CN113180234A - Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode - Google Patents

Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode Download PDF

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Publication number
CN113180234A
CN113180234A CN202110368537.3A CN202110368537A CN113180234A CN 113180234 A CN113180234 A CN 113180234A CN 202110368537 A CN202110368537 A CN 202110368537A CN 113180234 A CN113180234 A CN 113180234A
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CN
China
Prior art keywords
stirring
decocting
donkey
transmission
hide gelatin
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CN202110368537.3A
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Chinese (zh)
Inventor
王淑晴
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Hefei Jiuming Information Technology Co ltd
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Hefei Jiuming Information Technology Co ltd
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Priority to CN202110368537.3A priority Critical patent/CN113180234A/en
Publication of CN113180234A publication Critical patent/CN113180234A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/20Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mycology (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides a method for decocting donkey-hide gelatin raw material by adopting a rotary shaft stirring mode, which comprises the following steps: pouring the donkey-hide gelatin raw material into a decocting device, operating the decocting device and heating and decocting the donkey-hide gelatin raw material, operating a stirring device and stirring the donkey-hide gelatin raw material in the decocting device, so that the donkey-hide gelatin raw material is uniformly heated in the heating and decocting process, the efficiency of the decocting device is improved, when the boiling device finishes boiling the donkey-hide gelatin raw material, the stirring device operates and discharges the donkey-hide gelatin liquid in the boiling device, after donkey-hide gelatin liquid in the boiling device is discharged, the discharging device discharges residues in the boiling device, the automatic rotary shaft stirring type donkey-hide gelatin boiling device is adopted in the equipment, manual participation can be reduced, the running efficiency of the equipment is improved, and the uniformity of the donkey-hide gelatin liquid is improved.

Description

Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode
Technical Field
The invention relates to the field of donkey-hide gelatin decoction, in particular to a method for decocting donkey-hide gelatin raw materials by adopting a rotary shaft stirring mode.
Background
Donkey-hide gelatin is a tonic prepared by decocting donkey hide as a main raw material, starts from Qinhan, has been used for more than 2000 years to date, and is a traditional tonic and blood-enriching superior product. The Gudong county (the ancient city of the Yang Gu county) of the Shandong province, which is originally produced by the donkey-hide gelatin, is amber, transparent and odorless, and is widely popular with people due to the effects of enriching the blood, stopping bleeding, nourishing yin and moistening dryness.
People usually adopt a manual stirring mode when decocting donkey-hide gelatin, so that time and labor are wasted, the working efficiency is low, and more people use a donkey-hide gelatin decocting machine to replace the manual stirring mode; but present donkey-hide gelatin stewing equipment system of decocting inefficiency, and can't guarantee that the donkey-hide gelatin glue solution of system is even, can not control donkey-hide gelatin system temperature of decocting well, the device of system of decocting has donkey-hide gelatin raw materials residue, traditional row's sediment all is artifical row's sediment, in-process through artifical row's sediment, not only waste time and energy, often because artifical row's sediment is not thorough, lead to the donkey-hide gelatin liquid quality of system of decocting to descend, remain in the donkey-hide gelatin solution and have other materials, and at the in-process of arranging the sediment, it can receive the restriction of high temperature because heating device keeps under the state of high temperature to decoct the device, often can cause adult's scald, can not play the safeguard effect to artifical safety, consequently need design a spiral shaft stirring formula donkey-hide gelatin system of decocting.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a method for decocting donkey-hide gelatin raw materials by adopting a rotary shaft stirring mode, improve the decoction production efficiency of donkey-hide gelatin, ensure the uniformity of the decocted donkey-hide gelatin liquid and improve the production quality of the donkey-hide gelatin liquid.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows.
A method for decocting donkey-hide gelatin raw material by adopting a rotary shaft stirring mode comprises the following steps:
s1: putting the donkey-hide gelatin raw material into a boiling device;
the boiling device comprises a cover plate, a boiling cover, a boiling furnace and a heater;
the boiling furnace is divided into two parts along the vertical direction and respectively comprises a cylindrical section and a table-shaped section, the cylindrical section is of a circular cylinder structure, the table-shaped section is of a circular table structure, the bottom end of the cylindrical section is connected with the large end of the table-shaped section, and the small end of the table-shaped section is a liquid discharge port;
pouring the donkey-hide gelatin raw material into a boiling furnace and covering a cover plate;
s2: a stirring lifting member of the stirring device arranged on the mounting frame runs and drives the stirring member to pass through the top end of the rotating shaft body and extend into the decocting furnace;
the stirring lifting component comprises a fixed bracket, a sliding block, a stirring lifting motor, a transmission component I and a stirring lifting screw rod;
the fixed support is arranged at the bottom of the rotating shaft body along the vertical direction, and a sliding groove is formed in the fixed support along the length direction of the fixed support;
the stirring lifting motor operates to output power and drives the stirring lifting screw rod to rotate around the axis of the stirring lifting screw rod through transmission of the transmission component, the stirring lifting screw rod rotates to drive the sliding block to do ascending motion along the sliding groove of the fixed support, the sliding block drives the stirring component to move upwards along the vertical direction, and in the process, the stirring component of the stirring component is in a preparation state;
when the stirring section of the stirring rod rises to be completely positioned in the decocting furnace, the stirring lifting motor stops running, the driving motor starts running, the driving motor runs to output power and drives the transmission shaft II to rotate around the axis of the stirring rod II, the transmission shaft II rotates and drives the transmission shaft I to rotate around the transmission shaft in the axial direction through the transmission of the gear set, the transmission shaft I rotates to drive the stirring section of the stirring rod to rotate around the transmission shaft in the axial direction, when the stirring section of the stirring rod rotates one hundred eighty degrees and is arranged at an included angle with the fixed section, and the connection surface I and the connection surface are overlapped, the stirring assembly is switched to a stirring state, and the driving motor stops running;
s3: turning on a heater to heat and boil the donkey-hide gelatin raw material in the boiling furnace;
s4: in the step S3, the rotating member of the stirring device operates to stir the raw donkey-hide gelatin in the decocting furnace;
the rotary shaft body is of a cylindrical shell structure with the upper end and the lower end closed, the diameter of the rotary shaft body is the same as that of a liquid outlet of the decocting furnace, the rotary shaft body is sleeved inside the supporting cylinder shell, the upper end of the rotary shaft body is provided with a stirring hole, and the outer circular surface of the rotary shaft body, which is close to the bottom end, is provided with a first internal spline;
the rotating member comprises a rotating motor, a transmission member II, a rotating shaft, a driving gear, a lantern ring and a driven gear;
the rotating motor operates, outputs power and drives the rotating shaft to rotate around the self axial direction through the power transmitted by the transmission component II, the rotating shaft rotates to drive the driving gear to rotate around the self axial direction, the driving gear rotates to drive the driven gear to rotate around the self axial direction, the driven gear rotates to drive the rotating shaft to rotate around the self axial direction, the rotating component rotates to drive the rotating shaft to rotate periodically, the rotating shaft rotates to drive the stirring rod to rotate, and the donkey-hide gelatin raw material in the decocting furnace is stirred;
s5: when the decocting time of the donkey-hide gelatin in the decocting furnace reaches a preset value, a liquid outlet control member in the stirring device discharges the donkey-hide gelatin liquid in the decocting device;
the liquid outlet assembly comprises a liquid outlet barrel, a liquid outlet hose and an output hose;
the liquid outlet cylinder is of a semicircular shell structure with a closed upper end and a closed lower end, the liquid outlet cylinder is coaxially and fixedly arranged in the stirring section of the stirring rod, a liquid suction port matched with the liquid outlet is arranged on the outer circular surface of the liquid outlet cylinder, and two liquid outlet connection nozzles are arranged at the lower end of the liquid outlet cylinder;
the rotary motor continues to operate and drives the stirring rod to stir the donkey-hide gelatin medicine in the decocting furnace, meanwhile, the control valve is opened and the water pump starts to operate, and donkey-hide gelatin liquid in the decocting furnace is conveyed to the storage container through the liquid outlet arranged on the stirring rod, the liquid suction port arranged on the liquid outlet barrel, the liquid outlet hose, the output hose, the control valve, the liquid discharge pipeline and the water pump in sequence;
s6: the discharging device discharges the donkey-hide gelatin residues in the decocting device;
the discharging device comprises a bearing shell, a power component, a guide piece and a pushing block;
the bearing shell is a rectangular shell structure which is horizontally arranged and has an open end and a closed end, the upper end face and the lower end face of the bearing shell, which are close to the open end, are provided with feeding holes with the same diameter as that of the supporting barrel shell, the feeding holes in the upper end face of the bearing shell are coaxially arranged at a liquid discharge port of the decocting furnace, and the feeding holes in the lower end face of the bearing shell are coaxially arranged at the top end of the supporting barrel shell.
When donkey-hide gelatin liquid in the decocting furnace is discharged, the stirring lifting motor operates, the stirring lifting motor drives the rotating shaft body to move downwards along the axial direction of the rotating shaft body, when the bottom of the rotating shaft body moves to the mounting frame, the stirring lifting motor stops operating, the top of the rotating shaft body is positioned at the bottom of the bearing shell at the moment, donkey-hide gelatin residues in the decocting furnace drop into a pushing block discharge pipe at the moment, the discharging motor starts operating, the discharging motor rotates to drive an output wheel, the output wheel drives a pressing wheel I, a transmission belt wheel II and a pressing wheel II to synchronously rotate through a transmission belt, wherein the rotating directions of the pressing wheel I, the transmission belt wheel II, the pressing wheel II and the output wheel are opposite, the transmission belt wheel I and the transmission belt wheel II synchronously rotate to drive a pushing screw rod I and the pushing screw rod II to synchronously rotate around the self axial direction, the pushing screw rod I and the screw rod II rotate to drive the pushing block to move close to the guide piece, when the relief hole moved to the guide piece top, the donkey-hide gelatin residue in the relief hole dropped to the guide piece on to drop to the assigned position along the guide piece inclined plane, ejection of compact motor reverse operation this moment, ejection of compact motor drive propelling movement piece was the removal of keeping away from the guide piece, and when the propelling movement piece removed to initial position, ejection of compact motor stall.
The technical scheme is further improved and optimized.
The cover plate is of a circular plate structure, the diameter of the cover plate is matched with the top of the cylindrical section of the boiling furnace, the cover plate is installed at the top of the cylindrical section of the boiling furnace, and an air release hole for pressure relief is formed in the cover plate;
the heater is of a disc-shaped structure, the diameter of the heater is matched with that of the cylindrical section of the decocting furnace, the heater is arranged at the bottom end of the table-shaped section of the decocting furnace, and particularly, the heater is a natural gas heater;
the boiling cover is of a cylindrical shell structure with an open upper end and an open lower end, a plurality of vent holes are arranged on the outer circular surface of the boiling cover close to the bottom end along the circumferential direction, and the boiling furnace is coaxially arranged in the boiling cover.
The technical scheme is further improved and optimized.
The stirring device comprises a bracket component, a rotating shaft body, a stirring mechanism and a liquid outlet mechanism;
the stirring mechanism comprises a rotating member, a lifting member, a stirring member and a stirring lifting member, wherein the stirring member and the stirring lifting member are both arranged in the rotating shaft body, the rotating member is used for driving the rotating shaft body, the stirring member and the stirring lifting member to rotate, the lifting member is used for driving the rotating shaft body to axially displace along the self-body, the stirring lifting member is used for driving the stirring member to penetrate through the top end of the rotating shaft body and extend into the decocting furnace, and the stirring member is used for stirring donkey-hide gelatin raw materials in the decocting furnace and assisting the liquid outlet mechanism to suck the decocted donkey-hide gelatin liquid in the decocting furnace;
the liquid outlet mechanism comprises a liquid outlet control member, and the liquid outlet control member is used for sucking and collecting the decocted donkey-hide gelatin liquid in the decocting furnace through a stirring member.
The technical scheme is further improved and optimized.
The support component comprises support rods, support plates and a support barrel shell, wherein the support rods are arranged on the mounting frame along the vertical direction and are four;
the supporting plate is of a rectangular plate-shaped structure, the supporting plate is horizontally arranged at the top ends of the supporting rods, the four supporting rods are respectively positioned at four corners of the supporting plate, and a telescopic hole is formed in the center of the supporting plate;
the supporting cylinder shell is of a cylindrical shell structure and is coaxially and fixedly arranged at the upper orifice of the telescopic hole.
The technical scheme is further improved and optimized.
The rotating motor is arranged on the mounting frame along the vertical direction;
the rotating shaft is arranged on the mounting frame along the vertical direction, and is divided into three sections along the self axial direction and sequentially provided with a smooth section, a power output section and a power input section from top to bottom;
the second transmission component is arranged between the output end of the rotating motor and the power input section of the rotating shaft and used for receiving the power of the rotating motor and driving the rotating shaft to rotate around the axial direction of the second transmission component; preferably, the second transmission member is a belt transmission structure;
a linkage piece is arranged between the driving gear and the power output section of the rotating shaft, the driving gear is coaxially arranged outside the rotating shaft through the linkage piece, and when the driving gear is displaced along the axial direction of the driving gear, the rotating shaft continuously outputs power to the driving gear;
the driving gear is characterized in that the lantern ring is of a vertically arranged circular ring sleeve structure, a connecting lug sleeve extends from the outer circular surface of the lantern ring, the connecting lug sleeves are movably connected with the rotating shaft and form sliding guide fit in the vertical direction, two connecting lug sleeves are arranged and respectively form an upper connecting lug sleeve and a lower connecting lug sleeve, the upper end surface of the driving gear is in contact with the upper connecting lug sleeve, and the lower end surface of the driving gear is in contact with the lower connecting lug sleeve;
driven gear cover locate the outside of the lantern ring, driven gear is connected with the driving gear meshing, driven gear inner annular surface be provided with external splines one, and driven gear passes through internal and external splines with rotatory axis body and is connected.
The technical scheme is further improved and optimized.
The lifting component comprises a lifting motor, a lifting guide rod, a lifting screw rod and a connecting bracket;
the lifting motor is arranged on the mounting frame along the vertical direction;
the lifting guide rods are arranged on the mounting frame along the vertical direction, and two lifting guide rods are arranged;
the lifting screw rod is arranged on the mounting frame along the vertical direction, a third transmission component for power transmission between the input end of the lifting screw rod and the output end of the lifting motor is arranged between the input end of the lifting screw rod and the output end of the lifting motor, and specifically, the third transmission component is of a belt transmission structure;
the connecting support is of a vertically-arranged circular sleeve structure, a fixing protrusion is arranged on the outer circular surface of the connecting support, a third sliding hole and a third threaded hole are formed in the fixing protrusion, the connecting support is movably sleeved outside the lifting guide rod through the third sliding hole and forms sliding guide fit with the lifting guide rod, and the connecting support is movably sleeved outside the lifting guide rod through the third threaded hole and forms threaded fit with the lifting guide rod.
Compared with the prior art, the invention has the beneficial effects that:
the automatic rotary shaft stirring type donkey-hide gelatin decocting equipment is adopted, so that the participation of manpower can be reduced, the running efficiency of the equipment is improved, and the uniformity of the donkey-hide gelatin liquid is improved;
the device is provided with the cover plate and the decocting cover, so that the heat generated during decocting the donkey-hide gelatin can be effectively utilized and stored, the heat loss is reduced, and the device is more energy-saving and environment-friendly;
the donkey-hide gelatin decocting device adopted by the device can effectively control the temperature in the donkey-hide gelatin decocting process, so that the donkey-hide gelatin is uniformly heated in the decocting process;
the liquid outlet component adopted by the equipment can improve the liquid outlet efficiency of the equipment and can effectively improve the production efficiency;
the discharging device adopted by the device can quickly discharge donkey-hide gelatin residues in the decocting furnace without manual direct contact, thereby avoiding danger and scalding caused by high temperature;
the device has the obvious characteristics of simple structure, high production efficiency, simple operation, safety, high efficiency and the like.
Drawings
The present specification includes the following figures, which illustrate the contents, respectively.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
FIG. 3 is a schematic view of the stirring device of the present invention.
FIG. 4 is a schematic view of the stirring device of the present invention.
FIG. 5 is a schematic view of the discharge device of the present invention.
Fig. 6 is a schematic structural diagram of the mounting bracket of the present invention.
Fig. 7 is a schematic structural view of the decocting device of the present invention.
Fig. 8 is a schematic view of the cover plate structure of the present invention.
FIG. 9 is a schematic view of the combination of the decocting furnace and the heater of the present invention.
Fig. 10 is a schematic view of the decocting cover structure of the present invention.
FIG. 11 is a schematic structural view of a stirring device of the present invention.
Fig. 12 is a structural schematic view of a support member of the present invention.
Fig. 13 is a schematic structural view of a rotating shaft according to the present invention.
FIG. 14 is a schematic view of the stirring member of the present invention.
FIG. 15 is a schematic cross-sectional view of a stir bar according to the present invention.
FIG. 16 is a schematic view of the structure of the stirring rod of the present invention.
Fig. 17 is a schematic view of a liquid outlet barrel structure of the present invention.
Fig. 18 is a schematic structural view of a liquid outlet control member according to the present invention.
FIG. 19 is a schematic view of the structure of the stirring member of the present invention.
FIG. 20 is a schematic view of the stirring elevating member of the present invention.
Fig. 21 is a schematic structural view of a rotating member according to the present invention.
FIG. 22 is a schematic view of the driving gear and the driven gear of the present invention.
Fig. 23 is a schematic structural view of the lifting member of the present invention.
FIG. 24 is a schematic structural view of a discharging device of the present invention.
Fig. 25 is a schematic diagram of a push block structure according to the present invention.
Fig. 26 is a schematic diagram of a push block structure according to the present invention.
Fig. 27 is a schematic view of the guide construction of the present invention.
FIG. 28 is a schematic view of the power member of the present invention.
Detailed Description
A method for decocting donkey-hide gelatin raw material by adopting a rotary shaft stirring mode comprises the following steps:
s1: putting the donkey-hide gelatin raw material into a decocting device 200;
pouring the raw material of donkey-hide gelatin into the decocting furnace 230 and covering the cover plate 210;
s2: the stirring lifting member 360 of the stirring device 300 mounted on the mounting frame 100 operates and drives the stirring member 350 to pass through the top end of the rotating shaft body 320 and extend into the decocting furnace 230;
the stirring lifting motor 363 operates to output power and transmits the power through the transmission member I364 to drive the stirring lifting screw 365 to rotate around the axis of the stirring lifting screw, the stirring lifting screw 365 rotates to drive the sliding block 362 to do ascending motion along the sliding groove of the fixed support 361, the sliding block 362 drives the stirring member 350 to move upwards along the vertical direction, and in the process, the stirring assembly of the stirring member 350 is in a preparation state;
when the stirring section of the stirring rod 351 rises to be completely positioned in the decocting furnace 230, the stirring lifting motor 363 stops running, the driving motor 359 starts running, the driving motor 359 runs to output power and drives the second transmission shaft 358 to rotate around the axis of the driving motor 359, the second transmission shaft 358 rotates and drives the first transmission shaft 355 to axially rotate around the first transmission shaft 355 through the transmission of the gear set, the first transmission shaft 355 rotates to drive the stirring section of the stirring rod 351 to axially rotate around the first transmission shaft 355, when the stirring section of the stirring rod 351 rotates by one hundred eighty degrees and is arranged at an included angle with the fixed section, and the first connection surface and the second connection surface are combined, the stirring assembly is switched to a stirring state, and the driving motor 359 stops running;
s3: turning on the heater 240 to heat and boil the donkey-hide gelatin material in the boiling furnace 230;
s4: in the step S3, the rotating member 330 of the stirring device 300 operates to stir the raw material of donkey-hide gelatin in the decocting furnace 230;
the rotating motor 331 operates, the rotating motor 331 outputs power and transmits the power through the second transmission member 332 to drive the rotating shaft 333 to rotate around the self axial direction, the rotating shaft 333 rotates to drive the driving gear 334 to rotate around the self axial direction, the driving gear 334 rotates to drive the driven gear 336 to rotate around the self axial direction, the driven gear 336 rotates to drive the rotating shaft 320 to rotate around the self axial direction, the rotating member 330 rotates to drive the rotating shaft 320 to rotate periodically, and the rotating shaft 320 rotates to drive the stirring rod 351 to rotate, so that the donkey-hide gelatin raw material in the decocting furnace 230 is stirred;
s5: when the decocting time of the donkey-hide gelatin in the decocting furnace 230 reaches a preset value, the liquid outlet control member 370 in the stirring device 300 discharges the donkey-hide gelatin liquid in the decocting device 200;
the rotating motor 331 continues to operate and drives the stirring rod 351 to stir the donkey-hide gelatin medicine in the decocting furnace 230, meanwhile, the control valve 371 is opened and the water pump starts to operate, and donkey-hide gelatin liquid in the decocting furnace 230 is conveyed to the storage container through the liquid outlet arranged on the stirring rod 351, the liquid suction port arranged on the liquid outlet cylinder 352, the liquid outlet hose 353, the output hose 354, the control valve 371, the liquid discharge pipeline and the water pump in sequence;
s6: the discharging device 400 discharges the donkey-hide gelatin residue in the decocting device 200;
after the donkey-hide gelatin liquid in the decocting furnace 230 is discharged, the stirring lifting motor 363 operates, the stirring lifting motor 363 drives the rotary shaft body 320 to move downwards along the axial direction of the rotary shaft body 320, when the bottom of the rotary shaft body 320 moves to the mounting rack 100, the stirring lifting motor 363 stops operating, the top of the rotary shaft body 320 is positioned at the bottom of the bearing shell 410 at the moment, donkey-hide gelatin residues in the decocting furnace 230 drop into the discharge pipe of the pushing block 440, the discharging motor 421 starts to operate, the discharging motor 421 rotates to drive the output wheel 422, the output wheel 422 drives the first pressing wheel 423, the first transmission belt wheel 424, the second transmission belt wheel 426 and the second pressing wheel 425 to synchronously rotate through the transmission belt 429, wherein the first pressing wheel 423, the first transmission belt wheel 424, the second transmission belt wheel 426, the second pressing wheel 425 and the output wheel 422 rotate in opposite directions, and the first transmission belt wheel 424 and the second transmission belt 426 synchronously rotate to drive the first pushing screw rod 427, the first pressing wheel 427, The second pushing screw rod 428 rotates around the self axial direction synchronously, the first pushing screw rod 427 and the second pushing screw rod 428 rotate to drive the pushing block 440 to move close to the guide piece 430, when the discharge hole moves to the upper portion of the guide piece, donkey-hide gelatin residues in the discharge hole drop onto the guide piece 430 and drop to an appointed position along the inclined surface of the guide piece 430, the discharging motor 421 runs reversely, the discharging motor 421 drives the pushing block 440 to move away from the guide piece 430, and when the pushing block 440 moves to an initial position, the discharging motor 421 stops running.
The utility model provides a spiral shaft stirring formula donkey-hide gelatin is boiled and is glued equipment, includes mounting bracket 100, system device 200, agitating unit 300, discharging device 400, 100 horizontal installation of mounting bracket in ground, system device 200 be used for taking the donkey-hide gelatin greatly and heat the system of enduring to the donkey-hide gelatin, agitating unit 300 is used for stewing system device 200 and boils gluey in-process and stirs the donkey-hide gelatin raw materials and be used for boiling the donkey-hide gelatin liquid of discharging after gluing the end, discharging device 400 be arranged in collecting system 300 and boil the residual and discharge after accomplishing.
Dumping the donkey-hide gelatin raw materials to the system of stewing 200 in, system of stewing 200 operation begins to heat the donkey-hide gelatin raw materials and stews, agitating unit 300 begins to operate and stirs the donkey-hide gelatin raw materials in system of stewing 200, make its donkey-hide gelatin raw materials be heated evenly at the in-process of heating system of stewing, improve system of stewing 200's efficiency, when system of stewing 200 completion system of stewing to the donkey-hide gelatin raw materials after, agitating unit 300 operation begins to discharge the donkey-hide gelatin liquid in the system of stewing 200, when the donkey-hide gelatin liquid discharge back in the system of stewing 200, discharging device 400 begins to discharge the residue in the system of stewing 200.
The decocting device 200 comprises a cover plate 210, a decocting cover 220, a decocting furnace 230 and a heater 240.
The decocting furnace 230 is divided into two parts along the vertical direction and is respectively a cylindrical section and a table-shaped section, the cylindrical section is of a circular cylinder structure, the table-shaped section is of a circular table structure, the bottom end of the cylindrical section is connected with the large end of the table-shaped section, and the small end of the table-shaped section is a liquid discharge port.
The cover plate 210 is of a circular plate structure, the diameter of the cover plate 210 is matched with the top of the cylindrical section of the decocting furnace 230, the cover plate 210 is installed at the top of the cylindrical section of the decocting furnace 230, and the cover plate 210 is provided with an air release hole for pressure release.
The heater 240 is of a disc-shaped structure, the diameter of the heater 240 is matched with that of the cylindrical section of the decocting furnace 230, the heater 240 is installed at the bottom end of the table-shaped section of the decocting furnace 230, and specifically, the heater 240 is a natural gas heater.
The decocting cover 220 is a cylindrical shell structure with an open upper end and an open lower end, and a plurality of vent holes are arranged on the outer circular surface of the decocting cover 220 close to the bottom end along the circumferential direction. The decocting furnace 230 is coaxially arranged in the decocting cover 220.
Pouring the donkey-hide gelatin raw material into the decocting furnace 230, covering the cover plate 210, and turning on the heater 240 to heat and decoct the donkey-hide gelatin raw material in the decocting furnace 230.
The stirring device 300 includes a support member 310, a rotating shaft 320, a stirring mechanism and a liquid outlet mechanism.
The stirring mechanism comprises a rotating member 330, a lifting member 340, a stirring member 350 and a stirring lifting member 360, wherein the stirring member 350 and the stirring lifting member 360 are both arranged in the rotating shaft body 320, the rotating member 330 is used for driving the rotating shaft body 320, the stirring member 350 and the stirring lifting member 360 to rotate, the lifting member 340 is used for driving the rotating shaft body 320 to axially displace along the rotating shaft body, the stirring lifting member 360 is used for driving the stirring member 350 to penetrate through the top end of the rotating shaft body 320 and extend into the decocting furnace 230, and the stirring member 350 is used for stirring donkey-hide gelatin raw materials in the decocting furnace 230 and assisting the liquid outlet mechanism to suck the decocted donkey-hide gelatin liquid in the decocting furnace 230.
The liquid outlet mechanism comprises a liquid outlet control member 370, and the liquid outlet control member 370 is used for sucking and collecting the decocted donkey-hide gelatin liquid in the decocting furnace 230 through the stirring member 350.
The support member 310 includes a support rod 311, a support plate 312, and a support cylindrical shell 313, wherein the support rod 311 is installed on the installation frame 100 along the vertical direction, and four support rods 311 are provided.
The supporting plate 312 is a rectangular plate-shaped structure, the supporting plate 312 is horizontally installed at the top end of the supporting rod 311, the four supporting rods 311 are respectively located at four corners of the supporting plate 312, and a telescopic hole is formed in the center of the supporting plate 312.
The supporting cylinder shell 313 is a cylindrical shell structure, and the supporting cylinder shell 313 is coaxially and fixedly arranged at an upper orifice of the telescopic hole.
Rotatory axis body 320 be upper end and lower extreme confined cylindric shell structure, and the diameter of rotatory axis body 320 is the same with the leakage fluid dram diameter of system boiling furnace 230, rotatory axis body 320 cup joint inside support cartridge shell 313, the stirring hole has been seted up to the upper end of rotatory axis body 320, the excircle face that rotatory axis body 320 is close to the bottom is provided with internal spline one.
The rotating member 330 includes a rotating motor 331, a second transmission member 332, a rotating shaft 333, a driving gear 334, a collar 335, and a driven gear 336.
The rotating motor 331 is vertically installed on the mounting frame 100.
The rotating shaft 333 is vertically installed on the installation frame 100, and the rotating shaft 333 is divided into three sections along the axial direction and sequentially comprises a smooth section, a power output section and a power input section from top to bottom.
The second transmission member 332 is disposed between the output end of the rotating motor 331 and the power input section of the rotating shaft 333, and the second transmission member 332 is configured to receive the power of the rotating motor 221 and drive the rotating shaft 333 to rotate axially around itself. Preferably, the second transmission member 332 is a belt transmission structure.
A linkage is arranged between the power output section of the driving gear 334 and the rotating shaft 333, the driving gear 334 is coaxially arranged outside the rotating shaft 333 through the linkage, and when the driving gear 334 axially displaces along the self-axial direction, the rotating shaft 333 continuously outputs power to the driving gear 334.
Lantern ring 335 be the ring cover structure of vertical arrangement, the outer disc of lantern ring 335 extends has the connection earmuff, connects earmuff and pivot 333 swing joint and constitutes the ascending sliding guide cooperation of vertical side, the connection earmuff be provided with two and be respectively for connecting earmuff and lower connection earmuff, the up end of driving gear 334 with connect the earmuff contact on, the lower terminal surface and the lower connection earmuff contact of driving gear 334.
The driven gear 336 is sleeved outside the lantern ring 335, the driven gear 336 is meshed with the driving gear 334, an external spline I is arranged on the inner annular surface of the driven gear 336, and the driven gear 336 is connected with the rotating shaft body 320 through the internal spline and the external spline.
When the rotating shaft body 320 rotates for one circle, the rotating motor 331 stops running and starts running in the reverse direction, the rotating shaft body 320 rotates in the reverse direction for one circle and returns to the initial position, and the rotating shaft body 320 rotates in the positive and negative directions for one circle, which is a period.
The lifting member 340 includes a lifting motor 341, a lifting guide 343, a lifting screw 344, and a connecting bracket 345.
The lifting motor 341 is installed on the installation frame 100 along the vertical direction.
The lifting guide rods 343 are mounted on the mounting frame 100 in the vertical direction, and two lifting guide rods 343 are provided.
The lifting screw 344 is installed on the installation frame 100 along a vertical direction, a third transmission member 342 for power transmission is arranged between the input end of the lifting screw 344 and the output end of the lifting motor 341, and specifically, the third transmission member 342 is of a belt transmission structure.
The connecting support 345 is a vertically arranged circular sleeve structure, a fixing protrusion is arranged on the outer circular surface of the connecting support 345, a third sliding hole and a third threaded hole are formed in the fixing protrusion, the connecting support 345 is movably sleeved outside the lifting guide rod 343 through the third sliding hole and forms sliding guide fit with the outer sliding hole, and the connecting support 345 is movably sleeved outside the lifting screw 344 through the third threaded hole and forms threaded fit with the lifting screw 344.
When the lifting motor 331 operates, the lifting motor 331 operates to output power and drives the lifting screw rod 344 to rotate around the self axial direction through the transmission of the transmission member 342, and the lifting screw rod 344 rotates to drive the connecting bracket 345 to do ascending or descending motion along the axial direction of the lifting screw rod 344.
The stirring lifting member 360 comprises a fixed bracket 361, a sliding block 362, a stirring lifting motor 363, a first transmission member 364 and a stirring lifting screw 365.
The fixed support 361 is installed at the bottom of the rotating shaft body 320 along the vertical direction, and the fixed support 361 is provided with a sliding groove along the length direction.
The stirring lifting screw 365 is installed at the bottom of the rotating shaft body 320, and the axial direction of the stirring lifting screw 365 is parallel to the length direction of the fixing bracket 361.
Slider 362 movable mounting constitute the sliding guide cooperation on fixed bolster 361, slider 362 on be provided with the joint arch, the arch on be provided with screw hole four, mounting hole, fastening support, slider 362 cup joints in stirring lift lead screw 365 outside and constitutes screw-thread fit with stirring lift lead screw 365 through four activities of screw hole.
The stirring elevator motor 363 is installed at the bottom of the rotating shaft body 320 along the vertical direction.
The first transmission member 364 is disposed between the output shaft of the stirring lifting motor 363 and the input end of the stirring lifting screw 365, and is used for realizing power transmission therebetween, and specifically, the first transmission member 364 is belt-driven.
When the stirring lifting motor 363 operates, the stirring lifting motor 363 operates to output power and transmit the power through the transmission member-364 to drive the stirring lifting screw 365 to rotate around the axis of the stirring lifting screw, and the stirring lifting screw 365 rotates to drive the sliding block 362 to move up or down along the sliding groove of the fixing support 361.
The stirring member 350 comprises a stirring component, a liquid outlet component and a power component, wherein the stirring component is used for stirring donkey-hide gelatin raw materials in the decocting device 200, the liquid outlet component is used for sucking and discharging donkey-hide gelatin liquid in the decocting device 200, and the power component is used for driving the stirring component to switch states.
The stirring assembly comprises a stirring rod 351, wherein the stirring rod 351 is divided into two parts along the vertical direction and is provided with a stirring section and a fixing section from top to bottom in sequence.
The fixed section of stirring rod 351 be upper end closed, lower extreme open-ended cylindrical barrel structure, the vertical fixed mounting of fixed section is in the mounting hole of slider 362, the last closed end of fixed section is for connecting a face one and connect the elliptical surface structure that a face one was arranged for the slope, the last blind end intermediate position department of fixed section has seted up perpendicularly and has changeed the hole.
Stirring rod 351's stirring section be upper end opening, lower extreme confined cylindrical barrel structure, the lower blind end of stirring section is for connecting face two and connect face two to arrange for the slope and with connect a face a assorted elliptical surface structure, the upper end matching of stirring section installs the end cover, the outer disc of stirring section along self axial array seted up a plurality of liquid outlets.
The middle position of the lower closed end of the stirring section of the stirring rod 351 is vertically provided with a connecting hole, a first transmission shaft 355 is sleeved in the rotating hole, the first transmission shaft 355 and the first connecting surface are vertically arranged, the first transmission shaft 355 rotates around the axial direction of the first transmission shaft, the top end of the first transmission shaft 355 is fixedly sleeved in the connecting hole, and the bottom end of the first transmission shaft 355 is located in the inner cavity of the fixing section.
Stirring subassembly divide into ready state and stirring state, when stirring subassembly is in ready state, be coaxial arrangement and connect the coincidence of face one and connection face two between stirring rod 351's canned paragraph and the stirring section, when stirring subassembly is in stirring state, stirring rod 351's stirring section rotates one hundred eighty degrees and with be the contained angle between the canned paragraph and arrange and connect the coincidence of face one and connection face two, stirring subassembly's initial state is ready state.
The power assembly comprises a second transmission shaft 358 and a driving motor 359.
The fixed section of stirring rod 351 in install support bracket 356, be provided with the fixed orifices on support bracket 356 and hose groove and fixed orifices and the fixed section coaxial arrangement of stirring rod 351, the fixed section under the canned paragraph of stirring rod 351 open end coaxial arrangement have fixed block 357, seted up on the fixed block 357 hose hole and fastening hole and the fixed section coaxial arrangement of stirring rod 351.
The second transmission shaft 358 is coaxially and movably arranged in the fixing hole and rotates around the axial direction of the second transmission shaft 358, a gear set used for realizing power transmission between the top end of the second transmission shaft 358 and the bottom end of the first transmission shaft 355 is arranged between the top end of the second transmission shaft 358 and the bottom end of the first transmission shaft 355, and the bottom end of the second transmission shaft 358 penetrates through the fastening hole and is located below the stirring rod 351.
The driving motor 359 is vertically installed on the fastening bracket, and the output end of the driving motor 359 is coaxially connected with the bottom end of the second transmission shaft 358 through a coupler.
The liquid outlet assembly comprises a liquid outlet cylinder 352, a liquid outlet hose 353 and an output hose 354.
The liquid outlet cylinder 352 is of a semicircular shell structure with a closed upper end and a closed lower end, the liquid outlet cylinder 352 is coaxially and fixedly arranged in the stirring section of the stirring rod 351, a liquid suction port matched with the liquid outlet is formed in the outer circular surface of the liquid outlet cylinder 352, and two liquid outlet connection nozzles are formed in the lower end of the liquid outlet cylinder 352.
The liquid inlet end of the liquid outlet hose 353 is communicated with the liquid outlet nozzle of the liquid outlet barrel 352, and the number of the liquid outlet hoses 353 is two. The liquid outlet ends of the two liquid outlet hoses 353 are connected and communicated.
One end of the output hose 354 is connected to the liquid outlet hose 353, and the other end is connected to the liquid outlet control member 370.
When the stirring lifting member 360 operates, and the stirring assembly is in a ready state, the fixed section and the stirring section of the stirring rod 351 are coaxially arranged, the first connecting surface and the second connecting surface coincide, the slider 362 moves upwards along the vertical direction, the slider 362 drives the stirring member 350 to move upwards along the vertical direction, when the stirring section of the stirring rod 351 enters the decocting furnace 230, the driving motor 359 operates to output power and drive the second transmission shaft 358 to rotate around the axis of the driving motor 359, the second transmission shaft 358 rotates through the gear set and drives the first transmission shaft 355 to rotate around the first transmission shaft 355 axially, the first transmission shaft 355 rotates to drive the stirring section of the stirring rod to rotate around the first transmission shaft 355 axially, when the stirring assembly is in a stirring state, the stirring section of the stirring rod 351 rotates by one hundred eighty degrees and is arranged at an included angle with the fixed section, the first connecting surface and the second connecting surface coincide, and the rotating member 330 rotates to drive the rotating shaft body 320 to rotate periodically, the rotating shaft body 320 rotates to drive the stirring rod 351 to rotate, so that donkey-hide gelatin raw materials in the decocting furnace 230 can be stirred, the liquid outlet assembly can be opened in the stirring process, donkey-hide gelatin liquid enters the liquid suction port in the liquid outlet cylinder 352 through the liquid outlet in the stirring rod 351 and then enters the liquid outlet cylinder 352 through the liquid suction port, donkey-hide gelatin liquid in the liquid outlet cylinder 352 enters the liquid outlet hose 353 under the action of gravity, and donkey-hide gelatin liquid in the liquid outlet hose 353 enters the output hose 354.
The liquid outlet control member 370 includes a liquid inlet pipe 373, one end of the liquid inlet pipe 373 is connected to the output hose 354, and the other end is provided with a control valve 371 for opening or closing the liquid inlet pipe 373.
The outside of the control valve 371 is connected with a liquid discharge pipeline, the other end of the liquid discharge pipeline is communicated with the liquid inlet end of the water pump, and the liquid outlet end of the water pump is connected with a storage container for storing the donkey-hide gelatin liquid.
After the donkey-hide gelatin in the decocting furnace 230 is decocted, the water pump starts to operate, and the donkey-hide gelatin liquid in the decocting furnace 230 is conveyed to the storage container through the liquid outlet arranged on the stirring rod 351, the liquid suction port arranged on the liquid outlet cylinder 352, the liquid outlet hose 353, the output hose 354, the control valve 371, the liquid discharge pipeline and the water pump in sequence.
More specifically, when the storage container is fully loaded with the donkey-hide gelatin liquid, the storage container needs to be detached and transferred, during this period, the donkey-hide gelatin liquid decocted in the decocting furnace 230 cannot be output and collected, and the donkey-hide gelatin liquid can be collected after the storage container needs to be installed again, so that the whole decocting process of donkey-hide gelatin is delayed, two liquid drainage pipelines are arranged outside the control valve 371, the two liquid drainage pipelines are respectively a liquid drainage pipeline I372 and a liquid drainage pipeline II 374, and the water pump and the storage container are correspondingly provided with two liquid drainage pipelines.
In the process that one storage container is fully loaded and the donkey-hide gelatin liquid needs to be transferred, the donkey-hide gelatin liquid in the decocting furnace 230 can be conveyed into the other storage container, and the decocting process of the donkey-hide gelatin is not delayed.
The discharging device 400 comprises a holding shell 410, a power member 420, a guide part 430 and a pushing block 440.
The bearing shell 410 is of a rectangular shell structure which is horizontally arranged, one end of the bearing shell is open, and the other end of the bearing shell is closed, the upper end face and the lower end face of the bearing shell 410, which are close to the open end, are provided with feeding holes with the same diameter as that of the supporting cylinder shell 313, the feeding holes in the upper end face of the bearing shell 410 are coaxially arranged at a liquid outlet of the decocting furnace 230, and the feeding holes in the lower end face of the bearing shell 410 are coaxially arranged at the top end of the supporting cylinder shell 313.
The guide member 430 is disposed in an inclined manner, the top end of the guide member 430 is fixedly mounted on the lower end surface of the holder housing 410, and the bottom end of the guide member 430 is located on the side of the open end of the holder housing 410 away from the closed end.
The pushing block 440 is a rectangular shell structure with two open ends, the pushing block 440 is movably mounted inside the bearing shell 410, and a first threaded hole and a second threaded hole are formed in the side surface, close to the closed end of the bearing shell 410, of the pushing block 440.
Vertical fixed mounting has row material pipe in the propelling movement piece 440, the bin outlet of putting the material pipe switch-on is all seted up to the upper and lower terminal surface of propelling movement piece 440.
The power component comprises a discharging motor 421, an output wheel 422, a first pinch roller 423, a first driving belt wheel 424, a second pinch roller 425, a second driving belt wheel 426, a first pushing screw rod 427 and a second pushing screw rod 428.
The first pushing screw rod 427 is installed in the first threaded hole of the pushing block 440, and the first pushing screw rod 427 and the first threaded hole form threaded fit.
The second pushing screw rod 428 is mounted in the second threaded hole of the pushing block 440, and the two are in threaded fit.
The first transmission belt wheel 424 is installed at one end of the second pushing screw rod 428, and the second transmission belt wheel 426 is installed at one end of the first pushing screw rod 427.
The discharging motor 421 is installed at the closed end of the bearing housing 410, and the output shaft of the discharging motor 421 is axially parallel to the length direction of the bearing housing 410.
The output wheel 422 is installed at the output end of the discharging motor 421.
The first pinch roller 423 is arranged between the output wheel 422 and the first transmission belt wheel 424, and the second pinch roller 425 is arranged between the output wheel 422 and the second transmission belt wheel 426.
The head end of the transmission belt 429 sequentially bypasses the output wheel 422, the first pinch roller 423, the first transmission belt wheel 424, the second transmission belt wheel 426 and the second pinch roller 425 and then is connected with the tail end of the transmission belt 226 to form a closed annular loop.
After the donkey-hide gelatin raw material in the decocting furnace 230 is decocted, after donkey-hide gelatin liquid in the decocting furnace 230 is discharged, the stirring lifting motor 363 operates, the stirring lifting motor 363 drives the rotary shaft body 320 to move downwards along the axial direction of the rotary shaft body 320, when the bottom of the rotary shaft body 320 moves to the mounting rack 100, the stirring lifting motor 363 stops operating, the top of the rotary shaft body 320 is positioned at the bottom of the bearing shell 410, donkey-hide gelatin residues in the decocting furnace 230 drop into the discharge pipe of the pushing block 440, the discharge motor 421 starts operating, the discharge motor 421 rotates to drive the output wheel 422, the output wheel 422 drives the first pressing wheel 423, the first transmission belt wheel 424, the second transmission belt wheel 426 and the second pressing wheel 425 to synchronously rotate through the transmission belt 429, wherein the rotating directions of the first pressing wheel 423, the first transmission belt wheel 424, the second transmission belt wheel 426 and the second pressing wheel 425 are opposite to the rotating directions of the first transmission belt wheel 424 and the second transmission belt wheel 426, the first transmission belt wheel 426 synchronously rotates to drive the first pushing screw rod 427, the first pressing wheel 427, the second pressing wheel 427, The second pushing screw rod 428 rotates around the self axial direction synchronously, the first pushing screw rod 427 and the second pushing screw rod 428 rotate to drive the pushing block 440 to move close to the guide piece 430, when the discharging pipe moves to the upper portion of the guide piece, donkey-hide gelatin residues in the discharging pipe drop onto the guide piece 430 and drop to an appointed position along the inclined surface of the guide piece 430, the discharging motor 421 runs reversely, the discharging motor 421 drives the pushing block 440 to move away from the guide piece 430, and when the pushing block 440 moves to an initial position, the discharging motor stops running.
When the donkey-hide gelatin raw material is actually operated, the donkey-hide gelatin raw material is poured into the decocting furnace 230 and is covered with the cover plate 210, when the stirring lifting motor 363 operates, the stirring lifting motor 363 operates to output power and transmit power through the transmission component I364 to drive the stirring lifting screw 365 to rotate around the axis of the stirring lifting screw, the stirring lifting screw 365 rotates to drive the slide block 362 to do ascending motion along the chute of the fixed support 361, the slide block 362 drives the stirring component 350 to move upwards along the vertical direction, when the stirring component is in a preparation state, the fixed section and the stirring section of the stirring rod 351 are coaxially arranged, the connection surface I coincides with the connection surface II, the driving motor 359 operates to output power and drive the transmission shaft II to rotate around the axis of the stirring lifting screw 358, the transmission shaft II 358 rotates through the gear set and drives the transmission shaft I355 to axially rotate, the transmission shaft I355 rotates to drive the stirring section of the stirring rod 351 to axially rotate around the transmission shaft I355, when the stirring assembly is in a stirring state, the stirring section of the stirring rod 351 rotates by one hundred eighty degrees and is arranged at an included angle with the fixed section, the first connecting surface and the second connecting surface coincide, the heater 240 is turned on to start heating and decocting the donkey-hide gelatin raw material in the decocting furnace 230, the rotating motor 331 operates, the rotating motor 331 outputs power and transmits the power through the second transmission member 332 to drive the rotating shaft 333 to rotate around the self axial direction, the rotating shaft 333 rotates to drive the driving gear 334 to rotate around the self axial direction, the driving gear 334 rotates to drive the driven gear 336 to rotate around the self axial direction, the driven gear 336 rotates to drive the rotating shaft 320 to rotate around the self axial direction, the rotating member 330 rotates to drive the rotating shaft 320 to rotate, the rotating shaft 320 rotates to drive the stirring rod 351 to rotate, stirring of the donkey-hide gelatin raw material in the decocting furnace 230 is realized, when the, the rotating motor 331 continues to operate and drives the stirring rod 351 to stir the donkey-hide gelatin medicine in the decocting furnace 230, meanwhile, the control valve 371 is opened and the water pump starts to operate, donkey-hide gelatin liquid in the decocting furnace 230 sequentially passes through the liquid outlet arranged on the stirring rod 351, the liquid suction port arranged on the liquid outlet cylinder 352, the liquid outlet hose 353, the output hose 354, the control valve 371, the liquid discharge pipeline and the water pump and is conveyed into a storage container, when the donkey-hide gelatin liquid in the decocting furnace 230 is discharged, the stirring lifting motor 363 operates, the stirring lifting motor 363 drives the rotating shaft 320 to move downwards along the axial direction of the rotating shaft 320, when the bottom of the rotating shaft 320 moves to the mounting frame 100, the stirring lifting motor 363 stops operating, at the moment, the top of the rotating shaft 320 is positioned at the bottom of the bearing shell 410, at the moment, donkey-hide gelatin residues in the decocting furnace 230 fall into the discharge pipe of the pushing block 440, and the discharge motor 421 starts to operate, the discharging motor 421 rotates to drive the output wheel 422, the output wheel 422 drives the first pinch roller 423, the first drive pulley 424, the second drive pulley 426 and the second pinch roller 425 to synchronously rotate through the drive belt 429, wherein the rotation directions of the first pinch roller 423, the first drive pulley 424, the second drive pulley 426 and the second pinch roller 425 are opposite to the rotation direction of the output wheel 422, the first drive pulley 424 and the second drive pulley 426 synchronously rotate to drive the first push screw rod 427 and the second push screw rod 428 to synchronously rotate around the axial direction of the push screw rod, the first push screw rod 427 and the second push screw rod 428 rotate to drive the pushing block 440 to move close to the guide piece 430, when the discharging hole moves to the upper part of the guide piece, donkey-hide gelatin residues in the discharging hole fall onto the guide piece 430 and fall to a designated position along the inclined plane of the guide piece 430, at the time, the discharging motor 421 reversely runs, the discharging motor 421 drives the pushing block 440 to move away from the guide piece 430, when the pushing block 440 moves to the initial position, the discharging motor 421 stops operating.

Claims (10)

1. A method for decocting donkey-hide gelatin raw material by adopting a rotary shaft stirring mode comprises the following steps:
s1: putting the donkey-hide gelatin raw material into a boiling device;
pouring the donkey-hide gelatin raw material into a boiling furnace and covering a cover plate;
s2: a stirring lifting member of the stirring device arranged on the mounting frame runs and drives the stirring member to pass through the top end of the rotating shaft body and extend into the decocting furnace;
the stirring lifting motor operates to output power and drives the stirring lifting screw rod to rotate around the axis of the stirring lifting screw rod through transmission of the transmission component, the stirring lifting screw rod rotates to drive the sliding block to do ascending motion along the sliding groove of the fixed support, the sliding block drives the stirring component to move upwards along the vertical direction, and in the process, the stirring component of the stirring component is in a preparation state;
when the stirring section of the stirring rod rises to be completely positioned in the decocting furnace, the stirring lifting motor stops running, the driving motor starts running, the driving motor runs to output power and drives the transmission shaft II to rotate around the axis of the stirring rod II, the transmission shaft II rotates and drives the transmission shaft I to rotate around the transmission shaft in the axial direction through the transmission of the gear set, the transmission shaft I rotates to drive the stirring section of the stirring rod to rotate around the transmission shaft in the axial direction, when the stirring section of the stirring rod rotates one hundred eighty degrees and is arranged at an included angle with the fixed section, and the connection surface I and the connection surface are overlapped, the stirring assembly is switched to a stirring state, and the driving motor stops running;
s3: turning on a heater to heat and boil the donkey-hide gelatin raw material in the boiling furnace;
s4: in the step S3, the rotating member of the stirring device operates to stir the raw donkey-hide gelatin in the decocting furnace;
the rotating motor operates, outputs power and drives the rotating shaft to rotate around the self axial direction through the power transmitted by the transmission component II, the rotating shaft rotates to drive the driving gear to rotate around the self axial direction, the driving gear rotates to drive the driven gear to rotate around the self axial direction, the driven gear rotates to drive the rotating shaft to rotate around the self axial direction, the rotating component rotates to drive the rotating shaft to rotate periodically, the rotating shaft rotates to drive the stirring rod to rotate, and the donkey-hide gelatin raw material in the decocting furnace is stirred;
s5: when the decocting time of the donkey-hide gelatin in the decocting furnace reaches a preset value, a liquid outlet control member in the stirring device discharges the donkey-hide gelatin liquid in the decocting device;
the rotary motor continues to operate and drives the stirring rod to stir the donkey-hide gelatin medicine in the decocting furnace, meanwhile, the control valve is opened and the water pump starts to operate, and donkey-hide gelatin liquid in the decocting furnace is conveyed to the storage container through the liquid outlet arranged on the stirring rod, the liquid suction port arranged on the liquid outlet barrel, the liquid outlet hose, the output hose, the control valve, the liquid discharge pipeline and the water pump in sequence;
s6: the discharging device discharges the donkey-hide gelatin residues in the decocting device;
when donkey-hide gelatin liquid in the decocting furnace is discharged, the stirring lifting motor operates, the stirring lifting motor drives the rotating shaft body to move downwards along the axial direction of the rotating shaft body, when the bottom of the rotating shaft body moves to the mounting frame, the stirring lifting motor stops operating, the top of the rotating shaft body is positioned at the bottom of the bearing shell at the moment, donkey-hide gelatin residues in the decocting furnace drop into a pushing block discharge pipe at the moment, the discharging motor starts operating, the discharging motor rotates to drive an output wheel, the output wheel drives a pressing wheel I, a transmission belt wheel II and a pressing wheel II to synchronously rotate through a transmission belt, wherein the rotating directions of the pressing wheel I, the transmission belt wheel II, the pressing wheel II and the output wheel are opposite, the transmission belt wheel I and the transmission belt wheel II synchronously rotate to drive a pushing screw rod I and the pushing screw rod II to synchronously rotate around the self axial direction, the pushing screw rod I and the screw rod II rotate to drive the pushing block to move close to the guide piece, when the relief hole moved to the guide piece top, the donkey-hide gelatin residue in the relief hole dropped to the guide piece on to drop to the assigned position along the guide piece inclined plane, ejection of compact motor reverse operation this moment, ejection of compact motor drive propelling movement piece was the removal of keeping away from the guide piece, and when the propelling movement piece removed to initial position, ejection of compact motor stall.
2. The method for decocting colla Corii Asini materials by rotary shaft stirring as claimed in claim 1, wherein the decocting device comprises cover plate, decocting cover, decocting furnace, and heater;
the boiling furnace is divided into two parts along the vertical direction and respectively comprises a cylindrical section and a table-shaped section, the cylindrical section is of a circular cylinder structure, the table-shaped section is of a circular table structure, the bottom end of the cylindrical section is connected with the large end of the table-shaped section, and the small end of the table-shaped section is a liquid discharge port;
the cover plate is of a circular plate structure, the diameter of the cover plate is matched with the top of the cylindrical section of the boiling furnace, the cover plate is installed at the top of the cylindrical section of the boiling furnace, and an air release hole for pressure relief is formed in the cover plate;
the heater is of a disc-shaped structure, the diameter of the heater is matched with that of the cylindrical section of the decocting furnace, the heater is arranged at the bottom end of the table-shaped section of the decocting furnace, and the heater is a natural gas heater;
the boiling cover is of a cylindrical shell structure with an open upper end and an open lower end, a plurality of vent holes are arranged on the outer circular surface of the boiling cover close to the bottom end along the circumferential direction, and the boiling furnace is coaxially arranged in the boiling cover.
3. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 2, wherein the stirring device comprises a support member, a rotary shaft, a stirring mechanism and a liquid outlet mechanism;
the stirring mechanism comprises a rotating member, a lifting member, a stirring member and a stirring lifting member, wherein the stirring member and the stirring lifting member are both arranged in the rotating shaft body, the rotating member is used for driving the rotating shaft body, the stirring member and the stirring lifting member to rotate, the lifting member is used for driving the rotating shaft body to axially displace along the self-body, the stirring lifting member is used for driving the stirring member to penetrate through the top end of the rotating shaft body and extend into the decocting furnace, and the stirring member is used for stirring donkey-hide gelatin raw materials in the decocting furnace and assisting the liquid outlet mechanism to suck the decocted donkey-hide gelatin liquid in the decocting furnace;
the liquid outlet mechanism comprises a liquid outlet control member, and the liquid outlet control member is used for sucking and collecting the decocted donkey-hide gelatin liquid in the decocting furnace through a stirring member.
4. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 3, wherein the support member comprises support rods, support plates, and support cylindrical shells, the support rods are vertically mounted on the mounting rack and four support rods are provided;
the supporting plate is of a rectangular plate-shaped structure, the supporting plate is horizontally arranged at the top ends of the supporting rods, the four supporting rods are respectively positioned at four corners of the supporting plate, and a telescopic hole is formed in the center of the supporting plate;
the supporting cylinder shell is of a cylindrical shell structure and is coaxially and fixedly arranged at the upper orifice of the telescopic hole.
5. The method for decocting colla Corii Asini by rotary stirring as claimed in claim 4, wherein the rotary shaft body is cylindrical shell structure with closed upper and lower ends, and diameter of the rotary shaft body is the same as that of the drain outlet of the decocting furnace, the rotary shaft body is sleeved inside the supporting barrel shell, the upper end of the rotary shaft body is provided with stirring hole, and the external round surface of the rotary shaft body near the bottom end is provided with first internal spline;
the rotating member comprises a rotating motor, a transmission member II, a rotating shaft, a driving gear, a lantern ring and a driven gear;
the rotating motor is arranged on the mounting frame along the vertical direction;
the rotating shaft is arranged on the mounting frame along the vertical direction, and is divided into three sections along the self axial direction and sequentially provided with a smooth section, a power output section and a power input section from top to bottom;
the second transmission component is arranged between the output end of the rotating motor and the power input section of the rotating shaft and used for receiving the power of the rotating motor and driving the rotating shaft to rotate around the axial direction of the second transmission component; the second transmission component is a belt transmission structure;
a linkage piece is arranged between the driving gear and the power output section of the rotating shaft, the driving gear is coaxially arranged outside the rotating shaft through the linkage piece, when the driving gear is displaced along the axial direction of the driving gear, the rotating shaft continuously outputs power to the driving gear, and the linkage piece comprises a second external spline arranged on the power output section of the rotating shaft and a second internal spline arranged on the driving gear;
the driving gear is characterized in that the lantern ring is of a vertically arranged circular ring sleeve structure, a connecting lug sleeve extends from the outer circular surface of the lantern ring, the connecting lug sleeves are movably connected with the rotating shaft and form sliding guide fit in the vertical direction, two connecting lug sleeves are arranged and respectively form an upper connecting lug sleeve and a lower connecting lug sleeve, the upper end surface of the driving gear is in contact with the upper connecting lug sleeve, and the lower end surface of the driving gear is in contact with the lower connecting lug sleeve;
driven gear cover locate the outside of the lantern ring, driven gear is connected with the driving gear meshing, driven gear inner annular surface be provided with external splines one, and driven gear passes through internal and external splines with rotatory axis body and is connected.
6. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 5, wherein the lifting member comprises a lifting motor, a lifting guide rod, a lifting lead screw, and a connecting bracket;
the lifting motor is arranged on the mounting frame along the vertical direction;
the lifting guide rods are arranged on the mounting frame along the vertical direction, and two lifting guide rods are arranged;
the lifting screw rod is arranged on the mounting frame along the vertical direction, a third transmission component for power transmission between the input end of the lifting screw rod and the output end of the lifting motor is arranged between the input end of the lifting screw rod and the output end of the lifting motor, and the third transmission component is of a belt transmission structure;
the connecting support is of a vertically-arranged circular sleeve structure, a fixing protrusion is arranged on the outer circular surface of the connecting support, a third sliding hole and a third threaded hole are formed in the fixing protrusion, the connecting support is movably sleeved outside the lifting guide rod through the third sliding hole and forms sliding guide fit with the lifting guide rod, and the connecting support is movably sleeved outside the lifting guide rod through the third threaded hole and forms threaded fit with the lifting guide rod.
7. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 6, wherein the stirring lifting member comprises a fixed support, a slide block, a stirring lifting motor, a first transmission member, a stirring lifting screw;
the fixed support is arranged at the bottom of the rotating shaft body along the vertical direction, and a sliding groove is formed in the fixed support along the length direction of the fixed support;
the stirring lifting screw rod is arranged at the bottom of the rotating shaft body, and the axial direction of the stirring lifting screw rod is parallel to the length direction of the fixed support;
the sliding block is movably arranged on the fixed support and forms sliding guide fit, a connecting bulge is arranged on the sliding block, a threaded hole IV, a mounting hole and a fastening support are arranged on the bulge, and the sliding block is movably sleeved outside the stirring lifting screw rod through the threaded hole IV and forms threaded fit with the stirring lifting screw rod;
the stirring lifting motor is arranged at the bottom of the rotating shaft body along the vertical direction;
the first transmission component is arranged between an output shaft of the stirring lifting motor and an input end of the stirring lifting screw rod and used for realizing power transmission between the output shaft of the stirring lifting motor and the input end of the stirring lifting screw rod, and the first transmission component is in belt transmission.
8. The method for decocting colla Corii Asini materials by rotary shaft stirring as claimed in claim 7, wherein the stirring member comprises a stirring component, a liquid outlet component and a power component, the stirring component is used for stirring colla Corii Asini materials in the decocting device, the liquid outlet component is used for sucking and discharging colla Corii Asini materials in the decocting device, and the power component is used for driving the stirring component to switch states;
the stirring assembly comprises a stirring rod, and the stirring rod is divided into two parts along the vertical direction and sequentially comprises a stirring section and a fixing section from top to bottom;
the fixing section of the stirring rod is of a cylindrical barrel structure with a closed upper end and an open lower end, the fixing section is vertically and fixedly installed in the installation hole of the sliding block, the upper closed end face of the fixing section is of a first connecting face and is of an elliptic face structure which is obliquely arranged, and a rotating hole is vertically formed in the middle of the upper closed end of the fixing section;
the stirring section of the stirring rod is of a cylindrical barrel structure with an opening at the upper end and a closed lower end, the closed lower end of the stirring section is of a second connecting surface which is of an elliptical surface structure obliquely arranged and matched with the first connecting surface, the open upper end of the stirring section is provided with an end cover in a matching manner, and the outer circular surface of the stirring section is provided with a plurality of liquid outlets in an array manner along the self axial direction;
a connecting hole is vertically formed in the middle of the lower closed end of the stirring section of the stirring rod, a first transmission shaft is sleeved in the rotating hole, the first transmission shaft and the first connecting surface are vertically arranged, the first transmission shaft axially rotates around the first transmission shaft, the top end of the first transmission shaft is fixedly sleeved in the connecting hole, and the bottom end of the first transmission shaft is located in the inner cavity of the fixed section;
the stirring subassembly divide into ready state and stirring state, when the stirring subassembly is in ready state, be coaxial arrangement between the canned paragraph of stirring rod and the stirring section and connect face one and be connected two coincidences, when the stirring subassembly is in stirring state, the stirring section of stirring rod rotates one hundred eighty degrees and with be the contained angle between the canned paragraph and arrange and connect face one and be connected two coincidences, the initial condition of stirring subassembly is ready state.
9. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 8, wherein said power assembly comprises a second transmission shaft and a driving motor;
a supporting bracket is arranged in the fixed section of the stirring rod, a fixed hole and a hose groove are arranged on the supporting bracket, the fixed hole and the fixed section of the stirring rod are coaxially arranged, a fixed block is coaxially arranged at the lower opening end of the fixed section of the stirring rod, a hose hole and a fastening hole are formed in the fixed block, and the fastening hole and the fixed section of the stirring rod are coaxially arranged;
the second transmission shaft is coaxially and movably arranged in the fixed hole and rotates around the axial direction of the second transmission shaft, a gear set for realizing power transmission between the top end of the second transmission shaft and the bottom end of the first transmission shaft is arranged between the top end of the second transmission shaft and the bottom end of the first transmission shaft, and the bottom end of the second transmission shaft penetrates through the fastening hole and is positioned below the stirring rod;
the driving motor is vertically arranged on the fastening bracket, and the output end of the driving motor is coaxially connected with the bottom end of the second transmission shaft through a coupler;
the liquid outlet assembly comprises a liquid outlet barrel, a liquid outlet hose and an output hose;
the liquid outlet cylinder is of a semicircular shell structure with a closed upper end and a closed lower end, the liquid outlet cylinder is coaxially and fixedly arranged in the stirring section of the stirring rod, a liquid suction port matched with the liquid outlet is arranged on the outer circular surface of the liquid outlet cylinder, and two liquid outlet connection nozzles are arranged at the lower end of the liquid outlet cylinder;
the liquid inlet end of the liquid outlet hose is communicated with the liquid outlet nozzle of the liquid outlet barrel, and the number of the liquid outlet hoses is two; the liquid outlet ends of the two liquid outlet hoses are connected and communicated;
one end of the output hose is communicated with the liquid outlet hose, and the other end of the output hose is communicated with the liquid outlet control component;
the liquid outlet control component comprises a liquid inlet pipeline, one end of the liquid inlet pipeline is communicated with the output hose, and the other end of the liquid inlet pipeline is provided with a control valve for opening or closing the liquid inlet pipeline;
the outside of the control valve is connected with a liquid discharge pipeline, the other end of the liquid discharge pipeline is communicated with the liquid inlet end of the water pump, and the liquid outlet end of the water pump is connected with a storage container for storing the donkey-hide gelatin liquid;
the outside of control valve be provided with two flowing back pipelines, two flowing back pipelines are flowing back pipeline one and flowing back pipeline two respectively, the water pump be provided with two with storage container correspondence.
10. The method for decocting colla Corii Asini materials by rotary stirring as claimed in claim 9, wherein said discharging device comprises a support housing, a power member, a guide member, a pushing block;
the bearing shell is of a rectangular shell structure which is horizontally arranged, one end of the bearing shell is open, and the other end of the bearing shell is closed, feeding holes with the same diameter as that of the supporting barrel shell are formed in the upper end face and the lower end face, close to the open end, of the bearing shell, the feeding holes in the upper end face of the bearing shell are coaxially arranged at a liquid outlet of the decocting furnace, and the feeding holes in the lower end face of the bearing shell are coaxially arranged at the top end of the supporting barrel shell;
the guide piece is obliquely arranged, the top end of the guide piece is fixedly arranged on the lower end face of the bearing shell, and the bottom end of the guide piece is positioned on one side of the opening end of the bearing shell, which is far away from the closed end;
the pushing block is of a rectangular shell structure with openings at two ends, the pushing block is movably mounted in the bearing shell, and a first threaded hole and a second threaded hole are formed in the side face, close to the closed end of the bearing shell, of the pushing block;
a material discharge pipe is vertically and fixedly arranged in the pushing block, and the upper end surface and the lower end surface of the pushing block are respectively provided with a material discharge hole communicated with the material discharge pipe;
the power component comprises a discharge motor, an output wheel, a first pinch roller, a first transmission belt wheel, a second pinch roller, a second transmission belt wheel, a first pushing screw rod and a second pushing screw rod;
the first pushing screw rod is arranged in a first threaded hole of the pushing block, and the first pushing screw rod and the first threaded hole form threaded fit;
the second pushing screw rod is arranged in a second threaded hole of the pushing block, and the two are in threaded fit;
the first transmission belt wheel is arranged at one end of the second pushing screw rod, and the second transmission belt wheel is arranged at one end of the first pushing screw rod;
the discharging motor is arranged at the closed end of the bearing shell, and the axial direction of an output shaft of the discharging motor is parallel to the length direction of the bearing shell;
the output wheel is arranged at the output end of the discharging motor;
the first pinch roller is arranged between the output wheel and the first transmission belt wheel, and the second pinch roller is arranged between the output wheel and the second transmission belt wheel;
the head end of the transmission belt sequentially bypasses the output wheel, the first pressing wheel, the first transmission belt wheel, the second transmission belt wheel and the second pressing wheel and then is connected with the tail end of the transmission belt to form a closed annular loop.
CN202110368537.3A 2021-04-06 2021-04-06 Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode Withdrawn CN113180234A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110368537.3A CN113180234A (en) 2021-04-06 2021-04-06 Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110368537.3A CN113180234A (en) 2021-04-06 2021-04-06 Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode

Publications (1)

Publication Number Publication Date
CN113180234A true CN113180234A (en) 2021-07-30

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Application Number Title Priority Date Filing Date
CN202110368537.3A Withdrawn CN113180234A (en) 2021-04-06 2021-04-06 Method for decocting donkey-hide gelatin raw material by adopting rotary shaft stirring mode

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Country Link
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Application publication date: 20210730

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