CN113185110A - Glass product heating forming workshop section carrying device - Google Patents
Glass product heating forming workshop section carrying device Download PDFInfo
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- CN113185110A CN113185110A CN202110574677.6A CN202110574677A CN113185110A CN 113185110 A CN113185110 A CN 113185110A CN 202110574677 A CN202110574677 A CN 202110574677A CN 113185110 A CN113185110 A CN 113185110A
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- glass
- heating furnace
- cylinder
- conveying belt
- sliding table
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a glass product heating forming workshop section carrying device. At present, most of the heating and forming processes of glass products in China adopt a manual control sucker mode to take and put glass, the working environment is relatively severe, personal accidents are easy to occur, and the like. In order to overcome the defects, the invention provides a device for a heating forming working section of a glass product, which mainly comprises a glass loading heating furnace device, a glass unloading heating furnace device and a control device. The device can realize automatic processing in the heating and forming process of the glass product, and has the characteristics of simple mechanism, high working precision, labor force reduction, and the like.
Description
Technical Field
The invention relates to the field of adding and removing a heating furnace into and from a glass product heating forming workshop section, and provides a glass blank carrying workshop section carrying device.
Background
At present, in the spherical glass production process of most of domestic factories, in a glass product heating and forming section, glass products need to enter heating furnace forming equipment to be heated to 700 ℃ after being cleaned and then taken out.
Disclosure of Invention
The invention aims to overcome the defects in the background technology, and provides a glass product heating forming workshop section conveying device which is simple in mechanism, high in glass blank feeding and discharging efficiency, automatic, safe, capable of reducing manual operation and improving product quality and productivity.
In order to achieve the above object, the present invention provides a transfer device for a glass product thermoforming section, which mainly comprises a glass loading heating furnace device, a glass unloading heating furnace device and a control device.
Glass put into heating furnace device mainly by the installation take the high-speed hold-in range slip table of guide rail the flange type on the fixed support plate accomplish, through the motion of cylinder for the sucking disc can be put into the heating furnace from the glass that the conveyer belt absorbed, and in continuous working process, its position gesture will change on the guide rail, and carry out the restriction on the slip table through limit switch.
The glass moving-out heating furnace device is also mainly completed by two acting cylinders arranged on a fixed supporting plate of a guide rail with a guide rail high-speed synchronous belt sliding table, and the glass which completes the heating process in the heating furnace is sucked by a sucking disc through the movement of the two acting cylinders and then is placed at a fixed placing position of a glass blank heating section in a mold and is conveyed by a conveying belt.
The control device mainly carries out different control on glass loading and unloading of the heating furnace, when the color sensor acquires a signal (red signal) of glass loading into the heating furnace, the reversing of the proportional flow valve is controlled through the pneumatic servo control system, so that the corresponding cylinder movement is realized, and the glass loading into the heating furnace is realized; when the color sensor collects a signal (blue signal) of the glass carrying-out heating furnace, the reversing of the proportional flow valve is controlled through the pneumatic servo control system, so that the corresponding cylinder movement is realized, and the glass carrying-out heating furnace is operated.
In the scheme, the flange type cylinder for putting the glass into the heating furnace device is vertically arranged on the fixed supporting plate of the guide rail with the guide rail high-speed synchronous belt sliding table, and one side of a piston rod of the flange type cylinder is connected with a sucker with a limit switch. When the glass in-place sensor detects that the glass of the conveying belt is in place, the air cylinder is placed downwards, the sucker is close to a glass blank input to the heating process through the conveying belt, and the contact of the limit switch senses the distance of the glass, so that the vacuum sucker realizes grabbing of glass ingredients on the conveying belt. Then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace in place, the color sensor arranged on the side face of the heating furnace detects that the heating furnace rotates in place, the air cylinder is placed downwards to release the vacuum chuck, and the glass is placed on a heating furnace mold. The cylinder is lifted to the right, the synchronous belt sliding table drives the cylinder to move to the right, and the next repeated action is continuously executed.
In the scheme, the flange type cylinder in the glass carrying-out heating furnace device is vertically arranged on a fixed supporting plate of a guide rail with a guide rail high-speed synchronous belt sliding table, and one side of a piston rod of the flange type cylinder is connected with a sucker with a limit switch. When the colour sensor that places as heating furnace side face detected that the heating furnace rotated to the position, the cylinder was transferred and is put in place, when the sucking disc was constantly close the glass on the heating furnace, then limit switch's contact sensed glass's distance to vacuum chuck holds glass, then the cylinder lifts to the position, hold-in range slip table drives the cylinder and moves to a certain position to the right side, place glass on the conveyer belt, under the rotation of conveyer belt, on glass overturns the conveyer belt, realize the action of upset transportation, execute repetitive motion on next step equally.
In the above scheme, the control device is mainly used for controlling the movement of the cylinder of the glass loading and unloading heating furnace device. The glass is placed into a heating furnace device, when the glass in place sensor detects that the glass of the conveying belt is in place, the air compressor generates compressed air, ideal compressed air is obtained after the treatment of a pneumatic triple piece, a pneumatic servo control system controls the left reversing work of a proportional flow valve, then the compressed air enters a flange type air cylinder, a piston rod is pushed to move downwards, a sucking disc is close to a glass blank which is input to a heating process through the conveying belt, the contact of a limit switch senses the distance of the glass, and therefore the vacuum sucking disc realizes the grabbing of glass ingredients on the conveying belt. Then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace, the color sensor arranged on the side face of the heating furnace detects that the heating furnace rotates to the right, the pneumatic servo control system controls the reversing work of the right position of the proportional flow valve, the air cylinder is placed downwards to release the vacuum chuck, and glass is placed on a heating furnace mold. Then the pneumatic servo control system controls the proportional flow valve to reverse at the right position, the cylinder is lifted to the right position, the synchronous belt sliding table drives the cylinder to move to the right position, and the next repeated action is continuously executed.
In the scheme, the control device is arranged in a glass moving-out heating furnace device, when a color sensor detects that a heating furnace rotates to the position, a pneumatic servo control system controls a proportional flow valve to reverse to the left position, a cylinder is lowered to the position, a vacuum chuck sucks glass, the pneumatic servo control system controls the proportional flow valve to reverse to the right position, a flange type cylinder is lifted to the position, a synchronous sliding table drives the cylinder to move to the right position, the glass is placed on a conveying belt, the glass is overturned onto the conveying belt under the rotation of the conveying belt, the overturning and conveying actions are realized, and the repeated actions are also executed on the next step.
Compared with the prior art, the invention has the advantages that:
1. the glass is added in the heating furnace device, the position of the sucking disc on one side of the piston rod of the flange cylinder is provided with the limit switch, the contact of the device can sense the distance of the glass, and when the glass is close to the vacuum sucking disc, the vacuum sucking disc can be opened to suck the glass, so that the glass can be sucked more automatically, and accidents such as collision with the glass are avoided.
2. The glass is added into the heating furnace device, and the color sensor is adopted to detect whether the heating furnace rotates in place, so that the stability and the accuracy of the process of putting the glass into the heating furnace every time can be ensured.
3. The glass feeding heating furnace device adopts the glass in-place sensor to accurately detect whether the glass blank conveyed from the conveying belt is in place or not, and the accuracy and the precision of glass extraction are improved.
4. The limit switch is adopted at the position of the sucker on one side of the piston rod of the flange cylinder in the glass moving-out heating furnace device, the contact of the device can sense the distance of glass, and when the glass is close to the vacuum sucker, the vacuum sucker can be opened to suck the glass, so that the glass can be sucked more automatically, and accidents such as collision with the glass are avoided.
5. The glass carrying-out heating furnace device adopts the color sensor to detect whether the heating furnace rotates in place, so that the stability and the accuracy of the working procedure of carrying out the glass from the heating furnace each time can be ensured.
6. The glass conveying turnover mechanism is adopted in the glass carrying-out heating furnace device, and the glass can be turned over onto the conveying belt under the rotation of the conveying belt, so that the action of turnover conveying is realized. The glass procedure of moving out of the heating furnace can be automatically and continuously realized.
7. The invention has the advantages of no need of manual participation, high efficiency, simple structure, low cost and small occupied area.
Description of the drawings:
FIG. 1 is a schematic view showing the design of a glass supply furnace;
FIG. 2 is a schematic view showing a flow of a design of a glass loading furnace;
FIG. 3 shows the principal apparatus for designing the glass carrying-in heating furnace;
FIG. 4 is a schematic view showing the design of the glass carry-out heating furnace;
FIG. 5 is a schematic view showing the flow of the design of the glass removal heating furnace;
FIG. 6 shows the principal apparatus for designing the glass removal-out heating furnace;
FIG. 7 is a schematic view of the placement of glass in the mold at the heating section of the glass blank;
FIG. 8 is a schematic view of a glass handling requirement;
FIG. 9 is a schematic view of the side of the heating furnace and the detection of the color sensor.
Description of reference numerals:
1. a guide rail; 2. fixing the supporting plate; 3. a limit switch A; 4. a flange-type acting cylinder 1; 5. an air compressor; 6. a pneumatic triplet; 7. a proportional flow valve; 8. a limit switch C; 9. a limit switch B; 10. a color sensor; 11. glass; 12. a glass in-place sensor; 13. a flange-type acting cylinder 2; 14. a glass conveying turnover mechanism; 15. a conveyor belt A; 16. and a conveying belt B.
Detailed Description
The invention is described in more detail below with reference to the drawings and the examples, which should not be construed as limiting the invention.
The invention provides a glass product heating forming working section conveying device which mainly comprises a glass loading heating furnace device, a glass unloading heating furnace device and a control device.
The glass putting-in heating furnace device is mainly completed by a flange type acting cylinder 4 arranged on a fixed supporting plate 2 of a guide rail 1 with a guide rail high-speed synchronous belt sliding table, the suction disc can put the glass sucked from the conveying belt into the heating furnace through the movement of the cylinder, and in the continuous working process, the position posture of the suction disc is changed on the guide rail and is limited on the sliding table through a limit switch 3.
The glass is carried out of the heating furnace device is also mainly completed by a flange type acting cylinder 13 arranged on a fixed supporting plate 2 of a guide rail 1 with a guide rail high-speed synchronous belt sliding table, the glass which completes the heating process in the heating furnace is sucked by a sucking disc through the movement of the cylinder, then the glass is placed at a fixed placing position of a glass blank heating section in a mold and is conveyed by a conveying belt.
The control device mainly carries out different control on glass loading and unloading of the heating furnace, when the color sensor 10 collects a signal (red signal) of glass loading of the heating furnace, the reversing of the proportional flow valve 7 is controlled through a pneumatic servo control system, so that the corresponding cylinder movement is realized, and the glass loading of the heating furnace is realized; when the color sensor 10 collects a signal (blue signal) of the glass carrying-out heating furnace, the reversing of the proportional flow valve 7 is controlled through a pneumatic servo control system, so that the corresponding cylinder movement is realized, and the glass carrying-out heating furnace is operated.
In the scheme, the flange type cylinder 4 for putting the glass into the heating furnace device is vertically arranged on the fixed supporting plate 2 of the guide rail 1 with the guide rail high-speed synchronous belt sliding table, and one side of a piston rod of the flange type cylinder is connected with a sucker with a limit switch. When the glass in-place sensor detects that the glass of the conveying belt is in place, the air cylinder is placed downwards, the sucker is close to a glass blank input to the heating process through the conveying belt, and the contact of the limit switch senses the distance of the glass, so that the vacuum sucker realizes grabbing of glass ingredients on the conveying belt.
Then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace to the right, the color sensor 10 arranged on the side face of the heating furnace detects that the heating furnace rotates to the right, the air cylinder is placed downwards to release the vacuum chuck, and the glass is placed on a heating furnace mold. The cylinder is lifted to the right, the synchronous belt sliding table drives the cylinder to move to the right, and the next repeated action is continuously executed.
In the above scheme, the flange type cylinder 13 in the glass carrying out heating furnace device is vertically installed on the fixed supporting plate of the guide rail with the guide rail high-speed synchronous belt sliding table, and one side of the piston rod of the flange type cylinder is connected with the sucking disc with the limit switch. When the colour sensor that places as heating furnace side face detected that the heating furnace rotated to the position, the cylinder was transferred and is put in place, when the sucking disc was constantly close the glass on the heating furnace, then limit switch's contact sensed glass's distance to vacuum chuck holds glass, then the cylinder lifts to the position, hold-in range slip table drives the cylinder and moves to a certain position to the right side, place glass on the conveyer belt, under the rotation of conveyer belt, on glass overturns the conveyer belt, realize the action of upset transportation, execute repetitive motion on next step equally.
In the above-described embodiment, the control device is mainly used to control the movement of the cylinder 4 of the glass loading/unloading furnace device and the cylinder 13 of the glass unloading/loading furnace device. When glass is put into a heating furnace device, when a glass in-place sensor 12 detects that conveying belt glass 11 is in place, an air compressor 5 generates compressed air, ideal compressed air is obtained after treatment through a pneumatic triple piece 6, a pneumatic servo control system controls a proportional flow valve 7 to perform reversing work at the left position, then the compressed air enters a flange type air cylinder, a piston rod is pushed to move downwards, a sucking disc is close to a glass blank which is input to a heating process through a conveying belt, a contact of a limit switch senses the distance of the glass, and therefore the vacuum sucking disc realizes grabbing of glass ingredients on the conveying belt.
Then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace to the right, the color sensor 10 arranged on the side face of the heating furnace detects that the heating furnace rotates to the right, the pneumatic servo control system controls the proportional flow valve 7 to perform reversing work at the right, the air cylinder is lowered to release a vacuum chuck, and glass is placed on a heating furnace mold. Then the pneumatic servo control system controls the reversing work of the right position of the proportional flow valve 7, the cylinder is lifted to the right position, the synchronous belt sliding table drives the cylinder to move to the right position, and the next repeated action is continuously executed.
In the scheme, the control device is arranged in a glass moving-out heating furnace device, when a color sensor detects that a heating furnace rotates to the right position, a pneumatic servo control system controls a proportional flow valve to reverse to work at the left position, a cylinder is lowered to the right position, a vacuum chuck sucks glass, the pneumatic servo control system controls the proportional flow valve to reverse to work at the right position, a flange type cylinder is lifted to the right position, a synchronous sliding table drives the cylinder to move to the right position, the glass is placed on a conveying belt 15, the glass is overturned onto the conveying belt 16 under the rotation of the conveying belt 15, the overturning and conveying actions are realized, and the repeated actions are also executed on the next step.
The device for the heating forming workshop section of the glass product is not only suitable for the industries of adding and removing glass from a heating furnace, but also suitable for the carrying and conveying conditions of other industries such as small materials, chemical materials and the like.
The above description is only exemplary of the present invention and should not be taken as limiting, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention should be included in the present invention.
Claims (5)
1. A glassware thermoforming workshop section handling device, characterized by: mainly comprises a glass loading heating furnace device, a glass unloading heating furnace device and a control device;
the glass putting heating furnace device is mainly completed by a flange type acting cylinder (4) arranged on a fixed supporting plate (2) of a guide rail (1) with a guide rail high-speed synchronous belt sliding table, the suction disc can put the glass sucked from the conveying belt into the heating furnace through the movement of the cylinder, the position and the posture of the suction disc are changed on the guide rail in the continuous working process, and the limitation on the sliding table is performed through a limit switch (3);
the glass carrying-out heating furnace device is also mainly completed by a flange type acting cylinder (13) arranged on a fixed supporting plate (2) of a guide rail (1) with a guide rail high-speed synchronous belt sliding table, and the glass which completes the heating process in the heating furnace is sucked by a sucking disc through the movement of the cylinder, then is placed at the fixed placing position of the glass blank heating section in the mold and is conveyed by a conveying belt;
the control device mainly carries out different control on glass loading and unloading of the heating furnace, when the color sensor (10) collects a signal (red signal) of glass loading of the heating furnace, the reversing of the proportional flow valve (7) is controlled through a pneumatic servo control system, so that the corresponding cylinder motion is realized, and the glass loading of the heating furnace is realized; when the color sensor (10) collects a signal (blue signal) of the glass carrying-out heating furnace, the reversing of the proportional flow valve (7) is controlled through a pneumatic servo control system, so that the corresponding cylinder movement is realized, and the glass carrying-out heating furnace is operated.
2. A glassware thermoforming section handling apparatus as claimed in claim 1, in which: a flange type cylinder (4) for putting glass into a heating furnace device is vertically arranged on a fixed supporting plate (2) of a guide rail (1) with a guide rail high-speed synchronous belt sliding table, and one side of a piston rod of the flange type cylinder is connected with a sucker with a limit switch;
when the glass in-place sensor detects that the glass of the conveying belt is in place, the air cylinder is lowered, the sucking disc is close to a glass blank which is input to the heating process from the conveying belt, and the contact of the limit switch senses the distance of the glass, so that the vacuum sucking disc realizes the grabbing of the glass ingredients on the conveying belt;
then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace to the right, a color sensor (10) arranged on the side surface of the heating furnace detects that the heating furnace rotates to the right, the air cylinder is placed downwards to release a vacuum chuck, and glass is placed on a heating furnace mold;
the cylinder is lifted to the right, the synchronous belt sliding table drives the cylinder to move to the right, and the next repeated action is continuously executed.
3. A glassware thermoforming section handling apparatus as claimed in claim 1, in which: a flange type cylinder (13) in the glass carrying-out heating furnace device is vertically arranged on a fixed supporting plate of a guide rail with a guide rail high-speed synchronous belt sliding table, and one side of a piston rod of the flange type cylinder is connected with a sucker with a limit switch;
when the colour sensor that places as heating furnace side face detected that the heating furnace rotated to the position, the cylinder was transferred and is put in place, when the sucking disc was constantly close the glass on the heating furnace, then limit switch's contact sensed glass's distance to vacuum chuck holds glass, then the cylinder lifts to the position, hold-in range slip table drives the cylinder and moves to a certain position to the right side, place glass on the conveyer belt, under the rotation of conveyer belt, on glass overturns the conveyer belt, realize the action of upset transportation, execute repetitive motion on next step equally.
4. A glassware thermoforming section handling apparatus as claimed in claim 1, in which: the control device is mainly used for controlling the movement of a cylinder (4) of the glass loading heating furnace device and a cylinder (13) of the glass unloading heating furnace device;
when glass is placed in a heating furnace device, when a glass in-place sensor (12) detects that glass (11) on a conveying belt is in place, an air compressor (5) generates compressed air, ideal compressed air is obtained after the compressed air is processed through a pneumatic triple piece (6), a pneumatic servo control system controls a proportional flow valve (7) to work in a left reversing mode, the compressed air enters a flange type air cylinder, a piston rod is pushed to move downwards, a sucking disc is close to a glass blank input to the heating process through the conveying belt, the contact of a limit switch senses the distance of the glass, and therefore a vacuum sucking disc realizes grabbing of glass ingredients on the conveying belt;
then the synchronous belt sliding table drives the air cylinder to move to the left of the heating furnace to the right, a color sensor (10) arranged on the side face of the heating furnace detects that the heating furnace rotates to the right, a pneumatic servo control system controls a proportional flow valve (7) to reverse to work, the air cylinder is lowered to release a vacuum chuck, and glass is placed on a heating furnace mold;
then the pneumatic servo control system controls the proportional flow valve (7) to perform reversing work at the right position, the cylinder is lifted to the right position, the synchronous belt sliding table drives the cylinder to move to the right position, and the next repeated action is continuously executed.
5. A glassware thermoforming section handling apparatus as claimed in claim 1, in which: the control device is arranged in a glass moving-out heating furnace device, when a color sensor detects that a heating furnace rotates to the right, a pneumatic servo control system controls a proportional flow valve to reverse left, a cylinder is put down to the right, a vacuum chuck holds glass, at the moment, the pneumatic servo control system controls the proportional flow valve to reverse right, a flange type cylinder is lifted to the right, a synchronous sliding table drives the cylinder to move to the right to a certain position, the glass is placed on a conveying belt, the glass is overturned onto the conveying belt under the rotation of the conveying belt, the overturning and conveying actions are realized, and the repeated actions are executed on the next step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110574677.6A CN113185110A (en) | 2021-05-26 | 2021-05-26 | Glass product heating forming workshop section carrying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110574677.6A CN113185110A (en) | 2021-05-26 | 2021-05-26 | Glass product heating forming workshop section carrying device |
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| Publication Number | Publication Date |
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| CN113185110A true CN113185110A (en) | 2021-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110574677.6A Pending CN113185110A (en) | 2021-05-26 | 2021-05-26 | Glass product heating forming workshop section carrying device |
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| CN (1) | CN113185110A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114835388A (en) * | 2022-05-11 | 2022-08-02 | 无锡威唐工业技术股份有限公司 | Automobile glass production system |
-
2021
- 2021-05-26 CN CN202110574677.6A patent/CN113185110A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114835388A (en) * | 2022-05-11 | 2022-08-02 | 无锡威唐工业技术股份有限公司 | Automobile glass production system |
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