CN113198737A - Rapid detection process for finished battery pack - Google Patents
Rapid detection process for finished battery pack Download PDFInfo
- Publication number
- CN113198737A CN113198737A CN202110382065.7A CN202110382065A CN113198737A CN 113198737 A CN113198737 A CN 113198737A CN 202110382065 A CN202110382065 A CN 202110382065A CN 113198737 A CN113198737 A CN 113198737A
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- battery
- machine
- unqualified
- detection
- detection process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention provides a finished battery pack rapid detection process, and relates to the technical field of battery pack detection. This finished product group battery short-term test, including first conveyer belt, first conveyer belt has set gradually levelling machine, detection machine, marking machine and propelling movement machine along the direction of transfer, the propelling movement machine side is provided with the second conveyer belt. The battery pack detection device is provided with the straightening machine, the detection machine, the marking machine and the pushing machine, the detection position of the battery to be detected is corrected through the straightening machine, manual auxiliary detection of the first station is performed, whether the detected battery is qualified or not is performed through remarking of the marking machine, if the detected battery is unqualified, a specific position where the detected battery is unqualified is marked, later maintenance work is facilitated, the unqualified battery is pushed to the second conveying belt through the pushing machine to be boxed and recycled, qualified products are boxed at the second station position, detection is completed, detection efficiency is greatly improved, waste of human resources is reduced, the reason why the unqualified products are marked specifically is facilitated, and later maintenance is facilitated.
Description
Technical Field
The invention relates to the technical field of battery pack detection, in particular to a rapid detection process for a finished battery pack.
Background
The detection of finished product group battery is to the last threshold of battery that dispatches from the factory, it has decided the quality of group battery, present all is to carry out the inspection through the manual work, carry out the vanning after accomplishing the detection, and every staff is equipped with check-out test set, need consume a large amount of manpower resources just can promote detection speed, when detecting unqualified product simultaneously, need the manual work to paste unqualified label, send to technical division maintenance or change, still need maintenance division to carry out preliminary detection and just can confirm the damage position, extravagant a large amount of manpower and materials, we propose a finished product group battery short-term test technology for this reason.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a finished battery pack rapid detection process, and solves the problems of time and labor consumption and inconvenient maintenance of the conventional detection.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: finished product group battery short-term test technology, the detection technology includes first conveyer belt, first conveyer belt has set gradually levelling machine, detection machine, marking machine and propelling movement machine along the direction of transfer, the propelling movement machine side is provided with the second conveyer belt, and the second conveyer belt is corresponding with first conveyer belt position.
Preferably, be provided with first station between levelling machine and the detection machine, the pusher is kept away from the marking machine side and is provided with the second station, the pusher is close to the marking machine side and is provided with the third station, and the third station is located first conveyer belt and is close to the second conveyer belt lateral wall.
Preferably, the detection process comprises the following steps:
s1, correcting the batteries, and enabling the battery pack on the first conveyor belt to enter the position of a correction machine to correct the position of the deviated batteries so as to facilitate subsequent detection tasks;
s2, detecting the battery, entering the detector through the corrected motor, namely, the positive and negative electrode connectors of the detector are contacted with the positive and negative electrodes of the motor, measuring whether the battery is electrified or not, and measuring the rated voltage and the rated current of the battery;
s3, marking, namely, enabling the detected battery to enter a marking machine, and carrying out marking task through the marking machine;
s 4: and (5) manually bagging, and manually packaging the battery subjected to marking.
Preferably, in step s1, if the battery is reversed after being corrected, an alarm is issued, and the staff sitting at the first station performs a manual battery correction task.
Preferably, in step s3, if the battery is detected to be defective, i.e. the battery is not powered on or the measured battery voltage and current exceed the rated voltage and rated current, a defective label is marked.
Preferably, the fail label comprises the group consisting of a battery fail, a battery voltage fail and a battery current fail, wherein a battery fail is a battery that is not energized and requires re-detection of battery voltage and current after repair, a battery voltage fail is a battery voltage that exceeds or is much lower than a rated voltage, and a battery current fail is a battery current that exceeds or is much lower than a rated current.
Preferably, if the battery with the marking being unqualified is conveyed to the pusher through the first conveying belt, the unqualified battery is pushed to the second conveying belt through the pusher, the battery is checked by a worker at the third station, and the battery is recycled, boxed and conveyed to maintenance.
The working principle is as follows: the battery pack on the first conveyor belt enters the position of a straightening machine to correct the position of the deviated battery, so that subsequent detection tasks are facilitated, if the battery is reversed after being corrected, an alarm prompt is given, and a worker sitting at a first station performs a manual battery correction task; the corrected motor enters a detector, namely, a positive electrode connector and a negative electrode connector of the detector are in contact with a positive electrode and a negative electrode of the motor, whether the battery is electrified or not is measured, and the rated voltage and the rated current of the battery are measured; entering the battery which is detected into a marking machine, marking by the marking machine, if the detected battery is unqualified, namely the battery is not electrified or the voltage and the current of the measured battery exceed the rated voltage and the rated current, marking an unqualified label, wherein the unqualified label comprises the following groups of unqualified battery, unqualified battery voltage and unqualified battery current, wherein the unqualified battery is the battery which is not electrified, and the voltage and the current of the battery are required to be detected again after being repaired; the unqualified battery voltage is that the battery voltage exceeds or is far lower than the rated voltage; the battery current is unqualified, namely the battery current exceeds or is far lower than the rated current, if the battery marked as unqualified is conveyed to a pusher through a first conveyor belt, the unqualified battery is pushed to a second conveyor belt through the pusher, is checked by a worker at a third station, is recycled and boxed and is conveyed to maintenance; carry out manual packaging to accomplishing the battery of beating the mark, its promotes detection efficiency greatly, reduces manpower resources's waste to specific label goes out the reason of unqualified product, facilitates for later stage maintenance.
(III) advantageous effects
The invention provides a rapid detection process for a finished battery pack. The method has the following beneficial effects:
the invention provides a finished battery pack rapid detection process which is provided with a straightening machine, a detection machine, a marking machine and a pushing machine, wherein the detection position of a battery to be detected is corrected through the straightening machine, manual auxiliary detection of a first station is carried out, whether the detected battery is qualified or not is remarked through the marking machine, if the detected battery is unqualified, a specific position which is unqualified in detection is marked, the later maintenance work is facilitated, the unqualified battery is pushed to a second conveying belt through the pushing machine to be boxed and recycled, and the qualified product is boxed at a second station position to complete the detection.
Drawings
Fig. 1 is a schematic structural diagram of a rapid detection process for a finished battery pack according to the present invention;
fig. 2 is a schematic flow chart of the rapid detection process of the finished battery pack provided by the invention.
Wherein, 1, a first conveyor belt; 11. a straightening machine; 12. a detector; 13. marking machine; 14. a pushing machine; 2. a first station; 21. a second station; 22. a third station; 3. a second conveyor belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-2, an embodiment of the present invention provides a rapid detection process for a finished battery pack, where the detection process includes a first conveyor belt 1, the first conveyor belt 1 is sequentially provided with a straightening machine 11, a detection machine 12, a marking machine 13, and a pusher 14 along a conveying direction, a second conveyor belt 3 is arranged on a side of the pusher 14, and the second conveyor belt 3 corresponds to the first conveyor belt 1 in position.
A first station 2 is arranged between the straightening machine 11 and the detection machine 12, a second station 21 is arranged on the side, away from the marking machine 13, of the pushing machine 14, a third station 22 is arranged on the side, close to the marking machine 13, of the pushing machine 14, and the third station 22 is located on the side, close to the side wall of the second conveyor belt 3, of the first conveyor belt 1.
The detection process comprises the following steps:
s1, correcting the batteries, enabling the battery pack on the first conveyor belt 1 to enter the position of the correction machine 11, correcting the position of the deviated batteries to facilitate subsequent detection tasks, and giving an alarm prompt if the batteries are reversed after being corrected, wherein a worker sitting at the first station 2 performs a manual battery correction task;
s2, detecting the battery, entering the detector 12 through the corrected motor, namely, the positive and negative electrode connectors of the detector 12 are contacted with the positive and negative electrodes of the motor, measuring whether the battery is electrified or not, and measuring the rated voltage and the rated current of the battery;
s3, marking, feeding the detected battery into a marking machine 13, marking by the marking machine 13, if the detected battery is unqualified, namely the battery is not electrified or the measured battery voltage and current exceed the rated voltage and the rated current, marking an unqualified label, wherein the unqualified label comprises the following groups of unqualified battery, unqualified battery voltage and unqualified battery current, wherein the unqualified battery is not electrified, the battery voltage and current need to be detected again after repairing, the unqualified battery voltage is that the battery voltage exceeds or is far lower than the rated voltage, the unqualified battery current is that the battery current exceeds or is far lower than the rated current, if the battery which is marked as unqualified is conveyed to a pusher 14 by a first conveyor belt 1, the unqualified battery is pushed to a second conveyor belt 3 by the pusher 14, and the worker passing a third station 22 checks, and recovering, boxing and sending to maintenance;
s 4: and (5) manually bagging, and manually packaging the battery subjected to marking.
The detection position of waiting to detect the battery is corrected through the levelling machine, and through the artifical supplementary detection of first station, it is qualified whether the battery after accomplishing the detection passes through the marking machine remark, if unqualified, then beat out and detect unqualified concrete position, make things convenient for later maintenance work, and with unqualified battery propelling movement to the second conveyer belt through the propelling movement machine, it retrieves to pack, and qualified product then packs in second station position, accomplish the detection, it promotes detection efficiency greatly, reduce manpower resources's waste, and the reason of unqualified product is gone out to specific label, it facilitates later maintenance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The finished battery pack rapid detection process is characterized in that: the detection process comprises a first conveying belt (1), wherein a straightening machine (11), a detection machine (12), a marking machine (13) and a push machine (14) are sequentially arranged on the first conveying belt (1) along the conveying direction, a second conveying belt (3) is arranged on the side of the push machine (14), and the second conveying belt (3) corresponds to the first conveying belt (1).
2. The finished battery pack rapid detection process according to claim 1, characterized in that: be provided with first station (2) between levelling machine (11) and detection machine (12), marking machine (13) side is kept away from in propelling movement machine (14) and is provided with second station (21), propelling movement machine (14) are close to marking machine (13) side and are provided with third station (22), and third station (22) are located first conveyer belt (1) and are close to second conveyer belt (3) lateral wall.
3. The finished battery pack rapid detection process according to claim 1, characterized in that: the detection process comprises the following steps:
s1, correcting the batteries, and enabling the battery pack on the first conveyor belt (1) to enter the position of a correction machine (11) to correct the position of the deviated batteries so as to facilitate the subsequent detection task;
s2, detecting the battery, entering the detector (12) through the corrected motor, namely, the positive and negative electrode joints of the detector (12) are contacted with the positive and negative electrodes of the motor, measuring whether the battery is electrified or not, and measuring the rated voltage and the rated current of the battery;
s3, marking, namely, enabling the detected battery to enter a marking machine (13), and carrying out marking task through the marking machine (13);
s 4: and (5) manually bagging, and manually packaging the battery subjected to marking.
4. The finished battery pack rapid detection process according to claim 3, characterized in that: in the step s1, if the battery is reversed after being corrected, an alarm is given, and at the moment, a worker sitting at the first station (2) carries out a manual battery correction task.
5. The finished battery pack rapid detection process according to claim 3, characterized in that: in step s3, if the battery is detected to be unqualified, i.e. the battery is not electrified or the voltage and current of the battery are measured to exceed the rated voltage and the rated current, a unqualified label is marked.
6. The finished battery pack rapid detection process according to claim 5, characterized in that: the unqualified label comprises the following groups of unqualified batteries, unqualified battery voltage and unqualified battery current, wherein the unqualified batteries are batteries which are not electrified, the battery voltage and the battery current need to be detected again after repair, the unqualified battery voltage is that the battery voltage exceeds or is far lower than the rated voltage, and the unqualified battery current is that the battery current exceeds or is far lower than the rated current.
7. The finished battery pack rapid detection process according to claims 3-6, characterized in that: if the battery with the mark as unqualified is conveyed to the pushing machine (14) through the first conveying belt (1), the unqualified battery is pushed to the second conveying belt (3) through the pushing machine (14), the battery is checked by a worker at the third station (22), and the battery is recycled, boxed and conveyed to maintenance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110382065.7A CN113198737A (en) | 2021-04-09 | 2021-04-09 | Rapid detection process for finished battery pack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110382065.7A CN113198737A (en) | 2021-04-09 | 2021-04-09 | Rapid detection process for finished battery pack |
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| Publication Number | Publication Date |
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| CN113198737A true CN113198737A (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110382065.7A Pending CN113198737A (en) | 2021-04-09 | 2021-04-09 | Rapid detection process for finished battery pack |
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| CN (1) | CN113198737A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113697425A (en) * | 2021-08-12 | 2021-11-26 | 黄志彬 | Detection and maintenance device for lithium battery of new energy automobile |
| CN114749387A (en) * | 2022-03-21 | 2022-07-15 | 法贝(上海)自动化技术有限公司 | Optimizing system based on flexible production line module |
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| EP0102428A1 (en) * | 1982-09-02 | 1984-03-14 | Polaroid Corporation | Method and system for testing and sorting batteries |
| CN106694403A (en) * | 2017-03-07 | 2017-05-24 | 无锡福源自动化系统工程有限公司 | Automatic feeding, detecting and positioning system of batteries |
| CN109396052A (en) * | 2018-10-26 | 2019-03-01 | 无锡奥特维科技股份有限公司 | Cell piece sorting unit and cell piece severing machine |
| CN209939737U (en) * | 2019-04-18 | 2020-01-14 | 东莞市维萨娜电子科技有限公司 | Lithium battery separator |
| CN111275679A (en) * | 2020-01-17 | 2020-06-12 | 同济大学 | Solar cell defect detection system and method based on image |
| CN112018450A (en) * | 2020-08-14 | 2020-12-01 | 青岛国轩电池有限公司 | High-energy-density cylindrical lithium battery module assembly process |
-
2021
- 2021-04-09 CN CN202110382065.7A patent/CN113198737A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0102428A1 (en) * | 1982-09-02 | 1984-03-14 | Polaroid Corporation | Method and system for testing and sorting batteries |
| SU1069880A1 (en) * | 1982-10-27 | 1984-01-30 | Предприятие П/Я Г-4913 | Apparatus for control and rejection of miporseparators for the presence of through microholes |
| CN106694403A (en) * | 2017-03-07 | 2017-05-24 | 无锡福源自动化系统工程有限公司 | Automatic feeding, detecting and positioning system of batteries |
| CN109396052A (en) * | 2018-10-26 | 2019-03-01 | 无锡奥特维科技股份有限公司 | Cell piece sorting unit and cell piece severing machine |
| CN209939737U (en) * | 2019-04-18 | 2020-01-14 | 东莞市维萨娜电子科技有限公司 | Lithium battery separator |
| CN111275679A (en) * | 2020-01-17 | 2020-06-12 | 同济大学 | Solar cell defect detection system and method based on image |
| CN112018450A (en) * | 2020-08-14 | 2020-12-01 | 青岛国轩电池有限公司 | High-energy-density cylindrical lithium battery module assembly process |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113697425A (en) * | 2021-08-12 | 2021-11-26 | 黄志彬 | Detection and maintenance device for lithium battery of new energy automobile |
| CN114749387A (en) * | 2022-03-21 | 2022-07-15 | 法贝(上海)自动化技术有限公司 | Optimizing system based on flexible production line module |
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Application publication date: 20210803 |