CN113192249A - Detection system and detection method for concrete tank car charging - Google Patents
Detection system and detection method for concrete tank car charging Download PDFInfo
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- CN113192249A CN113192249A CN202110332007.3A CN202110332007A CN113192249A CN 113192249 A CN113192249 A CN 113192249A CN 202110332007 A CN202110332007 A CN 202110332007A CN 113192249 A CN113192249 A CN 113192249A
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- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10297—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves arrangements for handling protocols designed for non-contact record carriers such as RFIDs NFCs, e.g. ISO/IEC 14443 and 18092
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Abstract
The invention provides a detection system and a detection method for concrete tank car charging, which comprises a stirring plant system, an electronic tag card, a stirring plant gate machine, a construction square gate machine and a concrete tank car, wherein the stirring plant system is used for processing and distributing the information of the required goods from a construction party, the stirring plant system is in communication connection with the stirring plant gate machine and the construction square gate machine, the electronic tag card is arranged on the concrete tank car, the stirring plant gate machine is used for releasing and charging the concrete tank car by identifying the electronic tag card, and the construction square gate machine is used for releasing and receiving the concrete tank car by identifying the electronic tag card. The invention solves the problem that the concrete tank truck in the prior art wrongly loads and transports concrete.
Description
Technical Field
The invention relates to the technical field of a charging detection system, in particular to a detection system and a detection method for charging of a concrete tank car.
Background
Concrete, referred to as "concrete" for short: refers to the general name of engineering composite materials formed by cementing aggregate into a whole by cementing materials. The term concrete generally refers to cement as the cementing material and sand and stone as the aggregate; the cement concrete, also called ordinary concrete, is widely used in civil engineering. In order to save energy and reduce emission, the existing concrete is transported by a concrete tank truck. In the process of loading and transporting of the concrete tank trucks, each mixing plant needs to convey concrete to a plurality of construction parties, the types of the concrete needed by each construction party are often inconsistent, and the concrete quantity needed by each construction party needs to be sequentially loaded and conveyed by the concrete tank trucks. Therefore, in the actual manual control operation, the situations that the concrete models of the same construction party are loaded and mixed during loading and a driver pulls the transported concrete to the wrong construction party are easily caused; and the construction side is difficult to detect during receiving and directly receives goods for use, and finally concrete with wrong models is used, so that the construction method is a very large engineering quality hidden trouble, and the consequences are not imaginable. In view of the above problems, a detection system for concrete tank truck loading and a detection method thereof are needed to solve.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a detection system and a detection method for concrete tank car loading, which solve the problem that the concrete tank car in the prior art wrongly loads and transports concrete.
According to the embodiment of the invention, the detection system for the concrete tank car loading comprises a mixing plant system, an electronic tag card, a mixing plant gate machine and a construction square gate machine, wherein the mixing plant system is used for processing and distributing the information of the required goods from a construction party, the mixing plant system is in communication connection with the mixing plant gate machine and the construction square gate machine, the electronic tag card is arranged on the concrete tank car, the mixing plant gate machine is used for releasing and loading the concrete tank car by identifying the electronic tag card, and the construction square gate machine is used for releasing and receiving the concrete tank car by identifying the electronic tag card.
Compared with the prior art, the invention has the following beneficial effects:
by adopting a mixing plant system, an electronic tag card, a mixing plant gate machine and a construction square gate machine, the gates for detection are arranged at the charging and receiving positions, whether the information of the concrete tank car is consistent with that configured in the mixing plant system or not needs to be determined before charging, and only the concrete tank car correctly matched with the system can be charged through the mixing plant gate machine; the same mode is adopted when the construction side receives the goods, and only the concrete tank car which is correctly matched with the system of the mixing plant can receive the goods through the construction side gate; control in two aspects is carried out to loading wrong muddy earth model and wrong receipts muddy earth, and it has been solved when feeding and has been mixed the muddy earth model loading of same construction side to and the driver has pulled the muddy earth of transportation to the problem of wrong construction side. Meanwhile, compared with the existing mode of manually checking whether the concrete tank car and the concrete type are correct or not, the labor cost is greatly saved, the conditions that a driver of the concrete tank car queues up blindly and the like and the materials are loaded wrongly are avoided, and the time cost is greatly saved.
Preferably, the number of the electronic tag cards on each concrete tank car is consistent with the number of construction parties, each construction party corresponds to one electronic tag card, and the mixer plant gate machine and the construction party gate machine determine the information of the concrete tank car by identifying the electronic tag cards.
By arranging the plurality of electronic tag cards on each concrete tank car, only one electronic tag card of a construction party is opened and the other electronic tag cards are closed each time, and the opening and closing of all the electronic tag cards are uniformly controlled by a stirring plant system. Therefore, the required goods information of the construction side corresponds to the information of the concrete tank car, the mixing plant gate machine and the construction side gate machine one to one, and the wrong loading or wrong transporting of concrete is avoided.
Preferably, the construction square gate is used for returning the goods receiving information to the mixing plant system.
Through the feedback of the receiving information, the system can redistribute the concrete tank cars which have finished feeding, thereby avoiding the waiting condition of empty cars and improving the efficiency.
Preferably, each of said mixer plant gates is charged at a time for one concrete model.
Through the correspondence of stirring plant floodgate machine and muddy earth model, avoid feeding the mistake.
Preferably, each electronic tag card comprises an information module, a data analysis processing module, a power module, a radio frequency transceiver module and a switch module, wherein the information module is connected with the data analysis processing module through an information adjusting module and an a/D conversion module, and the power module, the radio frequency transceiver module and the switch module are all connected with the data analysis processing module; the gate machine of the mixing plant and the gate machine of the construction side are both provided with radio frequency transceiving devices, the radio frequency transceiving devices determine the information of the concrete tank car by scanning the radio frequency transceiving modules of the electronic tag card, and the switch module controls the on and off of the radio frequency transceiving modules through the data analysis processing module.
Through the design of the internal module of the electronic tag card, the gate machine of the mixing plant and the gate machine of the construction side scan the concrete tank car through the radio frequency transceiver, and whether the information of the concrete tank car is accurate or not and whether the information can be released or not is determined. The switch module controls the radio frequency transceiving module to be switched on and off through the data processing module, so that the radio frequency transceiving function of the electronic tag card of only one corresponding construction party is switched on in each transportation.
Preferably, the information module is used for receiving the information of the construction party on the goods to be delivered, the information on whether the goods to be delivered are loaded, the real-time position of the concrete tank truck and the information on whether the goods to be delivered are unloaded.
Through the design of the internal information collecting unit of the electronic tag card, the loading and unloading information of the concrete tank car can be collected, fed back and processed.
Preferably, the electronic tag card further comprises a positioning module and a voice chip, and both the positioning module and the voice chip are connected with the data processing module; navigation route information of a construction party is loaded in the positioning module, the positioning module is used for collecting an actual running route of the concrete tank car, the data processing module compares the navigation route information with the actual running route, and the voice chip carries out voice prompt through a prompt signal sent by the data processing module.
Through setting up orientation module and pronunciation chip, carry out voice prompt when concrete tank car traffic direction is inconsistent with predetermined construction side route, avoid the driver to transport wrong construction side.
Preferably, the mixing plant system is provided with a sequencing display screen, processes the information of the required goods, configures the concrete tank truck and the corresponding concrete model, and updates the information of the electronic tag card and the display screen.
Through setting up the sequencing display screen for concrete tank car and the concrete model information that corresponds of configuration show on the sequencing display screen, can be used for the suggestion driver to feed in advance and prepare, and holistic loading, delivery progress also can clearly show moreover.
Preferably, the sequencing display screen is provided with a voice prompt device.
Through voice prompt device for remind the driver of the concrete tank car that will load to go to and prepare, with raise the efficiency.
On the other hand, according to the embodiment of the invention, the detection method for the concrete tank car loading is also provided, and comprises the following steps:
step S1: the mixing plant system receives the information of the required goods and processes and dispatches the information of the required goods according to the trip condition of the concrete tank truck;
step S2: the system of the mixing plant respectively sends the concrete tank car and the corresponding concrete model information to the sequencing display screen, the gate machine of the mixing plant, the gate machine of the construction square and the electronic tag card, the information of the sequencing display screen, the gate machine of the mixing plant and the gate machine of the construction square is updated, the data analysis processing module of the electronic tag card opens one electronic tag card needing to be delivered according to the information of the system of the mixing plant, and closes the electronic tag card not needing to be delivered;
step S3: the gate machine of the mixing plant scans the electronic tag card of the concrete tank car entering the loading area, and the gate machine of the mixing plant is released for loading after determining that the information is correct;
step S4: the positioning module and the voice chip are used for detecting and monitoring the running route of the running concrete tank car;
step S5: and the construction square gate machine scans the electronic tag card, releases the construction square gate machine after determining that the information is correct, receives the materials, and returns the receiving information to the stirring plant system.
Compared with the prior art, the invention has the following beneficial effects:
by adopting the steps and the detection system, information is determined and detected before loading and receiving, a double detection mode is implemented to control the two links, and the driver can be reminded of not carrying the concrete tank car wrongly by tracking and determining the transportation route of the concrete tank car. The overall system is used for distribution and detection, so that the efficiency is improved, and the error probability is greatly reduced.
Drawings
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic overall schematic diagram of an embodiment of the present invention;
FIG. 3 is a schematic flow chart of the present invention;
FIG. 4 is a schematic diagram of the electronic label card of the present invention;
FIG. 5 is a schematic view of an electronic tag card on the concrete tank truck of the present invention.
Detailed Description
The technical solution of the present invention is further explained with reference to the drawings and the embodiments.
As shown in fig. 1 and 2, an embodiment of the present invention provides a detection system for a concrete tank car loading, including a mixing plant system, an electronic tag card, a mixing plant gate machine and a construction side gate machine, where the mixing plant system is used to process and distribute the information of required goods from the construction side, the mixing plant system is in communication connection with the mixing plant gate machine and the construction side gate machine, the electronic tag card is disposed on the concrete tank car, and each mixing plant gate machine loads materials at one time corresponding to one concrete model, so as to avoid loading errors. The gate machine of the mixing plant is used for releasing and charging the concrete tank car through the identification electronic tag card, and the construction square gate machine is used for releasing and receiving the concrete tank car through the identification electronic tag card. As shown in fig. 3, the construction side gate is used for returning the delivery information to the mixing plant system, and the system can redistribute the concrete tank cars which have finished feeding through the feedback of the delivery information, so that the situation of waiting for empty cars is avoided, and the efficiency is improved.
As shown in fig. 5, the number of the electronic tag cards on each concrete tank car is consistent with the number of the construction parties, each construction party corresponds to one electronic tag card, and the mixer plant gate machine and the construction party gate machine determine the information of the concrete tank car by identifying the electronic tag cards. Of course, in actual production, the number of construction parties is more than three. In addition, the mixing plant system is provided with a sequencing display screen, processes the information of the required goods, configures a concrete tank car and the corresponding concrete model, and updates the information of the electronic tag card and the display screen. Meanwhile, the sequencing display screen is provided with a voice prompt device.
In the embodiment, a mixing plant system, an electronic tag card, a mixing plant gate machine and a construction square gate machine are adopted, the detected gate machines are arranged at the loading and receiving positions, whether the information of the concrete tank car is consistent with that configured in the mixing plant system or not needs to be determined before loading, and only the concrete tank car correctly matched with the system can be loaded through the mixing plant gate machine; the same mode is adopted when the construction side receives the goods, and only the concrete tank car which is correctly matched with the system of the mixing plant can receive the goods through the construction side gate; control in two aspects is carried out to loading wrong muddy earth model and wrong receipts muddy earth, and it has been solved when feeding and has been mixed the muddy earth model loading of same construction side to and the driver has pulled the muddy earth of transportation to the problem of wrong construction side. Meanwhile, compared with the existing mode of manually checking whether the concrete tank car and the concrete type are correct or not, the labor cost is greatly saved, the conditions that a driver of the concrete tank car queues up blindly and the like and the materials are loaded wrongly are avoided, and the time cost is greatly saved. By arranging the plurality of electronic tag cards on each concrete tank car, only one electronic tag card of a construction party is opened and the other electronic tag cards are closed each time, and the opening and closing of all the electronic tag cards are uniformly controlled by a stirring plant system. Therefore, the required goods information of the construction side corresponds to the information of the concrete tank car, the mixing plant gate machine and the construction side gate machine one to one, and the wrong loading or wrong transporting of concrete is avoided. Through setting up the sequencing display screen for concrete tank car and the concrete model information that corresponds of configuration show on the sequencing display screen, can be used for the suggestion driver to feed in advance and prepare, and holistic loading, delivery progress also can clearly show moreover. Through voice prompt device for remind the driver of the concrete tank car that will load to go to and prepare, with raise the efficiency.
As shown in fig. 4, each electronic tag card includes an information module, a data analysis processing module, a power module, a radio frequency transceiver module and a switch module, the information module is connected with the data analysis processing module through an information adjusting module and an a/D conversion module, and the power module, the radio frequency transceiver module and the switch module are all connected with the data analysis processing module; the gate machine of the mixing plant and the gate machine of the construction side are both provided with radio frequency transceiving devices, the radio frequency transceiving devices determine the information of the concrete tank car through a radio frequency transceiving module of a scanning electronic tag card, and the switch module controls the radio frequency transceiving module to be switched on and off through a data analysis processing module. The information module is used for receiving the information of the required goods of the construction party, the information of whether the materials are loaded, the real-time position of the concrete tank car and the information of whether the materials are unloaded. In addition, the electronic tag card also comprises a positioning module and a voice chip, wherein the positioning module and the voice chip are both connected with the data processing module; navigation route information of a construction party is loaded in the positioning module, the positioning module is used for collecting an actual running route of the concrete tank car, the data processing module compares the navigation route information with the actual running route, and the voice chip carries out voice prompt through a prompt signal sent by the data processing module.
In this embodiment, through the design of the internal module of the electronic tag card, the gate machine of the mixing plant and the gate machine of the construction square both scan the concrete tank car through the radio frequency transceiver, and determine whether the information of the concrete tank car is accurate and can be released. The switch module controls the radio frequency transceiving module to be switched on and off through the data processing module, so that the radio frequency transceiving function of the electronic tag card of only one corresponding construction party is switched on in each transportation. Through the design of the internal information collection unit of the electronic tag card, the loading and unloading information of the concrete tank car is collected, fed back and processed conveniently; the information adjusting module is used for arranging the information acquired by the information module, the A/D conversion module is used for converting the adjusted information into digital signals and transmitting the digital signals to the data analysis processing module for analysis and processing, and the data analysis processing module is used for transmitting the instructions to the radio frequency transceiving module and the switch module. Through setting up orientation module and pronunciation chip, carry out voice prompt when concrete tank car traffic direction is inconsistent with predetermined construction side route, avoid the driver to transport wrong construction side.
On the other hand, according to the embodiment of the invention, the detection method for the concrete tank car loading is also provided, and comprises the following steps:
step S1: the system of the mixing plant receives the information of the required goods and processes and dispatches the information of the required goods according to the trip condition of the concrete tank truck;
step S2: the method comprises the following steps that a mixing plant system respectively sends concrete tank cars and corresponding concrete model information to a sequencing display screen, a mixing plant gate machine, a construction square gate machine and an electronic tag card, the sequencing display screen, the mixing plant gate machine and the construction square gate machine update information, a data analysis processing module of the electronic tag card opens one electronic tag card needing to be delivered according to the information of the mixing plant system, and closes the electronic tag card not needing to be delivered;
step S3: scanning an electronic tag card of the concrete tank car entering the loading area by the gate machine of the mixing plant, and releasing the gate machine of the mixing plant after determining that the information is error-free, so as to load;
step S4: the positioning module and the voice chip are used for detecting and monitoring the running route of the running concrete tank car;
step S5: and the construction square gate machine scans the electronic tag card, the construction square gate machine releases after determining that the information is correct, the material is received, and the construction square gate machine returns the receiving information to the stirring plant system.
In the embodiment, the steps and the detection system are adopted, information is determined and detected before loading and receiving, a double detection mode is adopted to control two links, and the driver can be reminded of not carrying the concrete tank car mistakenly by tracking and determining the transportation route of the concrete tank car. The overall system is used for distribution and detection, so that the efficiency is improved, and the error probability is greatly reduced.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. The utility model provides a detecting system for concrete tank car charges which characterized in that: the system comprises a stirring plant system, an electronic tag card, a stirring plant gate machine and a construction square gate machine, wherein the stirring plant system is used for processing and allocating the required goods information from a construction party, the stirring plant system is in communication connection with the stirring plant gate machine and the construction square gate machine, the electronic tag card is arranged on a concrete tank car, the stirring plant gate machine is used for releasing and charging the concrete tank car through identifying the electronic tag card, and the construction square gate machine is used for releasing and receiving the concrete tank car through identifying the electronic tag card.
2. The detection system for concrete tank truck loading as claimed in claim 1, wherein:
the number of the electronic tag cards on each concrete tank car is consistent with that of construction parties, each construction party corresponds to one electronic tag card, and the mixing plant gate machine and the construction party gate machine identify the electronic tag cards to determine the information of the concrete tank cars.
3. The detection system for concrete tank truck loading as claimed in claim 2, wherein:
and the construction square gate machine is used for returning the goods receiving information to the mixing plant system.
4. The detection system for concrete tank truck loading as claimed in claim 1, wherein:
every the gate machine of the mixing plant is charged once and corresponds to a concrete model.
5. The detection system for concrete tank truck loading as claimed in claim 1, wherein:
each electronic tag card comprises an information module, a data analysis processing module, a power supply module, a radio frequency transceiver module and a switch module, wherein the information module is connected with the data analysis processing module through an information adjusting module and an A/D conversion module, and the power supply module, the radio frequency transceiver module and the switch module are all connected with the data analysis processing module; the gate machine of the mixing plant and the gate machine of the construction side are both provided with radio frequency transceiving devices, the radio frequency transceiving devices determine the information of the concrete tank car by scanning the radio frequency transceiving modules of the electronic tag card, and the switch module controls the on and off of the radio frequency transceiving modules through the data analysis processing module.
6. A detection system for concrete tanker loading according to claim 5, characterized in that:
the information module is used for receiving the information of the construction party about the required goods, the information about whether the materials are loaded, the real-time position of the concrete tank car and the information about whether the materials are unloaded.
7. A detection system for concrete tanker loading according to claim 5, characterized in that:
the electronic tag card also comprises a positioning module and a voice chip, and the positioning module and the voice chip are both connected with the data processing module; navigation route information of a construction party is loaded in the positioning module, the positioning module is used for collecting an actual running route of the concrete tank car, the data processing module compares the navigation route information with the actual running route, and the voice chip carries out voice prompt through a prompt signal sent by the data processing module.
8. The detection system for concrete tank truck loading as claimed in claim 1, wherein:
the system of the mixing plant is provided with a sequencing display screen, processes the information of the required goods, configures a concrete tank car and a corresponding concrete model, and updates the information of the electronic tag card and the display screen.
9. The concrete tanker loading detection system of claim 8, wherein:
the sequencing display screen is provided with a voice prompt device.
10. A method of testing the loading of a concrete tanker according to any of claims 1 to 9, characterized in that it comprises:
step S1: the mixing plant system receives the information of the required goods and processes and dispatches the information of the required goods according to the trip condition of the concrete tank truck;
step S2: the system of the mixing plant respectively sends the concrete tank car and the corresponding concrete model information to the sequencing display screen, the gate machine of the mixing plant, the gate machine of the construction square and the electronic tag card, the information of the sequencing display screen, the gate machine of the mixing plant and the gate machine of the construction square is updated, the data analysis processing module of the electronic tag card opens one electronic tag card needing to be delivered according to the information of the system of the mixing plant, and closes the electronic tag card not needing to be delivered;
step S3: the gate machine of the mixing plant scans the electronic tag card of the concrete tank car entering the loading area, and the gate machine of the mixing plant is released for loading after determining that the information is correct;
step S4: the positioning module and the voice chip are used for detecting and monitoring the running route of the running concrete tank car;
step S5: and the construction square gate machine scans the electronic tag card, releases the construction square gate machine after determining that the information is correct, receives the materials, and returns the receiving information to the stirring plant system.
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| CN202110332007.3A CN113192249A (en) | 2021-03-29 | 2021-03-29 | Detection system and detection method for concrete tank car charging |
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| CN202110332007.3A CN113192249A (en) | 2021-03-29 | 2021-03-29 | Detection system and detection method for concrete tank car charging |
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