CN113193688A - IP55 industrial ceiling fan motor with external cooling structure - Google Patents
IP55 industrial ceiling fan motor with external cooling structure Download PDFInfo
- Publication number
- CN113193688A CN113193688A CN202110637870.XA CN202110637870A CN113193688A CN 113193688 A CN113193688 A CN 113193688A CN 202110637870 A CN202110637870 A CN 202110637870A CN 113193688 A CN113193688 A CN 113193688A
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- China
- Prior art keywords
- heat dissipation
- end cover
- rotor
- cylinder
- motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/18—Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
一种自带外冷却结构的IP55工业吊扇电机，包括有定子组件和转子组件；所述的转子组件包括有上端盖、转子外壳、贴在转子外壳内部的磁钢、下端盖以及套在转子外壳上的散热筒，散热筒外壁上纵向分布有若干散热筋；所述的下端盖表面径向分布有若干叶片。无须另外加装散热风扇，简化安装结构。在转子外壳转动时，带动散热铝筒和下端盖旋转，散热铝筒和下端盖的散热筋条使电机表面产生强大的空气对流，通过空气对流大大降低了电机的温升。
An IP55 industrial ceiling fan motor with a self-contained external cooling structure includes a stator assembly and a rotor assembly; the rotor assembly includes an upper end cover, a rotor casing, a magnetic steel attached to the inside of the rotor casing, a lower end cover, and a rotor casing. A number of cooling ribs are distributed longitudinally on the outer wall of the cooling cylinder; a number of blades are radially distributed on the surface of the lower end cover. There is no need to install additional cooling fans, which simplifies the installation structure. When the rotor shell rotates, it drives the heat dissipation aluminum cylinder and the lower end cover to rotate, and the heat dissipation ribs of the heat dissipation aluminum cylinder and the lower end cover generate strong air convection on the surface of the motor, which greatly reduces the temperature rise of the motor.
Description
Technical Field
The invention relates to the technical field of ceiling fans, in particular to the improvement of a heat dissipation structure of an IP55 protection-grade motor of an industrial ceiling fan.
Background
In the design of large ceiling fan motors for modern industry, particularly permanent magnet synchronous motors, because magnetic steel is easy to damage, the motors are generally designed into IP55 protection grade motors with higher waterproof and dustproof grades. However, the heat dissipation effect of the IP55 protection-level motor is poor, which leads to the temperature rise inside the motor, the service life is short, and meanwhile, in order to ensure that the temperature rise of the motor does not exceed the limit, the number of materials for using the iron core and the copper wire is large, and the cost is high. Some motors are additionally provided with a heat radiation fan for increasing heat radiation, so that the structure is complex and the installation is difficult.
Disclosure of Invention
In summary, the present invention is directed to solve the technical problem of poor heat dissipation effect of the IP55 protection-grade motor of the industrial ceiling fan, and provides an IP55 industrial ceiling fan motor with an external cooling structure.
In order to solve the technical problems provided by the invention, the technical scheme is as follows:
an IP55 industrial ceiling fan motor with an external cooling structure comprises a stator assembly and a rotor assembly; the stator assembly comprises a stator shaft, a hub sleeved on the stator shaft, a stator core sleeved on the hub and a copper wire winding embedded on the stator core; the rotor assembly comprises an upper end cover, a rotor shell, magnetic steel and a lower end cover; the upper end cover and the lower end cover are respectively fixed at the upper end and the lower end of the rotor shell and are respectively connected with the stator shaft through an upper bearing and a lower bearing in a rotating way; the magnetic steel is arranged on the inner wall of the rotor shell; the method is characterized in that: a heat dissipation cylinder is sleeved outside the rotor shell, and a plurality of heat dissipation ribs are longitudinally distributed on the outer wall of the heat dissipation cylinder; and a plurality of blades are radially distributed on the surface of the lower end cover.
The technical scheme for further limiting the invention comprises the following steps:
the number of the heat dissipation ribs on the outer wall of the heat dissipation cylinder is the same as that of the blades on the surface of the lower end cover, and the heat dissipation ribs and the blades are in one-to-one correspondence to form uniformly distributed air passages.
The heat dissipation cylinder is a heat dissipation aluminum cylinder.
The heat dissipation ribs are uniformly distributed on the outer wall of the heat dissipation cylinder in the circumferential direction.
The air inlet cavity is reserved in the center of the surface of the lower end cover, each blade forms a circular ring structure on the surface of the lower end cover, and the outer side end of each blade extends to the lower portion of the bottom end of the heat dissipation rib.
The lower end cover ribs are in a divergence shape from the outer edge extending from the center of the end cover, are high and young, and can generate strong airflow when rotating, just like a heat dissipation wind wheel.
The invention has the beneficial effects that: 1. the motor does not need to be additionally provided with a cooling fan, and the mounting structure is simplified. 2. The heat dissipation cylinder is connected with the rotor shell in a tight fit mode, and the temperature rise in the motor can be quickly transmitted to the heat dissipation cylinder through the rotor shell. 3. The ribs of the lower end cover and the blades of the heat dissipation cylinder jointly form air passages with multiple sections uniformly distributed, so that a strong convection air field is generated on the surface of the motor, the temperature of the heat dissipation cylinder can be effectively reduced by the strong convection air field, the temperature rise of the motor is reduced, and the cost of the motor is saved.
Drawings
FIG. 1 is a schematic diagram of the overall installation of the application process of the present invention;
FIG. 2 is a schematic cross-sectional view of the motor of the present invention;
FIG. 3 is a schematic view of a heat-dissipating aluminum cylinder according to the present invention;
FIG. 4 is a schematic view of the lower end cap of the present invention;
FIG. 5 is a schematic front view of the motor of the present invention;
FIG. 6 is a schematic top view of the motor of the present invention;
fig. 7 is a schematic diagram of the heat dissipation principle of the motor of the present invention.
Detailed Description
The structure of the present invention will be further described with reference to the accompanying drawings and preferred embodiments of the present invention.
Referring to fig. 1, the IP55 industrial ceiling fan motor with external cooling structure disclosed by the invention belongs to an external rotor motor, wherein a stator component is suspended and fixed through a stator shaft, and a fan blade 1 is fixedly arranged on the rotor component.
Referring to fig. 2, the present invention specifically includes a stator assembly and a rotor assembly; the stator assembly comprises a stator shaft 11, a hub 12 sleeved on the stator shaft 11, a stator core 13 sleeved on the hub 12 and a copper wire winding 19 embedded on the stator core 12; the rotor assembly comprises an upper end cover 20, a rotor shell 15, magnetic steel 14 and a lower end cover 17; the upper end cover 20 and the lower end cover 17 are respectively fixed at the upper end and the lower end of the rotor shell 15 and are respectively connected with the stator shaft 11 in a rotating way through an upper bearing 10 and a lower bearing 18; the magnetic steel 14 is arranged on the inner wall of the rotor shell 15; in order to solve the technical problem of poor heat dissipation effect of an IP55 protection-level motor, a heat dissipation cylinder is sleeved outside a rotor shell 15, preferably, a heat dissipation aluminum cylinder 16 is adopted as the heat dissipation cylinder, the heat dissipation aluminum cylinder 16 is fixed on the outer surface of the rotor shell 15 through tight fit, and as shown in FIG. 3, a plurality of heat dissipation ribs 161 are longitudinally distributed on the outer wall of the heat dissipation cylinder; every two adjacent heat dissipation ribs 161 form a first air channel 162. As shown in fig. 4, a plurality of vanes 171 are radially distributed on the surface of the lower end cover, and similarly, every two adjacent vanes 171 form a second air passage 172.
Referring to fig. 2 to 7, when the motor of the present invention is powered on in the air, the copper wire winding 19 and the magnetic steel 14 push the rotor housing 15 to rotate under the electromagnetic interaction, and drive the upper end cover 20, the heat dissipation aluminum cylinder 16, and the lower end cover 17 to rotate synchronously. The copper wire winding 19 and the magnetic steel 14 start to generate heat, and the heat of the copper wire winding 19 is transferred to the rotor shell 15 through the stator core 13, the hub 12, the stator shaft 11, the upper bearing 10, the lower bearing 18, the upper end cover 20 and the lower end cover 17; while the magnetic steel 14 transfers heat directly to the rotor housing 15.
When the lower end cover 17 rotates, the air in the second air passage 172 forms a plurality of air flows to be thrown out all around under the action of centrifugal force and along with the action of the blades 171, and the air is dispersed to the circumferential surface of the heat dissipation aluminum cylinder 16 and continuously and rapidly ascends along the first air passages 162 between the heat dissipation ribs 161 of the heat dissipation aluminum cylinder 16, so that cold air continuously formed rises to the outer circle of the motor from the bottom of the motor, and finally leaves the motor, and air circulation of strong convection is formed, so that the heat of the heat dissipation aluminum cylinder 14 can be rapidly taken away, and the heat of the rotor shell 13 is taken away through heat transfer, the blades 171 also serve as radiating fins, the temperature inside the motor can be continuously transferred to the rotor shell 15 and then to the heat dissipation aluminum cylinder 16, and finally, the heat inside the whole motor is taken away through the strong convection circulation, and the temperature rise of the motor is reduced.
In order to make the second air passage 172 and the first air passage 162 butt-jointed, which is beneficial to the rapid passing of the air flow and achieves better heat dissipation effect, the number of the heat dissipation ribs 161 on the outer wall of the heat dissipation cylinder is the same as that of the blades 171 on the surface of the lower end cover 17, and the heat dissipation ribs correspond to the blades 171 on the surface of the lower end cover to form uniformly distributed air passages. The heat dissipating ribs 161 are preferably circumferentially and uniformly distributed on the outer wall of the heat dissipating cylinder.
In order to facilitate the air below the lower end cover 17 to better enter the second air duct 172, the central position of the surface of the lower end cover 17 is provided with an air inlet cavity 173, each blade forms a circular ring structure on the surface of the lower end cover, and the outer side end of each blade extends to the lower part of the bottom end of the heat dissipation rib 162.
While the preferred embodiments of the present invention have been illustrated and described in detail, it should be understood that modifications and variations can be effected by one skilled in the art in light of the above teachings without undue experimentation. Therefore, any technical solutions that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the prior art according to the present inventive concept should be within the scope of protection defined by the present claims.
Claims (5)
1. An IP55 industrial ceiling fan motor with an external cooling structure comprises a stator assembly and a rotor assembly; the stator assembly comprises a stator shaft, a hub sleeved on the stator shaft, a stator core sleeved on the hub and a copper wire winding embedded on the stator core; the rotor assembly comprises an upper end cover, a rotor shell, magnetic steel and a lower end cover; the upper end cover and the lower end cover are respectively fixed at the upper end and the lower end of the rotor shell and are respectively connected with the stator shaft through an upper bearing and a lower bearing in a rotating way; the magnetic steel is arranged on the inner wall of the rotor shell; the method is characterized in that: a heat dissipation cylinder is sleeved outside the rotor shell, and a plurality of heat dissipation ribs are longitudinally distributed on the outer wall of the heat dissipation cylinder; and a plurality of blades are radially distributed on the surface of the lower end cover.
2. The IP55 industrial ceiling fan motor with external cooling structure of claim 1, wherein: the number of the heat dissipation ribs on the outer wall of the heat dissipation cylinder is the same as that of the blades on the surface of the lower end cover, and the heat dissipation ribs and the blades are in one-to-one correspondence to form uniformly distributed air passages.
3. The IP55 industrial ceiling fan motor with external cooling structure of claim 1, wherein: the heat dissipation cylinder is a heat dissipation aluminum cylinder.
4. The heat-dissipating aluminum cartridge according to claim 1 or 2, wherein: the heat dissipation ribs are uniformly distributed on the outer wall of the heat dissipation cylinder in the circumferential direction.
5. The heat-dissipating aluminum cartridge according to claim 1 or 2, wherein: the air inlet cavity is reserved in the center of the surface of the lower end cover, each blade forms a circular ring structure on the surface of the lower end cover, and the outer side end of each blade extends to the lower portion of the bottom end of the heat dissipation rib.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110637870.XA CN113193688A (en) | 2021-06-08 | 2021-06-08 | IP55 industrial ceiling fan motor with external cooling structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110637870.XA CN113193688A (en) | 2021-06-08 | 2021-06-08 | IP55 industrial ceiling fan motor with external cooling structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113193688A true CN113193688A (en) | 2021-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110637870.XA Pending CN113193688A (en) | 2021-06-08 | 2021-06-08 | IP55 industrial ceiling fan motor with external cooling structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113193688A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114928210A (en) * | 2022-05-17 | 2022-08-19 | 安徽汇制智能科技有限公司 | High-power direct-drive outer rotor permanent magnet motor for industrial fan |
| CN116054488A (en) * | 2022-12-28 | 2023-05-02 | 开勒环境科技（上海）股份有限公司 | Industrial Ceiling Fan Motor Cooling System |
| CN116094217A (en) * | 2022-09-30 | 2023-05-09 | 广东肇庆德通有限公司 | A commercial large ceiling fan with outer rotor permanent magnet synchronous motor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202172326U (en) * | 2011-09-06 | 2012-03-21 | Tcl空调器(中山)有限公司 | Motor for air conditioner |
| CN204131318U (en) * | 2014-09-15 | 2015-01-28 | 浙江兆丰机电股份有限公司 | Wheel hub motor external rotor air-cooled heat dissipation structure |
| CN111917243A (en) * | 2020-09-08 | 2020-11-10 | 广东肇庆德通有限公司 | A ceiling fan motor with dual cooling air path structure |
| CN112039286A (en) * | 2020-08-24 | 2020-12-04 | 广东肇庆德通有限公司 | IP23 industrial ceiling fan motor with cooling air path structure |
| CN214707387U (en) * | 2021-06-08 | 2021-11-12 | 广东肇庆德通有限公司 | IP55 industrial ceiling fan motor with external cooling structure |
-
2021
- 2021-06-08 CN CN202110637870.XA patent/CN113193688A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202172326U (en) * | 2011-09-06 | 2012-03-21 | Tcl空调器(中山)有限公司 | Motor for air conditioner |
| CN204131318U (en) * | 2014-09-15 | 2015-01-28 | 浙江兆丰机电股份有限公司 | Wheel hub motor external rotor air-cooled heat dissipation structure |
| CN112039286A (en) * | 2020-08-24 | 2020-12-04 | 广东肇庆德通有限公司 | IP23 industrial ceiling fan motor with cooling air path structure |
| CN111917243A (en) * | 2020-09-08 | 2020-11-10 | 广东肇庆德通有限公司 | A ceiling fan motor with dual cooling air path structure |
| CN214707387U (en) * | 2021-06-08 | 2021-11-12 | 广东肇庆德通有限公司 | IP55 industrial ceiling fan motor with external cooling structure |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114928210A (en) * | 2022-05-17 | 2022-08-19 | 安徽汇制智能科技有限公司 | High-power direct-drive outer rotor permanent magnet motor for industrial fan |
| CN116094217A (en) * | 2022-09-30 | 2023-05-09 | 广东肇庆德通有限公司 | A commercial large ceiling fan with outer rotor permanent magnet synchronous motor |
| CN116054488A (en) * | 2022-12-28 | 2023-05-02 | 开勒环境科技（上海）股份有限公司 | Industrial Ceiling Fan Motor Cooling System |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: No. 1 Deye Road, Decheng Town Industrial Park, Deqing County, Zhaoqing City, Guangdong Province, China 526600 Applicant after: GUANGDONG ZHAOQING DETON Co.,Ltd. Address before: 526631, Guangdong County, Zhaoqing City, Deqin County town of new trees tree Bridge Development Zone Applicant before: GUANGDONG ZHAOQING DETON Co.,Ltd. Country or region before: China |
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| CB02 | Change of applicant information | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210730 |
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| RJ01 | Rejection of invention patent application after publication |