of the plate is smaller than the spacing distance between the front and back adjacent photoelectric sensors 1164, the plate can reach the rear photoelectric sensor 1164 after being completely detected by the front photoelectric sensor 1164, when the size of the plate is larger than the spacing distance between the front photoelectric sensor 1164 and the rear photoelectric sensor 1164, and the plate passes through the space between the front photoelectric sensor 1164 and the rear photoelectric sensor 1164, a high-level detection signal that the plate passes through can be continuously detected, the plate smaller than 300mm is removed, the horizontal straight line segment 123 of the feeding conveyor device 12 is stopped, and the sanding device 13 is not started to perform sanding deburring; the center of one end or/and both ends cross-section of aluminium alloy crossbeam 1162 is provided with the central screw hole that runs through to oilless bush 1163 outer wall, tightly decide handle 1161 through central screw hole threaded connection on the end section of aluminium alloy crossbeam 1162, make it contact with oilless bush 1163 through screwing tightly decide handle 1161, can push up oilless bush 1163 tightly to clip cylindrical sliding guide 113, make sensor module 116 fix certain position on cylindrical sliding guide 113, be convenient for detect the plate of different positions on feeder apparatus 12 (roller conveyor), slide in the lateral wall of aluminium alloy crossbeam 1162 and be provided with connecting piece 1165, it is provided with bolt 1166 to run through on photoelectric sensor 1164's the shell, photoelectric sensor 1164 carries out threaded connection through bolt 1166 and connecting piece 1165 in the aluminium alloy crossbeam 2 lateral wall, through the position of sliding connection piece 1165 in aluminium alloy crossbeam 1162, then place photoelectric sensor 1164 in connecting piece 1165 department, and run through the shell of photoelectric sensor 1164 and be connected with connecting piece 1165 through bolt 1166 and can be installed fast, when bolt 1166 becomes flexible, thereby the photoelectric sensor 1164 can be convenient for the adjacent on the conveyer apparatus 1162, thereby detect the interval on the adjacent crossbeam 1162 and carry on the photoelectric sensor 1164.
In the present invention, as shown in fig. 1, fig. 2, fig. 7, fig. 8, and fig. 9, the sanding device 13 includes a sanding housing 130, a feeding port 131, a discharging port 132, and a sanding assembly 133, a discharging end of the feeding conveyor device 12 (horizontal straight line segment 123) extends into an edge of the feeding port 131, a feeding end of the discharging conveyor device 14 extends into an edge of the discharging port 132, the sanding assembly 133 is fixed in the sanding housing 130, a feeding end of the sanding assembly 133 is in transitional engagement with a feeding end of the feeding conveyor device 12, and a discharging end of the sanding assembly 133 is in transitional engagement with a feeding end of the feeding conveyor device 12; the sanding assembly 133 comprises an upper driving roller 1330, a lower driving roller 1331, a first knocking transmission belt 1332, a second knocking transmission belt 1332a, an upper abrasive belt 1334, a lower abrasive belt 1335, an upper abrasive belt 1336 and a lower abrasive belt 1337, the lower driving rollers 1331 are respectively fixed between the feeding port 131 and the horizontal discharging port 132 of the sanding shell 130 at horizontal intervals, the upper driving rollers 1330 are symmetrically arranged above the lower driving rollers 1331, the lower driving rollers 1331 and the upper driving rollers 1330 are symmetrically arranged up and down, the first knocking transmission belt 1332 and the second knocking transmission belt 1332a are sequentially horizontally and transversely arranged below the lower driving roller 1331 close to the feeding port 131 in the direction of the discharging port 132, the first knocking transmission belt 1332 and the second knocking transmission belt 1332a are symmetrically arranged front and back, the lower driving rollers 1333 extending into the gap between the adjacent lower driving rollers 1331 are vertically arranged on the surfaces of the first knocking transmission belt 1332 and the second knocking transmission belt 1332a, the upper driving belt 1332 and the lower driving rollers 1337 are horizontally arranged above the horizontal transmission belt 1331, the upper driving rollers 1334 and the lower driving rollers 1337 are horizontally arranged above the horizontal transmission belt 1331;
the upper abrasive cloth strip 1334 and the lower abrasive cloth strip 1335 are arranged in an up-and-down symmetrical manner; when a plate is fed into the lower driving roller 1331 from the discharge end of the feeding conveyor device 12 (the horizontal straight line segment 123), the plate is continuously conveyed forward during the rotation of the lower driving roller 1331, the plate passes through the space between the first knocking conveying belt 1332 and the second knocking conveying belt 1332a which rotate forward and backward at a high speed, under the guiding action of the upper driving roller 1330 and the lower driving roller 1331, the knocking hammers 1333 on the first knocking conveying belt 1332 and the second knocking conveying belt 1332a which rotate forward and backward continuously knock the surface of the plate, and continuously lift the first knocking conveying belt 1332 and the second knocking conveying belt 1332a to make the plate contact with the upper driving roller 1330, so as to remove the larger hanging slag on the lower surface of the plate, the hanging slag falling off during the knocking of the plate in the sanding shell 130 is adsorbed by the dust collector 8 through the pipeline 9, the first knocking conveying belt 1332 and the second knocking conveying belt 1332a rotate in a positive and negative circulation manner, so that the knocking hammer 1333 knocks the lower surface of the plate, the friction force and the knocking force received by the plate are mutually offset in direction, the plate cannot slide relatively, after the knocking hammer 1333 is knocked, the plate is conveyed between the upper abrasive belt 1334 and the lower abrasive belt 1335 which are arranged up and down and transversely in two ways, small slag particles on the lower surface of the plate are removed between the upper abrasive belt 1334 and the lower abrasive belt 1335 because the upper abrasive belt 1334 and the lower abrasive belt 1335 rotate in the same direction and speed at high speed, the plate cannot slide relatively, finally, burrs are removed from the edges and inner holes of the plate between the upper abrasive belt 1336 and the lower abrasive belt 1337 which are arranged transversely in two groups, and the rotating direction of the upper abrasive belt 1336 and the lower abrasive belt 1337 is the same; two sets of hammers, the abrasive material area of knocking are rotatory by independent power control, and the emery cloth area station, strike hammer station and abrasive material area station can go up and down the use alone, and the emery cloth area station of exclusive use can realize sand light, descaling technology, and the burring processing can be realized to the abrasive material area station of exclusive use, reaches energy-conserving effect. Because the plate is thicker and heavier and needs double-sided polishing, the feeding conveyor device 12 (roller conveyor) also adopts a rubber roller to clamp and send the plate, the feeding conveyor device 12 adopts frequency conversion and speed regulation, and the sanding device 13 processes grinding dust through the matched industrial pulse dust collector 8, thereby realizing environment-friendly production.
According to another aspect of the invention, in combination with fig. 1 to 9, the invention provides a deburring method for a slag burr removing production line of a blanking member, which comprises the following steps:
step 1: feeding the pre-cut plate into a blanking section 4 installed on a cutting and placing frame, carrying out blanking cutting according to the size requirement, and adjusting the spacing distance of adjacent sensor components 116 on a cylindrical sliding guide rail 113 to enable the distance between the front and rear adjacent photoelectric sensors 1164 to be close to the size after cutting;
step 2: transferring the cut plates to a feeding conveyor device 12 through a feeding machine 10, and enabling the cut plates to be conveyed on the feeding conveyor device 12 in parallel;
and step 3: when the cut plate is conveyed on the feeding conveyor device 12, the photoelectric sensors 1164 adjacent to each other in the front and back direction detect the plate, when the front end of the plate passes through the previous photoelectric sensor 1164, a first detection signal is obtained, and when the front end of the plate passes through the next photoelectric sensor 1164, a second detection signal is obtained;
and 4, step 4: judging the level between the first detection signal and the second detection signal, if the detection signals of the first detection signal and the second detection signal are high level, acquiring high level synchronous duration, if the synchronous duration is longer than preset duration, starting the sanding device 13, feeding the cut plate into the sanding device 13 by the feeding conveyor device 12 for treatment, stopping the feeding conveyor device 12 at the moment, and feeding the plate into the movable material receiving frame 15 by the discharging conveyor device 14 after the sanding device 13 finishes the treatment of the plate; the process of sending the cut plate into the sanding device 13 for deburring is as follows: the cut plate is fed between an upper driving roller 1330 and a lower driving roller 1331, the plate is conveyed on a conveying assembly consisting of the rotating lower driving roller 133, under the guiding action of the upper driving roller 1330 and the lower driving roller 1331, the plate passes through a first knocking conveying belt 1332 and a second knocking conveying belt 1332a which rotate forward and backward at high speed, the directions of the friction force and the knocking force received on the plate are mutually offset, and the large slag on the lower surface of the plate is removed by a knocking hammer 1333 on the first knocking conveying belt 1332 and the second knocking conveying belt 1332 a; removing small slag particles on the lower surface of the plate through an upper abrasive belt 1334 and a lower abrasive belt 1335 which are transversely arranged up and down and rotate at a high speed, and finally removing burrs on the edges and inner holes of the plate through one or two groups of upper abrasive belts 1336 and lower abrasive belts 1337 which are transversely arranged up and down and rotate at a high speed, wherein the first knocking conveyor belt 1332 and the second knocking conveyor belt 1332a have opposite rotating directions, the upper abrasive belt 1334 and the lower abrasive belt 1335 as well as the upper abrasive belt 1336 and the lower abrasive belt 1337 have the same rotating directions, and the slag and burrs of the thermally cut plate are removed by using a deburring production line, so that the large and small-specification plates are compatible, the grinding and transferring efficiency is improved, and the slag is deburred on the surface of the plate through the steps, so that the surface of the plate is smooth and smooth, the grinding efficiency is high, and the dedusting and denoising effects are good;
and 5: if the synchronous duration is less than the preset duration, the operation of the sanding device 13 is stopped, the cut plates are sent into the shot blasting machine 16 for treatment through the feeding conveyor device 12, the lower transmission roller 1331, the discharging conveyor device 14 and the transferring conveyor device 6, the transferring conveyor device 6 is driven by a hydraulic cylinder to push the transferring conveyor device 6 and drive the movable material receiving frame 15 to move towards one side of the safe passage 1, so that the transferring conveyor device 6 is excessively connected between the discharging conveyor device 14 and the shot blasting machine, and slag and burrs are removed on the plates with small sizes, namely, when the sizes of the plates are insufficient, a photoelectric sensor which is firstly contacted and detected does not have a signal and sends alarm information when the photoelectric sensor which is contacted and detected the plates is contacted and maintains the signal to be effective, the plate leaves the photoelectric sensor which is firstly contacted and detected and also gives an alarm, when the photoelectric sensor detects the signal at the same time, the sanding device 13 is started, and when the sizes are insufficient, the operation of the sanding device 13 is stopped.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (7)
1. The utility model provides a blanking member removes slag burr production line which characterized in that: comprises a safe channel (1), a cutting material-placing rack (2) and a deburring channel (3) which are arranged in parallel at intervals, the deburring channel (3) is arranged along the length extending direction of the interval between the safe channel (1) and the cutting material-placing rack (2), a plurality of blanking stations (4) are arranged on the cutting and discharging frame (2) at intervals in the transverse direction, a blanking cutting machine (5) is respectively arranged on each blanking station, a feeding machine (10), a feeding conveyor device (12), a sanding device (13), a discharging conveyor device (14) and a movable material receiving frame (15) are respectively arranged along the extension direction from the feeding end to the discharging end of the deburring channel (3), the feeder (10) spans across both sides above the feed conveyor device (12), wherein one end of the feeding machine (10) is fixed at the inner side edge of the safety channel (1), the other end of the feeding machine (10) transversely crosses the feeding conveyor device (12) and extends to the upper part of the cutting and discharging rack (2), the discharge end of the feeding conveyor device (12) and the feeding end of the discharging conveyor device (14) respectively extend into the sanding device (13), a detection component (11) is arranged between the feeding end of the feeding conveyor device (12) and the sanding device (13), the detection assembly (11) is arranged above the feeding conveyor device (12); the feeding conveyor device (12) consists of a slope feeding section (121), a right-angle turning section (122) and a horizontal straight line section (123), the slope feeding section (121) is connected to the outer edge of the cutting and discharging frame (2), and the slope feeding section (121) is in transition connection with the horizontal straight line section (123) through the right-angle turning section (122); a shot blasting machine (16) is arranged on the outer side of the edge of the movable material receiving frame (15) on the side opposite to the discharging end of the discharging conveying device (14), a switching conveying device (6) moving to one side of the safety channel (1) is arranged between the cutting discharging frame (2) and the outer wall of the movable material receiving frame (15), and the outer wall of the movable material receiving frame (15) is buckled with the side part of the switching conveying device (6);
the detection assembly (11) comprises an aluminum alloy frame (111), a fixed cross beam (112), a cylindrical sliding guide rail (113), a sensor assembly (116) and a detection controller, wherein the aluminum alloy frame (111) is fixed on the peripheral side wall of the feeding conveyor device (12), and the sensor assembly (116) is sequentially arranged from the feeding end to the discharging end of the horizontal straight line section (123) at intervals; the detection device comprises an aluminum alloy frame (111), wherein fixed cross beams (112) are transversely arranged at two ends of the aluminum alloy frame (111) in a crossing manner, the fixed cross beams (112) cross over the feeding conveyor device (12), two ends of the fixed cross beams are fixed on the aluminum alloy frame (111) through connecting seats (114), two parallel cylindrical sliding guide rails (113) are fixed at two ends of the aluminum alloy frame (111) along the conveying direction of the feeding conveyor device (12), one or more than two sensor assemblies (116) are transversely arranged at intervals on the diameters of the two parallel cylindrical sliding guide rails (113), and the sensor assemblies (116) are electrically connected with a detection controller; the outer walls of the two end parts of the cylindrical sliding guide rail (113) are respectively sleeved with a fixing ring (115), and the sensor assembly (116) is sleeved on the outer wall of the cylindrical sliding guide rail (113) through the fixing rings (115); sensor module (116) sets up many aluminium alloy crossbeams (1162) including tightly deciding handle (1161), aluminium alloy crossbeam (1162) and photoelectric sensor (1164) on cylindrical sliding guide (113) between feeding conveyor device (12) both sides horizontal interval respectively, the both ends cover of aluminium alloy crossbeam (1162) is established on cylindrical sliding guide (113) outer wall of aluminum alloy frame (111) both sides the lateral wall of aluminium alloy crossbeam (1162) just runs through along width direction and has seted up the round hole, the cover is equipped with oil-free bush (1163) in the round hole, the both ends of aluminium alloy crossbeam (1162) are established on cylindrical sliding guide (113) through oil-free bush (1163) cover, slide the setting on the lateral wall of every aluminium alloy crossbeam (1162) a plurality of photoelectric sensor (1164), and the photoelectric sensor (1164) that set up around between adjacent aluminium alloy crossbeam (1162) on same straight line, be provided with the central screw hole that runs through to oil-free bush (1163) outer wall at the one end of aluminium alloy crossbeam (1162) or/and the both ends cross-section center connection handle (1161) is in the end portion of aluminium alloy crossbeam (1162).
2. The blanking member slag and burr removing production line according to claim 1, wherein: slide in the lateral wall of aluminium alloy crossbeam (1162) and be provided with connecting piece (1165), run through on the shell of photoelectric sensor (1164) and be provided with bolt (1166), photoelectric sensor (1164) carry out threaded connection through connecting piece (1165) in bolt (1166) and the aluminium alloy crossbeam (1162) lateral wall.
3. The blanking member slag and burr removing production line according to claim 1, wherein: sanding device (13) are including sand light casing (130), pan feeding mouth (131), discharge gate (132) and sand light subassembly (133), the discharge end of feeding conveyor device (12) stretches into the edge of pan feeding mouth (131), the pan feeding end of discharging conveyor device (14) stretches into the edge of discharge gate (132), sand light subassembly (133) are fixed in sand light casing (130), the pan feeding end of sand light subassembly (133) with the pan feeding end transition of feeding conveyor device (12) links up, the discharge end of sand light subassembly (133) with the pan feeding end transition of feeding conveyor device (12) links up.
4. The blanking member slag and burr removing production line according to claim 3, wherein: the sanding assembly (133) comprises an upper driving roller (1330), a lower driving roller (1331), a first knocking transmission belt (1332), a second knocking transmission belt (1332 a), an upper abrasive belt (1334), a lower abrasive belt (1335), an upper abrasive belt (1336) and a lower abrasive belt (1337), the lower driving roller (1331) is fixed between a feeding port (131) and a horizontal discharging port (132) of the sanding shell (130) at a horizontal interval, the upper driving roller (1330) is symmetrically arranged above the lower driving roller (1331), hammers (1333) extending into gaps between the adjacent lower driving rollers (1331) are vertically arranged below the lower driving roller (1331) close to one side of the feeding port (131) and along the direction of the discharging port (132), the first knocking transmission belt (1332) and the second knocking transmission belt (2 a) are horizontally arranged in sequence along the direction of the discharging port (132), gaps between the lower driving rollers (1331) and the lower driving roller (1332 a) are horizontally arranged above the lower driving roller (1337), and gaps between the upper horizontal transmission belt (1337) and the lower driving roller (1331) close to one side of the horizontal transmission belt (132) are arranged between the lower driving roller (1332), the upper abrasive belt (1334) is arranged in a gap between the lower transmission rollers (1331) right above the lower abrasive belt (1335), and the upper abrasive belt 1334 and the lower abrasive belt 1335 are arranged in a vertical symmetry manner.
5. The blanking member slag and burr removing production line according to claim 1, wherein: a dust collector (8) is arranged at the feeding end of the deburring channel (3) and at the input end of the feeding conveyor device (12), and the dust collector (8) is communicated with the sanding device (13) through a pipeline (9).
6. A deburring method using the slag burr removing production line for the blanking member as recited in any one of claims 1 to 5, characterized in that: the method comprises the following steps:
step 1: feeding the pre-cut plate into a blanking section (4) installed on a cutting and blanking frame, blanking and cutting according to the size requirement, and adjusting the spacing distance of adjacent sensor components (116) on a cylindrical sliding guide rail (113) to enable the distance between front and rear adjacent photoelectric sensors (1164) to be close to the size after cutting;
step 2: transferring the cut plates onto a feeding conveyor device (12) through a feeding machine (10), and enabling the cut plates to be conveyed on the feeding conveyor device (12) in parallel;
and step 3: when the cut plate is conveyed on the feeding conveyor device (12), the photoelectric sensors (1164) adjacent to each other in the front and back direction detect the plate, when the front end of the plate passes through the previous photoelectric sensor (1164), a first detection signal is obtained, and when the front end of the plate passes through the next photoelectric sensor (1164), a second detection signal is obtained;
and 4, step 4: judging the level between the first detection signal and the second detection signal, if the detection signals of the first detection signal and the second detection signal are high level, obtaining high level synchronous duration, if the synchronous duration is longer than preset duration, starting a sanding device (13) to operate, feeding the cut plate into the sanding device (13) by a feeding conveyor device (12) for treatment, stopping the feeding conveyor device (12) to operate at the moment, and feeding the plate into a movable material receiving frame (15) by a discharging conveyor device (14) after the plate is treated by the sanding device (13);
and 5: and if the synchronous duration is less than the preset duration, the cut plates are sent into a shot blasting machine (16) for treatment through the feeding conveyor device (12), the lower transmission roller (1331), the discharging conveyor device (14) and the switching conveying device (6).
7. The deburring method for the slag burr removing production line of the blanking piece as claimed in claim 6, wherein: the process of sending the cut plate into a sanding device (13) for deburring comprises the following steps: feeding the cut plate into a position between an upper transmission roller (1330) and a lower transmission roller (1331), enabling the plate to pass through a first knocking conveyor belt (1332) and a second knocking conveyor belt (1332 a) which rotate forward and backward at a high speed, and removing large slag on the lower surface of the plate through knocking hammers (1333) on the first knocking conveyor belt (1332) and the second knocking conveyor belt (1332 a); and removing small slag particles on the upper and lower surfaces of the plate through an upper abrasive belt (1334) and a lower abrasive belt (1335) which are transversely arranged up and down and rotate positively and reversely, and finally removing burrs on the edges and the inner holes of the plate through one or two groups of upper abrasive belts (1336) and lower abrasive belts (1337) which are transversely arranged up and down and rotate positively and reversely.
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| CN104875277B (en) * | 2015-06-11 | 2017-08-04 | 安徽工程大学 | A kind of adobe automatic cutting device and its cutting method |
| KR101870258B1 (en) * | 2018-01-29 | 2018-06-22 | (주)진승테크 | Grinding machine |
| CN111113215A (en) * | 2020-01-10 | 2020-05-08 | 苏州锃道研磨技术有限公司 | Double-side slag-removing deburring machine |
| CN111890203A (en) * | 2020-06-08 | 2020-11-06 | 六安伟宏钢结构有限公司 | Gas cutting edge cleaning device for steel truss processing gas cutting equipment |
| CN111906852B (en) * | 2020-07-28 | 2021-05-28 | 华南农业大学 | Automatic bamboo sawing equipment and method capable of customizing cutting length |
| CN111774639A (en) * | 2020-07-31 | 2020-10-16 | 宁波雅智自动化科技有限公司 | Full-automatic cutting deburring equipment for aluminum profiles |
| CN112372309A (en) * | 2020-11-27 | 2021-02-19 | 温州金石机器人科技有限公司 | Cutting and polishing assembly line for casting head of automobile casting |
| CN215881140U (en) * | 2021-04-09 | 2022-02-22 | 广西建工集团建筑机械制造有限责任公司 | Production line for removing slag burrs of blanking part |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110774008A (en) * | 2019-11-02 | 2020-02-11 | 绍兴市上虞区成达机械科技有限公司 | Automatic production line of crystal growth furnace frame |
| CN112605667A (en) * | 2021-01-12 | 2021-04-06 | 杭州富阳润熙工艺品有限公司 | Handlebar vertical pipe bevel deburring production line and production process thereof |
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